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1 OUND-TYE VCUUM VLVES INDEX FETUES 495 INFOMTION 497 SOLENOID VCUUM VLVES DIECT CTING TYE Specifications Solenoid Vacuum Valve Order Codes Manifold Order Codes 498 Operating rinciples Symbols 499 Dimensional Drawings for Solenoid Vacuum Valves Dimensional Drawings for Manifolds SEIES SOLENOID VCUUM VLVESV250E1,VV250E1 Specifications Solenoid Vacuum Valve Order Codes 501 Operating rinciples Symbols 502 Dimensional Drawings SEIES SOLENOID VCUUM VLVESV500E1,VV500E1 Specifications Solenoid Vacuum Valve Order Codes 504 Operating rinciples Symbols 505 Dimensional Drawings Electrical Connections for Double Solenoids (E2) 506 MNUL VCUUM VLVES EDL-OETED VCUUM VLVES Specifications Order Codes 507 Operating rinciples Symbols Dimensional Drawings 508 MECHNICL VCUUM VLVES Specifications Order Codes 510 Operating rinciples Symbols Dimensional Drawings 511 ILOTED VCUUM VLVES (SINGLE ILOT TYE) Specifications Order Codes 513 Operating rinciples Symbols Dimensional Drawings 514 ILOTED VCUUM VLVES (DOUBLE I ILOT TYE) Specifications Order Codes 516 Operating rinciples Symbols 517 Dimensional Drawings 517 For Your eference 519 Using Valves for Vacuum and ir Comparative Table of ressure Units

2 ;;;;;; ;;;; Bag ;; Suction pad lastic sheet Mold ;;; ;;; ;;; ;;; Heater roduct Liquid Bottle Output signal Vacuum switch Face up ; ; ;; ;; ; Sensor No need to keep a spare solenoid. eripheral equipment can be downsized. Valves work smoothly, never stick. Highly responsive vacuum provides strong suction power in the vacuum pads and enables the use of small vacuum pumps. Can work with a common filter even in very dusty environments. Excellent for use with devices which should not come in contact with oil. Compact design enables easy installation to a control panel. Face down Label Suction pad aper Corrugated fiberboard 495

3 Current rmature Solenoid Diaphragm External force The synthetic rubber poppet and diaphragm are Electromagnetic force incorporated into the main shaft and operate together ilot vacuum hoto paper Starting current Glass plate Camera Holding current minimum. s a result, the starting current and holding Time Current waveform when a malfunction has occurred. Overheating takes place. Time current are both very low and at almost the same level. The solenoid will not overheat even when a This graph shows what happens to the starting and holding currents when suction is not properly applied to the armature. ir pressure Sheet Gas Current rmature Solenoid in operation Gas B Starting current Holding current thus they are a unique C-DC hybrid. In addition, the distance over which the armature moves is kept to a Suction Gas C Waveform remains unchanged even when a malfunction. Overheating does not take place. Diaphragm closes around impurities Main shaft with it. Because the poppet and diaphragm do not have any sliding surfaces during operation, they will not stick even if they are not lubricated. The elasticity of the Small impurities synthetic rubber allows it to close around small impurities, thus keeping vacuum leakage extremely low. Body ir pressure Suction pad not in operation Forced ejection nalytical device KOGNEI solenoids have a silicon commutator at one end for half wave rectification of alternating current, malfunction (such as a commutator not operating) occurs and the electrical device can be downsized. Tape reel Manometer Scale Object being inspected Magnetic head Tape Workpiece brake 496

4 INFOMTION Name Type Operation type Single solenoid Double solenoid (continuous energizing) ush button Lever edal oller cam Ball cam Direct acting Indirect acting Indirect acting External air pilot External air pilot Steel roller Indirect acting ir pilot (single) Vacuum pilot (single) Double air pilot External air pilot Spring return With hold function Holding edal-operated Nylon roller One-way steel roller orts c ort Effective Structure area Model age mm 2 V062E1 SV062E1 (for both vacuum and air) V126E1 V250E1 V2503E1 V500E1 VV250E1 VV2503E1 VV500E1 V250E2 V2503E2 V500E2 V125 V250 V2503 V125HO V125V V250V V2503V V250-4H V2503-4H V250F V125B V250B V2503B V250C V2503C V125MC V125MOC V125 V250 V2503 V500 VV250 VV2503 VV denotes a standard product. denotes a product only available on special order. 497

