THE NEXT GENERATION FOR YOUR APPLICATIONS. QuickTrax EasyTrax UNIFLEX Advanced TKA series

Transcription

1 THE NEXT GENERATION FOR YOUR APPLICATIONS QuickTrax EasyTrax UNIFLEX Advanced TKA series

2 A NEW GENERATION THE NEXT GENERATION FOR YOUR APPLICATIONS For more han 60 years Tsubaki KabelSchlepp has been developing and providing producs o handle indusrial cable managemen needs in he oughes of applicaions. Such innovaion has resuled in indusry specific developmens of our cable carriers for a variey of indusry segmens, such as machine ool, por and cranes, medical and laboraory echnology, Oil and Gas, indusrial robos, and even space ravel. One example of our dedicaion o qualiy is he UNIFLEX cable carrier line. This produc range has proven is level of dependabiliy wih millions of carriers currenly in operaion. In response o increased cusomer applicaion demands, we have coninuously expanded our produc range and are now able o develop new applicaion opions wih improved feaures. We are pleased o presen he nex generaion of our cable carriers. Wih he new UNIFLEX ADVANCED, TKA, and Easyrax and QuickTrax lines added o our produc offering, we have once again increased wha s possible wih a cable carrier. This increased range of producs, wih improved feaures insures ha you ge he perfec soluion for your applicaion in erms of performance, qualiy, and choice of maerials. Like our cable carriers, Tsubaki KabelSchlepp is always in moion. 60 YEARS OF INNOVATIONS AND THOUSANDS OF SUCCESSFUL APPLICATIONS 2

3 PAGE PAGE 04 QuickTrax PAGE 06 EasyTrax PAGE 08 UNIFLEX Advanced 0 TKA series SAVINGS EXCELLENCE FAST DELIVERY ECO LINK Easy handling and fas insallaion of our producs will save you ime and money. Winner of he IF Produc Design Award 203: he TKA55. All producs are available from sock. I doesn' ge any faser han ha. For he acive reducion of C02 emissions: he Tsubaki environmen label. COMPATIBLE C ONNECTION OPENING VARIANTS TIGHT For maximum flexibiliy: six opening varians for any requiremen. Keeps dus, chips, and dir ou of your cable carrier. Even proecs agains waer spray. VARIABLE DIVIDER SYSTEM Various connecion opions feasible. Movable and fixed dividers so everyhing says in place. 3

4 A NEW GENERATION THE NEXT GENERATION QuickTrax Inside heigh 20 mm Inside widhs 5 65 mm Pich 32 mm Addiional load up o 2 kg/m Exended selfsupporing lenghs up o 2 m Travel lengh gliding up o 80 m Travel speed up o 0 m/s Travel acceleraion up o 50 m/s 2 FEATURES Fas and easy cable insallaion hanks o film hinge lids Exremely low noise due o inegraed noise damping Exensive self-supporing lengh High orsional rigidiy Each chain link consiss of wo differen maerials: Hard cable carrier body made of glass fiber-reinforced maerial Bracke wih flexible film hinge made of elasic special plasic Surdy chain design High fill level possible hi Bi QT Ex-proecion For Ex-proecion applicaions, we offer cusomized soluions made from solid plasic, hybrid or seel cable carriers, which mee he requiremens of he sandard (wih < 0 5 Ω). ESD Our proven ESD cable carriers based on nano-echnology wih carbon ubes easily mee he requiremens of he ESD sandard (wih < 0 9 Ω) in erms of conduciviy and resisance. 4

