Drive System Rexroth IndraDrive

Transcription

1 Elecric Drives and Conrol s Hydraulic s Linear Moion and Assembly Technologies Pneumaics Service Drive Sysem Rexroh IndraDrive Complee, inelligen and safe

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3 Discover he unlimied possibiliies of Conrol Ciy! The conrol echnology capial inegraes all conrol and drive componens o provide opimum auomaion soluions and herefore maximum fuure safey. Conens Drive experise Sysem overview Selecion guide Power unis IndraDrive C and M Conrol unis IndraDrive C and M Muli-proocol-capable compac drive sysem IndraDrive Cs Disribued drive sysem IndraDrive Mi Firmware Moion logic Safey echnology Engineering and operaing Moors and gearboxes Auxiliary componens Glossary Formulas Addiional informaion

4 4 01 Drive experise Rexroh IndraDrive and Rexroh IndraDyn cause a sir in he drive marke Solve your auomaion challenges easily, cos-efficienly and safely wih sysems from Conrol Ciy he conrol echnology capial. IndraDrive ses new sandards in drive echnology wih a combinaion of hree produc advanages: Scalable in power and funcionaliy Consisen in echnology, engineering and operaion Open in communicaion This means ha IndraDrive has numerous applicaion advanages o offer, e.g.: Easy realizaion of frequency converer o high-end servo applicaions by using a common plaform for open and closed loop Scalable range of performance and funcionaliy hanks o he free combinaion of conrol and power componens Wide performance range from 100 W o 630 kw Inernaionally sandardized inerfaces from analog inpu o Muli-Eherne inerface Inegraed safey echnology complian wih EN Ca. 3 PL d and EN SIL 2 for Safe Sop and Safe Moion Inelligen moion logic wih PLC according o IEC Uniform operaing philosophy Consisen engineering ool Direc power connecion Common DC bus for exchanging energy in muliple-axis mode Energy-saving power recovery Moors wih he highes level of efficiency

5 IndraDrive has he power o convince No maer wha demands you make on your drive IndraDrive offers an impressive array of key benefis: llinegraed hardware plaform llscalable funcionaliy llunique safey concep Your benefi Safey on Board Safey echnology cerified o EN Ca. 3 PL d and EN SIL 2, proecs machine operaors while he drives are in moion. In conras o convenional safey designs, here is no longer any need for moor conacors, addiional speed moniors or frequen power shudown using he line conacor. CANopen, DeviceNe, analog and parallel. A single sofware for all asks The engineering framework, IndraWorks, carries you hrough all he seps involved in projec planning, programming, parameerizaion, operaion and diagnosics. Auomaion Prining and convering machines Conveying and sorage sysems 5 01 Drive experise Inegraed moion logic wih IEC complian PLC Moion logic wih IEC complian PLC can be inegraed as an opional feaure ha consisenly applies open sandards. This makes i easier o bring in cusomer know-how and saves on higher-level conrol sysems and personnel raining courses. Inegraed echnology funcions The echnology funcions can be configured on he basis of moion logic o perform a wide and diverse range of process-oriened asks. This does no require any programming knowledge whasoever on he user s par. Open inerfaces Inernaionally recognized inerfaces are available for communicaing wih higher-level machine conrol sysems: SERCOS 2, SERCOS III, Muli-Eherne (SERCOS III, PROFINET IO, EherNe/IP, EherCa), PROFIBUS, PROFINET IO, A unique plaform In he ineress of meeing your individual requiremens, we have developed wo versions of IndraDrive: IndraDrive C Compac converers IndraDrive M Modular inverers Paricularly economic drive soluions can be derived from he common conrol unis and he combinaion of differen versions. A complee range of moors The newly developed generaion of IndraDyn moors mees all he requiremens of modern facory auomaion hrough is diversiy of design and unique performance: Synchronous and asynchronous servo moors which are more compac and more powerful Servo moors designed for poenially explosive areas conforming o ATEX and UL/CSA Synchronous and asynchronous moors for high-speed applicaions such as moor spindles Glass processing machines Handling and assembly sysems Woodworking machines Plasics processing machines Semiconducor echnology Food processing and packaging machines Texile machines Meal forming Machine ools

6 6 01 Drive experise Rexroh IndraDrive complee, inelligen and safe

7 IndraDrive sands for innovaion all along he line. Therefore, choosing he new drive generaion from Rexroh means ha your every wish will be fulfilled. Main feaures of he IndraDrive: Compac converers and modular inverers on one plaform Eherne-based communicaions hardware wih muli-proocol suppor Ulra-compac drive uni consising of conrol uni and servo moor Inegraed moion logic wih IECcomplian PLC Drive-inegraed safey echnology Inelligen echnology funcions Inegraed engineering framework for projec planning, programming, operaion and diagnosics Complee range of synchronous and asynchronous moors 7 01 Drive experise

8 8 02 Sysem overview Rexroh IndraDrive he complee sysem Moors and gearboxes Power unis Conrol unis unis Synchronous servo moors IndraDyn S, MSK, MKE, MSM Pages Asynchronous servo moors IndraDyn A, MAD, MAF Pages Synchronous linear moors IndraDyn L, MLP/MLS Pages 90/91 Converers HCS02 Pages 16/17 HCS03 Pages 18/19 HCS04 Pages 22/23 AC Compac drives feauring Eherne-based communicaions HCS01 converer ECONOMY and BASIC UNIVERSAL versions Pages Complee soluions for sandard applicaions BASIC OPEN LOOP CSB...FC Page 38 BASIC ANALOG CSB...AN Page 39 AC Synchronous orque moors IndraDyn T, MST/MRT Pages 92/93 Synchronous high-speed moors IndraDyn H, MSS/MRS Pages 94/95 Asynchronous frameless (ki) moors 1MB Pages 96/97 Inverers Converers and inverers can be combined Inverers HMS (single-axis uni) Pages 24/25 HMD (double-axis uni) Pages 26/27 DC AC For converers and inverers BASIC PROFIBUS CSB...PB Page 40 BASIC SERCOS CSB...SE Page 41 Individually configurable for sandard and high-end applicaions BASIC UNIVERSAL CSB (single-axis conrol uni) Page 42 Gearboxes for servo moors GTE, GTM Pages Sandard moors, geared moors Pages Power supplies and inverers can be combined Power supply unis HMV Pages AC DC BASIC UNIVERSAL CDB (double-axis conrol uni) Page 43 ADVANCED CSH Page 44 Moor-inegraed drives KSM, KMS, KCU Pages 52 59

9 Seamlessly coordinaed llinegraed sysem llscalable power llflexible funcion blocks llopen communicaions sandards llfuure-proof Your benefi Firmware Engineering and operaion Auxiliary componens Basic package OPEN LOOP / CLOSED LOOP The basic package conains all he funcions for sandard applicaions. Exension packages Operaion panels VCP, VCH, VEP Page 45 Mains filers HNF, HNS, NFD Page 108 Mains filers, mains choke HNK Page Sysem overview SERVO Fricional orque compensaion and compensaion for backlash on reversal, axis and encoder error correcion, ouch probe, ec. Sofware module PFM Page 45 Mains chokes HNL Pages 110/111 DC chokes HLL Page 112 SYNCHRONISATION Elecronic gears, elecronic cam plae, ec. IndraWorks Engineering sofware framework for sar-up, programming, ec. Pages 68/69 Moor filers HMF Page 113 MAIN SPINDLE Cables Brake resisors HLR Pages Spindle posiioning, gear change, ec. IndraMoion MLD Moion logic conforming o IEC Power cables RKL Pages 126/127 Encoder cables RKG Pages 126/127 Brake chopper HLT Page 114 Brake unis HLB Page 116 Technology packages based on IndraMoion MLD Fiber opic cables, bus connecors, ec. Capaciy module HLC Page 117 Produciviy Agen (predicive mainenance), funcion blocks, demand processing, special cam groups, exended drive funcion, PLCopen library, ec. Pages 60/61 Hybrid cable, erminal connecor RKH Page 59 Blower uni HAB Page 118

10 10 03 Selecion guide Five seps o your drive soluion

11 Sep Example Help 1 Deermine your drive requiremens Torque, speed, power Performance (conrol qualiy ) Inerfaces, funcions Single-axis or muli-axis drive I Servo drive for a handling axis RMS orque 4.5 Nm Maximum orque 8 Nm Speed 2,500 min -1 Inerface PROFIBUS Simple servo funcionaliy Drive sizing program IndraSize Pages 70/ Selec he power uni/moor combinaion I IndraDrive C wih IndraDyn S HCS02.1E-W0028-A-03-NNNN MSK050C-0300-NN-S1-UG0-NNNN Sandsill orque 5 Nm Maximum orque 15 Nm Maximum speed 4,700 min -1 Power unis Pages Moors Pages Selecion guide 3 Idenify he conrol uni performance and inerfaces Higher-level conrol sysem Encoder Inpus and oupus Safey echnology I Conrol uni BASIC PROFIBUS CSB01.1N-PB-ENS-NNN-NN-S-NN-FW Sandard performance PROFIBUS IndraDyn sandard encoder Sandard operaor panel No addiional opions Conrol unis Pages Define he firmware funcion Basic OPEN LOOP or CLOSED LOOP package Exension packages Moion logic Technology funcions I Basic CLOSED LOOP package FWA-INDRV*-MPB-xxVRS-D5-1-NNN-NN No exension packages Firmware Pages 60/61 5 Selec he accessories Mains filers and mains chokes Brake resisors, brake unis Capaciy modules Cables Sofware I Mains filer NFD I Power cable RKL4302/005,0 I Encoder cable RKG4200/005,0 I Basic accessories HAS NNN-CN I Shield connecion HAS NNN-NN I Sofware SWA-IWORKS-D**-xxVRS-D0-DVD**-COPY Auxiliary componens Pages Engineering framework Pages 68/69

12 12 04 Power unis IndraDrive C and M Rexroh IndraDrive power unis

13 Cusomized for he desired number of axes and performance level llwide power range for all applicaions llconverers and inverers can be combined ideal for small axis groups llpower supplies and inverers can be combined ideal for large axis groups Your benefi IndraDrive C compac converers Power range from 1.5 kw o 630 kw wih maximum curren from 12 A o 1,535 A High overload capaciy Compac design for single-axis applicaions Can be conneced o inverers for cos-effecive soluions Direc mains connecion from 200 V o 500 V AC AC IndraDrive M modular inverers Single-axis inverer wih maximum curren from 20 A o 350 A Double-axis inverer wih maximum curren from 12 A o 36 A Space-saving design for muli-axis applicaions Can be powered via power supply uni or converer Energy exchange via common DC bus Can be conneced o a converer for cos-effecive soluions Converers and inverers can be combined Power unis IndraDrive C and M DC AC Power supplies and inverers can be combined IndraDrive M modular power supplies Power range from 15 kw o 120 kw Direc mains connecion from 400 V o 480 V Energy-saving line regeneraion Inegraed mains conacor Inegraed brake resisor AC DC

14 14 04 Power unis IndraDrive C and M IndraDrive he clever combinaion of power unis Single-axis soluion wih a converer The IndraDrive C series of converers inegrae inverer and power supply in one uni. The compac consrucion conains addiional mains connecion componens, making i paricularly suiable for single-axis applicaions. 3 AC 200 V V Muli-axis soluion wih converers and inverers A combinaion of IndraDrive C converers and modular Indra- Drive M inverers is a paricularly cos-effecive soluion for small axis groups. The converer for he firs axis supplies he inverers of he oher axes a he same ime. In his case, a converer wih sufficien power reserve mus be seleced in order o be able o supply he smaller inverers as well. 3 AC 400 V V M M M M M Muli-axis soluion wih power supplies and inverers Muli-axis applicaions are he domain of he modular sysem IndraDrive M. Power supplies provide he necessary DC bus volage for he inverers. Compac single-axis or double-axis inverers and power supplies wih inegraed mains connecion componens enable compac soluions for large axis groups. 3 AC 400 V V Maximum energy efficiency can be achieved wih power supplies ha are capable of mains regeneraion. Beside he power recovery encounered in regeneraive operaion of he drives, hese devices also feaure sinusoidal line currens, an overall power facor of 0.99 and a closedloop DC bus. Conrol volage Module bus DC bus M M M M M M

15 IndraDrive C IndraDrive M Power unis Converer Inverer Power supply unis infeed Power supply unis regeneraive HCS02 HCS03 HCS04 HMS01/HMS02 HMD01 HMV01.1E HMV01.1R HMV02.1R Mains volage V 1 AC V 3 AC V 3 AC V 3 AC V (+10 %/ 15 %) (+10 %/ 15 %) (±10 %) 3 AC V (+10 %/ 15 %) Supply frequency Hz DC bus coninuous power kw Coninuous mechanical power 1) kw Overload capaciy 2.5x 1.5 2x x x 1.5x x 4/400 4/400 Swiching frequency/ khz/ 8/800 8/800 max. oupu frequency Hz 12/1,200 12/1,200 2) 16/1,600 16/1,600 2) Oupu volage V (a DC bus volage DC 475 V) (a DC bus volage DC 570 V) (a DC bus volage DC 750 V) Suiable for cabine deph mm HMx01: 400/HMx02: 300 Mains conacor exernal inernal 3) Brake chopper inernal inernal or exernal inernal 3) Brake resisor inernal (opional exernal) exernal inernal 3) Converer/inverer combinaion yes yes yes yes Power unis IndraDrive C and M Conrol volage DC 24 V exernal (opional inernal) inernal or exernal exernal Proecion caegory IP20 Insallaion heigh m 1,000 over NN, wih deraing o 4,000 4) Ambien emperaure C , wih deraing o +55 Relaive air humidiy % 5 95 (as per EN ), no dewing Degree of conaminaion 2 (as per EN ) Cooling sysem Air cooling CE-mark Complies wih he low volage direcive 73/23/EEC and he EMC direcive 89/336/EEC Cerificaion EN , EN , UL 508c, C22.2 No EMC C3 (as EN ) All daa for nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency 1) applies o S1 mode on 4-pole sandard moors 3 AC 400 V/50 Hz a 4 khz swiching frequency and a roary frequency > 4 Hz 2) HMD01 and HMS02.1N-W0028 up o 8 khz/800 Hz only 3) no applicable for HMV01.1R-W0120 4) HCS04 up o 3,000 m

16 16 04 Power unis IndraDrive C and M IndraDrive C compac converers HCS02 Converers Models wih inegraed conrol volage supply wih inegraed emperaure-dependen fan conrol no addiional opions HCS02.1E-W0012 -A-03-NNNV -A-03-LNNN -A-03-NNNN HCS02.1E-W0028 -A-03-NNNV -A-03-LNNN -A-03-NNNN HCS02.1E-W0054 -A-03-NNNV -A-03-LNNN -A-03-NNNN HCS02.1E-W0070 -A-03-NNNV -A-03-LNNN -A-03-NNNN Performance daa Coninuous curren 1) A Maximum curren A DC bus coninuous power wihou/wih choke kw 2.1/ /5.1 7/10 9/14 Maximum oupu wihou/wih choke kw 5/5 8/10 12/16 14/19 Mains volage V 3 AC , 1 AC (±10 %) Coninuous inpu mains curren A Dependence of oupu on mains volage a ULN < 400 V: 1 % power reducion per 4 V a ULN > 400 V: 1 % power gain per 5 V DC bus erminal 2) DC bus capaciy µf Brake resisor Brake resisor inernal inernal inernal/exernal inernal/exernal Maximum braking energy consumpion kws Permanen braking power kw / /5.5 Maximum braking power kw Conrol volage daa Conrol volage, inernal V DC 24 (no for supply of moor holding brake) Conrol volage, exernal V DC 24 ±20 % (DC 24 ±5 % when supplying moor holding brake) Power consumpion wihou conrol uni and moor brake W Coninuous curren wihou conrol uni and moor brake A Mechanical daa Widh W mm Heigh H mm Deph D mm 252 Mass kg All daa for nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency 1) in case of oupu frequency less han 4 Hz he oupu curren will be reduced 2) for he connecion of addiional unis, such as HMS, HCS, HLB, HLC H D W

17 HCS02 1 AC V 3 AC V L1 L2 L3 Main filer HNF, NFD L1.1 L2.1 L3.1 Main choke HNL U1 V1 W1 U2 V2 W Exernal brake resisor HLR X9 Main conacor L1 L2 L3 3~ X3 Mains connecion Conrol uni Capaciy module HLC Brake uni HLB Power unis IndraDrive C and M Conrol volage 24 V 0 V Inernal power supply 24 V 0 V DC bus erminal L+ L L+ L X1 Module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X1 Module bus X5 Moor connecion Moor filer HMF A1 A2 A3 U1 V1 W1 U2 V2 W2 PE X6 Opional auxiliary componen Connecion X9 no required wih HCS02.1E-W0012 and -W0028. No DC bus erminal wih HCS02.1E-W0012 When mains filers HNF and NFD are used, he maximum inpu volage is 3 AC 480 V. M 3~

18 18 04 Power unis IndraDrive C and M IndraDrive C compac converers HCS03 Converers Models wih inegraed conrol volage supply wih inegraed conrol volage supply and brake chopper wih inegraed conrol volage supply, brake chopper and fan conrol HCS03.1E- W0070 -A-05-NNNV -A-05-NNBV -A-05-LNBV HCS03.1E- W0100 -A-05-NNNV -A-05-NNBV -A-05-LNBV HCS03.1E- W0150 -A-05-NNNV -A-05-NNBV -A-05-LNBV HCS03.1E- W0210 -A-05-NNNV -A-05-NNBV -A-05-LNBV Performance daa Coninuous curren 1) A Maximum curren A DC bus coninuous power wihou/wih choke kw 13/25 24/42 34/56 42/85 Maximum oupu wihou/wih choke kw 20/40 33/59 54/89 68/124 Mains volage V 3 AC (+10 %/ 15 %) Coninuous inpu mains curren A Dependence of oupu on mains volage a ULN < 400 V: 1 % power reducion per 4 V decrease in volage DC bus erminal 2) DC bus capaciy µf 940 1,440 1,880 4,700 Brake chopper Permanen braking power kw Maximum braking power kw Conrol volage daa Conrol volage, inernal V DC 24 (no for supply of moor holding brake) Conrol volage, exernal V DC 24 ±20 % (DC 24 ±5 % when supplying moor holding brake) Power consumpion wihou conrol uni and moor brake W Coninuous curren wihou conrol uni and moor brake A Mechanical daa Widh W mm Heigh H mm 440 Deph D mm 309 Mass kg All daa for nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency 1) in case of oupu frequency less han 4 Hz he oupu curren will be reduced 2) for he connecion of addiional unis, such as HMS, HCS, HLB, HLC H D W

19 HCS03 3 AC V alernaive Mains conacor L1 L2 L3 L1 L2 L3 Mains filer HNF L1.1 L2.1 L3.1 Exernal brake resisor HLR X 9 Mains filer HNK wih inegraed mains choke Brake chopper L1.1 L2.1 L3.1 L1 L2 L3 3~ Inernal power supply PE Mains choke HNL Mains conacor X3 Mains connecion Conrol uni U1 V1 W1 U2 V2 W2 Capaciy module HLC Brake uni HLB Power unis IndraDrive C and M Conrol volage DC bus erminal 24 V 0 V L+ L 24 V 0 V L+ L X1 Module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X1 Module bus X5 Moor connecion Moor filer HMF A1 A2 A3 U1 V1 W1 U2 V2 W2 PE X6 Opional auxiliary componen M 3~ Mains choke always required wih HCS03.1E-W0210 When HNF mains filers are used, he maximum inpu volage is 3 AC 480 V.

