Oil Filter Cart. Quad Filtration OPERATOR S MANUAL & PARTS LIST

Transcription

1 Oil Filter Cart Quad Filtration OPERATOR S MANUAL & PARTS LIST

2 1 481 Panet Road Winnipeg, MB R3C 2W7 OIL FILTER CART ITEM # GENERAL INFORMATION Congratulations on your purchase of this Princess Auto Oil Filter Cart. The purpose of this manual is to assist you in operating and maintaining your Oil filter Cart. Please read it carefully as it furnishes information, which will help you achieve years of dependable trouble free operation. I) WARRENTY-PARTS-SERVICE To obtain prompt, efficient service, always remember to give the item number and your model number. Whenever you need parts or repair service, contact Princess Auto Ltd. at: Telephone # Fax # This equipment has been designed and manufactured to suit light industrial purposes such as, filtering fluid before going into service, transferring from drums to reservoirs, reconditioning fluid, water removal, particulate removal. This equipment will accommodate a filter element size of 6.7 & Princess Auto sells many different types of filters for different applications from any of the PAL Retail locations. Our Princess Auto Hydraulics Team Members can help with filter recommendations and purchases from your Princess Auto Hydraulics Centers. For most hydraulic applications we recommend P filter element from Donaldson. This model will require assembly before use. Refer to parts list and drawing, and then follow this procedure when assembling: REV. 00 APRIL/2010

3 2 WARNINGS AND CAUTIONS A) Warning Never let the electric motor get wet and ensure that the cord is plugged into a grounded outlet. Never leave the equipment unattended once you have turned it on. Never let children or untrained adults operate machine. Keep children at a safe distance when machine is in operation. When your pressure gauge begins to indicate a pressure reading of 25 PSI or higher, your filter head has gone into it s By-pass mode and the filter is clogged and will need to be changed. NOTE: Any indication of reduced oil flow is an indication that your filters require service. B) Caution Make sure all hardware is tight and secure. Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the life and warranty of the equipment. Read instruction manual and understand fully before operating the unit. II) ASSEMBLY INSTRUCTION MODEL REFER TO HYDRAULIC EXPLODED VIEW: 1. The hydraulic assembly surrounding items (3) Qty 2 needs to be installed first. 2. All pipe threads require application of Teflon tape before assembly. 3. Insert items (4) Qty 4, into item (3) Qty Insert required elbows and Tee s and shown in drawing into items (4). 5. Attach gauges to Filter heads. Attach item (17) to item (3), attach item (16) to item (17), attach item (18) to item (16). This procedure is to be repeated on the other filter head as shown in the drawing. 6. Connect items (3) with short hoses (19), starting with the male end first, fasten female swivel end of hose to respective elbows, items (11). 7. Install required fittings (8), (21) and (6) 8. Install fittings to power pack (1). Install ORB fittings (12) (14), add respective barbed fittings as shown on drawing. 9. All remaining hoses should be installed at the end of the assembly process.

4 HYDRAULIC EXPLODED VIEW: 3 No. Item No. Description Qty No. Item No. Description Qty POWER PACK - OIL FILTER CART CONNECTOR #10 ORB X.75 NPTF CLAMP SCR SS.812 X CLAMP PINCH SS FILTER HEAD 90 GPM NPT CONNECTOR #12 ORB X.75 NPTF BUSHING 1.5 NPTM TO 1 NPTF FILTER CARTRIGE DONALDSON TEE 1in NPTF ELBOW 90D.25 NPTF BARB HOSE ELBOW 90D 1.00 X.75 NPTM NIPPLE NPTM.125 X HOSE SUCTION 84" LG (G ) GAUGE PSI BACK MOUNT X.25 NPTM FITTING REDUCES 1 TO.75 NPT HOSE (G ) 1NPTM, 1NPTF SW X 11" LG HOSE (G ) X 24" LG ELBOW 90D 1NPTM, 1NPTF HOSE SUCTION 84" LG (G ) BARB B 1.00 X.75 NPTM 45D ELBOW 90D 1IN NPTM STEEL BUSHING BARBED 1IN X.75 NPT 1

