PARTS MANUAL FOR MODEL M FASTENER INSTALLATION PRESS
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1 PARTS MANUAL FOR PEMSERTER SERIES 4 PRESS MODEL M FASTENER INSTALLATION PRESS PennEngineering 5190 OLD EASTON ROAD DANBORO, PA Document Part Number Revision C 13-APR-2016
2 SERIES 4 - Model M PARTS MANUAL TABLE OF CONTENTS PAGE SECTION 1 - MAIN PRESS ASSEMBLY GENERAL IDENTIFICATION DRAWING SECTION 2 RAM ASSEMBLY GENERAL RAM VIEWS 2.1 RAM MODULE ASSEMBLY 2.2 LIFT CYLINDER ASSEMBLY 2.3 POPPET VALVE REPLACEMENT KIT 2.4 RAM BUSHING ADJUSTMENT 2.5 LEVER ASSEMBLY SECTION 3 CONTROL PANEL ASSEMBLY CONTROL PANEL 3.1 CONTROL PANEL ASSEMBLY 3.2 TIMER DISASSEMBLY SECTION 4 PRESS REAR VIEW REAR VIEW 4.1 MAIN AIR FILTER 4.2 MAIN CYLINDER VALVE ASSEMBLY SECTION 5 TOOLING STANDARD ANVIL HOLDER 5.1 BOTTOM MOUNT REVERSE FLANGE ANVIL HOLDER 5.2 TOP MOUNTED REVERSE FLANGE ANVIL HOLDER
3 SECTION 1 MAIN PRESS ASSEMBLY 1
4 KIT LASER SPOT MAGNET BASE Sell Kit for required region North America Europe Germany Australia Taiwan SECTION 3 CONTROL PANEL ASSEMBLY SECTION 2 RAM ASSEMBLLY SECTION 5 TOOLING PARTS TRAY LIFTING HOLES PRESS FRONT TOP COVER SECTION 4 PRESS REAR TOOL STORAGE CABINET ANVIL HOLDER PRESS RIGHT SIDE FIGURE 1.0 NOT SHOWN: Footswich Assembly P/N
5 SECTION 2 RAM ASSEMBLY 3
6 FIGURE 2.0 4
7 FIGURE CONTINUED 5
8 MOUNTING BRACKET, ROLLER VALVE LEVER ROLLER VALVE QUICK EXHAUST VALVE ANVIL HOLDER TURRET 1 23 ANVIL-AS REQUIRED 1 22 PUNCH-AS REQUIRED BUSHING RAM RAM JAM NUT SPRING EXTENSION MAIN CYLINDER SHUTTLE VALVE MAIN VALVE FILTER REGULATOR LEVER LIFT CYLINDER LIFT CLEVIS CROSS PLATE PIN SPRING LINK CLEVIS LIFT BALL ACT./VALVE KIT PIVOT BLOCK RAM PS PIN DOWEL LINK LEVER VALVE FLOW CONTROL VALVE FLOW CONTROL 1 ITEM PART NUMBER DESCRIPION QTY PRESS ASSEMBLY FIGURE 2.0- CONTINUED Cross Pin Plate Assembly P/N
9 RING RETAINING PS-4 X-PIN PLATE SUPPORT RAM MODULE PLATE BEARING CUSHION TYPE RAM CROSS PIN PSF4 (MIYANO) BEARING RAM MOUNT BOTTOM A ASSY RAM MODULE LIFT PS4-J ASSY KNOB FILLER WASHER RETAINER RAM BEAR B RAM JAM NUT ALL PS-4 MODELS BUSHING RAM BRACKET POPPET VALVE MOUNTING SPRING x 1-1/4LG SSS 3/8-16 x 1-1/2LG FHCS 1/4-20 x 1½ SHCS #10-32 x 1/4 LG SHCS #4-40 x 1/4 LG NUT HEX PLATED 3/ SSS #10-32 x 1/4LG SHCS 1/4-20 x 1IN LG ACTIVATOR BALL MINIATURE VALVE N/C POPPET WASHER LOCK INTERNAL TOOTH # PIN TOP MOUNT.188x.250x (FS)ELBO MALE 5/32 TUBE TO ITEM PART NUMBER DESCIPTION QTY FIGURE 2.1- RAM MODULE ASSEMBLY