5 Item Specifications V062E1 SV062E1 V126E1 Media Operation type Number of ports Vacuum 2 or Vacuum ir Direct acting (for both vacuum and air) Vacuum 2 ports Valve function Normally closed (NC), standard; Normally open (NO), optional Effective area (Cv value) mm 2 orts Lubrication ressure range Not necessary Temperature range Voltage type Standard: C100 (50/60Hz), C200 (50/60Hz) For information on other voltages, see page 460. Voltage fluctuation Current (Note) Insulation Type B >> >> Lead wire length pprox. 300 Installation direction Mass ny direction Note: Starting currents and holding currents are almost the same, and are both within these figures. Solenoid Vacuum Valve Order Codes Direct connection 2 or 2 ports Order Codes for Manifolds Manifold model MM V062E1 SV062E1 V126E1 Blank Side only With bottom port (Special order) Options Installation 1. When using in a very dusty environment, install a filter to the port and between the vacuum pad and the solenoid valve. 2. For instructions on use of model SV062E1, see page 520. Valve function Mounting base Conduit Normally 2 ports open (NO) -2 Solenoid option Voltage C100V C200V Blank (Model SV062E1 is only available with. In the case of model V126E1 only, the valve will come with 2 ports if Blank.) Station stn.... stn. Valve model MV062E1 Option 2 ports Solenoid option Conduit Voltage C100V C200V Use a block-off plate to cover over stations to which no valve is installed. (Order code: -B) (Located at the leftmost valve installation position, as seen when facing the valve) 498

6 Operating rinciples and Symbols V062E1 V126E1 Silicon commutator Solenoid rmature spring rmature tmospheric pressure (tmospheric pressure) oppet Vacuum pad port Silicon commutator Solenoid rmature spring rmature oppet Non-energized Non-energized (vacuum) port 2 ports, NC port (vacuum) (tmospheric pressure) (vacuum) 2 ports, NO, NC, NC, NO Vacuum pad port 2 ports, NC 2 ports, NO Energized V062E1-2 V062E V062E1 SV062E1 V062E1-11 Energized (vacuum) V126E1 V126E

7 Dimensional Drawings for Solenoid Vacuum Valves (Unit: mm) V062E1 SV062E1 3-c1/4 9.5 Mounting base (Order code: -21) M50.8; Depth: 9 Mounting thread V126E1 Lead wire length: pprox. 300 Lead wire length: pprox Conduit port G1/2 Conduit type 42 Conduit port G1/2 Conduit type (Order code: -37) 43 (Order code: -37) 43 Dimensional Drawings for Manifolds (Unit: mm) Dimensions of each unit stn.1 MV062E B 2-c1/4 Mounting base (Order code: -21) M50.8; Depth: 9 Mounting thread stn.2 MV062E1-37 B 53.5 stn.3 MV062E B c1/8 (To vacuum pad, etc.) lug Block-off plate (Order codes: -B) stn.4 MV062E Bracket The manifold can be installed in different ways by changing bracket positions. 61 L 32 B 26.5 stn.5 (6) c1/4 (Both ends) (To vacuum pump) lug (loosely tightened) Units MM1 MM2 MM3 MM4 MM5 MM6 MM7 MM8 MM9 MM10 B Bottom piping c1/8 (Order code: )

8 Item Media Operation type Number of ports Valve function Specifications Effective area [Cv value] mm 2 orts Lubrication ressure range V250E1 V2503E1 VV250E1 VV2503E1 V250E2 V2503E2 Vacuum ir Indirect acting (cannot be used as 2-port valve) Single solenoid Double solenoid Normally closed (NC), standard; Normally open (NO), optional Normally closed (NC), standard; Normally open (NO), optional Not necessary External pilot pressure ecommended pilot air pressure ilot vacuum pressure ecommended pilot air pressure External pilot port Temperature range Flareless fitting (for nylon tubes) Voltage type Standard For other voltages, see page 460. Voltage fluctuation Current (Note) Energizing type Insulation Electrical connection Continuous energizing Type B Conduit > > > > Lead wire length pprox. 300 Installation direction ny position Mass Note: Starting currents and holding currents are almost the same, and are both within these figures. roper Handling and recautions 1. When using in a very dusty environment, install a filter to the port and between the vacuum pad and the solenoid valve. 2. For instructions on use of model V250E2, see page For model VV250E1, maintain pilot vacuum pressure at -51ka {-380mmHg} min. Order Codes for Solenoid Vacuum Valves Single solenoid Double solenoid ir pilot ir pilot Vacuum pilot Vacuum pilot ir pilot ir pilot V250E1 V2503E1 VV250E1 VV2503E1 V250E2 V2503E2 Options Valve function Normally open (NO) -11 With barb-type pilot fitting -62 Voltage C100V C200V For rubber hoses with an inner diameter of Single pilot only Blank Normally closed (NC) Models with E2 in the order code are available in normally closed (NC) and normally open (NO) versions.

