TKA SERIES Chip-Tight Tube Series

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1 TKA55 Corporae Headquarers U.S. Tsubaki Power Transmission, LLC 301 E. Marquard Drive Wheeling, IL Tel: (800) Fax: (847) Roller Chain Division 81 Main Sree Holyoke, MA Tel: (800) Conveyor and Consruc on Chain Division 1010 Edgewaer Drive Sandusky, OH Tel: (800) Fax: (419) Sprocke Manufacuring Mississauga, Onario Tel: (800) KabelSchlepp Division 7100 W. Marcia Rd Milwaukee, WI 533 Tel: (800) Fax: (414) IP54 esed & aesed RATED TKA SERIES Cp-Tigh Tube Series

2 TUBE SERIES TKA Example of cross secion Secure cover aachmen even under severe sresses (e.g. due o hydraulic cables) Designs wih inward or ouward opening covers Cable-friendly inerior space wihou sharp edges Cover compleely deachable on one side Quick and easy opening from any vanage poin Connecing pieces wih opional srain relief Dividers and horizonal shelves available Chain links made of glass fibre-reinforced plasic Cover shee for universal mouning bracke Inegraed noise damping sysem Pin and bore connecion and sroke sysem covered compleely Feaures Excellen cable proecion, even a he brackes Cps and dir-resisan due o smooh surfaces Increased self-supporing lengh High orsional rigidiy Good inside o ouer widh raio Low inernal noise emissions Opional: Special maerial wih proecion agains cps up o 8 C Numerous cusom maerial ypes for cusom applicaions available Easy assembly Easy cable insallaion Easy-o-open cover wih simulaneously gh reenion force on he chain link during operaion Measuremen scale for easy alignmen of he dividers along he cover Srain relief can be compleely inegraed ino connecing elemen TKA55: IP54 esed & aesed Selecion crieria for TKA series Where a igh cable carrier is a necessiy Where easy one-sided cover opening from any vanage poin is desirable (e.g. for cable inspecions) Where inside subdivision is desirable Where fixed dividers should be available (e.g. for carriers lying on heir side) Where a a long rave gliding cable carrier is required Where he maximum carrier load does no exceed kg/m TKA Page TKA Opimized uilizaion of he inerior space; verical as well as horizonal subdivision possible Easy-o-open cover from any vanage poin, ye securely fasened 3-fold sroke sysem for increased self-supporing lengh Universal mouning bracke wih inegraed srain relief elemens TKA TKA

3 TUBE SERIES TKA30 TUBE SERIES TKA30 Unsuppored arrangemen 0.5 TKA30 Pich 30.5 mm Say varians Say varian 060 : Quick-o-open cover Say varian 080 Ouside: Quick-o-open cover Heigh 0.5 mm Widh 65 mm LB UB = 30.5 mm z = 17 mm/m Lf Fixed poin z Driver H Hz Unsuppored lengh Lf Lf 65 A sag of he cable carrier is echnically permissible for exended movemen ranges, depending on specific applicaion. Insallaion measuremens unsuppored H Hz LB UB Noe: For order example and noes for ordering, refer o page

4 0.5 TUBE SERIES TKA30 Say varian 060 covered on boh sides wih deachable covers on he inside TUBE SERIES TKA30 Say varian 080 covered on boh sides wih deachable covers on he ouside Pich, inside heigh and chain link heigh Pich, inside heigh and chain link heigh TKA TKA /ouside widh and inrinsic chain weigh qk [kg/m] TKA TKA TKA TKA TKA TKA /ouside widh and inrinsic chain weigh qk [kg/m] TKA TKA TKA TKA TKA TKA

