COMBIVERT S6 COMPACT SERVO DRIVES EN
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1 COMBIERT S6 COMPACT SERO DRIES EN
2 CONTENT PAGE Sysem overview 3 Benefis a a glance 4 COMBIERT S6 versions 6 Funcional Safey 8 Elecrical properies 10 Mechanical daa, operaing ypes, sandards 11 Servo Moors DL3 12 Planeary gear 13 Servo Gear Moors 14 Servo Moors TA 15 DL3 cables 16 TA cables 17 Accessories 18 My Drive 19 Combivis 6 20 KEB Service 22 KEB worldwide 23 2
3 F1 F2 F3 F4 ENTER ESC RESET RUN / STOP COM Rx CONNECT ROUTER POWER REMOTE CONNECT COM Tx LAN ETH 1 WAN ETH 2 COM RESET RUN / STOP COM Rx PWR UPS HDD OT/LB WD PLC BUS CONNECT ROUTER POWER REMOTE CONNECT COM Tx LAN ETH 1 WAN ETH 2 COM Inpu AC 3PH 50/60 Hz 400 XXXXXX Oupu: AC3PH 0 U XXXXXXX XXXkA / XXXX Ma.No Cus.No. F1 F2 F3 F4 ENTER ESC SYSTEM OERIEW Auomaion wih Drive sands as a synonym for opimally seleced combinaions of conrol and auomaion soluion. Wih he drive level a he end i is he key o successful machine conceps. Le he following pages inspire you wih regards o he diversiy and performance of he COMBIERT S6 servo sysem, and help you o find a soluion ha reliably mees your requiremens. SOFTWARE COMBIIS sudio HMI COMBIIS sudio 6 COMBIIS connec HMI mobile APP Inerne COMBIIS sudio HMI COMBIIS sudio 6 COMBIIS connec HMI C6 HMI C6 IPC C6 Rouer CONTROL C6 SMART C6 I/O C6 Safey C6 IPC Box C6 IPC BM DRIES CAUTION Risk of Elecrical Shock Capaciors discharge ime is 5 minues. A faul proecive swich is no permissible as he only proecive measure! H6 Muli Axis G6 Inverer S6 Servo F6 MOTORS PM Moor AC Gear Moor 3
4 COMBIERT S6 - BENEFITS AT A GLANCE OPTIMALLY SELECTED COMPONENTS The COMBIERT S6 servo sysem adds a compac, flexible and powerful drive module o he KEB produc porfolio for highly dynamic servo applicaions. The opimally seleced KEB componens are he key o his successful drive concep. A he hear, he innovaive S6 servo drive is offered in an aracive book-syle forma and offers real-ime performance. The S6 drives can be mached wih he robus DL3 servo moors which are available in five sizes. Addiionally, he DL3 servo moors may be paired wih planeary gearheads wih low roaional backlash. The TA series combines in direc connecion he servo moor and indusrial gears in he designs helical, helical bevel, helical worm and fla. You can now design he complee servo drive sysem ha is bes suied o your applicaion. The package is made complee wih pre-fabricaed moor and encoder cables, which creae he ideal condiions for easy insallaion, quick sar-up and problem-free operaion. For he upper power range he new COMBIERT F6 drive conroller complee he drive line wih 1:1 feaures up o 400 kw. POSSIBLE SELECTION: S6 SERODRIE AAILABLE WITH OR WITHOUT INTEGRATED EMC FILTER A in wo enclosures wih five elecrical sizes Book forma for space-saving conrol cabine configuraion Direc connecion o he mains for 230 and grids, DC-inpu is also available, Low leakage curren mains filer (<5 ma) inegraed, opional wihou filer High overload for excellen dynamics (250% / 3 s, 200% / 60 s) HIGHLIGHTS Uncompromising inegraion, highes perfomance Modern realime communicaion sandards Inegraed funcional safey Paricular compac size Modular design, flexible cooling sysems 4