5 Example of cross secion Surdy wo-componen design: hard glass fiber-reinforced cable carrier body, flexible film hinge 2 Chain links made of plasic 3 Exensive self-supporing lengh 4 Inside space is genle on he cables no inerfering edges 5 Exremely low noise due o inegraed noise damping 6 Quick and easy o open 7 For inward/ouward opening 8 Dividers and heigh separaions for cable separaion 9 Single-par end connecors wih and wihou inegraed srain relief INTRODUCTION TO THE NEXT GENERATION IT COULDN'T BE SIMPLER h i B i KR Design QT UNIFLEX On reques New widhs from 205 Designs 030 = Ouward hinged-opening and deachable brackes 035 = Ouward hinged-opening and lockable brackes 040 = Inward hinged-opening and deachable brackes 045 = Inward hinged-opening and lockable brackes 050 = Covered on one side wih inernally deachable bracke 055 = Covered on one side wih inernally lockable bracke 060 = Covered on boh sides wih inernally deachable cover THE TWO-COMPONENT TECHNOLOGY OF THE QT0320 The wo-componen echnology of he QT0320 combines wo seemingly incompaible feaures: sabiliy and flexibiliy. Cable carriers need o be exremely surdy, wih exensive self-supporing lengh. A he same ime, cables need o be insered easily for fas cable laying. The QT0320 mees hese requiremens hanks o is innovaive design and maerial combinaion of a hard cable carrier body made from glass fiber-reinforced maerial and brackes wih a film hinge made from rigid special plasic. 5

6 A NEW GENERATION THE NEXT GENERATION EasyTrax Inside heigh 8 mm Inside widhs 5 65 mm Pich 32 mm Addiional load up o 2 kg/m Exended selfsupporing lenghs up o 2 m Travel lengh gliding up o 80 m Travel speed up o 0 m/s Travel acceleraion up o 50 m/s 2 FEATURES Fas cable insallaion hanks o our swinging film hinge lid Very high fill level due o he bracke pivoing o he side bracke does no pivo ino he cable space Each chain link consiss of wo differen maerials: Hard cable carrier body made of glass fiber-reinforced maerial Bracke wih flexible film hinge made of elasic special plasic Surdy chain design High orsional rigidiy Exensive self-supporing lengh Exremely low noise due o inegraed noise damping hi Bi ET Ex-proecion For Ex-proecion applicaions, we offer cusomized soluions made from solid plasic, hybrid or seel cable carriers, which mee he requiremens of he sandard (wih < 0 5 Ω). ESD Our proven ESD cable carriers based on nano-echnology wih carbon ubes easily mee he requiremens of he ESD sandard (wih < 0 9 Ω) in erms of conduciviy and resisance. 6

7 Example of cross secion Surdy wo-componen design: hard glass fiber-reinforced cable carrier body, flexible film hinge 2 Chain links made of plasic 3 Exensive self-supporing lengh 4 Inside space is genle on he cables no inerfering edges 5 Exremely low noise due o inegraed noise damping 6 For inward/ouward opening 7 Dividers and heigh separaions for cable separaion 8 Single-par end connecors wih and wihou inegraed srain relief INTRODUCTION TO THE NEXT GENERATION IT COULDN'T BE SIMPLER h i B i KR Design ET UNIFLEX On reques New widhs from 205 Designs 030 = Ouward hinged-opening and deachable brackes 035 = Ouward hinged-opening and lockable brackes 040 = Inward hinged-opening and deachable brackes THE TWO-COMPONENT TECHNOLOGY OF THE ET0320 The wo-componen echnology of he ET0320 combines wo seemingly incompaible feaures: sabiliy and flexibiliy. Cable carriers need o be exremely surdy, wih exensive self-supporing lengh. A he same ime, cables need o be insered easily for fas cable laying. The ET0320 mees hese requiremens hanks o is innovaive design and maerial combinaion of a hard cable carrier body made from glass fiber-reinforced maerial and brackes wih a film hinge made from rigid special plasic. 7