9 Operating rinciples and Symbols V250E1 Silicon commutator Solenoid rmature spring rmature oppet Diaphragm Vacuum pad port Diaphragm Silicon commutator rmature rmature spring Solenoid oppet Diaphragm with hole Vacuum pad port Non-energized tmospheric pressure ilot air ilot vacuum tmospheric pressure port (atmospheric pressure) (vacuum) port Main shaft return spring How it operates When non-energized, the spring holds the armature away from the solenoid. Since the poppets are directly connected to the armature when the armature is separated from the solenoid, the right poppet closes and the left poppet opens. s a result, the air on the top of the upper diaphragm is only at atmospheric pressure. The lower diaphragm is pulled upward by the main shaft return spring and by the (main) vacuum above it. ort closes and ports and become linked. When energized, the armature is pulled to the solenoid, the right poppet opens and the left poppet closes. ilot air flows to the top side of the upper diaphragm, pushing it downward. ort closes and ports and become linked. VV250E1 Non-energized port (vacuum) (atmospheric pressure) tmospheric pressure port How it operates When non-energized, the spring holds the armature away from the solenoid. Since the poppets are directly connected to the armature when the armature is separated from the solenoid, the right poppet closes and the left poppet opens. The upper diaphragm is pulled downward by (main) vacuum acting upon its underside. s a result, port closes and ports and become linked. When energized, the armature is pulled to the solenoid, the right poppet opens, and the left poppet closes. ilot vacuum then acts upon the top side of the upper diaphragm, pulling it upward. ort closes, and ports and become linked. Energized Energized (atmospheric pressure) (vacuum) V250E1 V2503E1 V2503E1-11 V250E1-11 (vacuum) (atmospheric pressure) V250E2 V2503E2 VV250E1 VV2503E1 VV250E1-11 VV2503E

10 Dimensional Drawings (Unit: mm) V250E1 V2503E1 Conduit port G1/2 Lead wire length: pprox Lead wire length: pprox. 300 ed tape 3-c1/4 V2503E1: c3/ V250E2 V2503E Figures enclosed in parentheses represent the dimensions for model V2503E1. Conduit port G1/ Grey tape 3-c1/4 V2503E2: c3/ ir pilot port Outer diameter:6; for nylon tubes Figures enclosed in parentheses represent the dimensions for model V2503E ir pilot port Outer diameter: 6; for nylon tubes VV250E1 VV2503E1 Conduit port G1/2 Lead wire length: pprox c1/4 VV2503E1: c3/ Vacuum pilot port Outer diameter: 6; for nylon tubes Figures enclosed in parentheses represent the dimensions for model VV2503E1. Option Vacuum pilot port Outer diameter: 6; for nylon tubes (60.6) Figures enclosed in parentheses represent the dimensions for model VV2503E1. 503