5 POWERFUL AND COMPACT DRIE BASED SAFETY Inegraed Safey funcionaliy Basic funcion STO in compac version Addiional modular High level Safey in Applicaion version REAL-TIME COMMUNICATION or simply serial: Real-ime Eherne-based inerfaces CAN RS232/485 for diagnosics or display ALL IN ONE - UNIERSAL MOTOR OPERATIONS Conrol for synchronous, asynchronous, IPM or synchronous relucance moors Moor operaion wih encoder feedback or encoderless ASCL/SCL for precise speed conrol Moor emperaure monioring wih PTC, KTY or PT1000 sensors Two-channel muli-encoder inerface Inegraed brake ransisor Inegraed brake conrol and brake supply ANALOG & DIGITAL I/O suppors acual machine conceps wih: 8 digial and 2 analog inpus 2 digial and 1 relay oupu 1 analog oupu
6 COMBIERT S6 - ERSIONS COMPACT HIGHLY INTEGRATED AND ECONOMICAL Highes inegraion, bes performance and a good price/power raio. These are he benefis of he S6-compac version. MAINS CONNECTIONS wih pluggable erminals In addiion he inegraed Safey funcion STO as per ISO Perfomance Level e/iec SIL3 is available. REALTIME ETHERNET INTEGRATED EherCAT FUNCTIONAL SAFETY INTERFACE CAN inerface and as communicaion inerface (sandard feaure) CAN REALTIME ETHERNET DIAGNOSTIC RS232/485 DC SUPPLY TERMINALS and braking resisor MOTOR TERMINALS HIGHLIGHTS Uncompromising inegraion, maximum performance Opimum price/performance relaionship Safey funcion STO according o ISO Performance Level e / IEC SIL 3 Inegraed Real-ime EherCAT and as communicaion inerface CAN Diagnosis inerface 6
7 APPLICATION MODULAR AND FLEXIBLE I/0 8 digial inpus 2 digial oupus 1 relay 2 analog inpus 1 analog oupu 24 DC supply Modular and flexibiliy are he summerized characerisics of he S6-Applicaion version. STO and speed/posiion relaed safey funcions as per ISO REALTIME ETHERNET INTEGRATED DIAGNOSTIC INTERFACE STATUS LEDS MULTI ENCODER INTERFACES Resolver, EnDAT, Hiperface, BISS, SSI, Incremenal HTL/TTL, Incremenal oupu EherCAT PROFINET POWERLINK and communicaion inerfaces as sandard CAN DIAGNOSTIC RS 232/485 KTY/PTC/PT1000 EALUATION BRAKE CONTROL 24 / 2 A Safey over HIGHLIGHTS Flexible adapion in usage High Level Safey Funcion STO and SBC Safe Brake Conrol according o ISO Performance Level e / IEC SIL 3 Opionally version Safey Module 3 wih up o hree addiional funcions including SS1, SS2, SEL, SLI, SLP, SOS, SLA, SDI, SLS, SSM, SMS, SAR, SSR Real-ime safey communicaion FSoE (Safey over EherCAT) 7
8 HIGHLIGHTS Possible download of encryped daa packes hrough machine conrollers modular safey concep Dual channel ripple inerface for cascading funcional safey over muliple KEB drives Dual OSSD oupus for supply of he safe digial inpus (deecion of wire break, shorcu and exernal supply) Safe parameerizaion hrough COMBIIS 6 wih proeced operaion levels 8
9 SAFETY FUNCTIONS ACCORDING TO IEC SIL3, ISO PL e Wih he drive-based-safey, safey funcions are shifed ino he drive plaform and he coss of separae proecive devices are reduced. The drive conrollers COMBIERT S6 are prepared for he differen requiremens in heir modular srucure. In he compac version S6-K, STO is an on board inegraed componen. The applicaion version S6-A can be equipped wih differen safey modules. Depending on he requiremen, basic funcions wih he Module 1 and a wide range of funcions are available wih he Module 3, which are addressed via safe inpus and oupus and safe FSoE communicaion. The full Safey Sysem resuls in he ineracion of he drive conrollers wih he KEB C6 Safey PLC and he C6 Safey I/O s. COMPACT APPLICATION On board Module 1 Module 3 STO STO SS STO Safey over Safe Torque OFF Safe Torque OFF Safe Sop 1 SBC SS2 SEL Brake acive SOS S1 S2 S Safe Brake Conrol Safe Sop 2 Safe Emergency Limi S SLI S S1 SLP SOS SLA S Safe Limied Incremen Safe Limied Posiion Safe Operaing Sop Safe Limied Acceleraion SDI SLS 1 0 SSM SMS Safe Direcion Safe Limied Speed Safe Speed Monior Safe Maximum Speed SAR SSR Safe Acceleraion Range Safe Speed Range 9