20 20 04 Power unis IndraDrive C and M IndraDrive C powerful converers HCS04 Converers Models NNBN NNBN NNBN NNNN NNNN HCS04.2E- W0350-N-04- HCS04.2E- W0420-N-04- HCS04.2E- W0520-N-04- HCS04.2E- W0640-N-04- NNNN HCS04.2E- W0790-N-04- NNNN HCS04.2E- W1010-N-04- HCS04.2E- W1240-N-04- HCS04.2E- W1540-N-04- NNNN Power daa wih high coninuous load 1) /high overload 2) Typical moor raing kw 132/ / / / / / / /500 hp 200/ / / / / / / /700 Coninuous curren A 259/ / / / / / /749 1,126/930 Maximum curren 60 s A 311/ / / / / /921 1,073/1,124 1,351/1,395 Maximum curren 2 s A 350/ / / / / /1,013 1,207/1,236 1,520/1,535 Power supply coninuous curren 3) A 226/ / / / / / /675 1,037/834 Power supply volage V 3 AC (+10 %/ 15 %) DC bus erminal DC bus capaciy mf Brake chopper Brake chopper inernal inernal inernal inernal exernal exernal exernal exernal Permanen braking power kw Maximum brake power 10 s Conrol volage daa kw Conrol volage, inernal V DC 24 (no for supply of moor holding brake) Conrol volage, exernal V DC 24 +/ 20 % Mechanical daa Widh W mm ,110 Heigh H mm ,150 1,150 1,150 Deph D mm Mass kg All daa apply o nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency wih main or DC choke 1) overload 20 % for 60 s, 35 % for 2 s 2) overload 50 % for 60 s, 65 % for 2 s 3) wih DC choke HLL H D W

21 HCS04 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520 Mains conacor Mains choke HNL 1) 3 AC V U1 V1 W1 U2 V2 W2 Mains filer HNF L1 L2 L3 L1.1 L2.1 L3.1 X3 Mains connecion Exernal DC choke HLL 1) Exernal brake resisor HLR PO PA+ PB PA+ Inernal mains filer Brake chopper L1 L2 L3 L1 L2 L3 3~ Inernal power supply Conrol uni R0 S0 T0 Alernaive exernal fan volage supply 3 AC V Power unis IndraDrive C and M Conrol volage 24 V 0 V DC bus erminal PA+ PC X5 Module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X5 Module bus Moor connecion Moor filer HMF U V W U1 V1 W1 U2 V2 W2 PE X6 X2 Opional auxiliary componens 1) Alernaive mains choke HNL or DC choke HLL M 3~

22 22 04 Power unis IndraDrive C and M HCS04 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010 Mains conacor Mains choke HNL 1) 3 AC V U1 V1 W1 U2 V2 W2 Mains filer HNF L1 L2 L3 L1.1 L2.1 L3.1 X3 Mains connecion L1 L2 L3 Exernal DC choke HLL 1) PO PA+ Inernal mains filer L1 L2 L3 3~ Inernal power supply Conrol uni R0 S0 T0 Alernaive exernal fan volage supply 3 AC V Exernal brake resisor HLR Exernal brake chopper HLT Conrol volage 24 V 0 V DC bus erminal PA+ PC BU+ BU X5 Module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X5 Module bus Moor connecion Moor filer HMF U V W U1 V1 W1 U2 V2 W2 PE X6 X2 Opional auxiliary componens 1) Alernaive mains choke HNL or DC choke HLL M 3~

23 HCS04 HCS04.2E-W1240 HCS04.2E-W1540 Mains conacor Mains choke HNL 1) 3 AC V U1 V1 W1 U1 V1 W1 U2 V2 W2 U2 V2 W2 Mains filer HNF L1 L2 L3 L1.1 L2.1 L3.1 L1 L2 L3 L1.1 L2.1 L3.1 X3 Mains connecion Exernal DC choke HLL 1) PO.1 PA+ PO.2 Inernal mains filer L1 L2 L3 L1 L2 L3 3~ L1 L2 L3 L1 L2 L3 3~ Conrol uni R0 S0 T0 Alernaive exernal fan volage supply 3 AC V Exernal brake resisor HLR Exernal brake chopper HLT Power unis IndraDrive C and M Conrol volage DC bus erminal 24 V 0 V PA+ PC Inernal power supply BU+ BU X5 Module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X5 Module bus Moor connecion Moor filer HMF U V W U1 V1 W1 U2 V2 W2 PE X6 X2 Opional auxiliary componens 1) Alernaive mains choke HNL or DC choke HLL M 3~

24 24 04 Power unis IndraDrive C and M IndraDrive M modular single-axis inverer HMS01 and HMS02 Single-axis inverers Models no addiional opions 07-NNNN 07-NNNN 07-NNNN 07-NNNN 07-NNNN 07-NNNN 07-NNNN HMS01.1N- W0020-A- HMS01.1N- W0036-A- HMS01.1N- W0054-A- HMS01.1N- W0070-A- HMS01.1N- W0110-A- 07-NNNN HMS01.1N- W0150-A- 07-NNNN HMS01.1N- W0210-A- HMS01.1N- W0350-A- HMS02.1N- W0028-A- HMS02.1N- W0054-A- 07-NNNN Performance daa Coninuous curren 1) A Maximum curren A DC bus capaciy mf Conrol volage daa Conrol volage exernal V DC 24 ±20 % (DC 24 ±5 % when supplying moor holding brake) Power consumpion wihou conrol uni W ) and moor brake Coninuous curren wihou conrol uni A ) and moor brake Mechanical daa Widh W mm Heigh H mm 440 3) 352 Deph D mm Mass kg All daa apply o nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency 1) in case of oupu frequency less han 4 Hz he oupu curren will be reduced 2) including auxiliary filer HAB 3) overall heigh HMS01.1N-W0350 wih auxiliary fan HAB: 748 mm H D W

25 HMS01 HMS V 0 V L+ L Conrol volage DC bus erminal 24 V 0 V L+ L X13 Exernal fan connecor 24 V 0 V L+ L Conrol volage DC bus erminal 24 V 0 V L+ L Power unis IndraDrive C and M X1 Module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X1 Module bus X1 Module bus 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X1 Module bus A1 A2 A3 A1 A2 A3 X5 Moor connecion X6 X5 Moor connecion X6 M 3 ~ M 3 ~ Connecion X13 on HMS01.1N-W0350 only

26 26 04 Power unis IndraDrive C and M IndraDrive M modular double-axis inverer HMD01 Double-axis inverer Models no addiional opions 07-NNNN HMD01.1N- W0012-A- HMD01.1N- W0020-A- 07-NNNN HMD01.1N- W0036-A- 07-NNNN Performance daa Coninuous curren per inverer (axis) 1) A Maximum curren per inverer (axis) 1) A Conrol volage daa Conrol volage, exernal V DC 24 ±20 % (DC 24 ±5 % when supplying moor holding brake) Power consumpion wihou conrol uni and moor brake W Coninuous curren wihou conrol uni and moor brake A Mechanical daa Widh W mm Heigh H mm 440 Deph D mm 309 Mass kg All daa apply o nominal raing a 3 AC 400 V mains volage and 4 khz swiching frequency in case of oupu frequency less han 4 Hz he oupu curren will be reduced H D W

27 HMD V 0 V L+ L DC bus erminal Conrol volage 24 V 0 V L+ L Power unis IndraDrive C and M X1 Module bus MoTemp + MoTemp Brake + 24 V Brake 0 V 3~ 3~ MoTemp + MoTemp Brake + 24 V Brake 0 V X1 Module bus A1 A2 A3 A1 A2 A3 X5.1 Moor connecion X6.1 X5.2 X6.2 Moor connecion M 3 ~ M 3 ~

28 28 04 Power unis IndraDrive C and M IndraDrive M modular power supplies HMV01 and HMV02 Infeed modules Regeneraive modules Models HMV01.1E- HMV01.1E- HMV01.1E- HMV01.1R- HMV01.1R- HMV01.1R- HMV01.1R- HMV02.1R- W0030-A-07 W0075-A-07 W0120-A-07 W0018-A-07 W0045-A-07 W0065-A-07 W0120-A-07 W0015-A-07 no addiional opions -NNNN -NNNN -NNNN -NNNN -NNNN -NNNN -NNNN -NNNN Performance daa DC bus coninuous power wihou/wih choke kw 18/30 45/75 72/120 /18 /45 /65 /120 /15 Maximum oupu kw Mains volage V 3 AC (+10/ 15 %) Coninuous inpu mains curren A Dependence of oupu on mains a ULN < 400 V: 1 % power reducion per 4 V a ULN > 400 V: 1 % power gain per 4 V a ULN > 400 V: no power gain DC bus capaciy µf 1,410 3,760 5, ,880 2,820 4, DC bus volage range V DC DC 750 (regulaed) Brake resisor Brake resisor inernal exernal inernal Maximum braking energy consumpion kws Permanen braking power kw Maximum braking power kw Conrol volage daa Conrol volage, exernal V DC 24 ±5 % Power consumpion W ) 27 Coninuous curren A ) 1.1 Mechanical daa Widh W mm Heigh H mm 440 2) 352 Deph D mm Mass kg In he case of he HMV01.1R he coninuous oupu and maximum oupu daa also apply feedback mode. All daa apply o nominal raing a 3 AC 400 V mains volage Connecion opion for auxiliary componens, such as HLB, HLC ec. 1) including auxiliary filer HAB 2) overall heigh HMV01.1R-W0120 wih auxiliary fan HAB: 748 mm H D W

29 HMV01 3 AC V HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 Mains filer HNF Mains choke HNL L1 L2 L3 L1.1 L2.1 L3.1 U1 V1 W1 U2 V2 W2 X3 Mains connecion X33 Acknowledgemens Power X31 Messages L1 L2 L3 Mains conacor Bb1 3~ UD WARN X14 Mains volage synchronisaion X2 RS232 Power unis IndraDrive C and M X32 Mains conacor conrol DC bus shor circui Capaciy module HLC Brake uni HLB Conrol volage DC bus erminal 24 V 0 V L+ L 24 V 0 V L+ L X1 Module bus X1 Module bus Opional auxiliary componen Mains choke HNL always required wih HMV01.1R Connecion X14 on HMV01.1R only

30 30 04 Power unis IndraDrive C and M HMV01 HMV01.1R-W0120 Mains filer HNF 3 AC V L1 L2 L3 L1.1 L2.1 L3.1 Mains choke HNL U1 V1 W1 U2 V2 W2 X3 Mains connecion X33 Acknowledgemens Power L1 L2 L3 X14 Mains volage synchronisaion X31 Messages Bb1 UD 3~ X2 RS232 WARN X34 Coil of exernal mains conacor X32 Mains conacor conrol DC bus shor circui Capaciy module HLC Brake uni HLB Conrol volage DC bus erminal 24 V 0 V L+ L 24 V 0 V L+ L X1 Module bus X1 Module bus Opional auxiliary componen XL5 Exernal fan connecor

31 HMV02 HMV02.1R-W0015 Mains filer HNS 3 AC V L1 L2 L3 Terminal 9-pole X41.1 X41.2 L1.1 L2.1 L3.1 X41.1 X41.2 D-Sub 9-pole Converer on erminal Mains choke HNL U1 V1 W1 U2 V2 W X33 Acknowledgemens Power X31 Messages Bb1 UD Mains conacor 3~ L1 L2 L3 X3 Mains connecion X14 Mains volage synchronisaion X2 RS232 Power unis IndraDrive C and M WARN X32 Mains conacor conrol DC bus shor circui DC bus capacior HLC Brake uni HLB Conrol volage DC bus erminal 24 V 0 V L+ L 24 V 0 V L+ L X1 Module bus X1 Module bus Opional auxiliary componen

32 32 04 Power unis IndraDrive C and M Deraing under differing operaing condiions Where insallaion condiions differ, he performance daa of he power unis decrease according o he capaciy uilizaion facors for: Coninuous curren DC bus coninuous oupu Coninuous braking power Capaciy uilizaion facor 1,0 0,9 0,8 0,7 0, Capaciy uilizaion facor 1,0 0,9 0,8 0,7 0, Temperaure [ C] Insallaion heigh [m] Compared wih operaion a 4 khz swiching frequency, he oupu currens of he power unis decrease a higher swiching frequencies. Please refer o hese diagrams for he capaciy uilizaion facors relevan for your applicaion. Capaciy uilizaion facor 1,0 0,8 0,6 0,4 0,2 0, W0012 W0028 W0054 W0070 HCS02 Swiching frequency [khz] Capaciy uilizaion facor 1,0 0,8 0,6 0,4 0,2 HCS03 0, Swiching frequency [khz] 1,0 HMS 1,0 HMD Capaciy uilizaion facor 0,8 0,6 0,4 0,2 0, Capaciy uilizaion facor 0,8 0,6 0,4 0,2 0, Swiching frequency [khz] Swiching frequency [khz]

33 33 04 Power unis IndraDrive C and M

34 34 05 Conrol unis IndraDrive C and M Rexroh IndraDrive conrol unis

35 Scalable performance and funcionaliy llindividual soluions for sandard o high-end applicaions llinegraed moion logic wih innovaive echnology funcions llopen inerfaces for inernaional use Your benefi llcerified safey echnology We can supply conrol unis ailored o your specific applicaion, ranging from sandard o high-end applicaions. Inegraed moion logic, numerous echnology funcions, cerified safey echnology and sandardized inerfaces leave nohing o be desired. BASIC conrol unis sandard performance and funcionaliy These conrol unis consiue he economic soluion for all sandard applicaions wih moderae requiremens in erms of performance and inerface flexibiliy. A sandard encoder inerface for IndraDyn moors is already feaured among he BASIC conrol unis. The BASIC UNIVERSAL conrol unis have an addiional expansion slo available. The following BASIC conrol unis are available o choose from: BASIC OPEN LOOP BASIC ANALOG BASIC PROFIBUS BASIC SERCOS BASIC UNIVERSAL single-axis BASIC UNIVERSAL double-axis Conrol unis IndraDrive C and M ADVANCED conrol unis maximum flexibiliy and performance These conrol unis mee he highes requiremens in erms of performance. Virually any applicaion can be ackled wih he wide range of communicaion and encoder inerfaces as well as analog or digial inpus and oupus.

36 36 05 Conrol unis IndraDrive C and M IndraDrive scalable performance and funcionaliy All IndraDrive conrol unis from he simple frequency converer o he high-end servo drive wih inegraed moion conrol are compaible wih all IndraDrive C converers and IndraDrive M inverers. Power uni The conrol unis differ in performance, funcion and configuraion. When combined wih he various firmware versions and operaing panels, every conceivable requiremen can be me. This flexible sysem concep opens up he full range of opions when i comes o ackling your individual applicaion always providing he opimum echnical and economical soluion. Conrol uni Overview Single-axis BASIC OPEN LOOP Single-axis BASIC ANALOG Single-axis BASIC PROFIBUS Single-axis BASIC SERCOS Single-axis BASIC UNIVERSAL Double-axis BASIC 6) UNIVERSAL Single-axis ADVANCED Conrol communicaion Analog/digial for Open Loop operaion l Analog inerface l 1) Parallel inerface PROFIBUS l SERCOS 2 l SERCOS III Muli-Eherne 3) CANopen DeviceNe Configuraions Opional 1 l 2) l 2) l 2) l 2) l/l l Opional 2 l l/l l Opional 3 l Safey opion l l l l l/l l Slo for MuliMediaCard l l l

37 Opions Single-axis BASIC OPEN LOOP Single-axis BASIC ANALOG Single-axis BASIC PROFIBUS Single-axis BASIC SERCOS Single-axis BASIC UNIVERSAL Double-axis BASIC 6) UNIVERSAL Single-axis ADVANCED Encoder inerfaces IndraDyn moors MSK, MKE, MAD and MAF, Hiperface, 1 VPP and 5 V TTL 4) l l l l MHD and MKD moors EnDa 2.1, 1 VPP and 5 V TTL 5) Safey opions complian wih EN and EN Safe Torque Off (Caegory 3 PL e/sil 3) Safe Moion (Caegory 3 PL d/sil 2) Expansions Encoder emulaion l Analog I/O exension Digial I/O exension Digial I/O wih SSI inerface Cross communicaion Sofware module MuliMediaCard Operaion panel Sandard l l l l l l l Cycle imes Curren conrol µs Speed conrol µs Posiion conrol µs PWM frequency 4/8 khz l/l l/l l/l l/l l/l l/l l/l 12/16 khz / / / / / / l/l Inpus/oupus Digial inpus/of which uilizable for ouch probes Digial inpus/oupus (user-defined seings) 8/ 5/ 5/1 5/1 5/1 18/2 7/ Analog inpus Analog oupus Relay oupus Inerfaces RS232 l l l l l l l Conrol volage daa Conrol volage V DC 24 Power consumpion wihou opions W Coninuous curren A l Sandard Opional 1) in conjuncion wih addiional opions 2) encoder inerface for IndraDyn moors 3) only wih SERCOS III and EherCa 4) supply volage 12 V 5) supply volage 5 V Conrol unis IndraDrive C and M 6) only in connecion wih power uni HMD

38 38 05 Conrol unis IndraDrive C and M BASIC OPEN LOOP for all applicaions wihou an encoder Inerfaces Digial inpus and oupus Analog inpus and oupus This conrol uni is specifically designed for frequency converer applicaions wihou a encoder. The arge speed can be se via analog or digial inpus. Inerfaces Relay oupus Saus signals and diagnosic messages are oupu via digial oupus or isolaed relay conacs. For an easy sar-up use he sandard operaion panel or a PC wih he Rexroh IndraWorks sofware. Inerfaces Analog inpus and oupus Serial inerface RS232 Operaion panel Sandard operaion panel The simple sep-by-sep guide o ordering your BASIC OPEN LOOP conrol uni: CSB01.1N-FC-NNN-NNN-NN-S-NN-FW Single-axis BASIC Conrol communicaion FC = Frequency converer inerface Operaion panel S = Sandard

39 BASIC ANALOG cos-effecive, proven echnology Encoder inerfaces IndraDyn moors, Hiperface, 1 VPP and 5 V TTL This conrol componen allows you o enjoy he many benefis of digial drive echnology on conrols wih he convenional ±10 V analog inerface. In addiion, i gives you he added opion of expanding your conrol equipmen a any ime o include oher communicaion inerfaces by exchanging he conrol componen while reaining he conrol cabine seup. Inerfaces Digial inpus and oupus Analog inpus Relay oupus Encoder emulaion Serial inerface RS232 Safey opion Safe Torque Off SAFETY ON BOARD The defaul speed is se via he analog inpu. Signals, such as Conrol enable or Drive sop, are exchanged by he conrol sysem and conrol uni via digial inpus and oupus. The encoder emulaion inside he drive sysemaizes he acual posiions for he conrol sysem. There is a choice beween he sraighforward incremenal encoder signal or SSI forma. The correc inerface for connecing he IndraDyn moors or oher sandardized encoders, such as Hiperface, is already inegraed Conrol unis IndraDrive C and M Operaion panel Sandard operaion panel The simple sep-by-sep guide o ordering your BASIC ANALOG conrol uni: Opion CSB01.1N-AN-ENS-NNN-L2-S-NN-FW Single-axis BASIC Conrol communicaion AN = Analog inerface Encoder inerfaces ENS = IndraDyn moors, Hiperface, ec. Safey echnology L2 = Safe Torque Off NN = Wihou saring lockou Operaion panel S = Sandard

