SAFETY SOLUTIONS FOR AUTOMATION

Transcription

1 SAFETY SOLUTIONS FOR AUTOMATION

2 WELCOME TO THE WORLD OF AUTOMATION

3 CONTENTS Abou KEB 4 COMBIIS sudio 6 7 Safey PLC 8 Safe I/O 9 Drives 10 Gearmoors 12 Servo moors 13 Brakes 14

4 YOUR GLOBAL PARTNER For over 40 years, KEB Auomaion KG has been an innovaive designer and manufacurer of auomaion producs. More han jus a componen supplier, KEB works wih heir cusomer-parners o provide he opimum soluion for he applicaion. KEB AMERICA KEB America, Inc. is headquarered in Shakopee, MN, a suburb ouside of Minneapolis. KEB America has full design and manufacuring capabiliies in is 86,000 sq f faciliy o provide our Norh American cliens wih local service and suppor. KEB America's faciliy is ISO 9001:2008 cerified. Trus KEB wih your nex projec. BARNTRUP, GERMANY SCHNEEBERG, GERMANY Major sales and service faciliies 4 global producion sies 9 subsidiaries 37 represenaives and service parners 1,200+ employees Annual sales: ~$250M USD SHAKOPEE, MN SHANGHAI, CHINA 4

5 PRECISE. REPEATABLE. RELIABLE. SAFE. Tha is wha describes KEB auomaion producs and he machines we power. KEB offers a full auomaion porfolio ranging from brakes o HMI ouchscreen displays. Since KEB sared selling spring-se brakes over 40 years ago, safey soluions have been an imporan par of he KEB offering. Today, KEB has expanded our safey auomaion soluions and can be a unique single source auomaion parner. Wih a worldwide presence KEB is here o suppor our producs wherever hey go so you can ensure your producs ge where hey need o go safely and securely. 5

6 COMPLETE & INTEGRATED AUTOMATION SOLUTION SAFE PROGRAMMING COMBIIS sudio 6 SAFE PLC & IO SAFE PLC SAFE I/O S6 - SERO DRIE F6 SAFE MOTION MOTORS w/ SAFE ENCODERS SPRING-SET BRAKES 6

7 COMBIIS STUDIO 6 SAFETY - PLC PROGRAMMING Programming IDE Wih KEB's COMBIIS sudio 6 Safey machine designers can mee compliance wih IEC SIL3 and ISO/EN PL e. Sudio 6 Safey uses a TÜ Rheinland-cerified CODESYS plug-in which is fully inegraed in KEB's COMBIIS Sudio 6 developmen environmen. This means he machine and safey program can be developed in one unified sofware plaform. The safey conroller programs as a sub-node of he main machine conroller and he applicaion, asks, global variable liss, POEs and logic I/Os are inegraed. Funcion Block Programming The safey conroller is programmed hrough a Funcion Block Diagram (FBD) Safey Edior in IEC The FBD Safey Edior conains cerified safe modules according o PLCopen Safey. The safey modules faciliae he programming of common machine elemens like e-sop circuis, ligh curains, and wo-handed conrol. Safe Projec Managemen Sudio 6 Safey also offers addiional funcionaliy for managing he projec. This includes change racking, safe signal flow, safe versioning (pinning), and he separaion of safe mode and debug mode. Drive Commissioning - Safe Moion Inegraed Safe Drive funcions are also commissioned wih Sudio Safey. This is where he safey funcionaliy and limis can be configured. The IDE also feaures a checksum o make sure he drive recieves he correc download. 7

8 SAFETY PLC FSoE safey maser HIGHLIGHTS Fail Safe over EherCAT (FSoE) Maser TÜ Rheinland approved IEC SIL3 and EN/ISO PL e Black channel approach - main and safe conrol on he same bus Safey PLC can be used in decenralized opology Safe I/O can be disribued remoely Safey over Advanages of Fail-Safe over EherCAT (FSoE) Cerified Open By TÜ SÜD (up o SIL3) Managed by EherCAT Technology Group (ETG) Proven FSoE esablished in 2010 Flexible Scalable Drive safey Machine PLC and Safey share common bus Up o 65,535 addressable slaves per maser Triggering Safey Funcions in Drive over FSoE bus (e.g. STO, SLS, SLP, SOS, SS1, ec.) Safey over Decenralized safey concep EherCAT Run Safe Saus Power 8

9 SAFE I/O Safey inpus Safey oupus HIGHLIGHTS Fail Safe over EherCAT (FSoE) slave TÜ Rheinland approved IEC SIL3 and EN/ISO PL e 4 safe inpus 2 safe oupus (max = 2 Amps) 4 OSSD oupus (Safe Inpu supply) Safey over OSSD Sensor EherCAT Run Safe Saus Power SO SO 1 13 L+ L - L - L+ L - 9