10 COMBIERT S6 ELECTRICAL PROPERTIES HOUSING 2 4 Device size Mains phases 1 3 Oupu raed curren I N [A] Shor maximum curren (3 s / 60 s) 1) I HSR [%] 200/ / /150 Oupu raed power * S A [ka] Typical raed moor power P mo [kw] Max. curren 0 Hz / cuoff frequency a fs = 4 khz 1) I 0 [%] 175/ / / / / / / /216 Max. curren 0 Hz / cuoff frequency a fs = 8 khz 1) I 0 [%] 150/ / / / / / / /216 Max. curren 0 Hz / cuoff frequency a fs = 16 khz 1) I 0 [%] 100/240 85/240 92/292 73/200 50/ / /225 60/157 Cuoff frequency poin f d [Hz] 6 Inpu raed curren I IN [A] , Max. permissible mains fuses Typ gg [A] Raed swiching frequency f SN [khz] 8 Max. swiching frequency f Smax [khz] 16 Raed losses P D [W] Sandby losses P Dnop [W] 8 Min. brake resisance R Bmin [Ω] Max. braking curren I Bmax [A] Inpu raed volage (AC) U N [] 1-phase phase 400 (UL: ) Inpu volage range (AC) 2) U in [] ±0 Inpu volage range (DC) U indc [] ±0 Mains frequency f N [Hz] 50/60 50/60 ±2 Oupu volage U A [] 3 x 0... U IN Oupu frequency f A [Hz] opional * A raed volage 400 AC 1) The figures relae o he oupu raed curren I N on a percenage basis. 2) In he case of raed volage 460, muliply raed curren wih a facor of
11 MECHANICAL DATA, OPERATING TYPES, STANDARDS OPERATING MODES Moor conrol mode GENERAL PMSM: field-oriened wih encoder, S.C.L. encoderless IPMSM: field-oriened wih encoder, S.C.L. encoderless SyncRM: field-oriened wih encoder, S.C.L. encoderless ASM: /F, field-oriened wih encoder, A.S.C.L. encoderless Applicaion profile CiA 402 Conrol mode Asynchronous speed specificaion (elociy Mode) Cycl. Synchronous speed specificaion (Cycl. Sync. elociy Mode) Cycl. Synchronous posiion specificaion (Cycl. Sync. Posiion Mode) Single-axis posiioning module (Profile Posiioning Mode) Homing Mode Torque pilo conrol crank drives Produc sandard EN , -5-1 Power par wih inegraed EMC filer - EMC ransien emissions Grid-bound disurbance EN , C1-30 m / C2-50 m moor cable Emied disurbances EN , C2 Proecion class IP 20 / BG 4 Environmen EN Operaing emperaure C Sorage emperaure C Humidiy 3K % (no condensaion) Sie aliude Raed o 1000 m (1% derae per 100m above 1000m). max. 2000m above sea level. HOUSING 2 4 H H H D W All dimensions in mm H1 H2 H3 W D 11
12 SERO MOTORS SEROMOTORS DYNAMIC LINE 3 A C D E B 0_SMH A_SMH B_SMH C_SMH D_SMH E_SMH Sall orque in Nm 0 A B C D E MOTOR T O [Nm] T N [Nm] U N [] I do / I N [A] N N [min -1] A [mm] B [mm] C [mm] D [mm] E [mm] OPTION BRAKE T n [Nm] INERTIA JM / J MwBr [kgcm 2 ] / / SMHF_ / / / / A / A2SMHF_ / / A / / B / / B2SMHF_ / / B / / 1.46 C / / 1.74 C2SMHF_ / / 2.63 C / / 3.52 D / / 2.89 D2SMHF_ / / 4.72 D / / 7 E / / 1.34 E2SMHF_ / / 22.3 E / / HIGHLIGHTS Nm in six frame sizes Low ineria high impulse orque Resolver or absolue roary encoder, HIPERFACE single or muli-urn High degree of oal efficiency Lifeime lubricaed Universal insallaion posiions Robus mechanics (opional: COMBIPERM holding brake, keyway wih key, IP65 shaf sealing)