5 TUBE SERIES TKA30 Divider sysems In he sandard version, dividers or he complee divider sysem (dividers wih horizonal shelves insead of heigh separaion) can be moved in he cross secion (Version A). For applicaions wih ransverse acceleraions and where he carrier is side mouned he dividers can be fixed simply by urning hem. Ts causes he arresing cams o engage in he locking profiles of he covers (Version B). TUBE SERIES TKA30 Divider sysem TS1 wih coninuous heigh separaion made of aluminum Wf SH max Version A moveable min min Version B fixable ax grid Moveable divider Version A (sandard) Fixable divider ( mm grid) Version B VD1 VD VD3 VD3 Divider sysem TS0 wihou heigh separaion Version A moveable Version B fixable Wf min min ax grid SH 1 3 atl ax Wf atr Posiion of he pariion(s) in he divider 0.5 Noe: For order example and noes for ordering, refer o page 40. atl ax Wf atr

6 TUBE SERIES TKA30 Universal mouning brackes (UMB) The universal mouning brackes (UMB) are made from plasic and can be mouned from above, below or a he fron. Ø 4.5 TUBE SERIES TKA30 Universal mouning brackes S (UMB) The universal mouning brackes (UMB) are made from zinc plaed seel and can be mouned from above, below or a he fron. Ø The connecion dimensions for fixed poin and driver are idenical. When ordering, please specify he connecion ype (see order key on page 40). Assembly opions Connecion dimensions l1 = The connecion dimensions for fixed poin and driver are idenical. When ordering, please specify he connecion ype (see order key on page 40). Driver Noe: The connecing elemens are also available as an opion wihou cover plae. Please sae when ordering. MU Assembly opions l1 = 40 Noe: The connecing elemens are also available as an opion wih cover plae. Please sae when ordering. Connecing elemens S The connecing elemens are made from zinc plaed seel. Depending on he applicaion he connecion ype (above or below) can be alered simply by urning hem. Assembly opions Connecion dimensions S (UMB) S Fixed poin FU Noe: Connecing elemens S (UMB) and S provide he same connecing dimensions as he previous model UNIFLEX 060. Order: Please conac us. We will willingly advise you

7 TUBE SERIES TKA38 TUBE SERIES TKA38 Unsuppored arrangemen 6 TKA38 Pich 38.5 mm Say varians Say varian 060 : Quick-o-open cover Say varian 080 Ouside: Quick-o-open cover Heigh 6 mm Widh mm LB UB = 38.5 mm z = 17 mm/m Lf Fixed poin z Driver H Hz Unsuppored lengh Lf Lf A sag of he cable carrier is echnically permissible for exended movemen ranges, depending on specific applicaion. Insallaion measuremens unsuppored H Hz LB UB Noe: For order example and noes for ordering, refer o page

8 6 TUBE SERIES TKA38 Say varian 060 covered on boh sides wih deachable covers on he inside TUBE SERIES TKA38 Say varian 080 covered on boh sides wih deachable covers on he ouside Pich, inside heigh and chain link heigh Pich, inside heigh and chain link heigh TKA TKA /ouside widh and inrinsic chain weigh qk [kg/m] TKA TKA TKA TKA TKA TKA /ouside widh and inrinsic chain weigh qk [kg/m] TKA TKA TKA TKA TKA TKA

9 TUBE SERIES TKA38 Divider sysems In he sandard version, dividers or he complee divider sysem (dividers wih horizonal shelves insead of heigh separaion) can be moved in he cross secion (Version A). For applicaions wih ransverse acceleraions and where he carrier is side mouned he dividers can be fixed simply by urning hem. Ts causes he arresing cams o engage in he locking profiles of he covers (Version B). TUBE SERIES TKA38 Divider sysem TS1 wih coninuous heigh separaion made of aluminum Wf SH max Version A moveable min min Version B fixable ax grid Moveable divider Version A (sandard) Fixable divider ( mm grid) Version B VD1 VD VD3 VD3 Divider sysem TS0 wihou heigh separaion Version A moveable Version B fixable Wf min min ax grid SH 1 3 atl ax Wf atr Posiion of he pariion(s) in he divider 6 Noe: For order example and noes for ordering, refer o page 40 atl ax Wf atr