10 PIN DRIV-LOK 1/4DX1-1/2LG (B) LIFT CYL ASSY 9/16 PS BRACKET LIFT CYLINDER SERIES PLATE CROSS PIN RAM MOD PS LINK CLEVIS LIFT CYL PS RAM PS SSS 6-32 x 3/16LG NUT HEX PLATED PIN SPRING 1/8 X 3/ CLEVIS BRASS 1 ITEM PART NUMBER DESCRIPTION QTY FIGURE 2.2- LIFT CYLINDER ASSEMBLY
11 FIGURE 2.3- POPPET VALVE REPLACEMENT KIT
12 FIGURE 2.4- RAM BUSHING ADJUSTMENT 10
13 SHCS 1/4-20 x 3/8 LG LEVER 18 TO 1 SERIES 4 PRESS SPRING MOUNT PS HOLDER SPRING LOWER BUSHING LINK SPACER LINK LEVER BLOCK PIVOT PIN DOWEL 3/4 GROOVED 2IN PIN DOWEL 3/4 GROOVED 3IN PIN DOWEL 3/4 GROOVED 4IN PIN DOWEL 1/4-2-1/2.002oversiz SPRING EXTENSION E SPIRAL RETAINING RING,EXTERNAL 6 ITEM PART NUMBER DESCRIPTION QTY FIGURE 2.5- LEVER ASSEMBLY
14 SECTION 3 CONTROL PANEL ASSEMBLY 12
15 FIGURE 3.0- CONTROL PANEL OPTICAL SENSOR INDICATOR Pneumatic Totalizer Set-Up/Cycle Switch Ram Force/Air Pressure Adjustment Control Panel 1 Item Part Number Description Qty. 13
16 FITTING Y CON. 5/32 TUBE-TUBE 1 LEGRIS OPTICAL SENSOR INDICATOR 1 PAKER PXV-F RESTRICTOR AIR.020 ORAFICE BESWICK ENG CC N WASHER LOCK SPLT RING PLTD # SHCS #6-32 x 3/4 LG TURN REG 3/8NPT ASSY-4J 1 WILKESON R BHCS #10-32 x 3/4 LG NUT PANEL 15/32 1 CLIPPARD RELAY SUB BASE 1 TELEMECANIQUE PZUA RELAY TIME DELAY 1 TELEMECANIQUE PRT-F WASHER LOCK SPLIT RING # NUT HEX PLATED FITTING T ADJUSTABLE 1 CLIPPARD BLK VALVE TOGGLE AIR 1 CLIPPARD MTV CONTROL PANEL, L MODEL TOTALIZER PNEUMATIC COUNTER 1 FESTO PZA-E-C ELBOW 5/32T X 1/8NPT 1 LEGRIS PLUG 1/8"COUPLING 1/4 MNPT 1 CPC MCD (FS)PUSHIN TEE 5/32OD 1/8NPT 2 LEGRIS (FS)ELBO MALE 5/32 TUBE TO LEGRIS ELBOW MALE ½ TUBE TO 3/8 NPT 2 LEGRIS (FS)FITTING ST THD 5/32TUBE032 1 LEGRIS TUBING 5/32IN POLY (QTY.FT) 1 ITEM PART NUMBER DESCRIPTION QTY VENDOR VENDOR P/N FIGURE 3.1- CONTROL PANEL ASSEMBLY *Regulator Repair Kit P/N Regulator Overlay P/N
17 FIGURE 3.2- TIMER DISASSEMBLY 15
18 SECTION 4 PRESS REAR 16
19 Series 4 Press Rear View PS4 MAIN CYL W/ MAG RING VALVE SHUTTLE 5/32"OD 1/8NPT VALVE 3/8NPT AIR PILOTED FILTER 1/4 NPT REGULATOR 1/4 NPT TEE MALE RUN 5/32TUBE X 1/4NPT VALVE FLOWCNTRL 5/32OD,10/324J 1 ITEM PART NUMBER DESCRIPTION QTY FIGURE PRESS REAR VIEW (NUMATICS) Series 4 Filter Regulator Assembly 17
20 There are 2 different versions of the assembly. A- Festo Filter Regulator Assembly B- SMC Filter Regulator Assembly FITTING FILTER 1/4 NPT FST FITTING BRANCHING MODULE FITTING REGULATOR 1/4 NPT FAST PLUG 1 ITEM PART NUMBER DESCRIPTION QTY FIGURE 4.1(A)FILTER REGULATOR ASSEMBLY FESTO VERSION 18
21 TUBING 3/8 POLY CLEAR TEE MALE BRANCH-4J NIPPLE,HEX 1/4 NPT-4J TEE MALE RUN 5/32TUBE X 1/4NPT FIT ELBOW 1/2 TUBE TO 1/4 NPT REGULATOR 1/4 NPT FILTER 1/4 NPT 1 ITEM PART NUMBER DESCRIPTION QTY FIGURE 4.1(A)FILTER REGULATOR ASSEMBLY SMC VERSION 19