13 MATCHED WITH COMBIERT S6 PLANETARY GEAR SG PAIRED WITH DYNAMIC LINE 3: C D E B GEAR T 2N T 2MAX N MAX I BACKLASH B C D E DL3-MOTOR SIZE [Nm] [Nm] [rpm] arc min Ø [mm] Ø [mm] Ø [mm] Ø [mm] recommended A A B C A B C D B C D E C D E SIMPLE SELECTION AND ORDERING BY SYSTEM CONFIGURATION IN COMBIIS 6 Oupu orque and speed Gear raio Moor size HIGHLIGHTS Low backlash High oupu orque High efficiency (97 %) Gear raios i = 5 o 40 Low audible noise Lifeime lubricaed 13
14 SERO GEAR MOTORS INTEGRAL SERO DESIGN Based on he indusrial sandard wih AC moors he porfolio of COMBIGEAR series offers a full baske of servo gear soluions. The dynamic and efficien TA servo moors are direc conneced in he firs gear sage bes choice for minimum lenghs, nearly zero wear and small ineria of he gear moor sysem. Flexible designs for flange-, foo-, or combined flange/foo mouning and a wide range of opions secure individual needs in he machine. Ulra-fine speed raio range, adjusable down o speed 0, enables opimum adapaion of orque and speed on oupu. Life-ime lubricaion, high overload and low orsional backlash ensure a long service life. TYPE SIZE DESIGN T N I TA1 TA2 TA3 TA4 TA5 [Nm] G Helical gear F Shaf mouned helical gear K Helical bevel gear S Helical worm gear HELICAL GEAR HELICAL WORM GEAR HELICAL BEEL GEAR SHAFT MOUNTED HELICAL GEAR 14
15 SERO MOTORS - TA TA SERIES C D E B TA TA TA TA ,7 TA Sall orque in Nm MOTOR T O U N I do N N B C D E OPTION BRAKE INERTIA [Nm] [] [A] [min -1 ] [mm] [mm] [mm] [mm] T n [Nm] J M / J MwBr [kgcm 2 ] TA1S 0,5 0,95 / 0,72 0,14 / 0, / TA1M 0,9 1,11 / 0,84 0,2 / 0,27 TA2S 1,3 1,6 / 1,1 0,39 / 0,46 TA2M 2,4 2,75 / / ,66 / 0,73 TA2L 3,1 3,9 / 2,8 0,93 / 0,99 TA3S 2,9 3,4 / 2,5 / 1,82 1,13 / 1, / 4500/ TA3M 4,8 6,2 / 4,1 / 2, ,5 1,95 / 2, TA3L 6,4 7,3 / 5,6 / 3,8 2,76 / 2,94 TA41 6,9 6,5 / 4,45 / 3,15 5,65 / 5, / 3000/ TA42 9,2 8,5 / 5,9 / ,15 / 8, TA43 11,7 11,2 / 7,3 / 5 10,65 / 11,19 TA51 11,5 11 / 7,4 / 5 14,97 / 16, / 3000/ TA52 16,1 15,8 / 10,3 / 6, ,53 / 23, TA ,2 / 12,8 / 8,7 28,15 / 29,81 furher echnical daa and moor sizes see KEB-Drive produc configuraion HIGHLIGHTS Nm in five frame sizes Low ineria high impulse orque Easy plug connecion, sraigh or angled (360 roaable) Compac size - direcly inegraed in he gear modules High oal efficiency, lifeime lubricaed, universal insallaion posiions and robus mechanics Resolver or absolue roary encoder, BiSS single and muli-urn Opionally wih COMBIPERM holding brake 15
16 SERO MOTORS DL3 CABLES FEEDBACK AND POWER CABLES Pre-fabricaed moor and encoder cables ensure he easy commision and simplify he final insallaion General performance is he high-qualiy and flexible design for all cables, made for drag chains Quick and ool-less insallaion wih Speedec plug connecors guaranees a opimally connecion and EMC shielding. RESOLER FEEDBACK CABLES moor side connecor - series 615 drive side connecor D-sub 26 pin 00S6L50-00 cable lengh 1 30 m in 1m sep m in 5 m sep HIPERFACE FEEDBACK CABLES for single and muli urn encoder moor side connecor - series 615 drive side connecor D-sub 26 pin 00S6L55-00 cable lengh 1 30 m in 1m sep m in 5 m sep POWER CABLES moor side connecor - series 615 moor size A B drive side open end wih 0.3m open shielding moor side connceor - M23 speedec moor size C - E 00H6L10-00 cable lengh 1 30 m in 1m sep m in 5 m sep 00S cable lengh 1 30 m in 1m sep m in 5 m sep HIGHLIGHTS Pre-fabricaed moor and encoder cables for easy insallaion High-qualiy and flexible design for cable drag chains Quick and ool-less insallaion wih Speedec plug connecors Opimally inegraed shield connecion Available in lenghs up o 50 meres 16