5 4 III) ASSEMBLY INSTRUCTION MODEL REFER TO FINAL ASSEMBLY VIEW: 10. Assemble the Frame Lower with the Angles (16) and (17) and the two Tube Lower s with the 5/16 x 1 ¾ LG bolts, 5/16 lock washers, and 5/16 nuts, as shown and install the plug (9) into the drip pan. 11. Insert the Axle through the holes in Angles (16) and (17), install the tires on both sides and secure in place with the 5/8 flat washers and cotter pins provided. 12. Insert the Frame Upper (3) onto the Tube Lowers and bolt together with the ¼ x 1-½ LG bolts, ¼ lock washer and ¼ nuts and tighten into place. 13. Install the Tray Assy Upper (28) onto the frame and secure in place with the 5/16 x 1 ¾ LG bolts, 5/16 lock washers and 5/16 nuts as shown. 14. Install the Manifold assembly as shown in the previous drawing onto the Tray Assy upper Secure the manifold assembly with eight Flange Bolts (30). Make sure both Filter Heads have the arrow inscribed on the top pointing toward the back of the Cart. 15. Install the Motor and Pump assembly (power pack) (1), onto the frame as shown with the four supplied 5/16 x 1 LG bolts, 5/16 lock washers and 5/16 nuts, on the motor mount holes. Tighten all 4 motor mount bolts and nuts, ensuring that the power pack is securely fastened to the Oil Filter Cart 16. Assemble all remaining Barbs to the Oil Filter Cart and Wand assemblies (10) 17. Install Gauge Cover Plate (24) onto Tray Assy Upper (28), using two Socket head bolts (25) and flange nuts (26). 18. Install hose (22) to power pack and to filter head assembly as shown in drawing see balloon a to balloon a 19. The two remaining hoses, items (23) and (21), are different from each other. The more flexible one is the pressure hose and goes on the pressure side of the pump, item (21). Ensure that item 21 is connected to item (10) with the downward arrow. 20. The suction hose (23) is attached to the suction side of the power pack as shown on the drawing. 21. Ensure all fittings and clamps are tight. 22. Install the filter that you have chosen for your application onto the filter head assembly mounted in the Return location. Your unit is ready for use.

6 FINAL ASSEMBLY VIEW: 5 Manifold Assembly

7 6 FINAL ASSEMBLY PARTS LIST No. Item No. Description Qty POWER PACK - OIL FILTER CART WHEEL 4.10/ X.625 AXLE FRAME UPPER - OIL FILTER CART WASHER PTD.656 ID X OD COTTER PIN.125 X 1.50 PLATED BOLT HEX UNC X 1.75 LG Zn PLTD WASHER LOCK SPLIT REG.312 PTD NUT HEX UNC GR 5 PTD PLUG CAST IRON.25 NPTM WAND SUB-ASSY - OIL FILTER CART CLAMP SCR SS.812 X CLAMP PINCH SS BOLT HEX UNC X 1.50 LG WASHER LOCK SPLIT REG.25 PTD NUT HEX UNC ANGLE AXLE MTG - LH ANGLE AXLE MTG - RH AXLE PRESSURE WASHERS BARB B 1.00 X.75 NPTM 45D BOLT HEX.312 X 1 LG HOSE SUCTION 84" LG (G ) HOSE (G ) X 24" LG HOSE SUCTION 84" LG (G ) GAUGE COVER PLATE BOLT SOCKET HEAD.25 X 1 LG NUT FLANGE FRAME LOWER - OIL FILTER CART TRAY ASSY - UPPER TUBE LOWER BOLT FLANGE.375 UNC X 1.75 LG GR 5 Zn PLTD 8

8 IV) OPERATION 7 Ensure the oil to be filtered is at least room temperature if possible. Attempting to filter cold oil through the filter supplied with your oil filter cart may cause cavitations at the pump and potential damage. Ensure you have purchased the correct filter before putting your Oil filter Cart into use. Our Princess Auto Hydraulics Team Members can help with filter recommendations and purchases from your Princess Auto Hydraulics Centers. Start Up 1. Insert the inlet/suction line wand assembly into the supply fluid receptacle (drum/reservoir) 2. Insert the outlet/return line wand assembly into the clean fluid receptacle (drum/reservoir) 3. Verify that the ON/OFF switch is OFF and plug the cord into a 115V 10A grounded outlet (3 wire) 4. Turn the switch to ON position and check outlet/return wand for oil flow. Allow approximately 30 seconds for filter to fill with oil. If there is no oil flow check inlet/suction side fittings for tightness and try again. 5. The condition of the filters should be monitored, by observing the pressure gauges on the manifolds and by monitoring the oil flow itself. When the filter gauge reads a pressure greater than 25 PSI, or if the oil flow is significantly reduced, it is time to change the filters. V) TECHNICAL SPECIFICATIONS Item # Pump Ronzio Single stage 1.03 in^3 DISPLACEMENT AMPS Motor A. O. Smith HP 1/2 RPM 1800 Volts 115 Amps 7.2 Mounting Brackets Designed to attach a hydraulic pump directly to the motor Aluminum cast Couplings Lovejoy Flexible coupling (Type L) Cushions and spider line