40 40 05 Conrol unis IndraDrive C and M BASIC PROFIBUS ideal for facory auomaion Encoder inerfaces IndraDyn moors, Hiperface, 1 VPP and 5 V TTL The PROFIBUS fieldbus inerface has been used successfully for many years in auomaed manufacuring echnology and process auomaion. Inerfaces Digial inpus and oupus Relay oupus Conrol communicaion PROFIBUS Safey opion Safe Torque Off SAFETY ON BOARD This bus sysem is he means by which he conrol sysem cyclically exchanges wih he bus users all he specified and acual values, including saus signals and diagnosic messages. The correc inerface for connecing he IndraDyn moors or oher sandardized encoders, such as Hiperface, is already inegraed. Sar-up wih he IndraWorks engineering ool is a convenien opion via PROFIBUS. Serial inerface RS232 Operaion panel Sandard operaion panel The simple sep-by-sep guide o ordering your BASIC PROFIBUS conrol uni: Opion CSB01.1N-PB-ENS-NNN-L2-S-NN-FW Single-axis BASIC Conrol communicaion PB = PROFIBUS Encoder inerfaces ENS = IndraDyn moors, Hiperface, ec. Safey echnology L2 = Safe Torque Off NN = Wihou saring lockou Operaion panel S = Sandard

41 BASIC SERCOS precise and cos-effecive Encoder inerfaces IndraDyn moors, Hiperface, 1 VPP and 5 V TTL Inerfaces Digial inpus and oupus Relay oupus Conrol communicaion SERCOS 2 Serial inerface RS232 Safey opion Safe Torque Off SAFETY ON BOARD Only wih he SERCOS 2 1) can you benefi from all he advanages of digial inelligen drive echnology. One disinguishing feaure of SERCOS is is exremely shor cycle ime wih which all arge and acual values are ransferred beween he conrol sysem and conrol unis. In conjuncion wih he exac synchronizaion of all drives, he SERCOS 2 guaranees maximum dynamics and precision. Signal ransfer via fiber opics guaranees he secure exchange of real-ime daa wih minimal wiring. The correc inerface for connecing he IndraDyn moors or oher sandardized encoders, such as Hiperface, is already inegraed. Wih he engineering ool, IndraWorks, one convenien sar-up opion is via he SERCOS service channel and he oher is via he RS232 inerface Conrol unis IndraDrive C and M 1) SERCOS 2, he inernaionally sandardized drive Operaion panel Sandard operaion panel inerface (IEC 61491/EN 61491) faciliaes opimum compaibiliy of digial drives and conrols made by differen manufacurers while exploiing he respecive produc aribues o maximum effec. The simple sep-by-sep guide o ordering your BASIC SERCOS conrol uni: Opion CSB01.1N-SE-ENS-NNN-L2-S-NN-FW Single-axis BASIC Conrol communicaion SE = SERCOS 2 Encoder inerfaces ENS = IndraDyn moors, Hiperface, ec. Safey echnology L2 = Safe Torque Off NN = Wihou saring lockou Operaion panel S = Sandard

42 42 05 Conrol unis IndraDrive C and M BASIC UNIVERSAL single-axis flexible for cusomized soluions Encoder inerfaces IndraDyn moors, Hiperface, 1 VPP and 5 V TTL Opion Encoder inerfaces Analog I/O exension Encoder emulaion Regardless of your preferred ype of conrol communicaion, BASIC UNIVERSAL offers you a wide range of indusry-sandard inerfaces. As a resul, his conrol uni is well suied for a variey of applicaions including hose in your indusry. Inerfaces Digial inpus and oupus Relay oupus Slo MuliMediaCard Serial inerface RS232 Safey opion Safe Torque Off SAFETY ON BOARD The correc inerface for connecing he IndraDyn moors or oher sandardized encoders, such as Hiperface, is already inegraed. In addiion, his conrol uni has an empy slo for he connecion of anoher encoder, connecion of he analog I/O exension or for he emission of emulaed encoder signals. An addiional plug-in MuliMediaCard gives you he opion of simple ransmission or duplicaion of your drive parameers. This card can also be used o expand he memory for he moion logic inegraed in he drive (firmware opion). For an easy sar-up use a PC wih he Rexroh IndraWorks sofware. Operaion panel Sandard operaion panel Conrol communicaion SERCOS III PROFIBUS ec. The simple sep-by-sep guide o ordering your BASIC UNIVERSAL single-axis conrol uni: Opion CSB01.1C-SE-ENS-NNN-L2-S-NN-FW Single-axis BASIC UNIVERSAL Conrol communicaion SE = SERCOS 2 PB = PROFIBUS PL = Parallel inerface CO = CANopen, DeviceNe S3 = SERCOS III ET = Muli-Eherne NN = No equipped Encoder inerfaces ENS = IndraDyn moors, Hiperface, ec. Operaion panel S = Sandard Safey echnology L2 = Safe Torque Off NN = Wihou saring lockou Opion ENS = IndraDyn moors, Hiperface, ec. EN1 = MHD, MKD moors EN2 = EnDa 2.1, 1 VPP, 5 V TTL MA1 = Analog I/O exension MEM = Encoder emulaion NNN = No equipped

43 BASIC UNIVERSAL double-axis flexible, reliable, space-saving Slo MuliMediaCard Inerfaces Digial inpus and oupus Analog inpus and oupus Relay oupus Opion 3 and 4 Encoder inerfaces Analog I/O exension Encoder emulaion Opion 1 and 2 Encoder inerfaces Many axes and limied insallaion space hese are ypical requiremens ha can be me compeenly and economically wih he BASIC UNIVERSAL double-axis conrol uni. Wih he BASIC UNIVERSAL doubleaxis, we have implemened all he funcionaliy for wo digial axes in a single conrol uni. Wih cerified safey echnology conforming o EN and EN 62061, you are providing effecive proecion for boh he machine and operaor. Indeed, we have inegraed a number of differen safey funcions, direcly in he drive. This increases reliabiliy while saving on monioring componens and minimizing insallaion work Serial inerface RS232 Operaion panel Sandard operaion panel Safey opion Safe Torque Off Safe Moion Conrol communicaion SERCOS III PROFIBUS ec. SAFETY ON BOARD In erms of conrol communicaion you can choose beween SERCOS 2, PROFIBUS, SERCOS III and Muli-Eherne. In he ineress of meeing he specific demands of your individual applicaion, IndraDrive offers addiional opions for he connecion of various encoder sysems, he connecion of an analog I/O exension or for he emission of emulaed encoder signals. The double-axis conrol uni offers he abiliy of soring he axis-oriened drive parameers of boh axes on he opional MuliMediaCard. Conrol unis IndraDrive C and M The simple sep-by-sep guide o ordering your BASIC UNIVERSAL double-axis conrol uni: Opion CDB01.1C-SE-ENS-EN2-NNN-MA1-S2-S-NN-FW Double-axis BASIC UNIVERSAL Conrol communicaion SE = SERCOS 2 PB = PROFIBUS S3 = SERCOS III ET = Muli-Eherne NN = No equipped Opion 1 and 2 ENS = IndraDyn moors, Hiperface, ec. EN1 = MHD, MKD moors EN2 = EnDa 2.1, 1 VPP, 5 V TTL NNN = No equipped Operaion panel S = Sandard Safey echnology L2 = Safe Torque Off S2 = Safe Moion NN = Wihou saring lockou Opion 3 and 4 ENS = IndraDyn moors, Hiperface, ec. EN1 = MHD, MKD moors EN2 = EnDa 2.1, 1 VPP, 5 V TTL MA1 = Analog I/O exension MEM = Encoder emulaion NNN = No equipped

44 44 05 Conrol unis IndraDrive C and M ADVANCED he securiy of maximum performance and flexibiliy Slo MuliMediaCard Inerfaces Digial inpus and oupus Analog inpus and oupus Relay oupus Serial inerface RS232 Opion 1 Encoder inerfaces Opion 2 Encoder inerfaces Analog I/O exension Encoder emulaion Safey opion Safe Torque Off Safe Moion Opion 3 Encoder inerfaces Analog I/O exension Encoder emulaion Digial I/O exension Cross communicaion SAFETY ON BOARD ADVANCED conrol unis mee he highes demands in performance and dynamics. In addiion o op performance, hey suppor a wide and diverse range of conrol communicaion and encoder inerfaces. Digial and analog inpus and oupus are already permanenly inegraed for communicaion wih higher level conrol sysems. These can also be expanded by digial or analog I/O exensions or by encoder emulaion oupus. This high-performance conrol uni can be opionally equipped wih safey echnology cerified as conforming o EN and EN The ADVANCED conrol uni is he ideal plaform for he drive-inegraed PLC, IndraMoion MLD. All ha is required o sar up he drive is a PC and he engineering ool IndraWorks. Operaion panel Sandard operaion panel Conrol communicaion SERCOS III PROFIBUS ec. The simple sep-by-sep guide o ordering your ADVANCED conrol componen: Opion CSH01.1C-SE-ENS-EN2-NNN-S2-S-NN-FW Single-axis ADVANCED Conrol communicaion SE = SERCOS 2 PB = PROFIBUS PL = Parallel inerface CO = CANopen, DeviceNe S3 = SERCOS III ET = Muli-Eherne NN = No equipped Opion 1 (Encoder inerfaces) ENS = IndraDyn moors, Hiperface, ec. EN1 = MHD, MKD moors EN2 = EnDa 2.1, 1 VPP, 5 V TTL NNN = No equipped Opion 2 ENS = IndraDyn moors, Hiperface, ec. EN1 = MHD, MKD moors EN2 = EnDa 2.1, 1 VPP, 5 V TTL MA1 = Analog I/O exension MEM = Encoder emulaion NNN = No equipped Operaion panel S = Sandard Safey echnology L2 = Safe Torque Off S2 = Safe Moion NN = Wihou saring lockou Opion 3 ENS = IndraDyn moors, Hiperface, ec. EN1 = MHD, MKD moors EN2 = EnDa 2.1, 1 VPP, 5 V TTL MA1 = Analog I/O exension MEM = Encoder emulaion MD1 = Digial I/O exension MD2 = Digial I/O wih SSI inerface CCD = Cross communicaion NNN = No equipped

45 Accessories advanages for your conrol uni These componens can help you o capialize on your drive during sar-up, operaion and diagnosics. Operaion panel All conrol unis are equipped wih a sandard plug-in operaing panel. This will guide you quickly and confidenly hrough all he sar-up seps no PC is required. Separae conrol erminals For complex applicaions, especially in conjuncion wih he drive-inegraed moion logic, we recommend he use of our compac conrol erminals IndraConrol VCP. Connecion is via he drive s serial inerface. From he simple ex display righ hrough o he graphics-capable ouch screen, i always provide a paricularly cos-effecive soluion for operaion and visualizaion. For more deailed informaion, please refer o he produc caalog Auomaion Sysems and Conrol Componens (R ) Conrol unis IndraDrive C and M Sofware module The opional MuliMediaCard allows you o ransmi or duplicae your axis-oriened drive parameers quickly and easily wihou a PC. This sofware module comes in wo versions: PFM NN-FW wih drive firmware PFM NN-NW preformaed for simple parameer ransfer Inerface cable For sar-up or operaion connec your PC or a separae conrol erminal direcly o he RS232 serial inerface of he conrol uni. The pre-assembled PC inerface cable IKB0041 is available in lenghs of 2, 5, 10 or 15 m The RKB0004 operaor erminal cable is available in lenghs of 2, 5 and 10 m.

46 46 05 Conrol unis IndraDrive C and M Overview of inerfaces Conrol communicaion X31 X Analog/digial for OPEN LOOP operaion 2 x 9-pin plug-in erminals 8 digial inpus SERCOS 2 2 x fiber opic cable connecions Choice of ransfer raes 2, 4, 8 or 16 Mbaud X11 X x 5-pin plug-in erminals 3 relay oupus (24 VDC and 230 VAC) PROFIBUS X35 X x 4-pin plug-in erminals 2 analog inpus 2 analog oupus D-SUB, 9-pin, female version Analog inerface CANopen/DeviceNe X31 X x 9-pin plug-in erminals Analog inpus ±10 V Digial inpus/oupus Relay oupu Open-syle connecor, 5-pin Selecor swich for CANopen or DeviceNe 8 15 D-SUB, 15-pin, male version Encoder emulaion, incremenal or absolue (SSI) Oupu frequency max. 1 MHz 9 1 SERCOS III 2 x RJ45 plug-in connecion Parallel inerface D-SUB, 37-pin, male version 16 inpus, reverse polariy proeced 16 oupus, shor-circui proof DC-isolaed 1 20 (Also suiable for inpu/oupu expansion in conjuncion wih IndraMoion MLD) Muli-Eherne 2 x RJ45 plug-in connecion SERCOS III PROFINET IO EherNe/IP EherCa

47 Encoder inerfaces Inpu/oupu exensions ENS encoder inerfaces for IndraDyn moors, Hiperface 1 VPP, 5 V TTL D-SUB, 15-pin, female version Encoder supply: 11.6 V/300 ma Analog I/O exensions MA1 D-SUB, 15-pin, female version 2 analog inpu pors ±10 V 14 bi incl. 8-ime oversampling 2 analog 12 bi oupu pors EN1 encoder inerface for MHD, MKD and MKE moors D-SUB, 15-pin, female version Encoder supply I2C: 8 V/250 ma or resolver: 18.2 V/70 ma Digial I/O exensions MD1 D-SUB, 25-pin, male version Exernal volage supply from 19 V o 30 V 12 inpus, reverse polariy proeced 8 oupus, shor-circui proof Encoder emulaion 9 EN2 encoder inerface for EnDa 2.1, 1 VPP, 5 V TTL D-SUB, 15-pin, male version Encoder supply: 5 V/300 ma Encoder emulaion MEM Digial I/O wih SSI inerface MD2 D-SUB, 44-pin, male version Exernal volage supply from 19 V o 30 V 16 inpus, reverse polariy proeced 16 oupus, shor-circui proof RJ11 plug-in connecion for SSI measuring encoder inerface Conrol unis IndraDrive C and M Cross communicaion D-SUB, 15-pin, male version Inernal volage supply Encoder signals DC-isolaed Incremenal or Absolue (SSI forma) Oupu frequency max. 1 MHz Safey Safe Torque Off L2 D-SUB, 9-pin, female version supply volage 24 VDC Drive signals A, B and inverse Acknowledgemen Acknowledgemen, invers Cross communicaion CCD 3 x RJ45 plug-in connecion Maser for connecion of up o 7 slaves (SERCOS III) Eherne engineering inerface Safe Moion S2 D-SUB, 9-pin, female version Supply volage 24 VDC Mode selecion panel inpus Acknowledgemen, forced dorman error deecion and diagnosics/ safey door lock

48 48 06 Muli-proocol-capable compac drive sysem IndraDrive Cs muli-proocol-capable compac drive sysem

49 Highly versaile, exremely compac drives llpower range from 100 W up o 3.5 kw lleherne-based communicaions, muli-proocol suppor llinnovaive muli-encoder inerface llexremely compac design Your benefi IndraDrive Cs compac drives feauring Eherne-based communicaions The IndraDrive Cs offers new communicaions hardware wih muli-proocol suppor which addresses oday's increased need for open, seamless design. The drives suppor SERCOS III, PROFINET IO, EherNe/IP and EherCa. Conneciviy via hese Eherne-based inerfaces is provided by sofware-configurable communicaions hardware. Alernaively IndraDrive Cs can also be supplied wih a convenional communicaions inerface, for example PROFIBUS. The Rexroh soluion gives users maximum communicaions flexibiliy wih minimum engineering effor. These impressive feaures plus he new muli-encoder inerface which suppors all sandard encoder ypes plus an addiional opion slo make he IndraDrive Cs he ideal choice for highly specialized drive applicaions. IEC-complian moion logic and indusry-specific echnology funcion suppor a very wide range of applicaions Muli-proocol-capable compac drive sysem

50 50 06 Muli-proocol-capable compac drive sysem IndraDrive Cs universal, inelligen and cos-effecive Inegraed brake resisor Safey opion Safe Torque Off Safe Moion SAFETY ON BOARD In addiion o compac design and highly impressive performance specificaions, he IndraDrive Cs offers a comprehensive porfolio of Eherne-based communicaions inerfaces. Muli-Encoder inerfaces Inerfaces Digial inpus and oupus Analog inpu Opion Encoder inerfaces PROFIBUS The new communicaions inerface suppors a whole range of proocols. The IndraDrive Cs will run wih a broad specrum of Eherne-based communicaions proocols wihou any hardware modificaions. IndraDrive Cs is compaible wih he mos common encoder ypes. This is a sandard feaure of he drives, and i means ha you have complee freedom o choose he bes moor/encoder sysem for your applicaion. Operaion panel wih programming module funcion Conrol communicaion SERCOS III Muli-Eherne The simple sep-by-sep guide ordering your muli-proocol-capable compac drive sysem IndraDrive Cs: Opion HCS01.1E-W0013-A-02-B-ET-EC-NN-L4-NN-FW Maximum curren e.g = 13A Proecion caegory A = IP20 Safey echnology L4 = Safe Torque Off S4 = Safe Moion (in prep.) 1) NN = No safey echnology 1) No available a conrol uni ECONOMY Mains volage 02 = 3 x AC V 03 = 3 x AC V Conrol uni/conrol communicaion E-S3 = ECONOMY wih SERCOS III B-ET = BASIC UNIVERSAL wih Muli-Eherne (SERCOS III, PROFINET IO, EherNe/IP, EherCa) Opion 2) EC = Muli-Encoder inerfaces PB = PROFIBUS NN = No equipped 2) No available a conrol uni ECONOMY Muli-Encoder inerfaces EC = IndraDyn moors, Hiperface, 1 VPP, 5 V TTL, EnDa 2.1, Resolver

51 Converer Size 1 Size 2 Models HCS01.1E- W0003 HCS01.1E- W0006 HCS01.1E- W0009 HCS01.1E- W0013 HCS01.1E- W0005 HCS01.1E- W0008 HCS01.1E- W0018 HCS01.1E- W0028 Performance daa Mains volage V 3 AC V 3 AC V Coninuous curren Aeff 1.4 1) 2.3 1) 3 1) 4.4 2) Maximum curren Aeff Coninuous mechanical oupu W ,500 3,500 3) Mechanical daa Widh W mm Heigh H 4) mm 160/ /268 Deph D 5) mm 196/220 Mass kg ) single-phase power supply wihou deraing 2) single-phase power supply wih deraing 3) a operaion wih mains choke 4) wihou/wih cooling elemen 5) wihou/wih operaion panel Size 1 Size 2 D H Technical feaures 2 series for direc connecion o VAC or VAC line Suiable for moors wih coninuous oupus of 0.05 o 3.5 kw Complee range of scalable drives Compaible wih he IndraDrive family Digial inpus/oupus and analog inpu on board Inelligen operaing panel wih programming module funcion, suppors device swap wihou a PC D D H W IEC-complian moion logic (opional, in prep.) Inegraed safey echnology STO (Safe Torque Off) complian wih EN Ca. 4 PL e and EN SIL 3 Inegraed brake resisor, alernaive an exernal brake resisor can be conneced H D H W Muli-proocol-capable compac drive sysem