17 TA CABLES FEEDBACK AND POWER CABLES Prepaired for he direc connecion: RESOLER FEEDBACK CABLES moor side connecor - 16 pin M23 - Speedec drive side connecor D-sub 26 pin 00S6L50-10 cable lengh m in 1m sep m in 5 m sep BISS FEEDBACK CABLES for muli urn encoder moor side connecor - 16 pin M23 - Speedec drive side connecor D-sub 26 pin 00S6L51-20 cable lengh m in 1m sep m in 5 m sep HIPERFACE GEBERKABEL for single and muli urn encoder moor side connecor - series 615 drive side connecor D-sub 26 pin 00S6L55-10 cable lengh 1 30 m in 1m sep m in 5 m sep POWER CABLES moor side connceor - M23 - Spedecfor moor size TA2 TA5 drive side open end wih 0.3 m open shielding 00S cable lengh 1 30 m in 1m sep m in 5 m sep 17
18 ACCESSORIES MAINS CHOKE Reduce he inpu peak curren draw and he mains disorion. By smoohing he inpu curren draw, he lifeime of he drive is enhanced, in paricular a consanly high uilizaion. Mains choke 3-phases 400 AC (U max = 550 ), 50/60 Hz I N P f Main B H T Weigh Par-No. [A] [W] [Hz] [mm] [mm] [mm] m [kg] 07Z1B Z1B Z1B Z1B Z1B BRAKING RESISTOR Braking resisors can be conneced o he series erminals of he brake ransisor, and ensure ha energy peaks are absorbed and discharged. The compac design require only small space and hey are inrinsically safe; wihou addiional emperaure sensors. To proec agains overheaing and fire hazards, he brake resisors feaure hermal monioring which can be inegraed ino he exernal circui. BRAKING RESISTORS - INTRINSICALLY SAFE 10G6A wire 0.2 m 200 W; 160 Ohm; IP40 13G6B wire 0.2 m 250 W; 110 Ohm; IP40 15G6C wire 0.2 m 300 W; 56 Ohm; IP40 18
19 MY DRIE In addiion o he defined base versions compac and applicaion he COMBIERT S6 uni offers specific applicaion adjusmens and cusomizaion. HIGH SPEED SPINDLE DRIES Maximum oupu frequency 2000 Hz SPECIFIC FIRMWARE Fixed sofware versions according esed applicaion specificaion APPLICATION READY TO START Cusomer specific facory seing wih preadjusmen of drives Sofware version SW S6-K EherCAT ersion S6K_MAIN_ETC_ F_ _1751 S6K_FPGA_ETC_ _ SS6K30_ _70_2014_09_03 DWS6KD0000_2014_10_09 CUSTOMER LABELLING Specific name plae for series OEM wih firs line service concep EXTENDED WARRANTY 24 monhs warrany 36 monhs warrany CONNECTOR SHIELDING SET Drive conroller wih connecor and shielding se 19
20 COMBIIS 6 - THE TOOL FOR ALL TASKS COMBIIS 6 Free and easy-o-use sofware for sarup, adminisraion and analysis Inegraed sar-up assisans (Wizards) for quick and easy configuraion Direc access o device documenaion 16 channel oscilloscope for exensive analysis Online parameer lis comparison Parameerisaion of key safey indicaors and funcions COMBIIS sudio 6 The inelligen auomaion suie from KEB combines an assisan-guided componen selecion, fieldbus configuraion, drive parameerisaion, IEC projec generaion and moion conrol. Throughou he planning and layou phase, implemenaion of conrol sequences and muli-axis movemen profiles, o sar-up and fine uning, he user is suppored by a ool developed by experienced applicaion engineers. Wih a foundaion buil on libraries, devices and emplae daabases, rapid and simple soluions can be generaed for a wide range of applicaions. 20