8 A NEW GENERATION THE NEXT GENERATION UNIFLEX Advanced Inside heighs mm Inside widhs mm Pich mm Addiional load up o 0 kg/m Exended selfsupporing lenghs up o 3.6 m Travel lengh gliding up o 50 m Travel speed up o 0 m/s Travel acceleraion up o 50 m/s2 FEATURES Universal connecion opions E xensive self-supporing lenghs High orsional rigidiy Good raio of inner o ouer widh Low noise emissions Numerous cusom maerial ypes for cusom applicaions available Easy assembly UA320 UA455 UA555 UA665 8 hi Fas cable insallaion Assembly ools available Cross bars wih ball join consrucion, so cross bars can swing open o eiher side Srain relief inegraed ino he end connecor Locking verical dividers available Bi Many possibiliies for inernal subdivision Opionally wih C-rail inegraed in he connecor Wear surfaces for gliding applicaions involving long ravel lenghs Ex-proecion For Ex-proecion applicaions, we offer cusomized soluions made from solid plasic, hybrid or seel cable carriers, which mee he requiremens of he sandard (wih < 05 Ω). ESD Our proven ESD cable carriers based on nano-echnology wih carbon ubes easily mee he requiremens of he ESD sandard (wih < 09 Ω) in erms of conduciviy and resisance.

9 Example of cross secion Universal Mouning Bracke (UMB) wih inegraable srain relief comb 2 Designs wih inward or ouward opening links 3 Exremely fas and easy o open due o ball join mechanism 4 Exender bars available 5 Single-par links (design 020) 6 Favorable raio of inner o ouer widh 7 Many separaion opions for he cables 8 Robus, double sroke sysem for long self-supporing lenghs 9 Easy divider fixing 0 Exremely low noise due o inernal noise damping Laeral wear surfaces 2 Single-par end connecors wih inegraable srain relief comb INTRODUCTION TO THE NEXT GENERATION IT COULDN'T BE SIMPLER h i B i KR Design UA UNIFLEX UA UNIFLEX UA UNIFLEX UA UNIFLEX UA UNIFLEX New widhs from 205 Excep B i 90 2 Only as version Up o B i 75 4 B i 50 on reques 5 On reques 6 As UNIFLEX 0455 sill available in B i 30 7 The pull-ou forces of he UNIFLEX Advanced design 030/040 correspond o he UNIFLEX designs 035/045 Designs 020 = Closed frame 030 = Ouward hinged-opening and deachable brackes 035 = Ouward hinged-opening and lockable brackes 040 = Inward hinged-opening and deachable brackes 045 = Inward hinged-opening and lockable brackes 050 = Covered on one side wih inernally deachable bracke 055 = Covered on one side wih inernally lockable bracke 060 = Covered on boh sides wih inernally deachable cover 9

10 A NEW GENERATION THE NEXT GENERATION TKA series Inside heighs mm Inside widhs mm Pich mm Addiional load up o 0 kg/m Exended selfsupporing lenghs up o 6 m TKA55 TKA55 TKA55 IP54 geese & bescheinig esed & aesed TÜV NORD Travel lengh gliding up o 50 m Travel speed up o 9 m/s Travel acceleraion up o 45 m/s 2 FEATURES Excellen cable proecion in he connecor area Chipping and dir-resisan Exensive self-supporing lengh High orsional rigidiy Good raio of inner o ouer widh Low noise emissions Opional: on reques, special maerial wih proecion agains ho chips up o 850 C Numerous cusom maerial ypes for cusom applicaions available Easy assembly Fas cable insallaion TKA55: IP54 esed and cerified Easy-o-open cover wih simulaneously high reenion force on he chain link during operaion Measuremen scale for easy alignmen of he dividers Srain relief can be compleely inegraed ino he mouning bracke (from TKA38) hi Bi TKA TKA TKA TKA Ex-proecion For Ex-proecion applicaions, we offer cusomized soluions made from solid plasic, hybrid or seel cable carriers, which mee he requiremens of he sandard (wih < 0 5 Ω). ESD Our proven ESD cable carriers based on nano-echnology wih carbon ubes easily mee he requiremens of he ESD sandard (wih < 0 9 Ω) in erms of conduciviy and resisance. 0