10 DRIES Funcional Safey (FS) drives HIGHLIGHTS Scalable safey concep PL e (ISO ) and SIL3 (IEC61508 and IEC 62061) Advanced safe moion funcions according o IEC Fail Safe over EherCAT (FSoE) slave opion OSSD oupus (deecion of wire breakage, shors, ec.) Safe parameerizaion hrough COMBIIS Sudio 6 Dual channel ripple inerface for cascading safey chain KEB's 6h generaion KEB drive producs feaure SIL3 Safe-Torque-Off (STO) as sandard. This speaks o KEB's commimen o safey soluions moving forward and he sandardizaion ulimaely lowers he cos burden o cusomers. Safey Module 1 In addiion o STO, Module 1 adds Safe-Brake-Conrol (SBC) which provides a safe 24 supply for brake operaion. Periodically, he drive checks he funcion of he inernal brake ransisor. Safey Module 3 feaures safe moion funcionaliy according o IEC Advanced moion-based safey funcionaliy is possible in he drive. This improves reacion ime in e-sop scenarios and lowers coss by reducing separae proecive devices. Addiionally, Module 3 offers Fail Safe over EherCAT (FSoE) funcionaliy where STO and all oher KEB-suppored safey funcions can be conrolled via he bus. This amouns o a huge savings in wiring. Addiionally, safey levels (e.g. limis) can be changed. Safe acual speed and posiion can be ransferred via he safe process daa. SAFETY I/O Safey over REAL-TIME BUS COMMUNICATION ENCODER INPUT FOR SAFETY ENCODERS SBC - SERO BRAKE SUPPLY (24, 2A) 10

11 Why use drive-based safey (Safe Moion)? Less wiring - remove conacors and oher radiional safey componens Fas response - offload safey handling from Safey PLC o individual drives Faser power cycles - Safe Modes possible wihou removing high power o drive Increased produciviy - access machine in Safe Modes wihou shuing down compleely Replace elecromechanial wear componens like conacors and relays Cos savings compared o radiional safey soluion KEB 6h generaion drives, like he S6 or F6-Blue, feaure scalable safey funcionaliy. Only pay for he safey funcionaliy ha you need. Wih Safey Module 3, wo differen safey funcionaliies can be implemened in addiion o he ripple safey funcion (safey chain). ON BOARD MODULE 1 MODULE 3 STO STO SS1 TÜ RHEINLAND (UP TO SIL3) + STO Safe Torque OFF Safe Torque OFF Safe Sop 1 2 SBC SS2 SEL Break on SOS S Safe Brake Conrol 1 1 Safe Sop 2 2 S1 Safe Emergency Limi S2 S SLI S SLP SOS SLA S1 S Safely-Limied Incremen 1 Safely-Limied Posiion 2 1 Safe Operaing Sop Safely-Limied Acceleraion SDI SLS 1 0 SSM SMS 1 Safe Direcion Safely-Limied Speed 1 Safe Speed Monior 2 Safe Maximum Speed SAR SSR Safe-Acceleraion Range 1 Safe Speed Range 2 11

12 GEARMOTORS Inegral gearmoors HIGHLIGHTS Inducion or servo moor (up o 60Hp) Spring-se brake opion wih microswich SIL2 encoder opions 4 STYLES OF EFFICIENT GEARING KEB SPRING-SET BRAKES SIL2 ENCODER OPTIONS IE3 MOTORS - UP TO 60HP 12

13 SERO MOTORS TA series HIGHLIGHTS Powerful, compac design, up o 82Nm nominal orque Opion wih KEB spring-se brake Quick connec power and feedback connecors Safe encoder opions including absolue formas like Hiperface and BiSS SAFE FEEDBACK OPTIONS ABSOLUTE MULTI-TURN AAILABLE (SAFE IN SINGLE TURN RANGE) COMPACT DESIGN 200 & 400 CLASSES KEB SPRING-SET BRAKES NARROW BODY ALLOWS DYNAMIC OPERATION OPTIONAL INTEGRAL OR PLANETARY GEARING 13

14 BRAKES Single disc spring-se brake (5... 1,500Nm) HIGHLIGHTS Dynamic and holding applicaions possible Encapsulaed DC coil (recifiers for AC inpu volage available) Redundan fail-safe spring design Microswich for engagemen feedback (posiive acing) Hand release (opion) KEB spring-applied DC brakes provide failsafe power-off brake engagemen. The brakes are released when power is applied o he elecromagneic coil. See How They Work The spring-se brakes are designed o las even in he oughes applicaions. Each brake has muliple springs raed for 10+ million cycles. The brake operaion is very basic he only moving par is he armaure. No linkages. No solenoids. No moving pars o wear and replace. KEB s single disc spring-se brake comes in wo versions. ersion N is designed for dynamic applicaions wih regular brake engagemens a high speeds. ersion H is designed for saic (holding) applicaions wih he capabiliy o handle emergency sops. goo.gl/rl7iul MANUAL HAND RELEASE (OPTION) SPRING-SET POWER-OFF DESIGN FLEXIBLE HUB BORES POSITIE ACTING MICROSWITCH (OPTION) FLEXIBLE OLTAGES 14

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16 KEB AMERICA, INC ALLEY INDUSTRIAL BLD. SOUTH, SHAKOPEE, MN TEL: (952) KEB SAF Subjec o changes