52 52 07 Disribued drive sysem IndraDrive Mi disribued drive sysem

53 Compac and economically efficien llmaximum orques of up o 35 Nm llfexible exension opions lleasy projec planning llless wiring llsmaller conrol cabine size Your benefi Disribued servo drive KSM Wih KSM he disribued servo drive series of IndraDrive Mi, Rexroh inroduces anoher milesone in drive echnology elecronic conrol sysem and servo moor combined in one ulra-compac uni. This makes IndraDrive Mi he ideal soluion for all applicaions where maximum flexibiliy and economic efficiency should come along wih minimum space requiremens. In addiion o is compac design, KSM combines he bes characerisics of an IndraDrive and MSK servo moor from he drive-inegraed PLC according o IEC up o proecion caegory IP65. Disribued drive sysem Disribued drive conroller KMS The disribued drive conroller KMS, in proecion caegory IP65, provide seamless inegraion of IndraDyn servo moors and 3rd pary moors ino a chain of IndraDrive Mi drives Elecronic conrol sysem KCU The elecronic conrol sysem KCU allows all required connecions for a daisy chain of up o 20 IndraDrive Mi his reduces he insallaion workload o a minimum. Accessories Hybrid cable for communicaion and power supply Terminal connecor for erminaing he drive chain Inerface cable for connecion o a PC I/O cable for linking digial I/O signals Sofware module for daa ransfer wihou a PC

54 54 07 Disribued drive sysem IndraDrive Mi disribued servo drive KSM Connecor sockes Hybrid cables Serial inerface RS232 Inerfaces Digial inpus and oupus, wo of which can be used as quick inpus for ouch probes Slo MuliMediaCard The compac conrol elecronics of he disribued servo drive KSM uses he laeral surface of he servo moor as a cooling elemen. This reduces he oal uni size by more han 50 % compared o classical servo drive soluions and by up o 30 % compared o oher inegraed soluions. Anoher advanage of he IndraDrive Mi is he significanly reduced insallaion work a single cable is sufficien for power supply and communicaion via SERCOS 2. Display Diagnosis LED The simple sep-by-sep guide o ordering your disribued servo drive KSM: Opion KSM01.2B-061C-35N-M1-HP0-SE-NN-D7-NN-FW Conrol uni version B = BASIC Basic moor Overall size (e.g. 061 ) Overall lengh (e.g. C ) Winding (e.g. 35 ) Cooling sysem N = Naural convecion Encoder S1 = Singleurn encoder (Hiperface ) 128 incremens M1 = Muliurn encoder (Hiperface ) 128 incremens wih 4096 revoluions absolue Elecrical connecion H = Connecor, hybrid Supply volage D7 = DC 750 V Safey echnology NN = No safey echnology (in prep. CIP-Safey on SERCOS) Conrol communicaion SE = SERCOS 2 (RS422) Holding brake 0 = Wihou holding brake 2 = Wih elecrically released holding brake (DC 24 V) Shaf G = Plain shaf wih shaf sealing ring P = Keyway conforming o DIN and shaf sealing ring

55 Disribued servo drive Maximum Coninuous Maximum Coninuous Maximum Momen Dimensions Mass 2) speed 1) orque a orque curren a curren of ineria sandsill sandsill M Max M 0 nmax M0 60K MMax I0 IMax JR A B C Ø D Ø E Ø F Ø G H m [rpm] [Nm] [Nm] [A] [A] [kgm 2 ] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] KSM01.2B-041 C-42 5, /6 KSM01.2B-061 C-35 4, C-61 6, /10.3 KSM01.2B-071 C-24 3, C-35 4, /15.1 KSM01.2B-076 C-35 4, /15.6 All daa relae o he basic version of he disribued servo drive wih encoder S1 and wihou holding brake 1) a 750 V DC bus volage 2) values wihou/wih holding brake ØD ØE ØG ØF H Disribued drive sysem n Max C B A All advanages a a glance Significan reducion of he cabine size by up o 70 % Drasic reducion of wiring work by up o 85 % Significan increase of flexibiliy and modulariy of machines and plans Eherne Conrol and visualizaion Supply uni and elecronic conrol sysem in he cabine Hybrid cable for performance and communicaion Disribued servo drive KSM

56 56 07 Disribued drive sysem IndraDrive Mi disribued drive conroller KMS Serial inerface RS232 Display Diagnosis LED Moor inerface Encoder and power supply Connecor sockes Hybrid cables Inerfaces Digial inpus and oupus, wo of which can be used as quick inpus for ouch probes Slo MuliMediaCard The disribued drive conroller KMS enables users o seamlessly inegrae a wide range of moors ino an IndraDrive Mi drive chain. I is he soluion of choice when: MSK030 servo moors, which due o heir size are no suiable for IndraDrive Mi, need o be inegraed ino a chain of drives MSK or MKE servo moors need o be insalled, because space consrains preclude he use of moor-inegraed KSM inverers Addiional 3rd-pary moors in openloop mode or wih Hiperface encoders need o be aached As is he case wih disribued servo drives, a hybrid communicaions/power cable is used o connec he drives. The simple sep-by-sep guide ordering your disribued drive conroller KMS: Opion KMS01.2B-A018-P-D7-SE-ENH-NN-NN-FW Cooling sysem A = Naural convecion Maximum curren 018 = 18 A Proecion caegory P = IP65 Safey echnology NN = No safey echnology (in prep. CIP-Safey on SERCOS) Encoder inerfaces ENH = Hiperface NNN = Wihou Encoder 1) 1) wihou holding brake conrol DC bus-nennspannung D7 = DC 750 V Conrol communicaion SE = SERCOS 2 (RS422)

57 Disribued drive conroller Coninuous curren Maximum curren Dimensions Mass I0 IMax A B C D m [A] [A] [mm] [mm] [mm] [mm] [kg] KMS01.2B All daa refer o he operaion wih 750 V DC bus volage B A C D Disribued drive sysem All advanages a a glance Seamless conneciviy of IndraDyn servo moors o he chain of drives; he benefis of IndraDrive Mi echnology are reained even when space is a a premium Simple inegraion of 3rd-pary moors Machines/sysems are significanly more flexible and modular Eherne Conrol and visualizaion Supply uni and elecronic conrol sysem in he cabine Hybrid cable for performance and communicaion Disribued drive conroller KMS Disribued servo drive KSM

58 58 07 Disribued drive sysem IndraDrive Mi elecronic conrol sysem KCU Fuse DC oupu L+ Fuse DC oupu L Inpu Module bus Inpu Conrol volage DC inpu DC bus Inpu SERCOS 2 Inpu E-sop Saus and diagnosis display Hybrid cables connecion SERCOS 2 Conrol volage DC-DC bus In addiion o is funcion as a signal converer for SERCOS 2, he compac elecronic conrol sysem KCU allows all necessary connecions o he IndraDrive Mi a a common coupling: Conversion of SERCOS 2 from he fiber opics cable o RS422 Rouing of he power supply from he DC bus of an IndraDrive converers or supply uni Exchange of saus and diagnosic messages beween IndraDrive Mi and supply uni Supply of conrol volage o he IndraDrive Mi Proecion of he DC bus connecion wih inegraed fuses Up o 20 IndraDrive Mi unis can be flexibly conneced in series in one drive chain wihou any modificaions o he cabine or addiional spliing boxes. If required, i is also possible o operae several drive chains in parallel a one supply uni. Elecronic conrol sysem Nominal volage Nominal curren Widh W Heigh H Deph D Mass inpu inpu V A mm mm mm kg KCU01.2N-SE-SE*-025-NN-S-NN-NW DC H W D

59 IndraDrive Mi accessories Hybrid cable RKH and erminal connecor RHS The significan reducion of insallaion work is one of he big advanages of he IndraDrive Mi a single cable is sufficien for power supply and communicaion via SERCOS 2. The hybrid cable RKH is supplied pre-assembled wih plug-in connecors. Coded connecors ensure ha he hybrid cable is conneced wih he correc polariy. From he wide range of connecing cables, selec he suiable ougoing direcion for your applicaion. Each cable wih one or several IndraDrive Mi is conneced wih a erminal connecor RHS0004. Disribued drive sysem Inerface cable For sar-up or operaion, connec your PC direcly o he serial inerface of he IndraDrive Mi. The cable RKB0006 is available pre-assembled wih a lengh of 5 m. For linking digial I/O signals o he IndraDrive Mi, use he pre-assembled cable RKS0010 wih a lengh of 3 m. Sofware module 1) The MuliMediaCard provides an easy ransmission or duplicaion of your drive parameers wihou PC. 1) included in he delivery

60 60 08 Firmware Rexroh IndraDrive firmware BASIC Single-axis and double-axis versions Technology funcions Moion-Logic 1) Technology funcions Moion conrol Technology funcions ADVANCED Single-axis version Moion-Logic Moion conrol Technology funcions The firmware can be ailored o your specific applicaion in a number of flexible configuraions: Basic OPEN LOOP package (frequency converer applicaions) Basic CLOSED LOOP package (servo and frequency converer applicaions) Exension packages (opional) Moion logic (IndraMoion MLD opional) OPEN LOOP main spindle BASIC main spindle OPEN LOOP main spindle ADVANCED main spindle The basic package is already sufficien o perform he majoriy of sandard drive funcions from simple V/f conrol righ hrough o posiioning block mode. OPEN LOOP synchronizaion BASIC synchronizaion OPEN LOOP synchronizaion ADVANCED synchronizaion Various exension packages provide you wih he opions of elecronic synchronizaion, addiional servo funcions or main spindle operaion. Exension packages BASIC Servo exension Exension packages ADVANCED Servo exension The freely-programmable moion logic wih inegraed PLC conforming o IEC and ready-o-use echnology funcions enable simple execuion of complex machine processes. OPEN LOOP CLOSED LOOP OPEN LOOP CLOSED LOOP Basic package Basic package 1) no wih double-axis version The simple sep-by-sep guide o ordering your IndraDrive firmware: Opion FWA-INDRV*-MPH-07VRS-D5-1-SNC-ML Firmware IndraDrive Firmware version MPH = ADVANCED MPB = BASIC single-axis MPD = BASIC double-axis Version Version 07, curren release Languages German, English, French, Ialian, Spanish Conrol 0 = OPEN LOOP 1 = CLOSED LOOP Drive PLC MA = ADVANCED moion logic for complex echnology funcions ML = Wih moion logic and echnology funcions TF = Suiable for echnology funcions NN = Wihou moion logic Exension package SRV = Servo exension SNC = Elecronic synchronizaion MSP = Main spindle exension ALL = All exension NNN = No exension

61 Cusomized funcionaliy llall sandard funcions already included llindividual funcion exensions llindusry-specific echnology funcions llinegraed IEC-complian moion logic Your benefi Basic package BASIC ADVANCED OPEN LOOP CLOSED LOOP OPEN LOOP CLOSED LOOP Exension packages BASIC ADVANCED OPEN LOOP CLOSED LOOP OPEN LOOP CLOSED LOOP Basic funcions Elecronic ype plae Auomaic conrol circui adjusmen Sepoin generaor for conrol opimizaion Travel o fixed sop Adjusable error response Brake conrol Oscilloscope funcion Basic funcions OPEN LOOP General moor wih V/f-Curve, incl. slip compensaion, I x R compensaion and sall proecion Sensorless vecor conrol Speed ramp generaor Moorized poeniomeer funcion Basic funcions CLOSED LOOP Posiion, speed and orque conrol Drive-conrolled referencing Drive-conrolled posiioning Inerpolaion inside drive Posiioning block mode Posiion, speed and orque limi Auomaic commuaion adjusmen Pah swiching poin wih ON and OFF swiching hreshold Encoder emulaion, incremenal or absolue (SSI forma) Auomaic load deecion Servo exension Easy compensaion of backlash on reversal Axis error correcion Quadran error correcion Fricional orque compensaion Touch probe wih fas sop 1 2 Dynamic cam group Main spindle Parameer block changeover 1) Spindle posiioning mode Drive-conrolled gear changes Synchronizaion Speed synchronizaion Angle synchronizaion Measuring wheel mode Real and virual leading axis Cam plae (abular value) Cam plae (analyical value) Touch probe wih ime measuremen 1 1 Touch probe wih synchronizaion funcion 1 2 Dynamic cam group Moion-Logic BASIC ADVANCED OPEN LOOP CLOSED LOOP OPEN LOOP CLOSED LOOP IndraMoion MLD Freely programmable in compliance wih IEC Programming sysem for IL, ST, FBD, LD, SFC and CFC 4 freely configurable asks 2) 2) (cyclic, free-running, even-conrolled) Libraries: sysem-specific, drive-specific, PLCopen Suppor of cusomer libraries Process-oriened echnology packages Firmware ) no wih double-axis conrol unis 2) BASIC conrol unis are resriced in erms of performance

62 62 09 Moion logic Rexroh IndraMoion MLD inegraed moion logic The world s firs open drive Wih IndraMoion MLD drive funcions, moion conrol and processing logic merge o form a modern open auomaion plaform for modular machine conceps. The drive-inegraed moion logic reduces or even eliminaes he need for higher-level conrol sysems. Open sandards Sandardized programming languages and he inegraed engineering framework IndraWorks simplify projec planning, programming, operaion and diagnosics. A he same ime you are direcly invesing your valuable know-how in he drive and hereby safeguarding your compeiive edge. Anrieb Drive SPS-Logik PLC Logic nach IEC conforming o IEC Moion-Logic Running Laufzeisysem, I/O-Handling, handling, Kommunikaion communicaion Anwenderprogramm User Funcion Funkionsbiblioheken library Technologiepakee Technology packages User Anwenderbiblioheken library Programming is in compliance wih IEC in he following languages: Insrucion lis (IL) Srucured ex (ST) Funcional block diagram (FBD) Ladder diagram (LD) Sequenial funcion char (SFC) Coninuous funcion char (CFC) The availabiliy of sandardized modules in he PLCopen-complian funcion library gives you access o a muliude of moion funcions. Achieve your goals faser Even large-scale and complex applicaions can be handled wih ease wih our readyo-use funcion blocks and predefined echnology packages. Combine hem o form your own user program or simply use hem as configurable funcions. Firmware Seleced IndraMoion MLD funcion blocks and funcion libraries are available on DVD ogeher wih IndraWorks MLD, he simple, inuiive engineering ool for IndraDrive. Order code: SWA-IWORK-MLD-xxVRS-D0-DVD**- COPY Flexible programming Wih user-definable programming you have he freedom and flexibiliy o configure your applicaion o your requiremens. Indeed, you have he laiude o combine innovaive drive funcions, exensive funcion libraries and process-oriened echnology packages ino one perfec auomaion soluion. Examples of iems: PLCopen modules Cam group Prin-mark conrol Regiser conrol Tension conrol Loop conrol Winder Demand processing Exended drive funcions: - Variable reracion moion - Adapive feedrae conrol - Analog force conrol and much more Innovaive modules for any applicaion Funcions library: Collecion of funcion blocks conforming o IEC or PLCopen User library: Collecion of funcion blocks developed by he user Technology packages: Process-oriened funcion blocks, e.g. ension conrol User program: Applicaion-specific combinaion of differen funcion blocks and echnology packages

63 Drive and conrol sysem seamlessly coordinaed llhighly-economic soluion for single-axis and muli-axis applicaions wihou addiional hardware llminimized engineering hanks o IEC- and PLCopen-complian llpredefined echnology packages for faser Your benefi implemenaion Single-axis soluion HMI HMI IndraMoion MLD-S Inegraed moion logic Muli-axis soluion IndraDyn PLC IndraDyn IndraMoion MLD-M Inegraed moion logic wih cross communicaion PLC Achieve your goals faser wih sandards The drive-based moion logic eliminaes he need for higher-level conrol sysems. Sandardized programming languages and inerfaces also help keep raining and engineering coss o a minimum. By employing ready-o-use funcion libraries and echnology packages you can benefi from available know-how o furher reduce engineering coss. You can conribue your own valuable know-how direcly o he drive, hereby singling yourself ou from your compeiors. IndraMoion MLD MLD-S BASIC MLD-S ADVANCED MLD-M ADVANCED Number of axes 1 1 bis zu 10 2) Hardware requiremen (maser) BASIC conrol uni ADVANCED conrol uni ADVANCED conrol uni CSB CSH CSH wih opion CCD Firmware opion TF ML/MA ML/MA Performance Depends on he uilizaion of he BASIC drive 100 µs per 1,000 insrucions in IL using bi and word processing Tasks Number of asks 4 Types of asks Cyclic, free-running, even-conrolled Cycle imes ms Program memory From firmware 04VRS kb Approx. 350 From firmware 06VRS wih opion CCD kb 4,000 Reain daa memory On conrol componen Bye Wih opion MD1, MD2 or CCD using kb firmware 04VRS Programming Programming sysem Rexroh IndraWorks MLD Insrucion lis (IL), Srucured ex (ST), Funcional block diagram (FBD), Programming languages Ladder diagram (LD), Sequenial funcion char (SFC), Coninuous funcion char (CFC) Programming inerfaces RS232 (Eherne under developmen) Program debug funcions Breakpoin, single-sep, single cycle, wrie/force, monioring, sampling race, simulaion, online change Libraries supplied Sysem-specific, drive-specific and PLCopen Conrol communicaion SERCOS 2, SERCOS III, PROFIBUS, Muli-Eherne, DeviceNe, CANopen, Inerfaces parallel inerface, analog inerface, analog/digial for OPEN LOOP mode, IndraMoion MLD Digial inpus and oupus Inpus 5 1) 7 Inpus/oupus 3 1) 4 Depends on he number (user defined seings) and ype of conrol unis Opion MD1 12 I/8 O and opion used Opion MD2 16 I/16 O Parallel inerface 16 I/16 O 16 I/16 O Analog inpus and oupus On conrol uni 1 I/2 O Depends on he number Wih opion MA1 2 I/2 O 2 I/2 O and ype of conrol unis and opion used 1) applies o conrol uni CSB01.1C from firmware 06VRS Moion logic 63 09