10 TUBE SERIES TKA38 Universal mouning brackes (UMB) The universal mouning brackes (UMB) are made from plasic and can be mouned from above, below or a he fron. Ø 5. TUBE SERIES TKA38 Plasic srain relief combs on one side The opional srain relief combs allow quick and safe securing of he cables. The srain relief combs are mouned beween he UMB brackes, and don require separae screw connecions or mouning on a C-rail. When ordering, please sae if srain relief combs are required nz nz = Number of eeh on one side of he comb UMB connecion piece wih opional srain relief comb Fixing in he UMB Assembly opions Connecion dimensions l1 = The connecion dimensions for fixed poin and driver are idenical. When ordering, please specify he connecion ype (see order key on page? Noe: The connecing elemens are also available as an opion wihou cover plae. Please sae when ordering. MU Driver FU Fixed poin

11 TUBE SERIES TKA38 Universal mouning brackes S (UMB) The universal mouning brackes (UMB) are made from zinc plaed seel and can be mouned from above, from below or a he fron. Ø 5.5 Noes The connecion dimensions for fixed poin and driver are idenical. When ordering, please specify he connecion ype (see order key on page 40). Noe: The connecing elemens are also available Assembly opions as an opion wih cover plae. Please sae when l1 = ordering. Connecing elemens S The connecing elemens are made from zinc plaed seel. Depending on he applicaion he connecion ype (above or below) can be alered simply by urning hem. Assembly opions The connecing elemen S are delivered as sandard wih srain relief comb made from plasic. Connecion dimensions S (UMB) S S (UMB) S Noe: Connecing elemens S (UMB) and S provide he same connecing dimensions as he previous model UNIFLEX 060. Order: Please conac us. We will willingly advise you

12 TKA45 TUBE SERIES TKA45 Pich 45.5 mm Say varians Say varian 060 : Quick-o-open cover Say varian 080 Ouside: Quick-o-open cover Heigh mm Widh 1 mm TUBE SERIES TKA45 Unsuppored arrangemen LB max. [m] UB Lf Fixed poin z Dynamics vmax [m/s] amax [m/s] unsuppored gliding unsuppored gliding Driver H Hz Unsuppored lengh Lf Lf A sag of he cable carrier is echnically permissible for exended movemen ranges, depending on specific applicaion. z [mm/m] Insallaion measuremens unsuppored H Hz LB UB Load diagram for unsuppored lengh Lf depending on he addiional load Calculaion of he chain lengh Addiional load qz in kg/m Unsuppored lengh Lf in m Chain lengh Lk Lk = Ls + LB Chain lengh Lk rounded off o pich Unsuppored lengh Lf Lf = Ls

13 TUBE SERIES TKA45 Say varian 060 covered on boh sides wih deachable covers on he inside TUBE SERIES TKA45 Say varian 080 covered on boh sides wih deachable covers on he ouside 1 1 Pich, inside heigh and chain link heigh Pich, inside heigh and chain link heigh TKA TKA /ouside widh and inrinsic chain weigh qk [kg/m] TKA TKA TKA TKA TKA /ouside widh and inrinsic chain weigh qk [kg/m] TKA TKA TKA TKA TKA

14 1 TUBE SERIES TKA45 Divider sysems In he sandard version, dividers or he complee divider sysem (dividers wih horizonal shelves insead of heigh separaion) can be moved in he cross secion (Version A). For applicaions wih ransverse acceleraions and where he carrier is side mouned he dividers can be fixed simply by urning hem. Ts causes he arresing cams o engage in he locking profiles of he covers (Version B). TUBE SERIES TKA45 Divider sysem TS1 wih coninuous heigh separaion made of aluminum Wf SH max Version A moveable min min Version B fixable ax grid 1 Moveable divider Version A (sandard) Fixable divider ( mm grid) Version B VD1 VD VD3 VD Divider sysem TS0 wihou heigh separaion SH 3 Version A moveable Version B fixable Wf min min ax grid atl ax Wf atr Posiion of he pariion(s) in he divider Noe: For order example and noes for ordering, refer o page 40. atl ax Wf atr