11 Example of cross secion End connecors wih opional srain relief 2 Inerior genle on he cables wih no projecing edges 3 Inegraed noise damper 4 Dividers and heigh separaion for separaing he cables 5 Quick and easy opening from any vanage poin 6 Secure cover aachmen even under severe sresses (e.g. due o hydraulic lines) 7 Chain links made of glass fiber-reinforced plasic 8 Pin/bore connecion and sroke sysem covered compleely 9 Designs wih inward or ouward opening lids 0 Cover compleely deachable on one side Cover shee for universal mouning brackes INTRODUCTION TO THE NEXT GENERATION IT COULDN'T BE SIMPLER h i B i KR Design TKA UNIFLEX TKA UNIFLEX TKA UNIFLEX TKA UNIFLEX Excep widh 90 2 Up o Bi 75 Designs 030 = Ouward hinged-opening and deachable brackes 035 = Ouward hinged-opening and lockable brackes 040 = Inward hinged-opening and deachable brackes 045 = Inward hinged-opening and lockable brackes 050 = Covered on one side wih inernally deachable bracke 055 = Covered on one side wih inernally lockable bracke 060 = Covered on boh sides wih inernally deachable cover 080 = Covered on boh sides wih exernally deachable cover

12 A NEW GENERATION CHOOSE he bes possible cable carrier for your requiremens. Use he able below o easily decide which cable carrier from he new generaion is righ for you. INTRODUCTION TO THE NEXT GENERATION IT COULDN'T BE SIMPLER h i B i UNIFLEX UA ET UNIFLEX TKA UA QT UNIFLEX TKA UA UNIFLEX TKA UA UNIFLEX TKA UA New widhs from 205 The pull-ou forces of he UNIFLEX Advanced design 030/040 correspond o he UNIFLEX designs 035/045 2 On reques 3 Excep B i 90 4 As UNIFLEX 0455 sill available in B i 30 5 Only as version B i 50 on reques 7 Up o B i 75 2

13 KR Design Designs 020 = Closed frame 030 = Ouward hinged-opening and deachable brackes 035 = Ouward hinged-opening and lockable brackes 040 = Inward hinged-opening and deachable brackes 045 = Inward hinged-opening and lockable brackes 050 = Covered on one side wih inernally deachable bracke 055 = Covered on one side wih inernally lockable bracke 060 = Covered on boh sides wih inernally deachable cover 080 = Covered on boh sides wih exernally deachable cover 3

14 CABLES FOR CABLE CARRIERS TSUBAKI KABELSCHLEPP cables were developed specifically for use in cable carriers. The reliable, durable ye inexpensive cables can even be used oudoors under adverse environmenal condiions, e.g. in por crane sysems which impose sringen demands on moor and conrol cables due o long ravel lenghs and high ravel speeds. PVC CONTROL CABLES Cos-effecive conrol cables for sandard applicaions Temperaure: 5 o + 80 C Minimum bending KR min 7.5 x Ø radius: KR min 0 x Ø v max unsuppored m/s a max : 0 20 m/s 2 Cross secion: o Number of cores: 2 36 PUR CONTROL CABLES High-qualiy conrol cables for he mos sophisicaed applicaions Temperaure: 35 o + 90 C Minimum bending radius: KR min 7.5 x Ø v max unsuppored 20 m/s a max : 50 m/s 2 Cross secion: o Number of cores: 2 36 PVC MOTOR CABLES Robus moor cables for sophisicaed applicaions Temperaure: 5 o + 80 C Minimum bending radius: KR min 7.5 x Ø v max unsuppored 5 m/s a max : 20 m/s 2 Cross secion:.5 2 o 70 2 Number of cores: 2 25 PUR MOTOR CABLES High-qualiy, robus moor cables for he mos sophisicaed applicaions Temperaure: 35 o + 90 C Minimum bending radius: KR min 7.5 x Ø v max unsuppored 20 m/s a max : 50 m/s 2 Cross secion: o Number of cores: 49 PUR DATA CABLES Super-flexible, coninuous bending and robus cables wih an inner jacke Temperaure: 35 o + 90 C Minimum bending radius: KR min 7.5 x Ø v max unsuppored 20 m/s a max : 50 m/s 2 Cross secion: o.5 Number of cores: 2 32 PUR BUS/COAXIAL/ LWL CABLES Super-flexible, coninuous bending and robus cables Temperaure: 30 o + 70 C Minimum bending radius: ype-dependen v max unsuppored m/s a max : 0 m/s 2 Cross secion: o.5 Number of cores: 2 PUR SYSTEM CABLES TRAXLINE INFO CENTER 4 High-qualiy combinaion cables for sophisicaed sysem applicaions Temperaure: 35 o + 90 C Minimum bending radius: KR min 7.5 x Ø v max unsuppored 6 m/s a max : 8 m/s 2 Cross secion: o 50 2 Number of cores: 4 6 Wih he aid of he TRAXLINE info cener, you can find he righ cable for your cable carrier sysem wih jus a few clicks of he mouse. Simply ener he parameers for your applicaion a raxline.de and find he ideal cable for your requiremens.