64 64 10 Safey echnology Safey on Board inegraed safey echnology Wheher for machine ools, prining and packaging or mouning, handling and roboics applicaions proecing people from unconrolled machine movemens is op prioriy. Axis movemens minimized hanks o ulra-shor response imes Clear guidelines issued by he EU All machine manufacurers are obliged o carry ou a hazard evaluaion and risk analysis prior o consrucion. This is sipulaed in he European Machinery Direcive 2006/42/EC. Moreover, any poenial hazards deeced mus be eliminaed sep by sep. Safey should be inegraed in he machinery and mee curren sandards in echnology. 2 IndraDrive safey echnology from Rexroh Convenional safey echnology Safey increase 400-fold 800 How safe can you ge? IndraDrive is redefining curren sandards in echnology because IndraDrive inegraes he safey direcly in he drive, resuling in ulra-shor response imes. IndraDrive herefore demonsraes he curren capaciies and requiremens of safey echnology IndraDrive is faser because he movemen is moniored direcly where i is generaed. This is he criical advanage, especially when i comes o monioring direc drives or oher high-dynamic drives, for example. Quickes reacion ime wih highes drive dynamics Wih he new IndraDrive generaion from Rexroh, a variey of safey funcions are available righ inside he drive wihou any deours hrough he conrol. This increases reliabiliy, saves on addiional monioring componens and reduces insallaion cos and effor. I is all made possible by redundan sofware and hardware componens in he drive. The non-conacing monioring of all se limi values enables very shor response imes of less han 2 ms. As soon as a faul is deeced, all he drives are auomaically sopped depending on he sop caegory seleced (0, 1 and 2). Before a user in he proeced area reacs o an error wih an acknowledgemen linked o conacs, a linear axis wih a ball screw has already raveled 100 o 200 mm, linear moors Safey funcions inside he drive effecively proec people and machines High reliabiliy due o cerified inegraed safey funcions Exremely fas reacion imes (< 2 ms) for communicaion wih inernal moniors No need for addiional measuring sysems or sensors Online dynamic sampling of he inpus and shuoff pahs while work is in progress PROFIsafe inerface wih reduced configuraion and insallaion effor and safe, decenralizes I/Os Reduced cerificaion effor and shor series sar-up imes Axis movemen in mm in faul scenario have already raveled 400 o 800 mm. IndraDrive safey echnology finds he error wihin 2 ms and he axis moves only 2 mm. SAFETY ON BOARD

65 V V Max Inelligen and safe llsafey caegory 3, PL d, SIL 2 llexensive safey funcions llminimum response imes llindependen of he conrol sysem llsraighforward inegraion in he machine Your benefi V V V Max V V S V V V S V V V S V V V V V V V V V V V V V V V S V S V V S S V S Safe Torque V Off (STO) Sop caegory 0 in accordance wih ICE : Safe drive orque cu off Safe Sop V (SS1) Sop caegory 1 in accordance wih ICE : Safely moniored sop, conrol or drive conrolled wih safe drive orque cu off Safe Sop 2, Safe Operaing Sop (SS2, SOS) Sop caegory 2 in accordance V wih ICE S : Safely moniored sop wih safely moniored sandsill a conrolled orque V Max V Max V V Max V V S V S V Max V Max V Max V Max Max V Max V Safe Maximum Speed (SMS) The maximum speed is safely moniored irrespecive of he mode of operaion Safe Braking and Holding Sysem (SBS) The safe braking and holding sysem conrols and moniors wo independen brakes Safe Door Locking (SDL) When all he drives in one proecion zone are in safe saus, he safey door lock is released V V S V S V S V V V V V V V V V S S S S S Safely Limied Speed (SLS) V If enable signal is given a safely limied speed is moniored in special operaing mode Safe Direcion V (SDI) A safe direcion (clockwise, counerclockwise) is also moniored in addiion o safe moion VSafely Moniored Posiion (SMP) A safely limied posiion range is also moniored S in addiion o safe moion Safe Inpus/Oupus (SIO) Dual-channel safey peripherals can be conneced o he drive and made available o he conroller via he safey bus V V S V S V S V S V V n n n V n V S V n V S V S V S V V V n n n Safe Communicaon Safe Communicaon Safely Limied Incremen (SLI) If enable signal is given a safely limied incremen is moniored in special operaing mode V Safely Moniored S Deceleraion (SMD) Safely moniored deceleraion ramp when sopping wih predeermining characerisics Safely Limied Posiion n (SLP) Monioring of safe sofware limi swiches V Safe Communicaion (SCO) Selecion/deselecion of safey funcions and ransfer of process daa (e.g. acual posiion values) via safey bus Safey echnology All safey funcions are cerified as complian wih sandard ISO :2006, EN :2007, IEC 61508: , EN 62061, ISO :1999, EN 954-1:1996, EN ISO : 2003, EN :1997, EN :1997, EN :2004, UL 508C R7.03, C22.2 No. 0.8-M86 (R2003), CAN/CSA C22.2 No , NFPA 79:2007 ER1 hrough TÜV Rheinland and TÜV Rheinland Norh America Inc. Safe Communicaon Safe Communicaon Safe Safe Communicaon Communicaon Safe Communicaon

66 66 10 Safey echnology Safey on Board be on he safe side Safe Torque Off (STO) The STO opion is he mos cos-effecive soluion for prevening he drive from resaring uninenionally. The power supply is cu off elecronically on wo channels. The STO opion is acivaed via wo redundan 24 V signals. This funcion can be seleced wih all conrol unis excep BASIC OPEN LOOP. Conrol sysem SERCOS, PROFIBUS ec. Drive Conrol uni Channel 1 Power uni Feedback Two-channel cuou M 24 V Channel 2 Selecion via NC/NO conacs Conrol sysem SERCOS, PROFIBUS ec. Drive Conrol uni Channel 1 Power uni Two-channel cuou M 24 V 0 V Channel 2 Selecion via wo NC conacs

67 Safe Moion The ADVANCED and BASIC UNIVERSAL double-axis conrol unis offer you all he available safey funcions including safe moion and safe absolue posiion. This safey is guaraneed by wo redundan, diverse processor sysems which carry ou all he relevan calculaions separaely and monior each oher. The wo-channel selecion of he required safey funcion can be execued differenly. Conrol sysem Feedback 24 V SERCOS, PROFIBUS ec. I/O I/O Drive Conrol uni Channel 1 Channel 2 Power uni Two-channel cuou M Opion safey Selecion and feedback via 24 V signals he simples way Conrol sysem Drive Feedback 24 V I/O SERCOS SERCOS SERCOS I/O Conrol uni Channel 1 Channel 2 Power uni Two-channel cuou M Safey echnology Opion safey Selecion and feedback signal via conrol communicaion (channel 1) and 24 V signals (channel 2) for simpler wiring Conrol sysem Drive Safey conrol PROFIsafe PROFIBUS/PROFIsafe PROFIsafe Conrol uni Channel 1 Power uni Feedback PROFIsafe PROFIsafe I/O Channel 2 Two-channel cuou M 24 V Opion safey Selecion and feedback signal via PROFIsafe he user-friendly soluion

68 68 11 Engineering and operaing Rexroh IndraWorks a ool for all engineering asks Simple and user-friendly, Rexroh IndraWorks is he ideal engineering environmen for all Rexroh elecrical conrol and drive sysems. This engineering framework brings ogeher in one inegraed inerface all he ools required for: Configuraion Programming Parameerizaion Operaion Visualizaion Diagnosics Projec Planning Advanages Inegraed sofware framework for all engineering asks Applicaion-oriened ools Inelligen user guidance User-friendly, menu-driven operaion Sandardized programming according o IEC PLCopen-complian module library Open-archiecure hrough inegraed FDT/DTM echnology Microsof.NET echnology Operaing IndraWorks for IndraDrive is available on DVD: IndraWorks D for drive engineering SWA-IWORKS-D**-xxVRS-D0-DVD**- COPY IndraWorks MLD also includes suppor for IndraMoion MLD SWA-IWORKS- MLD-xxVRS-D0-DVD**-COPY You ge a simple, connecion-based service ool along wih IndraWorks D and MLD: IndraWorks Ds for service and commissioning of single drives (par of Indra- Works D and IndraWorks MLD, available on he Inerne or as a separae DVD) SWA-IWORKS-DS*-xxVRS-D0-DVD**- COPY IndraWorks D and IndraWorks MLD can be combined wih he CamBuilder cam edior: CamBuilder SWS-IWORKS-CAM-xxVRS-D0 Programming Rexroh IndraWorks Visualizaion Parameerizaion Engineering Operaing Service Tools Add-ons Rexroh IndraWorks he inegraed engineering framework for projec planning, programming, parameerizaion, operaion and monioring

69 IndraWorks he universal engineering framework llone ool for all auomaion asks llguided sar-up for rapid achievemen of resuls lloffline configuraion of projecs lluser-friendly programming environmen Your benefi Sar-up wizard Programming Auo-uning IndraWorks ineracively guides you hrough all he seps of he sarup process and only requires you o inpu he relevan daa. All values o be inpu are direcly relaed o he mechanics of he machine. This simplifies he inpu of daa, along wih allowing you o freely selec measuremen unis. You individually assemble he required sequence of movemens from a large selecion of posiioning modes presened in graphic form. Once compiled, he se of parameers is saved in a file and can be easily ransmied o oher machines via fieldbus or he RS232 serial inerface. Offline mode All funcionaliy and programming modes according o IEC are available for he drive-inegraed PLC. Wih PLCopen funcion blocks, you can quickly and ransparenly inegrae drive funcionaliy ino your PLC program. Inegraed echnology funcions The configurable moion logic based echnology funcions allow you o perform he full range of differen process-oriened asks and require no programming skills. Four-channel oscilloscope Parameers for all inernal conrol funcions are auomaically se when IndraDyn moors are conneced. This seing is ideal for he majoriy of applicaions, requiring no furher adjusmen. Where requiremens are more complex, he auo-uning funcion is available o assis wih adjusing he conrol seings o your machine. CamBuilder (opional) Engineering and operaing The machine-relaed modes of operaion and he corresponding parameers can be se in advance offline and laer ransferred o he machine. The inegraed four-channel oscilloscope is available o assis wih drive opimizaion, roubleshooing and prevenive mainenance. For documenaion purposes all he measuremens and he relaed seings can be prined ou or saved o a file. Rexroh CamBuilder is a graphics-based sofware ool for he convenien creaion of elecronic cams. Wih a few inpus, you can implemen various applicaions easily and quickly. The esablished cams are direcly ransferable o Rexroh drives and conrols.

70 70 11 Engineering and operaing Rexroh IndraSize rapid and safe sizing IndraSize he user-friendly program for drive sizing is he quickes way o find he opimum drive for your machine. Regardless of wheher you are using a convenional servo axis or direc drive, IndraSize allows you o define he ideal moor/drive combinaion in a few seps. Mechanics IndraSize is compaible wih all sandard drive mechanisms such as: Ball screw wih roaing screw Ball screw wih roaing nu Rack and pinion Bel and pulley Linear direc drive Roary drive Roller Roary knife Winder/unwinder Roll feed Wih he aid of graphics you simply simulae your machine kinemaics, combining he moor and he seleced mechanical pars wih he various ransfer unis: Coupling Bel drive Gears Any number of hese can be combined in any order. Moion profile Wih IndraSize you can freely compile a full moion profile from individual sequences of movemens. If applicable, you may use higher-order equaions of moion as e.g. polynominals or sinoids. Alernaively, impor ready-made cams generaed wih he CamBuilder. Moreover, IndraSize allows you o define ypical applicaions very simply by inpuing parameers. Applicaions can be configured in nex o no ime, such as: Roll feeds Flying cuoff Winders Cross cuers Download IndraSize can be downloaded from he Inerne a: Mechanical sysem Ball screw wih roaing screw Ball screw wih roaing nu Bel and pulley Rack and pinion Linear direc drive Roary drive Rollers and much more

71 Five seps o your drive soluion Regardless of wheher you wan o ackle a simple or complex drive ask whaever he case, IndraSize will lead you confidenly hrough jus five seps o success. Le he menu ake you hrough he individual program seps from selecing he mechanical sysem and associaed moion profile righ hrough o he poin where you are presened wih he opimum moor/drive combinaion ogeher wih a able or curve showing is performance daa. 1. sep: Selec mechanical sysem and moion profile 4. sep: Selec he drive from he filered lis generaed 2. sep: Inpu mechanical and link elemen daa 5. sep: Check and save drive deails Engineering and operaing 3. sep: Define he moion cycle 71 11

72 72 12 Moors and gearboxes Rexroh IndraDyn moors and gearboxes

73 A powerful family llexensive range including robus housed and frameless (ki) moors llcoverage of enire power range llhigh-precision encoder sysems llhighly-dynamic synchronous linear moors llspecial hazardous duy designs conforming o ATEX or UL/CSA Your benefi IndraDyn S Synchronous MSK servo moors for all requiremens up o 495 Nm Synchronous MKE servo moors wih explosion-proof enclosure for poenially explosive amospheres up o 190 Nm Ulra-compac synchronous MSM servo moors raed a up o 2.4 Nm can be conneced o he IndraDrive Cs IndraDyn A Air-cooled asynchronous MAD servo moors wih power raings up o 100 kw Liquid-cooled asynchronous MAF servo moors wih power raings up o 120 kw IndraDyn L Synchronous linear moors for feeding forces of up o 21,500 N IndraDyn T Synchronous orque moors wih orque raings up o 13,800 Nm and speeds of up o 4,000 rpm IndraDyn H High-speed frameless (ki) moors for speeds of up o 30,000 rpm and maximum orques of up o 4,500 Nm 1 MB Asynchronous frameless (ki) moors for speeds of up o 20,000 rpm and raed orques of up o 875 Nm Moors and gearboxes Servo gearbox GTE servo planeary gears for sandard applicaions GTM servo planeary gears for high-performance applicaions Sandard and geared moors Wide range of moors made by well-known manufacurers for combining wih IndraDrive

74 74 12 Moors and gearboxes IndraDyn S MSK servo moors o mee all requiremens The paricularly ousanding feaures of he MSK range of moors are is wide power specrum and narrow size incremens. The high orque densiy of hese synchronous servo moors allows a paricularly compac design wih maximum orques of up o 495 Nm. Depending on he level of precision required, we can supply he moors wih encoder sysems for sandard or highprecision requiremens. Boh encoder versions are available in a single-urn and muli-urn configuraion. A number of furher opions, such as he shaf keyway, holding brake, reduced runou and he high proecion caegory IP65 mean ha hey can be used in virually any applicaion. On applicaions wih high levels of coninuous power, opional blower unis for axial or radial mouning are available for rerofi. Inrinsically safe IP65 blower moors (UL hermally proeced F) ensure he reliabiliy of he single-phase blower unis, eliminaing he need for an exernal circui breaker. Opional liquid cooling is available for very high power applicaions.

75 Compac and powerful llmaximum orques up o 495 Nm llmaximum speeds up o 9,000 rpm llencoder sysems for a wide and diverse range of applicaions llhigh proecion caegory IP65 llchoice of cooling sysems Your benefi The simple sep-by-sep guide o ordering your MSK servo moor: Opion MSK060C-0600-NN-S1-UG0-NNNN Moor Size (e.g. 060 ) Overall lengh (e.g. C ) Winding (e.g ) Oher versions N = Sandard S 1) = Hazardous duy version conforming o Equipmen Group II, Caegory 3, G and D 1) hazardous duy design available for cerain sizes Cooling sysem NN = Naural convecion Surface cooling or (FN) Opion of liquid cooling for cerain sizes Encoder S1 = Single-urn encoder (Hiperface ) 128 incremens M1 = Muli-urn encoder (Hiperface ) 128 incremens wih 4,096 revoluions absolue S2 2) = Single-urn encoder (EnDa) 2,048 incremens M2 2) = Muli-urn encoder (EnDa) 2,048 incremens wih 4,096 revoluions absolue 2) from size MSK040C... Shaf runou N = Sandard, in conjuncion wih S1 or M1 encoder only R = Reduced, linear movemen conforming o DIN 42955, in conjuncion wih S2 or M2 encoder only Moors and gearboxes Shaf G = Plain shaf wih shaf sealing ring P = Keyway conforming o DIN and shaf sealing ring Holding brake 0 = wihou holding brake 1 = wih elecr. released holding brake 2 3) = wih heavy-duy holding brake 3 3) = wih exra heavy-duy holding brake 3) heavy-duy holding brake available for cerain sizes

76 76 12 Moors and gearboxes IndraDyn S echnical daa Moor MSK030 MSK040 MSK050 MSK060 MSK061 MSK070 MSK071 MSK075 Maximum Con. Maximum Con. Maximum Momen Dimensions Mass 2) speed 1) orque a orque curren a curren of ineria sandsill sandsill nmax M0 60K MMax I0 60K IMax JR A B C Ø D Ø E Ø F Ø G H m [rpm] [Nm] [Nm] [A] [A] [kgm 2 ] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] B , / C , /2.1 B , B , C , C , B , / /3.9 B , /4.9 B , C , C , /6.3 C , B , /6.4 B , C , /9.2 C , B , /6.4 C , C , /8.8 C , C , C , /13.2 C , D , D , D , E , E , E , C , C , C , D , D , D , E , E , E , / / / / /25.1 C , C , /16.4 C , D , D , /20.1 D ,

77 Moor Maximum Con. Maximum Con. Maximum Momen Dimensions Mass 2) speed 1) orque a orque curren a curren of ineria sandsill sandsill MSK075 MSK076 MSK100 MSK101 MSK103 MSK131 nmax M0 60K MMax I0 60K IMax JR A B C Ø D Ø E Ø F Ø G H m [rpm] [Nm] [Nm] [A] [A] [kgm 2 ] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] E , E , /23.6 E , C , C , /14.9 A , A , /25.4 A , B , B , B , B , C , C , C , D , D , D , / / / C , C , /32.1 C , D , D , /43.8 D , E , E , /57.3 E , A , /21.5 B , /26 D , /36.1 B , / D , /121.4 All he specificaions relae o he basic version of he moor wih encoder S1 and wihou holding brake 1) a 750 V DC bus volage Moors and gearboxes ) values wihou/wih sandard holding brake M Max ØE ØD ØF H M 0 ØG n Max C B A

78 78 12 Moors and gearboxes IndraDyn S MKE servo moors for poenially explosive areas The MKE range of moors are specifically designed for use in producion plans suscepible o explosive mixures of air and flammable gases, vapors, mis or dus: Chemical indusry Mining Prining shops Woodworking Pain shops Mills Food processing indusry Refineries Tank farms and much more Wihin he broad range of orques up o a maximum of 190 Nm, here is a choice of various sizes of moor wih flameproof enclosures. Needless o say, all are ATEX cerified and/or UL/CSA complian. These moors can also be supplied wih a range of opions holding brake, keyway and single- or muli-urn encoder sysems. Inernaionally recognized cerificaion MKE moors have been cerified by he German merology insiue providing scienific and echnical services, he PTB Braunschweig, in accordance wih Direcive 94/9/EC ATEX95 ( II 2G Ex d IIB T4 or raher II 2D Ex D A21 IP6X T135 ). MKE as per ATEX erminal box wih EEx d cable connecors The cerificaes are recognized by all member saes of he European Union as well as non-european members of he CENELEC. MKE moors based on he American sandard (UL/CSA) conforming o Class I, Groups C and D as per UL508C, UL674 and UL1446, have been cerified direcly by Underwriers Laboraories Inc. (UL) in he USA. MKE as per UL/CSA erminal box wih lines for condui insallaion