22 Series 4 Press Main Cylinder Assembly VALVE SHUTTLE 5/32"OD 1/8NPT4J PNEUMADYNE SV BRACKET MTG-SLOT MNT VALVE-4J NUMATICS# A VALVE 3/8NPT AIR PILOTED- 4J NUMATICS# L23PA BRACKET EYE, SER 4J NUMATICS# A Pin Pivet, Ser 4J / Cotter Pin MSC# /B C! ROD CLEVIS-SER 4J NUMATICS# A NIPPLE CLOSE 1/8 NPT IMPERIAL EASTMAN # 112-B PS4 MAIN CYL W/ MAG RING NUMATICS# P1EQP-10A1E-BLP WASHER HARD THK 3/4SZ 13/16ID MCMASTER# 98025A ELBOW ST 1/8 NPT LEGRIS# 115 L A MUFFLER,3/8 NPT SINTERED BRNZE NUMATICS# P3MN FITTING ½ TUBE TO 3/8 MALE NPT LEGRIS# TUBING POLY 0.5" IN OD, BLACK SMC# TIUB13B ELBOW 1/2 TUBE TO 1/2M NPT LEGRIS# ITEM PART NUMBER DESCRIPTION MANUFACTURER & P/N QTY FIGURE 4.2A- MAIN CYLINDER ASSEMBLY (NUMATICS) SOLD AS ASSEMBLY ONLY MAIN CYLINDER SEAL KIT P/N MAIN CYLINDER CUSHION P/N
23 SECTION 5 TOOLING CONFIGURATIONS 21
24 FIGURE 5.0- STANDARD ANVIL AND ANVIL HOLDER 22
25 FIGURE 5.1- BOTTOM MOUNT REVERSE FLANGED ANVIL HOLDER KIT P/N
26 ANVIL HOLDER FIGURE 5.2- TOP MOUNTED REVERSE FLANGE ANVIL HOLDER KIT P/N KIT INCLUDES: Flat Punch, 3 Long Flat Anvil,.25 Long Anvil Holder 24
27 Manual Tooling Guide is Available on Additional Tooling Kits: Manual Tooling Nuts & Studs -Metric contains Qty 1 each: PUNCH ASSY FLAT 4 INCH ANVIL ASSY MANUAL NUT S-4/M ANVIL ASSY MANUAL NUT S-6/M ANVIL ASSY MANUAL NUT S-8/M ANVIL ASSY MANUAL NUT SS-10/M ANVIL ASSY MANUAL NUT S-04/M ANVIL ASSY MANUAL STUD M ANVIL ASSY MANUAL STUD M ANVIL ASSY MANUAL STUD M ANVIL ASSY MANUAL STUD M ANVIL ASSY MANUAL STUD M Manual Tooling Nuts & Studs -Unified contains Qty 1 each: PUNCH ASSY FLAT 4 INCH ANVIL ASSY MANUAL NUT S-4/M ANVIL ASSY MANUAL NUT S-6/M ANVIL ASSY MANUAL NUT S-8/M ANVIL ASSY MANUAL NUT SS-10/M ANVIL ASSY MANUAL NUT S-04/M ANVIL ASSY MANUAL STUD # ANVIL ASSY MANUAL STUD # ANVIL ASSY MANUAL STUD # ANVIL ASSY MANUAL STUD # ANVIL ASSY MANUAL STUD #04 25
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This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown.
2525 GARDNER ROAD, BROADVIEW, IL 60155 1.800.323.9114 Outside U.S. 1.708.865.1500 www.tksimplex.com G5 SERIES ELECTRIC POWER PUMP PARTS IDENTIFICATION MANUAL Reference # - 54247 Rev. - A Date - 10/08 This
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This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown.
2525 GARDNER ROAD, BROADVIEW, IL 60155 1.800.323.9114 Outside U.S. 1.708.865.1500 www.tksimplex.com G3 SERIES ELECTRIC POWER PUMP PARTS IDENTIFICATION MANUAL Reference # - 54246 Rev. - A Date - 10/08 This
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