15 TOTALTRAX COMPLETE SYSTEMS REDUCE COSTS WITH TOTALTRAX COMPLETE SYSTEMS Take advanage of our experise. Our experienced sysem specialiss work closely ogeher wih you and suppor you from he design and projec planning phases all he way up o he insallaion process. You have jus one conac parner for he complee sysem. All of he componens are opimally aligned o one anoher cable carriers, elecric cables, hydraulic and pneumaic hoses and plug connecions. TOTALTRAX means: Complee delivery from a single source wih a guaranee cerificae on reques. TOTALTRAX will reduce your sorage coss for cable carriers, cables and plug connecors. We deliver he complee cable carrier sysem jus-in-ime, eiher direcly o your producion faciliies or o he insallaion sie. EVERYTHING FROM A SINGLE SOURCE: n Consulancy n Planning n Projec planning n Cable carriers n Moor and conrol cables n Full guaranee n Hydraulic hoses n Pneumaic hoses n Plug connecors n Assembly plaes n Complee assembly of all componens TOTALTRAX FROM THE PROJECT PLANNING TO THE COMPLETED SYSTEM One conac parner + One order + One delivery + Guaraneed qualiy = TOTALTRAX complee sysem 5

16 CABLE CARRIER SYSTEMS Cable carriers made of seel and plasic QUANTUM cable and hose carrier sysem PROTUM cable and hose carrier sysem ROBOTRAX cable and hose carrier sysem TRAXLINE CABLES FOR MOTION Coninuous bending Hi-flex cables for cable carriers TOTALTRAX complee urn-key carrier sysem Pre-assembled cables GUIDEWAY PROTECTION SYSTEMS Telescopic covers Link apron covers Way wipers Conical spring covers Bellows Proecive devices CONVEYOR SYSTEMS Hinged bel conveyors Scraper conveyors Bel conveyors Corporae Headquarers U.S. Tsubaki Power Transmission, LLC 30 E. Marquard Drive Wheeling, IL Tel: (800) Fax: (947) Roller Chain Division 82 Main Sree Holyoke, MA 0040 Tel: (800) Conveyor & Consrucion Chain Division 00 Edgewaer Drive Sandusky, OH Tel: (800) Fax: (49) Sprocke Manufacuring Mississauga, Onario Tel: (800) KabelSchlepp Division 700 W. Marcia Road Milwaukee, WI Tel: (800) Fax: (44) U.S. Tsubaki Power Transmission, LLC All RIghs Reserved. Prined in he U.S.A. 08/5 Rev 0 L5029