79 Ulra-safe llmaximum orques up o 190 Nm llmaximum speeds up o 9,000 rpm llrange of encoder sysems llexplosion-proof enclosure llcompliance wih ATEX and UL/CSA Your benefi Moor Maximum Con. orque Maximum Con. nominal Maximum Momen Dimensions Mass 2) speed 1) a sandsil orque curren curren of ineria nmax M0 60K MMax I0 60K IMax JR A B C Ø D Ø E Ø F Ø G H m [rpm] [Nm] [Nm] [A] [A] [kgm 2 ] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] MKE037 B-144 9, /2.8 MKE047 B-144 7, /5.8 MKE098 MKE118 B-047 4, B-058 5, /19.1 B-024 4, B-058 4, /46 D-012 2, D-027 3, /69.1 D-035 3, All he specificaions relae o he basic version of he moor wih encoder S1 and wihou holding brake 1) a 750 V DC bus volage 2) values wihou/wih sandard holding brake ØD ØF H M Max ØE M 0 ØG n Max C B A The simple sep-by-sep guide o ordering your MKE servo moor: Moor Size (e.g. 037 ) Overall lengh (e.g. B ) Winding (e.g. 144 ) Encoder A = Single-urn encoder (Hiperface ), 128 incremens B 1) = Single-urn encoder (EnDa), 2,048 incremens C = Muli-urn encoder (Hiperface ), 128 incremens wih 4,096 revoluions absolue D 1) = Muli-urn encoder (EnDa), 2,048 incremens wih 4,096 revoluions absolue 1) no applicable o MKE037 and MKE047 Shaf G = Plain shaf wih shaf sealing ring P = Keyway conforming o DIN and shaf sealing ring Opion MKE037B-144-AG0-BENN Cable enry 4 = Ø mm 6 = Ø 17 19,5 mm N = Conforming o American Sandard (UL) Housing design E 2) = Conforming o European Sandard (ATEX) U = Conforming o American Sandard (UL) 2) version E only available wih power connecion opion B Line erminal A = on he A Side B = on he B Side L = Lef R = Righ Holding brake 0 = Wihou holding brake 1 = Wih elecr. released holding brake Moors and gearboxes 79 12

80 80 12 Moors and gearboxes IndraDyn S MSM servo moors for compac IndraDrive Cs drives Mainenance-free MSM moors are available in five sizes raed a up o 750 W coninuous mechanical power. These shor-lengh moors feaure high power densiy and minimized flange dimensions, making hem he ideal choice in a wide range of applicaion scenarios. The IP54 moors come wih an absolue encoder and opional holding brake, and hey can easily be conneced o IndraDrive Cs servo drives wih 3 AC 230 V line inpu. Buffer baery for absolue encoder funcion A buffer baery is needed for permanen sorage of he axis posiion. A baery box which is simple o insall is available as an accessory. Order code: SUP-E01-MSM-BATTER.BOX

81 High dynamic performance and compac design llmaximum orque up o 7.1 Nm llmaximum speed up o 5,000 rpm llmuli-urn absolue encoder llhigh dynamic performance llhigh performance densiy Your benefi Moor Raed power Coninuous orque Maximum Maximum Dimensions Mass 1) a sandsill orque speed PN MO Mmax nmax [W] [Nm] [Nm] [rpm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] MSM019A , / /0.53 MSM019B , / /0.68 MSM031B , / /1.3 MSM031C , / /1.7 MSM041B , / /3.1 1) values wihou/wih sandard holding brake A B 1) C Ø D Ø E Ø F Ø G H m ØE ØD ØF H M Max ØG M 0 C B A n Max The simple sep-by-sep guide o ordering your MSM servo moor: Size 019 = Flange 38 mm 031 = Flange 60 mm 041 = Flange 80 mm Overall lengh (e.g. B ) Winding 0300 = Nominal speed 300 rpm Opion MSM019B-0300-NN-M0-CH1 Holding brake 0 = Wihou holding brake 1 = Wih elecr. released holding brake Moors and gearboxes Cooling sysem NN = Naural convecion Encoder M0 1) = Muli-urn absolue encoder wih 131,072 impulses per revoluion, 65,535 revoluion 1) absolue encoder funcion wih exernal buffer baery Shaf H 2) = Plain shaf wihou sealing ring 2) assembly of sealing ring possible Elecrical connecion C = 220 mm cable

82 82 12 Moors and gearboxes IndraDyn A MAD asynchronous servo moors for high performance Wih heir phenomenal power densiy, he MAD range of moors is predesined for servo and main spindle applicaions, such as in machine ools, prining presses or meal forming echnology. High-resoluion single-urn or muli-urn encoder sysems and ousanding rue running qualiy guaranee highes handling precision. In addiion o he opional keyway and holding brake, hese moors can also be supplied wih a special bearing assembly for high-speed applicaions or for applicaions wih increased radial load. The moor proecion caegory IP65 even includes he fan moor, making i suiable for harsh indusrial use. The easy-mainenance design of he moor means ha i is even possible o exchange he fan while he moor is running paricularly advanageous in he prining indusry.

83 Robus and easy-mainenance llraed oupus of up o 100 kw llmaximum speeds up o 11,000 rpm llencoder sysems for a wide and diverse range of applicaions llhigh proecion caegory IP65, including fan moor lleasy-mainenance moor design The simple sep-by-sep guide o ordering your MAD asynchronous servo moor: Opion MAD100C-0100-SA-S2-AH0-05-N1 Moor Size (e.g. 100 ) Overall lengh (e.g. C ) Winding (e.g ) Vibraion severiy grade 1 = A 3 2) = B 4 2) = C 2) only for cerain sizes Cooling sysem SA = Axial-flow fan SL = Fan cowl Bearing assembly N = Sandard A 3) = Fixed bearing A side H 3) = High-Speed V 3) = Heavy duy 3) only for cerain sizes Encoder S2 = Single-urn encoder (EnDa) 2,048 incremens M2 = Muli-urn encoder (EnDa) 2,048 incremens wih 4,096 revoluions absolue S6 1) = Single-urn encoder (EnDa) 2,048 incremens for poenially explosive amospheres M6 1) = Muli-urn encoder (EnDa) 2,048 incremens wih 4,096 revoluions absolue for poenially explosive amospheres C0 = Incremenal encoder 2,048 incremens 1) equipmen group II 2G, ype of proecion EEx p d IIB T3 only in combinaion wih cooling opion SL Consrucion 05 = Flange-mouned 35 = Flange-mouned or foo-mouned Holding brake 0 = Wihou holding brake 1 = Wih elecr. released holding brake 3 4) = Wih elecr. released holding brake, heavy duy 5 4) = Wih elecr. clamped holding brake 4) only for cerain sizes Moors and gearboxes Line erminal Plug A = on he A Side B = on he B Side L = Lef R = Righ Terminal box urnable E = on he A Side H = on he B Side G = Lef D = Righ Shaf e.g. Plain shaf H = Wihou seal ring G = Wih seal ring F = Wih labyrinh seal Keyway Q = Wihou seal ring P = Wih seal ring R = Wih labyrinh seal

84 84 12 Moors and gearboxes IndraDyn A echnical daa Moor MAD100 MAD130 MAD160 MAD180 Raed speed nn [rpm] Maximum speed nmax [rpm] Raed orque MN [Nm] Maximum orque MMax [Nm] Raed power PN [kw] Raed curren B , B ,000 6, B ,500 9, B ,000 11, B ,500 11, C , C ,000 6, C ,500 9, C ,000 11, C ,500 11, D , D ,000 6, D ,500 9, D ,000 11, D ,500 11, B , B ,000 6, B ,500 9, B ,000 10, B ,500 10, C , C ,000 6, C ,500 9, C ,000 10, C ,500 10, D , D ,000 6, D ,500 9, D ,000 10, D ,500 10, B , B ,000 6, B ,500 6, B ,000 6, C , C ,000 6, C ,500 6, C ,000 6, C , C ,000 6, C ,500 6, C ,000 6, D , D ,000 6, D ,500 6, D ,000 6, IN [A] Momen of ineria JR [kgm 2 ] Dimensions Mass 2) A B C Ø D Ø E Ø F Ø G H 1) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 462 m [kg] (260) (338) (393) ,

85 Moor MAD225 Raed speed nn [rpm] Maximum speed nmax [rpm] Raed orque MN [Nm] Maximum orque MMax [Nm] Raed power PN [kw] Raed curren C , , C ,000 3, , C ,500 3, , IN [A] Momen of ineria JR [kgm 2 ] All he specificaions given relae o he basic version of he moor wihou a holding brake. The maximum speed depends on he bearing version. 1) moor heigh H for version wih erminal box, he values in parenheses apply for power connecion wih plug 2) values wihou holding brake wih fan Dimensions Mass 2) A B C Ø D Ø E Ø F Ø G H 1) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] m [kg] , ØD ØF H ØE M N P N ØG n N n Max C B A Moors and gearboxes 85 12

86 86 12 Moors and gearboxes IndraDyn A MAF asynchronous servo moors wih liquid cooling The liquid-cooled moors in he MAF series are paricularly suiable for applicaions demanding maximum orques in minimum amouns of space. A he same ime he unique cooling sysem design ensures he hermal isolaion of moor and machine and herefore maximum handling precision. The quick couplings wih inegraed leakproofing simplify your mainenance work. Opions such as holding brakes, differen encoder sysems, vibraion severiy grades and shaf specificaions allow you o ailor he MAF moors opimally o your specific applicaion.

87 Compac and powerful llraed oupus of up o 120 kw llmaximum speeds up o 11,000 rpm llencoder sysems for a wide and diverse range of applicaions llhigh proecion caegory IP65 llliquid cooling wih quick coupling Your benefi The simple sep-by-sep guide o ordering your MAF asynchronous servo moor: Opion MAF100C-0100-FQ-S2-AH0-05-N1 Moor Size (e.g. 100 ) Overall lengh (e.g. C ) Winding (e.g ) Vibraion severiy grade 1 = A 3 1) = B 4 1) = C 1) only for cerain sizes Cooling sysem connecion FQ = Connecion hread FR = Quick coupling (comprised in he delivery) Bearing assembly N = Sandard A 2) = Fixed bearing A side H 2) = High-Speed V 2) = Heavy duy 2) only for cerain sizes Encoder S2 = Single-urn encoder (EnDa) 2,048 incremens M2 = Muli-urn encoder (EnDa) 2,048 incremens wih 4,096 revoluions absolue S6 = Single-urn encoder (EnDa) 2,048 incremens for poenially explosive amospheres M6 = Muli-urn encoder (EnDa) 2,048 incremens wih 4,096 revoluions absolue for poenially explosive amospheres C0 = Incremenal encoder 2,048 incremens Consrucion 05 = Flange-mouned 35 = Flange-mouned or foo-mouned Holding brake 0 = Wihou holding brake 1 = Wih elecr. released holding brake 3 3) = Wih elecr. released holding brake, heavy duy 5 3) = Wih elecr. clamped holding brake 3) only for cerain sizes Moors and gearboxes Line erminal Plug A = on he A Side B = on he B Side L = Lef R = Righ Terminal box urnable E = on he A Side H = on he B Side G = Lef D = Righ Shaf e.g. Plain shaf H = Wihou seal ring G = Wih seal ring F = Wih labyrinh seal Keyway Q = Wihou seal ring P = Wih seal ring R = Wih labyrinh seal

88 88 12 Moors and gearboxes IndraDyn A echnical daa Moor MAF100 MAF130 MAF160 MAF180 Raed speed nn [rpm] Maximum speed nmax [rpm] Raed orque MN [Nm] Maximum orque MMax [Nm] Raed power PN [kw] Raed curren B , B ,000 6, B ,500 9, B ,000 11, B ,500 11, C , C ,000 6, C ,500 9, C ,000 11, C ,500 11, D , D ,000 6, D ,500 9, D ,000 11, D ,500 11, B , B ,000 6, B ,500 9, B ,000 10, B ,500 10, C , C ,000 6, C ,500 9, C ,000 10, C ,500 10, D , D ,000 6, D ,500 9, D ,000 10, D ,500 10, B , B ,000 6, B ,500 6, B ,000 6, C , C ,000 6, C ,500 6, C ,000 6, C , C ,000 6, C ,500 6, C ,000 6, D , , D ,000 6, , D ,500 6, , D ,000 6, , IN [A] Momen of ineria JR [kgm 2 ] Dimensions Mass 3) A B C Ø D Ø E Ø F Ø G H 1) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 382 m [kg] (264) (340) (395) )

89 Moor MAF225 Raed speed nn [rpm] Maximum speed nmax [rpm] Raed orque MN [Nm] Maximum orque MMax [Nm] Raed power PN [kw] Raed curren C , , C ,000 3, , C ,500 3, , IN [A] Momen of ineria JR [kgm 2 ] All he specificaions given relae o he basic version of he moor wihou a holding brake. The maximum speed depends on he bearing version. 1) moor heigh H for version wih erminal box, he values in parenheses apply for power connecion wih plug 2) housing size > flange size A 3) values wihou holding brake Dimensions Mass 3) A B C Ø D Ø E Ø F Ø G H 1) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] m [kg] ) ØE ØD ØF H M N ØG P N n N n Max C B A Moors and gearboxes 89 12

90 90 12 Moors and gearboxes IndraDyn L linear moors for maximum dynamics Compac consrucion, high dynamics and maximum forces of up o 21,500 N hese are he challenges o which our IndraDyn L synchronous linear moors are admirably equipped o mee. Given heir excepionally low force ripple, hese moors are paricularly suiable for applicaions wih maximum demands in erms of acceleraion and accuracy. There is a choice of sizes geared o ypical requiremens supplied in sandard encapsulaion or hermal encapsulaion for maximum emperaure sabiliy. The moors are fully encapsulaed in a sainless seel/ianium alloy shee meal case, and hey can be insalled righ in he machining area. The combinaion of several linear moors wheher in series or parallel gives rise o compleely new machine conceps wih grealy enhanced machining force. Toal F Max A F N V FMax V N Primary par B The simple sep-by-sep guide o ordering IndraDyn L synchronous linear moor: Opion MLP140C-0170-FS-N0CN-NNNN C Moor (Primary par) Size (e.g. 140 ) Overall lengh (e.g. C ) Winding (e.g ) Enclosure S = Sandard encapsulaion T = Thermal encapsulaion Secondary par The simple sep-by-sep guide o ordering IndraDyn L synchronous linear moor: Opion MLS140S-3A-0150-NNNN Moor (Secondary par) Size (e.g. 140 ) Segmen lengh 0150 = 150 mm 0450 = 450 mm 0600 = 600 mm

91 High dynamics and precision llmaximum force of up o 21,500 N llmaximum velociy up o 600 m/min llcompac design lllow force ripple llhea dissipaion minimized by hermal encapsulaion Your benefi Moor Sandard encapsulaion Thermal encapsulaion Coninuous nominalforce Maximum force Nominal velociy Maximum velociy wih F Max Coninuous nominal curren Maximum curren Toal insallaion heigh Primary par widh Primary par lengh Primary par mass Toal insallaion heigh Primary par widh Primary par lengh Primary par mass FN FMax vn vf Max IN IMax A B C mp A B C [N] [N] [m/min] [m/min] [A] [A] [mm] [mm] [mm] [kg] [mm] [mm] [mm] [kg] A MLP040 B B , B A A , A B B MLP070 B , B B C C ,200 3, C C A A ,180 3, A A MLP100 B ,785 5, B C C ,310 7, C A ,680 5, B ,415 7, B MLP140 C C ,150 10, C C A ,415 7, A B ,465 10, B MLP200 C C ,460 14, C D D ,560 17, D A ,350 11, A MLP300 B ,150 16, B C ,720 21, C All he specificaions given are based on operaion wih liquid cooling and 540 V DC bus volage. mp Moors and gearboxes 91 12

92 92 12 Moors and gearboxes IndraDyn T frameless (ki) orque moors The IndraDyn T orque moors are liquidcooled ki moors which have been opimized for high orques of up o 13,800 Nm. They consis of a saor wih hree-phase winding and a roor wih permanen magnes. This soluion feaures an opimal mix of sandard soluion and design freedom for direc-drive echnology. Reduced design effor and service-friendly mouning offer subsanial addiional cos advanages. Typical areas of applicaion for hese moors mainly include direc drives in roary ables or swivel axes in machining ceners. However, hey also offer innovaive new approaches o soluions in mechanical engineering applicaions using robos, plasics processing machines, woodworking machines, lahes and special purpose machines. The cooling jacke opion on he MST saors consiss of a closed-circui cooling jacke, mouning flange and erminal box or plug. The rear side of he cooling jacke is open, and he roor is aached o he machine shaf and mouning. The simple sep-by-sep guide o ordering your IndraDyn T orque moor: Saor Opion MST530B-0070-FT-N0CN-NNNN Moor (Saor) Size (e.g. 530 ) Overall lengh (e.g. B ) Winding (e.g ) Liquid cooling sysem FT = Open cooling jacke FH = Closed cooling jacke in housing, flange-mouned Elecrical connecion CN = Axial on side wih larger Ø SN = Axial on side wih smaller Ø RN = Radial on side wih larger Ø KR 1) = Terminal box PU 1) = Plug urnable 1) depending on moor size The simple sep-by-sep guide o ordering your IndraDyn T orque moor: Roor Opion MRT530B-3A-0410-NNNN Moor (Roor) Size (e.g. 530 ) Size (e.g. B ) Inernal diameer of roor The roors can be supplied wih differen inernal diameers.

