Technical data Hydraulic crawler crane HS 825 HD

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1 Technical daa Hydraulic crawler crane HS 825 HD

2 Dimensions Basic machine wih undercarriage R Operaing weigh The operaing weigh includes he basic machine wih HD undercarriage, 2 main winches 160 kn including wire ropes (60 m) and 11 m main boom, consising of A frame, pulley block, boom foo (5.5 m) and boom head (5.5 m), 12.8 basic counerweigh, 700 mm riple grouser rack shoes and 50 hook block. Toal weigh approx. Ground pressure 53 Ground bearing pressure 1.0 kg/cm 2 Equipmen Sandard main boom (No ) max. lengh 47 m Fixed jib upon reques Modular designed equipmen for operaion as crane, wih dragline or clamshell. For dragline operaion, a roaing fairlead is fied ino he boom foo. This minimizes he rope angle o drum, which resuls in lower rope wear. Remarks 1. The lifing capaciies saed are valid for lifing operaion only (corresponding wih crane classificaion according o F.E.M , crane group A1). 2. rane sanding on firm, horizonal ground. 3. The weigh of he lifing device (hoising ropes, hook block, shackle ec.) mus be deduced from he gross lifing capaciy o obain a ne lifing value. 4. Addiional equipmen on boom (e.g. boom walkways, auxiliary jib) mus be deduced o ge he ne lifing capaciy. 5. For max. wind speed please refer o lif char in operaor s cab or manual. 6. Working radii are measured from cener of swing and under load. 7. The lifing capaciies are valid for 360 degrees of swing. 8. alculaion of sabiliy under load is based on ISO 4305 Table 1 + 2, ipping angle The srucures are calculaed according o F.E.M (EN / 2004). HS 825 HD

3 Transpor dimensions and weighs Basic machine and boom (No ) Basic machine wih HD undercarriage, boom foo, pulley block, A-frame, 2x 160 kn winches including wire ropes (60 m), wihou basic counerweigh Widh Weigh 3000 mm kg Boom secion (No ) 3 m 1200 Widh Weigh* 1400 mm 300 kg 3140 Boom secion (No ) 6 m 1200 Widh Weigh* 1400 mm 480 kg 6140 Boom secion (No ) 12 m 1200 Widh Weigh* 1400 mm 880 kg Boom head (No ) 1980 Widh Weigh* 1400 mm 1140 kg 6300 ounerweigh 1800 ounerweigh 2980 Widh Weigh* 930 mm kg *) Including pendans HS 825 HD 3

4 Hooks 50 hook block 2 sheaves Widh Weigh 500 mm 1600 kg hook block 1 sheave Widh Weigh 500 mm 1500 kg single hook Widh Weigh 400 mm 600 kg 4 HS 825 HD