21 INTEGRATED DEELOPMENT ENIRONMENT COMMISSIONING ASSISTANT Complee user guidance hrough he commissioning process KEB Moor daabase, free for exensions Ani cogging Fieldbus diagnosic and opimisaion SYSTEM CONFIGURATION AS A NEW COMPONENT OF COMBIIS Access o complee KEB produc daabase Inuiive gear componen selecion and sysem configuraion using drag and drop Selecion assisan wih display of compaible componens Display of all inerfaces and connecion componens Maerial number generaor Exensive expor funcion for quoe lis, Combivis Projec, Excel... HIGHLIGHTS IEC Applicaions developmen Device and library daabase Produc configuraion Sar-up and diagnosis assisan COMBIIS sudio HMI inegraion Documen daabase 21
22 KEB SERICE PERFORMANCE AND COMPETENCE AFTER-SALES CUSTOMER SUPPORT Sar-up suppor EMC service Mains analysis Insulaion, hea or vibraion measuremens Conversion of old produc series MAINTENANCE AND REPAIRS Rush or sandard service COMPONENT AND SPACE PART SUPPLY Used and new pars for he exchange PREENTIE MAINTENANCE Forming and cleaning, inspecion, funcional analysis CUSTOMER SPECIFIC SERICE Individual service suppor Sysem opimisaion 22
23 KEB PARTNER KEB WORLDWIDE Ausria KEB Auomaion GmbH Rizsraße Marchrenk Ausria Tel: Fax: info@keb.a Inerne: Belgium KEB Auomaion KG Herenveld Geraardsbergen Belgium Tel: Fax: vb.belgien@keb.de Inerne: Brazil KEB Souh America Regional Manager Rua Dr. Omar Pacheco Souza Riberio, 70 BR-CEP Poral do Sol, São Carlos Brazil Tel: robero.arias@keb.de France Sociéé Française KEB SASU Z.I. de la Croix S. Nicolas 14, rue Gusave Eiffel La Queue en Brie France Tel: Fax: info@keb.fr Inerne: Germany Headquarers KEB Auomaion KG Suedsraße Barnrup Germany Telefon Fax info@keb.de Inerne: Germany Geared Moors KEB Anriebsechnik GmbH Wildbacher Sraße Schneeberg Germany Telefon Fax info@keb-drive.de Inerne: Ialy KEB Ialia S.r.l. Unipersonale ia Newon, Seimo Milanese (Milano) Ialia Tel: Fax: info@keb.i Inerne: Japan KEB Japan Ld , 2 - Chome, Takanawa Minao-ku Tokyo Japan Tel: Fax: info@keb.jp Inerne: P. R. China KEB Power Transmission Technology (Shanghai) Co. Ld. No. 435 QianPu Road Chedun Town Songjiang Disric Shanghai P. R. China Tel: Fax: info@keb.cn Inerne: Republic of Korea KEB Auomaion KG Room 1709, 415 Missy Su Seo Dong Gangnam Gu Seoul Republic of Korea Tel: Fax: vb.korea@keb.de Inerne: Russian Federaion KEB RUS Ld. Lesnaya sr, house 30 Dzerzhinsky MO Moscow region Russian Federaion Tel: Fax: info@keb.ru Inerne: Spain KEB Auomaion KG c / Mijer, Nave 8 - Pol. Ind. LA MASIA San Cuga Sesgarrigues (Barcelona) Spain Tel: Fax: vb.espana@keb.de Inerne: Swizerland KEB Auomaion AG Wizbergsraße Pfaeffikon/ZH Swizerland Tel: Fax: info@keb.ch Inerne: Unied Kingdom KEB (UK) Ld. 5 Morris Close Park Farm Indusrial Esae Wellingborough, Norhans, NN8 6 XF Unied Kingdom Tel: Fax: info@keb.co.uk Inerne: Unied Saes KEB America, Inc alley Indusrial Blvd. Souh Shakopee, MN Unied Saes Tel: Fax: info@kebamerica.com Inerne: KEB PARTNERS WORLDWIDE 23
24 Auomaion wih Drive KEB Auomaion KG Suedsrasse Barnrup Germany Tel KEB xx xx.2017 Subjec o echnical aleraions!
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