93 Powerful and direc llmaximum orques of up o 13,800 Nm llfull orque even a sandsill llexremely high overload capaciy llliquid cooling wih hermal encapsulaion lleasy o assemble Your benefi Moor MST130 MST160 MST210 MST290 MST360 MST450 MST530 Raed orque MN [Nm] Maximum orque MMax [Nm] Speed a MMax nmmax [rpm] Raed speed nn [rpm] Raed curren IN [A] Maximum curren IMax [A] Momen of Dimensions Mass 2) ineria (Roor) 1) JR [kgm 2 ] A , C C , Ø A [mm] B [mm] 63 Ø C [mm] D [mm] E [mm] m [kg] 2.4/ /1.5 E /2.2 A C /4.3 E /6.2 A C C / / / D /5.8 E /7.8 B D D D E ,150 E B D ,150 D / / / / /13.5 E , /20.9 B , D ,800 D E ,400 3,250 E B , / / /27.7 G ,200 9, /77 G ,200 9, /22 C ,200 2, /27.5 E ,100 4, /38.5 L ,300 13, L ,300 13, All he specificaions given are based on operaion wih liquid cooling and 540 V DC bus volage 1) depends on roor version 2) saor/roor /115 Moors and gearboxes IndraDyn T Torque Convenional orque moors Speed ØC ØA M Max IndraDyn T M N n N n MMax n Max Power Convenional orque moors Curren ØC D E B

94 94 12 Moors and gearboxes IndraDyn H high-speed frameless (ki) moors The liquid-cooled high-speed IndraDyn H ki moors achieve maximum orques of up o 4,500 Nm wih speeds of up o 30,000 rpm. Wih heir broad consan oupu power range, shor ramp-up ime and low roor emperaure hey are predesined for moor spindles and oher similar areas of applicaion. The new on board cooling sysem simplifies heir inegraion in he machine and increases heir cooling efficiency. For exra easy assembly and disassembly we can supply he roor on reques wih a sep inerference fi and he corresponding hydraulic connecions. The simple sep-by-sep guide o ordering your high-speed IndraDyn H moor: Saor Opion MSS182A-0100-FA-N0CN-NNNN Moor (Saor) Size (e.g. 182 ) Overall lengh (e.g. A ) Winding (e.g ) The simple sep-by-sep guide o ordering your high-speed IndraDyn H moor: Roor Opion MRS182A-1N-0075-NNNN Inernal diameer of roor Corresponding inernal diameers are available for every roor size. For furher deails see configuraion handbook. Moor (Primary par) Size (e.g. 182 ) Overall lengh (e.g. A ) Roor version 1N = Smooh bore 2N = Sep inerference fi wih hydraulic connecion

95 High dynamics and precision llmaximum orques up o 4,500 Nm llmaximum speeds up o 30,000 rpm llwide consan oupu power range llinegraed cooling sysem llsraighforward inegraion in he machine Your benefi Moor MSS102 MSS142 MSS162 MSS182 MSS202 MSS242 MSS272 MSS312 MSS382 Raed speed nn [rpm] Maximum speed nmax [rpm] Raed orque MN [Nm] Maximum orque MMax [Nm] Raed power PN [kw] Raed curren IN [A] Maximum curren B ,000 30, IMax [A] Momen of Dimensions Mass 2) ineria (Roor) 1) D ,000 30, /3.1 F ,000 18, /5.1 F ,000 30, B ,000 28, D ,000 28, /6.5 F ,000 28, /8.3 B ,000 20, D ,000 20, /8.8 F ,100 15, /10.6 J ,000 10, /13.4 A ,000 6, A ,500 12, B ,800 12, /9.6 D ,600 12, /11.8 F ,000 12, /21.3 A ,000 11, B ,500 8, /16.2 B ,100 11, D ,700 9, /19.6 D ,600 8, /19.6 F ,200 6, /26.9 B ,000 6, D , /31.7 JR [kgm 2 ] Ø A [mm] B [mm] Ø C 1) [mm] m [kg] 7.7/ /4.6 22/ /2.7 33/ /22.5 F , /36.5 B , /35.5 B , D , , /44.5 F , , /53.5 B , , D , , /67.4 D , , F , , /79.5 H ,100 1,125 2, H ,400 1,100 2, B ,000 1,375 2, / /95.6 D ,775 3, / /77.6 F ,170 4, /120 MSS482 A ,000 5, /16.2 All he specificaions given are based on operaion wih liquid cooling and 540 V DC bus volage. The indicaed maximum speed is reached a a DC bus volage of 750 V 1) depends on roor version 2) saor/roor wih larges available inernal diameer of roor Moors and gearboxes ØC ØA M N P N Power Convenional synchronous moors IndraDyn H Torque IndraDyn H Asynchronous moors n N n Max Speed Speed B

96 96 12 Moors and gearboxes 1MB asynchronous frameless (ki) moors for compac drive soluions The liquid cooled 1MB frameless (ki) moors are mainenance-free asynchronous moors wih high power densiy. For differen performance requiremens and insallaion siuaions, our produc range offers 9 moor sizes wih differen overall lenghs and diameers. Typical areas of applicaion of hese moors are he main spindles of modern CNC machines and machining ceners. These frameless (ki) moors excel by heir superb running smoohness and perfec servo qualiy for C-axis machining, hread cuing and spindle posiioning. The simple sep-by-sep guide o ordering asynchronous frameless (ki) moor 1MB: Saor Opion 1MS310B-6B-A2/S010 Special version S010 = Wih several inegraed emperaure sensors (NTC hermisor, PTC hermisor, emperaure swich) Moor (Saor) Size (e.g. 310 ) Overall lengh (e.g. B ) Winding (e.g. 6B ) Elecrical connecion 1 = Lines a he saor side brough ou wih larger ouside diameer 2 = Lines a he saor side brough ou wih smaller ouside diameer The simple sep-by-sep guide o ordering asynchronous frameless (ki) moor 1MB: Roor Opion 1MR310B-A094 Moor (Roor) Size (e.g. 310 ) Overall lengh (e.g. B ) Inernal diameer of roor For each roor size, corresponding inernal diameers are available. For deails, refer o he configuraion handbook. Roor version e.g. sep inerference wih hydraulic connecion

97 Robus and reliable llraed orques up o 875 Nm llmaximum speeds up o 20,000 rpm lllarge spindle cuoff llexcellen running smoohness lleasy inegraion ino he machine Your benefi Moor Raed Maximum Raed Raed Raed Momen Dimensions Mass 2) speed speed orque power curren of ineria (Roor) nn nmax MN PN IN JR Ø A B Ø C 1) m [rpm] [rpm] [Nm] [kw] [A] [kgm 2 ] [mm] [mm] [mm] [kg] 1MS105 N-4A 4,500 15, /2.8 N-4B 2,400 12, B-4A 7,500 20, /3.3 B-4B 5,000 20, MS140 D-4B 4,000 16, /4.5 F-4A 3,000 15, /6.1 H-4B 3,000 15, /7.3 B-4A 3,000 12, /5.3 D-4A 3,000 12, /7.3 D-4B 2,000 8, E-4B 1,000 4, /9.4 F-4A 3,000 12, MS160 F-4B 3,000 12, /10.2 F-4D 2,500 10, H-4A 3,000 12, /9.8 N-4A 3,000 12, N-4B 2,000 8, /12.7 N-4C 1,500 6, C-4A 1,500 6, /15 D-4B 1,500 6, D-4C 5,000 20, D-4D 2,500 10, /19 1MS200 D-4E 1,500 6, D-4F 6,000 18, E-4B 1,800 7, /22 E-4C 3,900 15, H-4B 1,500 6, /26 H-4D 1,500 6, B-4A 1,000 4, /19 1MS240 F-4A 1,000 4, /29 H-4B 1,000 4, /37 D-6A 1,000 4, /24 D-6C 1,000 4, MS241 H-6C 1,800 7, H-6D 850 3, /39 H-6G 800 3, MS242 N-4B 1,700 6, /37 1MS270 C-4B 1,500 6, /52 B-6B 1,000 4, B-6D 700 2, /65 1MS310 B-6E 440 1, D-6B 800 3, /80 F-6A 400 1, /97 F-6B 900 3, B-6B 600 2, /106 1MS375 D-6B 600 2, /132 D-6D 300 1, All he specificaions given are based on operaion wih liquid cooling and 540 V DC bus volage. 1) available diameers depend on roor version 2) saor/roor Moors and gearboxes M N P N ØA ØC n N n Max B

98 98 12 Moors and gearboxes GTE planeary gearboxes for sandard applicaions Togeher wih our dynamic MSK moors, he compac GTE range of planeary gearboxes guaranees high orques in all sandard applicaions. Typical areas of applicaion include simple handling and auomaion sysems wih rack-and-pinion drives or synchronous bel drives. Virually all performance requiremens can be me in hese applicaions hanks o he suble saggering of sizes and he high power densiy of he GTE gearboxes. The single-sage or wo-sage gearboxes can be supplied wih a plain shaf or keyway. The simple sep-by-sep guide o ordering your GTE planeary gearboxes: Opion GTE060-NN1-004A-NN03 Moor/gearbox combinaion Gears Size (e.g. 040 ) Gear range 1 = Single-sage 2 = Two-sage Oupu shaf and backlash A = Wih keyway B = Plain shaf Moor GTE040 GTE060 GTE080 GTE120 GTE NN02 NN NN03 NN NN20 NN NN21 1) NN21 MSM KSM MSK 061 NN05 1) NN NN NN NN NN NN09 1) 041 NN03 NN NN05 1) NN NN NN06 019A NN45 019B NN45 031B NN42 031C NN43 041B NN44 NN44 1) combinaion only possible wih single-sage gearboxes

99 Economical and compac llideal for sandard applicaions lllow backlash llopen choice of mouning posiions llsilen operaion lllifeime lubricaion Your benefi Gears GTE040 GTE060 GTE080 GTE120 GTE160 raio Transmission singlesage wosage singlesage wosage singlesage wosage singlesage wosage singlesage wosage Nominal inpu a 50 % 6) MOUT nom nin N [rpm] speed a 100 % 6) MOUT nom nin N [rpm] Maximum inpu speed 6) nin MAX [rpm] Maximum oupu speed nout MAX [rpm] Nominal inpu orque MIN N [Nm] Nominal oupu orque MOUT nom 1) 2) 3) MOUT N [Nm] Maximum inpu orque MIN MAX [Nm] Maximum oupu orque 1) 2) 3) 4) MOUT MAX 3 5,000 5,000 18,000 6, [Nm] Backlash [arcmin] Torsion siffness D [Nm/arcmin] Efficiency 5) η [%] Mass momen of 4 5,000 5,000 18,000 4, < ,000 5,000 18,000 3, ,000 5,000 18,000 2, ,000 5,000 18,000 1, ,000 5,000 18, < ,000 5,000 18, ,500 4,450 13,000 4, ,500 4,400 13,000 3, < ,500 4,500 13,000 2, ,500 4,500 13,000 1, ,500 4,500 13,000 1, ,500 4,500 13, < ,500 4,500 13, ,900 2,400 7,000 2, ,650 2,150 7,000 1, < ,000 2,650 7,000 1, ,000 4,000 7, ,000 3,450 7, ,000 4,000 7, < ,000 4,000 7, ,500 2,500 6,500 2, ,500 2,250 6,500 1, < ,500 2,250 6,500 1, ,500 3,500 6, ,500 2,500 6, ,500 3,500 6, < ,500 3,500 6, ,700 1,000 6,500 2, ,700 1,000 6,500 1, < ,000 1,150 6,500 1, ,950 1,750 6, ,950 1,050 6, , ,700 1,500 6, ,280 < ,000 2,950 6, , ) hese values refer o a speed of he oupu shaf of 100 min -1 on duy cycle KA = 1 and S1-mode for elecrical machines and T = 30 C 2) depends on he moor shaf diameer 3) wih key, a umescen load 4) allowable for revoluions and oupu shaf 5) depends on raio, for speed of oupu shaf = 100 rpm 6) allowed operaing emperaure mus be observed ineria J [kgcm 2 ] Mass m [kg] Moors and gearboxes 99 12

100 Moors and gearboxes GTM planeary gearboxes for maximum performance Characerized by a paricularly high power densiy and low backlash, he high-precision GTM range of planeary gearboxes has been designed for mouning direcly on servo moors. The single-sage or wo-sage gearboxes can be supplied wih a plain shaf or keyway and also wih reduced backlash on reques. Their high degree of efficiency makes hese gearboxes suiable for he S1 coninuous operaion and herefore ideal for use in prining presses, for example. Combined wih he dynamic IndraDyn moors hey achieve he highes speeds, acceleraion and opimum posiioning accuracy. The simple sep-by-sep guide o ordering your GTM planeary gearbox: Opion GTM075-NN1-004A-NN03 Moor/gearbox combinaion Gears Size (e.g. 075 ) Gear range 1 = Single-sage 2 = Two-sage Oupu shaf and backlash A = Wih keyway B = Plain shaf C = Keyway and reduced backlash D = Plain shaf and reduced backlash Moor GTM060 GTM075 GTM100 GTM140 GTM180 GTM NN NN03 NN NN20 NN20 NN NN21 NN21 NN NN05 NN05 NN NN16 NN16 NN16 MAF MAD KSM MSK 071 NN16 NN61 NN NN16 NN61 NN NN06 NN NN09 NN NN19 NN NN19 NN NN15 1) NN15 1) 041 NN03 NN03 NN NN05 NN05 NN NN16 NN16 NN NN06 NN NN09 NN NN11 1) NN11 1) 160 NN12 1) 100 NN NN11 1) NN11 1) 1) combinaion only possible wih single-sage gearboxes

101 High-precision and flexibiliy llhigh-precision gearing for highes posiioning accuracy llminimum power dissipaion in coninuous operaion llopimized gear ooh forming for silen operaion llenvironmen-resisan, hermeically sealed housing llhigh acceleraion orque is achievable hrough a compac and rigid consrucion Your benefi Gears Transmission raio Nominal inpu speed Maximum inpu speed Maximum oupu speed Nominal inpu orque Nominal oupu orque Maximum inpu orque Maximum oupu orque Backlash sandard/ reduced Torsion siffness Efficiency Mass momen of ineria Mass nin N [rpm] nin Max [rpm] nout Max [rpm] MIN N [rpm] MOUT N [Nm] MIN Max [Nm] MOUT Max [Nm] [arcmin] D [Nm/arcmin] η [%] J [kgcm 2 ] m [kg] GTM060 GTM075 GTM100 GTM140 GTM180 GTM240 singlesage wosage singlesage wosage singlesage wosage singlesage wosage singlesage wosage singlesage 4 3,000 5,000 1, ,000 6,300 1, / ,000 8,000 1, ,000 10,000 1, ,000 6, / ,000 10, ,000 5,000 1, ,000 6,300 1, / ,000 8,000 1, ,000 10,000 1, ,000 6, / ,000 10, ,300 4,000 1, ,500 4,000 1, ,000 5,000 1, / ,000 6, ,000 8, ,000 5, / ,000 8, ,800 3,200 1, ,000 3, ,500 4, ,000 4/ ,000 5, ,000 6, ,500 4, / ,000 6, , ,300 2, , ,500 2, , , ,000 3, , ,400 4/ ,500 4, , ,4 2, ,000 5, , ,000 3, , ,040 6/ ,000 5, , , , ,800 1,000 3, ,000 2, ,500 1,250 5, ,200 2, ,000 1,200 6,000 4/ ,500 3, , ,3 5, ,000 3, , , Moors and gearboxes

102 Moors and gearboxes Sandard and geared moors for simple applicaions For use wih frequency converers we recommend combining IndraDrive wih geared moors or hree-phase asynchronous moors made by NORD Drive Sysems or VEM Moors. Upon reques we can supply all-in-one soluions, comprising of conrol unis and moors also sourced direcly from Rexroh. Our range of geared moors covers various ypes of gears of differen performance caegories: Spur gear moors wih raed oupus of up o 160 kw and orques of up o 26,000 Nm Offse geared moors wih raed oupus of up o 200 kw and orques of up o 200,000 Nm Bevel gear moors wih raed oupus of up o 160 kw and orques of up o 32,000 Nm Worm gear moors wih raed oupus of up o 15 kw and orques of up o 3,000 Nm Our range of hree-phase asynchronous moors includes: Sandard moors wih raed oupus of up o 500 kw Energy-saving moors wih raed oupus of up o 335 kw These moors are paricularly suiable for operaion wih frequency converers and boas he following feaures: Moor design conforming o DIN EN (IEC 72) Mouning dimensions and oupu correlaion complian wih DIN 42673, Robus, low-vibraion version in gray cas iron Proecion caegory IP55, higher proecion caegory up o IP65 opional Insulaion class F wih hermal reserve, insulaion class H opional Furher opions include brakes, encoder, posiion of erminal box, ec.

103 Cross reference for IEC sandard moors Mechanical INenn cos ϕ η Coninuous operaion Overload operaion Overload operaion Overload operaion moor oupu INenn (>10 min) 1,1 x INenn (1 min) 1,5 x INenn (1 min) 2 x INenn (2 s) PNenn INenn (9 min) INenn (4 min) INenn (18 s) HCS02.1E-W0012 HCS02.1E-W0012 HCS02.1E-W0012 HCS02.1E-W kw 2.6 A % HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMD01.1N-W0012 HMD01.1N-W0012 HMD01.1N-W0012 HMD01.1N-W0012 HCS02.1E-W0012 HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W kw 3.4 A % HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMD01.1N-W0012 HMD01.1N-W0012 HMD01.1N-W0012 HMD01.1N-W0012 HCS02.1E-W0028 HCS02.1E-W0028 HCS02.1E-W0028 HCS02.1E-W kw 5.2 A % HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMD01.1N-W0012 HMD01.1N-W0012 HMD01.1N-W0012 HMD01.1N-W0012 HCS02.1E-W0028 HCS02.1E-W0028 HCS02.1E-W0028 HCS02.1E-W kw 6.7 A % HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W0028 HCS02.1E-W0028 HCS02.1E-W0028 HCS02.1E-W0054 1) 4 kw 8.8 A % HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0036 HMS01.1N-W0036 HMD01.1N-W0020 HMD01.1N-W0020 HMD01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0054 1) HCS02.1E-W0054 1) HCS02.1E-W0054 1) HCS02.1E-W0054 1) 5.5 kw 11.8 A % HMS01.1N-W0020 HMS01.1N-W0036 HMS01.1N-W0036 HMS01.1N-W0036 HMD01.1N-W0036 HMD01.1N-W0036 HMD01.1N-W0036 HMD01.1N-W kw 15 A % HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0054 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0070 1) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0070 1) HMS01.1N-W0036 HMD01.1N-W kw 21 A % HCS02.1E-W0070 1) HCS02.1E-W0070 1) HCS02.1E-W0070 1) HCS03.1E-W0070 1) HMS01.1N-W0036 HMS01.1N-W0054 HMS01.1N-W0054 HMS01.1N-W kw 28 A % HCS03.1E-W0070 1) HCS03.1E-W0070 1) HCS03.1E-W0070 1) HCS03.1E-W0070 1) HMS01.1N-W0054 HMS01.1N-W0054 HMS01.1N-W0070 HMS01.1N-W kw 34.5 A % HCS03.1E-W0070 1) HCS03.1E-W0070 1) HCS03.1E-W0100 1) HCS03.1E-W0100 1) HMS01.1N-W0054 HMS01.1N-W0070 HMS01.1N-W0110 HMS01.1N-W kw 42 A % HCS03.1E-W0070 1) HCS03.1E-W0100 1) HCS03.1E-W0100 1) HCS03.1E-W0100 1) HMS01.1N-W0070 HMS01.1N-W0110 HMS01.1N-W0110 HMS01.1N-W kw 55.5 A % HCS03.1E-W0100 1) HCS03.1E-W0100 1) HCS03.1E-W0150 1) HCS03.1E-W0150 1) HMS01.1N-W0110 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W kw 67 A % HCS03.1E-W0100 1) HCS03.1E-W0150 1) HCS03.1E-W0150 1) HCS03.1E-W0150 1) HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0150 HMS01.1N-W kw 81 A % HCS03.1E-W0150 1) HCS03.1E-W0150 1) HCS03.1E-W0210 1) HCS03.1E-W0210 1) HMS01.1N-W0150 HMS01.1N-W0150 HMS01.1N-W0210 HMS01.1N-W kw 98.5 A % HCS03.1E-W0210 1) HCS03.1E-W0210 1) HCS03.1E-W0210 1) HCS03.1E-W0210 1) HMS01.1N-W0150 HMS01.1N-W0210 HMS01.1N-W0210 HMS01.1N-W kw 134 A % HCS03.1E-W0210 1) HCS03.1E-W0210 1) HMS01.1N-W0210 HMS01.1N-W0210 HMS01.1N-W0350 2) HMS01.1N-W0350 2) 90 kw 160 A % HMS01.1N-W0350 2) HMS01.1N-W0350 2) HMS01.1N-W0350 2) HMS01.1N-W0350 2) 110 kw 194 A % HMS01.1N-W0350 2) HMS01.1N-W0350 2) 132 kw 233 A % HMS01.1N-W0350 2) HMS01.1N-W0350 2) The examples apply o operaion of 4-pole sandard moors 3 AC 400 V/60 Hz a 4 khz swiching frequency and a roary frequency > 4 Hz. An exernal fan may be necessary depending on your applicaion. 1) wih HNL power choke Moors and gearboxes ) preliminary