5 Technical descripion Engine Power raing according o ISO 9249, 180 kw (241 hp) a 2000 rpm Engine ype Liebherr D 934 L A6 Fuel ank 790 l capaciy wih coninuous level indicaor and reserve warning Engine complies wih NRMM exhaus cerificaion EPA/ARB Tier 3 and 97/68 E Sage III Opion: Power raing according o ISO 9249, 270 kw (362 hp) a 2000 rpm Engine ype Liebherr D 936 L A6 Fuel ank 790 l capaciy wih coninuous level indicaor and reserve warning Engine complies wih NRMM exhaus cerificaion EPA/ARB Tier 3 and 97/68 E Sage III Main winches Winch opions: Line pull (nom. load) 80 kn 120 kn 160 kn Rope diameer 20 mm 24 mm 26 mm Drum diameer 420 mm 525 mm 580 mm Rope speed m/min m/min m/min Rope capaciy 1s layer 40 m 48.5 m 51.9 m The winches are ousanding in heir compac design and easy assembly. luch and braking funcions on he free fall sysem are provided by a compac designed, low wear and mainenance-free muli disc brake. The drag and hois winches use pressure conrolled, variable flow hydraulic moors. This sysem feaures sensors ha auomaically adjus oil flow o provide max. winch speed depending on load. Opion: Tagline winch 20 kn wih free fall Hydraulic sysem A double axial displacemen pump wih inegraed gearbox supplies he open loop hydraulic sysem, allowing all funcions o be operaed simulaneously. To minimize peak pressure an auomaic working pressure cu off is inegraed in he pump. All filers are elecronically moniored. The use of synheic environmenally friendly (biodegradable) oils is possible. Ready made hydraulic rerofi kis are available o cusomize requiremens e. g. powering casing oscillaors, VM vibraors, hydraulic grabs, hanging leads ec. Working pressure max. 350 bar Oil ank capaciy 650 l rawlers The rack widh of he undercarriage is changed hydraulically. Propulsion hrough axial pison moor, hydraulically released spring loaded muli disc brake, mainenance-free crawler racks, hydraulic chain ensioning device. Fla or riple grouser rack shoes 700 mm Drive speed km/h Opion: 2 speed hydraulic moor for higher ravel speed Boom winch Line pull max. 2x 50 kn Rope diameer 18 mm Boom up 55 sec. from 15 o 82 Swing onsiss of rollerbearing wih exernal eeh for lower ooh flank pressure, fixed axial pison hydraulic moor, spring loaded and hydraulically released muli disc holding brake, planeary gearbox and pinion. Swing speed from rpm coninuously variable, selecor for 3 speed ranges o increase swing precision. Noise emission Noise emissions correspond wih 2000/14/E direcive on noise emission by equipmen used oudoors. onrol The conrol sysem developed and manufacured by Liebherr is designed o wihsand exreme emperaure changes and he rough heavy duy asks common in he consrucion indusry. omplee machine operaing daa are shown on a high resoluion display. The crane is equipped wih proporional conrol for all movemens, which can be carried ou simulaneously. Dragline operaion: a special Inerlock conrol sysem is an opion available. I is designed for power lifing of he dragline bucke wihou using he drag winch brake. On reques, Liebherr also offers special cusom designed conrol sysems for free fall winches. Operaion: lef joy sick for boom winch and swing, righ wo direcional levers for winch I and II. rawler conrol is acuaed wih he wo cenral foo pedals. Addiionally, hand levers can be aached o he pedals. Opions: Special demoliion conrol sysem MDE: Machine daa recording PDE: Process daa recording GSM modem HS 825 HD 5

6 Dragline equipmen 12.7 counerweigh - sandard main boom (No ) Working diagram = Radius / dumping radius = Heigh of boom head sheave cenre above ground level apaciies in meric ons for boom lenghs (11 m - 26 m) alpha Boom lengh counerweigh m) Max. capaciies in meric ons do no exceed 75% of ipping load. 6 HS 825 HD

7 1500 lamshell equipmen 12.7 counerweigh - sandard main boom (No ) K Working diagram = Radius / dumping radius = Heigh of boom head sheave cenre above ground level K = Lengh of clamshell (depending on ype and capaciy of bucke) apaciies in meric ons for boom lenghs (11 m - 26 m) alpha Boom lengh counerweigh Max. capaciies in meric ons do no exceed 66.7% of ipping load. Load diagram resriced by safey facors of sandard ropes: Winches 120 kn 160 kn Rope diameer 24 mm 26 mm Min. breaking load 512 kn 604 kn 1 rope clamshell rope clamshell HS 825 HD 7

8 Equipmen (wih sandard main boom No ) asing oscillaor wih corresponding undercarriage and slurry wall grab asing oscillaor Slurry wall grab Winch opions Line speed 1s layer Drilling diameer Maximum allowable weigh in wo rope operaion 2 x 160 kn m/min 1200 mm 16 Winch opions Line speed 1s layer Max. chisel weigh Maximum allowable weigh in wo rope operaion 2 x 160 kn m/min HS 825 HD

9 Sandard main boom (No ) counerweigh Sandard main boom configuraion onfiguraion for boom lenghs (11 m - 47 m) Lengh Amoun of boom exensions Boom foo 5.5 m Boom inser 3.0 m Boom inser 6.0 m Boom inser 12.0 m Boom head 5.5 m Boom lengh HS 825 HD 9

10 Lif char for sandard main boom (No ) 12.7 counerweigh apaciies in meric ons for boom lenghs (11 m - 47 m ) - wih 160 kn winches Boom lengh Radius Radius m m Above lif char is for reference only. For acual lif duy please refer o lif char in operaor s cab or manual. 10 HS 825 HD

11 Noes HS 825 HD 11

12 Liebherr-Werk Nenzing GmbH P.O. Box 10, A-6710 Nenzing/Ausria Tel.: Fax: HS 825 HD /2007 Subjec o change wihou noice.

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