15 1 TUBE SERIES TKA45 Universal mouning brackes (UMB) The universal mouning brackes (UMB) are made from plasic and can be mouned from above, below or a he fron. Ø TUBE SERIES TKA45 Boh-sided srain relief combs made of plasic The cables can be fixed securely and simply using he opional srain relief combs. The srain relief combs are insalled beween he UMBs, and do no need o be boled on separaely or mouned on a C-rail. When ordering, please sae if srain relief combs are required nz nz = Number of eeh on one side of he comb UMB connecion piece wih opional srain relief comb Fixing in he UMB Assembly opions Connecion dimensions l1 = The connecion dimensions for fixed poin and driver are idenical. When ordering, please specify he connecion ype (see order key on page 40) Noe: The connecing elemens are also available as an opion wihou cover plae. Please sae when ordering. MU C-rails for LineFix bracke clamps, SZL srain reliefs and clamps The opional C-rails are fixed by means of he universal mouning brackes and do no have o be screwed separaely. When ordering, please sae if C-rails are required. Our LineFix srain reliefs are very well suied for he C-rails (LineFix bow clamps and oher srain reliefs. UMB wih C-rails. The UMB connecions have recepacles a he op and boom for aachmen of he C-rail. Inegraed C-rail. 5 x 10 mm, slo widh 11 mm, maerial seel, Iem No FU Driver Noe: LineFix srain reliefs can only be used in he connecing elemens wihou cover plae. C-rail wih LineFix srain relief Fixed poin

16 1 TUBE SERIES TKA45 Universal mouning brackes S (UMB) The universal mouning brackes (UMB) are made from zinc plaed seel and can be mouned from above, from below or a he fron. Ø 5.5 Noes The connecion dimensions for fixed poin and driver are idenical. When ordering, please specify he connecion ype (see order key on page 40). l1 = 57 Noe: The connecing elemens are also available as an opion wih cover plae. Please sae when ordering. Connecing elemens S The connecing elemens are made from zinc plaed seel. Depending on he applicaion he connecion ype (above or below) can be alered simply by urning hem. Assembly opions The connecing elemen S are delivered as sandard wih srain relief comb made from plasic. Connecion dimensions Universal mouning brackes S (UMB) Connecing elemens S Noe: Connecing elemens S (UMB) and S provide he same connecing dimensions as he previous model UNIFLEX 060. Order: Please conac us. We will willingly advise you

17 TKA55 Pich 55.5 mm Say varians Say varian 060 : Quick-o-open cover Say varian 080 Ouside: Quick-o-open cover Heigh 45 mm Widh 175 mm TUBE SERIES TKA55 Unsuppored arrangemen LB max. [m] UB Lf Fixed poin z Dynamics vmax [m/s] amax [m/s] unsuppored gliding unsuppored gliding Driver H Hz Unsuppored lengh Lf Lf A sag of he cable carrier is echnically permissible for exended movemen ranges, depending on specific applicaion. z [mm/m] Insallaion measuremens unsuppored H Hz LB UB Load diagram for unsuppored lengh Lf depending on he addiional load Calculaion of he chain lengh Addiional load qz, in kg/m Unsuppored lengh Lf in m Chain lengh Lk Lk = Ls + LB Chain lengh Lk rounded off o pich Unsuppored lengh Lf Lf = Ls -

18 45 TUBE SERIES TKA55 Say varian 060 covered on boh sides wih deachable covers on he inside TUBE SERIES TKA55 Say varian 080 covered on boh sides wih deachable covers on he ouside Pich, inside heigh and chain link heigh Pich, inside heigh and chain link heigh TKA TKA B i B k /ouside widh and inrinsic chain weigh qk [kg/m] TKA TKA TKA TKA TKA TKA /ouside widh and inrinsic chain weigh qk [kg/m] TKA TKA TKA TKA TKA TKA