104 Moors and gearboxes Cross reference for NEMA sandard moors Mechanical INenn cos ϕ ηη Coninuous operaion Overload operaion Overload operaion Overload operaion moor oupu INenn (>10 min) 1,1 x INenn (1 min) 1,5 x INenn (1 min) 2 x INenn (2 s) PNenn INenn (9 min) INenn (4 min) INenn (18 s) HCS02.1E-W0012 HCS02.1E-W0012 HCS02.1E-W0012 HCS02.1E-W hp 2.3 A % HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMD01.1N-W0012 HMD01.1N-W0012 HMD01.1N-W0012 HMD01.1N-W0012 HCS02.1E-W0012 HCS02.1E-W0012 HCS02.1E-W0012 HCS02.1E-W hp 3.0 A % HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMD01.1N-W0012 HMD01.1N-W0012 HMD01.1N-W0012 HMD01.1N-W0012 HCS02.1E-W0028 HCS02.1E-W0028 HCS02.1E-W0028 HCS02.1E-W hp 4 A % HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMD01.1N-W0012 HMD01.1N-W0012 HMD01.1N-W0012 HMD01.1N-W0012 HCS02.1E-W0028 HCS02.1E-W0028 HCS02.1E-W0028 HCS02.1E-W hp 6.7 A % HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0020 HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W0054 1) HCS02.1E-W0054 1) HCS02.1E-W0054 1) HCS02.1E-W0054 1) 7.5 hp 9.7 A % HMS01.1N-W0020 HMS01.1N-W0020 HMS01.1N-W0036 HMS01.1N-W0036 HMD01.1N-W0020 HMD01.1N-W0036 HMD01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0054 1) HCS02.1E-W0054 1) HCS02.1E-W0054 1) HCS02.1E-W0054 1) 10 hp 12.7 A % HMS01.1N-W0036 HMS01.1N-W0036 HMS01.1N-W0036 HMS01.1N-W0036 HMD01.1N-W0036 HMD01.1N-W0036 HMD01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W0070 1) HCS02.1E-W0070 1) HCS02.1E-W0070 1) HCS02.1E-W0070 1) 15 hp 18.5 A % HMS01.1N-W0036 HMS01.1N-W0036 HMS01.1N-W0054 HMS01.1N-W0054 HMD01.1N-W0036 HMD01.1N-W hp 26 A % HCS03.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0070 1) HMS01.1N-W hp 31.5 A % HCS03.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0070 1) HMS01.1N-W0054 HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0070 1) HMS01.1N-W hp 38.5 A % HCS03.1E-W0070 1) HMS01.1N-W0070 HCS03.1E-W0070 1) HMS01.1N-W0070 HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0100 1) HMS01.1N-W hp 50 A % HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0100 1) HMS01.1N-W0150 HCS03.1E-W0150 1) HMS01.1N-W hp 60.5 A % HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0100 1) HMS01.1N-W0110 HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0150 1) HMS01.1N-W hp 73.5 A % HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0210 1) HMS01.1N-W0210 HCS03.1E-W0210 1) HMS01.1N-W hp 92 A % HCS03.1E-W0150 1) HMS01.1N-W0150 HCS03.1E-W0210 1) HMS01.1N-W0150 HCS03.1E-W0210 1) HMS01.1N-W0210 HCS03.1E-W0210 1) HMS01.1N-W hp 115 A % HCS03.1E-W0210 1) HMS01.1N-W0210 HCS03.1E-W0210 1) HMS01.1N-W0210 HMS01.1N-W0350 2) HMS01.1N-W0350 2) 125 hp 143 A % HMS01.1N-W0210 HMS01.1N-W0350 2) HMS01.1N-W0350 2) HMS01.1N-W0350 2) 150 hp 170 A % HMS01.1N-W0350 2) HMS01.1N-W0350 2) HMS01.1N-W0350 2) HMS01.1N-W0350 2) 200 hp 230 A % HMS01.1N-W0350 2) HMS01.1N-W0350 2) The examples apply o operaion of 4-pole sandard moors 3 AC 400 V/60 Hz a 4 khz swiching frequency and a roary frequency > 4 Hz. An exernal fan may be necessary depending on your applicaion. 1) wih HNL power choke 2) preliminary

105 Moors and gearboxes

106 Auxiliary componens Auxiliary componens

107 Accessories for all requiremens llfilers and chokes for EMC-proof operaion llcomponens designed o absorb high braking forces llenergy sorage capaciors for dynamic sequences llaccessories for simplified assembly and insallaion Your benefi Mains filers Mains filers wih inegraed mains choke Mains chokes DC chokes Moor filers Brake chopper Brake resisor Brake unis Capaciy modules Blower uni Oher accessories Basic accessories for assembly and insallaion Shield connecion for EMC-compaible connecion of he moor cable o he power uni Conrol cabine adaper for combining conrol unis of differen dephs Auxiliary capacior Elecrical adapors Flange assembly ki Conrol cabine assembly ki Modular bus exension o bridge larger disances beween drive groups Auxiliary componens

108 Auxiliary componens Mains filers for HMV power supply unis and HCS converers Mains filers ensure ha he EMC limi values are adhered o and suppress leakage curren generaed by line capaciors. Our mains filers are opimally coordinaed wih he power unis and are scalable in regards o curren, number of drives and moor cable lengh. They can be combined wih our shielded moor cables for roublefree operaion conforming o EN , Class A, Group 2, even wih single cable lenghs of up o 75 m. H D W Mains filers for HMV power supply unis Coninuous curren Power dissipaion Widh W Heigh H Deph D Mass and HCS converers A W mm mm mm kg HNF01.1A-F240-E0051-A-480-NNNN 51 < HNF01.1A-M900-E0051-A-480-NNNN 51 < HNF01.1A-F240-E0125-A-480-NNNN 125 < HNF01.1A-M900-E0125-A-480-NNNN 125 < HNF01.1A-F240-E0202-A-480-NNNN 202 < HNF01.1A-M900-E0202-A-480-NNNN 202 < HNF01.1A-F240-R0026-A-480-NNNN 26 < HNF01.1A-M900-R0026-A-480-NNNN 26 < HNF01.1A-F240-R0065-A-480-NNNN 65 < HNF01.1A-M900-R0065-A-480-NNNN 65 < HNF01.1A-F240-R0094-A-480-NNNN 94 < HNF01.1A-M900-R0094-A-480-NNNN 94 < HNF01.1A-H350-R0180-A-480-NNNN 180 < HNS02.1A-Q200-R0023-A-480-NNNN 23 < HNF01.1B-A100-E0300-N-480-NNNN HNF01.1B-A100-E0580-N-480-NNNN HNF01.1B-A100-E0740-N-480-NNNN for HCS converers A W mm mm mm kg NFD NFD NFD NFD NFD NFD NFD All daa applies o nominal raing a 3 AC 400 V mains volage. Please see he selecion ables on he end of his chaper for exac assignmens o he power unis.

109 Mains filers wih inegraed mains choke for HCS03 converers The combinaion of mains filer and mains choke in one uni simplifies assembly and insallaion. I is simply fied underneah he converer o form one space-saving uni. I is also a paricularly easy way o comply wih he direcives conained in EN , Class A, Group 2. H Auxiliary componens D 109 W 13 Example of assembly Mains filers wih inegraed mains choke Coninuous Power Nominal Capaciance Widh W Heigh H Deph D Mass curren dissipaion inducance A W µh µf mm mm mm kg HNK01.1A-A075-E0050-A-500-NNNN x x HNK01.1A-A075-E0080-A-500-NNNN x x HNK01.1A-A075-E0106-A-500-NNNN x x HNK01.1A-A075-E0146-A-500-NNNN x x All daa applies o nominal raing a 3 AC 400 V mains volage. Please see he selecion ables on he end of his chaper for exac assignmens o he power unis.

110 Auxiliary componens Mains chokes for HMV power supply unis and HCS converers In connecion wih he mains chokes, converers and infeed power supply unis realize higher DC bus coninuous power. They reduce he harmonics in he line curren while simulaneously prevening circui feedback. When using supply unis wih line regeneraion, hese componens are always required. Type A H This combinaion always complies o he permissible EMC values for indusrial neworks sipulaed by EN Type B W D H W D Type C H W D Type D H W D

111 Type E H W D Type F D W H Mains choke Coninuous Power Nominal Capaciance Type Widh W Heigh H Deph D Mass curren dissipaion inducance A W µh µf mm mm mm kg HNL01.1E-1000-N0012-A-500-NNNN x A HNL01.1E-1000-N0020-A-500-NNNN x A HNL01.1E-0600-N0032-A-500-NNNN x 600 A HNL01.1E-0400-N0051-A-480-NNNN x 400 A HNL01.1E-0200-N0125-A-480-NNNN x 200 A HNL01.1E-0100-N0202-A-480-NNNN x 100 A HNL01.1R-0980-C0026-A-480-NNNN x x 10 B HNL01.1R-0590-C0065-A-480-NNNN x x 20 B HNL01.1R-0540-C0094-A-480-NNNN x x 20 B HNL01.1R-0300-C0180-A-480-NNNN x x 30 B HNL02.1R-0980-C0023-A-480-NNNN 1) x x 10 C HNL01.1E-0571-N0050-A-500-NNNN x 571 D HNL01.1E-0362-N0080-A-500-NNNN x 362 E HNL01.1E-0240-N0106-A-500-NNNN x 240 E HNL01.1E-0170-N0146-A-500-NNNN x 170 E HNL01.1E-0098-N0280-N-690-NNNN x 98 F HNL01.1E-0085-N0315-N-690-NNNN x 85 F HNL01.1E-0066-N0365-N-690-NNNN x 66 F HNL01.1E-0060-N0475-N-690-NNNN x 60 F HNL01.1E-0038-N0650-N-690-NNNN x 55 F HNL01.1E-0032-N0760-N-690-NNNN x 60 F HNL01.1E-0038-N0540-N-690-NNNN x 55 F HNL01.1E-0026-N0620-N-690-NNNN x 60 F All daa applies o nominal raing a 3 AC 400 V mains volage. Please see he selecion ables on he end of his chaper for exac assignmens o he power unis. 1) wih inegraed fan, supply volage DC 24 V Auxiliary componens

112 Auxiliary componens DC chokes for HCS04 converers HCS04 converers used wih HLL DC chokes achieve higher coninuous power in he DC bus. They reduce he harmonics in he line curren while simulaneously prevening circui feedback. These chokes are always required when he HCS04 converers Dare used in residenial areas. D W H H Moor filer Coninuous Power Nominal Widh W Heigh H Deph D Mass curren dissipaion inducance A W µh mm mm mm kg HLL01.1A-150U-N0290-C NNNN HLL01.1A-138U-N0558-C NNNN HLL01.1A-105U-N0486-C NNNN HLL01.1A-095U-N0574-C NNNN HLL01.1A-069U-N0702-C NNNN HLL01.1A-063U-N0861-C NNNN HLL01.1A-037U-N1160-C NNNN 1, HLL01.1A-034U-N1404-C NNNN 1, , All daa applies o nominal raing a 3 AC 400 V mains volage. Please see he selecion ables on he end of his chaper for exac assignmens o he power unis.

113 Moor filers for HCS converers The combinaion of he seep swiching curves of modern converers and long moor wires can ofen cause ransien overvolages on he moor erminals. This, along wih he leakage curren of he moor wires, can be reduced by using a moor filer on he inverer oupu. This has he following advanages: Volage rise limied o values below 1 kv/µs Winding insulaion proeced by limiing he volage peak o max. 1,000 V Operaion of several moors conneced in parallel on one frequency converer via long supply lines Compliance wih increased EMC requiremens hanks o reduced inerference volages H Moor filer Coninuous curren Power dissipaion D W Example of assembly for HMF...D0045 o D0145 Inducance Widh W Heigh H Deph D Mass A W µh mm mm mm kg HMF01.1N-N0K2-M0012-A-500-NNNN x HMF01.1N-N0K2-M0028-A-500-NNNN x HMF01.1A-N0K2-D0045-A-500-NNNN x HMF01.1A-N0K2-D0073-A-500-NNNN x HMF01.1A-N0K2-D0095-A-500-NNNN x HMF01.1A-N0K2-D0145-A-500-NNNN x HMF01.1N-N0K1-M0320-N-690-NNNN in prep HMF01.1N-N0K1-M0480-N-690-NNNN in prep HMF01.1N-N0K1-M0760-N-690-NNNN in prep HMF01.1N-N0K1-M1190-N-690-NNNN 1, in prep All daa applies o nominal raing a 3 AC 400 V mains volage and 4 khz clock frequency. The maximum oupu frequency is 200 Hz. Please see he selecion ables on he end of his chaper for exac assignmens o he power unis. Auxiliary componens

114 Auxiliary componens Brake choppers for HCS04 converers Brake choppers are used ogeher wih an exernal braking resisor o increase he braking power. The HLT brake chopper is conrolled and moniored by he HCS04 converer. H D W Brake chopper Braking power Power dissipaion Widh W Heigh H Deph D Mass Duraion max. on ime cycle ime kw kw s s W mm mm mm kg HLT01.1A-200K-N-007-NNNN HLT01.1A-400K-N-007-NNNN , , Please see he selecion ables on he end of his chaper for exac assignmens o he power unis.

115 Brake resisors for HCS converers When using he HCS03 converers in regeneraive operaion here is a choice of paricularly compac brake resisors for various differen levels of power consumpion. D W The brake resisor is mouned direcly above he converer. This space-saving arrangemen also simplifies he insallaion work. A he same ime he converer s exraced air flow makes an effecive cooling sysem. The robus consrucion and high dielecric srengh of he resisor elemens enables high power and impulse loading. The resisor elemens are flameproof and are proeced from harmful environmenal facors by heir full encapsulaion. H Auxiliary componens Example of assembly Brake chopper Maximum energy Braking power Resisance Widh W Heigh H Deph D Mass consumpion Duraion max. on ime cycle ime kws kw kw s s Ω mm mm mm kg HLR01.1N-0300-N17R5-A-007-NNNN HLR01.1N-0470-N11R7-A-007-NNNN HLR01.1N-0780-N07R0-A-007-NNNN HLR01.1N-1K08-N05R0-A-007-NNNN HLR01.1N-22k0-N03R5-B-007-NNNN 1, HLR01.1N-44k0-N03R3-B-007-NNNN 3, HLR01.1N-66k0-N02R1-B-007-NNNN 5, , Please see he selecion ables on he end of his chaper for exac assignmens o he power unis

116 Auxiliary componens Brake resisors for HCS converers in heavy-duy version The heavy-duy version of he brake resisor mus always be used in applicaions where high regeneraion occurs over a relaively long period of ime. This is he case, for example, when lowering large loads or when braking high mass momens of ineria. Type A Depending on he braking power required here is a choice of compac brake resisors of differen power levels and designs for each converer. H D W Type B H D W

117 Type C H W D = 490 mm Brake chopper Maximum energy Braking power Resisance Type Widh W Heigh H Deph D Mass consumpion Duraion max. on ime cycle ime kws kw kw s s Ω mm mm mm kg HLR01.1N-01K8-N40R0-A-007-NNNN in prep. in prep. in prep. in prep. HLR01.1N-03K8-N40R3-A-007-NNNN in prep. in prep. in prep. in prep. HLR01.1N-02K4-N28R0-A-007-NNNN in prep. in prep. in prep. in prep. HLR01.1N-05K5-N28R2-A-007-NNNN in prep. in prep. in prep. in prep. HLR01.1N-01K6-N18R0-A-007-NNNU A HLR01.1N-03K5-N19R0-A-007-NNNN B HLR01.1N-04K5-N18R0-A-007-NNNN B HLR01.1N-06K5-N18R0-A-007-NNNN B HLR01.1N-10K0-N18R0-A-007-NNNN 1, B HLR01.1N-02K0-N15R0-A-007-NNNU A HLR01.1N-05K0-N15R0-A-007-NNNN B HLR01.1N-07K0-N14R0-A-007-NNNN B HLR01.1N-09K5-N13R0-A-007-NNNN 1, B HLR01.1N-14K5-N13R0-A-007-NNNN 1, B HLR01.1N-04K5-N07R4-A-007-NNNN B HLR01.1N-08K5-N08R0-A-007-NNNN B HLR01.1N-11K0-N07R3-A-007-NNNN 1, B HLR01.1N-15K0-N08R1-A-007-NNNN 1, B HLR01.1N-24K0-N07R2-A-007-NNNN 2, C HLR01.1N-06K5-N06R1-A-007-NNNN B HLR01.1N-12K5-N05R5-A-007-NNNN B HLR01.1N-17K0-N05R1-A-007-NNNN 1, B 1, HLR01.1N-23K0-N05R5-A-007-NNNN 2, C HLR01.1N-36K0-N05R4-A-007-NNNN 3, C Please see he selecion ables on he end of his chaper for exac assignmens o he power unis. Auxiliary componens

118 Auxiliary componens Brake unis for HMV power supply unis and HCS converers The connecion of brake unis increases he coninuous and peak regeneraive power. The brake uni also makes i possible o have he DC bus shor circui funcion available in he drive sysem. This funcion makes i possible o brake he synchronous moors even in he even of a power failure. H W D Brake unis Maximum Braking power Widh W Heigh H Deph D Mass energy consumpion Duraion max. on ime cycle ime kws kw kw s s mm mm mm kg HLB01.1C-01K0-N06R0-A-007-NNNN ,8 HLB01.1D-02K0-N03R4-A-007-NNNN Please see he selecion ables on he end of his chaper for exac assignmens o he power unis.

119 Capaciy modules for HMV power supply unis and HCS converers Capaciy modules improve he energy balance in applicaions where machining cycles ake place in rapid succession, such as roll feeds or cross cuing lines. Conneced o he DC bus, he capaciy modules ac as a emporary energy sorage uni and reduce he hea loss in he conrol cabine by relieving he braking resisor. In he even of a power failure he reserve energy enables a conrolled reracion moion. This proecs he workpiece and he ool, e.g. in gear cuing machines. H Auxiliary componens W D Capaciy modules Capaciance Widh W Heigh H Deph D Mass mf mm mm mm kg HLC01.1C-01M0-A-007-NNNN HLC01.1C-02M4-A-007-NNNN HLC01.1D-05M0-A-007-NNNN Please see he selecion ables on he end of his chaper for exac assignmens o he power unis.

120 Auxiliary componens Addiional fan for HMV supply unis and HMS inverers The addiional fan HAB01 is required for operaing he supply uni HMV01.1R- W0120 and he inverer HMS01.1N- W0350. In a space-saving arrangemen, i is mouned direcly below he uni. The elecrical connecion is made by a simple plug-in connecor. H D W Blower uni Widh W Heigh H Deph D Mass mm mm mm kg HAB NN