19 TUBE SERIES TKA55 Divider sysems In he sandard version, dividers or he complee divider sysem (dividers wih horizonal shelves insead of heigh separaion) can be moved in he cross secion (Version A). For applicaions wih ransverse acceleraions and where he carrier is side mouned he dividers can be fixed simply by urning hem. Ts causes he arresing cams o engage in he locking profiles of he covers (Version B). TUBE SERIES TKA55 Divider sysem TS1 wih coninuous heigh separaion made of aluminum Wf SH max Version A moveable min min Version B fixable ax grid Moveable divider Version A (sandard) Fixable divider ( mm grid) Version B VD1 VD VD3 VD4 VD5 VD3 Divider sysem TS0 wihou heigh separaion SH Version A moveable Version B fixable Wf min min ax grid atl ax Wf atr Posiion of he pariion(s) in he divider VD4 VD43 VD45 VD1 VD5 VD SH atl ax Wf atr atl ax Wf atr Posiion of he pariion(s) in he divider

20 TUBE SERIES TKA55 Universal mouning brackes (UMB) The universal mouning brackes (UMB) are made from plasic and can be mouned from above, below or a he fron. Ø 5.5 TUBE SERIES TKA55 Boh-sided srain relief combs made of plasic The cables can be fixed securely and simply using he opional srain relief combs. The srain relief combs are insalled beween he UMBs, and do no need o be boled on separaely or mouned on a C-rail. When ordering, please sae if srain relief combs are required nz nz = Number of eeh on one side of he comb UMB connecion piece wih opional srain relief comb Fixing in he UMB C-rails for LineFix bracke clamps, SZL srain reliefs and clamps Assembly opions Connecion dimensions l1 = The connecion dimensions for fixed poin and driver are idenical. When ordering, please specify he connecion ype. Noe: The connecing elemens are also available as an opion wihou cover plae. Please sae when ordering. MU The opional C-rails are fixed by means of he universal mouning brackes and do no have o be screwed separaely. When ordering, please sae if C-rails are required. Our LineFix srain reliefs are very well suied for he C-rails (LineFix bow clamps and oher srain reliefs. UMB wih C-rails. The UMB connecions have recepacles a he op and boom for aachmen of he C-rail. Inegraed C-rail. 5 x 10 mm, slo widh 11 mm, maerial seel, Iem No FU Driver Noe: LineFix srain reliefs can only be used in he connecing elemens wihou cover plae. C-rail wih LineFix srain relief Fixed poin

21 TUBE SERIES TKA55 Universal mouning brackes S (UMB) The universal mouning brackes (UMB) are made from zinc plaed seel and can be mouned from above, from below or a he fron. Ø 8.5 Ordering Ordering example cable carrier Cable carrier TKA Say varian LK 3 64 Ordering example divider sysem The connecion dimensions for fixed poin and driver are idenical. When ordering, please specify he connecion ype (see order key on page 40). Divider sysem wihou heigh separaion TS0. B / 3 Divider sysem Version nt Divider sysem wih heigh separaion TS1. A / 3 / VD3 Divider sysem Version nt Heigh separaion Please sae he designaion of he divider sysem (TS0, TS1), he version and number of dividers required. When ordering he fixed version (version B), please indicae he posiion of he dividers (skech). Where a coninuous heigh separaions is required (TS1), please also indicae heir posiions (e.g. VD3, or add a skech). Noe: The connecing elemens are also available as an opion wih cover plae. Please sae when Assembly opions l1 = 78 ordering. Connecing elemens S The connecing elemens are made from zinc plaed seel. Depending on he applicaion he connecion ype (above or below) can be alered simply by urning hem. Assembly opions Ordering example connecion elemens Connecion FU / MU Fixed poin Driver Guide channels Srain relief devices Cables for cable carrier sysems The connecing elemen S are delivered as sandard wih srain relief comb made from plasic. Connecion dimensions S (UMB) S S (UMB) S Noe: Connecing elemens S (UMB) and S provide he same connecing dimensions as he previous model UNIFLEX 060. Order: Please conac us. We will willingly advise you

TKA55 IP54. TKA SERIES Chip-Tight Tube Series. tested & attested RATED.

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