11 Specifications Item V500E1 VV500E1 V500E2 Media Operation type Number of ports Vacuum ir Indirect acting Valve function Single solenoid Double solenoid Normally closed (NC), standard; Normally open (NO), optional Normally closed (NC), standard; Normally open (NO), optional Effective area [Cv value] mm 2 orts c Lubrication Not necessary ressure range ka{mmhg} External pilot pressure Extermal pilot port Temperature range C ecommended pilot air pressure ilot vacuum pressure ecommended pilot air pressure Flareless fitting (for nylon tubes) Voltage type V Standard For other voltages, see page 460 Voltage fluctuation % Current (Note) Energizing type Insulation Electrical connection Lead wire length C100V C200V mm > > > > Continuous energizing Type B Conduit pprox. 300 Installation direction ny position Mass kg Note: Starting currents and holding currents are almost the same and are both within these figures. Voltage Types and Currents C Order Codes for Solenoid Vacuum Valves Single solenoid ated voltage V Double solenoid ir pilot Vacuum pilot ir pilot 50Hz Current (Note) roper Handling and recautions 60Hz Note: Starting currents and holding currents are almost the same and are both within these figures. V500E1 VV500E1 V500E2 1. When using in a very dusty environment, install a filter to the port and between the vacuum pad and the solenoid valve. 2. For instructions regarding the electrical connections for model V500E2, see page For model VV500E1, maintain pilot vacuum pressure at -51ka {-380mmHg} min. ated voltage V Options Valve function Normally open (NO) -11 With barb-type pilot fitting Current DC Consult us for information concerning delivery time for DC models. Voltage -62 C100V C200V For rubber hoses with an inner diameter of 6. Single solenoid only Models with E2 in the order code are available in normally closed (NC) and normally open (NO) versions. 504

12 Operating rinciples and Symbols V500E1-11 rmature spring oppet Diaphragm Vacuum pad port Diaphragm Silicon commutator Solenoid rmature Silicon commutator rmature rmature spring Solenoid oppet Diaphragm Vacuum pad port Diaphragm Non-energized tmospheric pressure ilot air ilot vacuum ort for atmospheric pressure (atmospheric pressure) (vacuum) port Main shaft return spring How it operates When non-energized, the spring holds the armature away from the solenoid. Since the poppets are directly connected to the armature when the armature is separated from the solenoid, the right poppet closes and the left poppet opens. The lower diaphragm is pulled upward by (main) vacuum acting upon its underside. s a result, port closes, and ports and become linked. When energized, the armature is pulled to the solenoid, the right upper poppet opens, and the left poppet closes. ilot air then acts upon the top side of the upper diaphragm, pushing it downward. ort closes, and ports and become linked. VV500E1 Non-energized port (vacuum) (atmospheric pressure) ort for tmospheric pressure How it operates When non-energized, the spring holds the armature away from the solenoid. Since the poppets are directly connected to the armature when the armature is separated from the solenoid, the right poppet closes and the left poppet opens. The upper diaphragm is pulled downward by (main) vacuum acting upon its underside. s a result, port closes, and ports and become linked. When energized, the armature is pulled to the solenoid, the right poppet opens, and the left poppet closes. ilot air then acts upon the top side of the upper diaphragm, pulling it upward. ort closes, and ports and become linked. Energized Energized (atmospheric pressure) (vacuum) V500E1 V500E1-11 V500E2 (vacuum) (atmospheric pressure) VV500E1 VV500E

13 Dimensional Drawings (Unit: mm) V500E1 Conduit port G1/2 Lead wire length: pprox c1/ V500E2 Conduit port G1/2 Lead wire length: pprox ed tape Grey tape 3-c1/ ir pilot port Outer diameter: 6; for nylon tubes ir pilot port Outer diameter: 6; for nylon tubes Electrical Connections for Double Solenoids (E2) This type of valve has two (upper and lower) built-in solenoids which are distinguishable by the color of the tape on their lead wires. When energized the solenoid with red tape (upper solenoid S2) comes ON, the valve opens. When energized the solenoid with grey tape (lower solenoid S1) comes ON, the valve closes. ower to this type of solenoid is always ON VV500E1 Conduit port G1/2 Lead wire length: pprox Option c1/ Solenoid S2 ed tape Grey tape Solenoid S1 When energized the solenoid S1 comes on Vacuum pilot port Outer diameter: 6; for nylon tubes rmature ilot air Vacuum pilot port Outer diameter: 6; for nylon tubes oppet 506

14 Specifications Item Media Operation type V125 V250 V2503 V125HO V125V V250V V2503V V250-4H V2503-4H V250F Vacuum ush button Spring return Lever Spring return (with holding Holding type; Holding type 3 port positions edal-operated Spring return Number of ports Valve function 2 or Normally closed (NC) Normally closed (NC), Normally open (NO) 5 ports with exhaust center 2 or Normally closed (NC) Effective area [Cv value] mm 2 orts c Lubrication ressure range ka{mmhg} Not necessary Temperature range Installation direction ny position Mass kg denotes a semi-standard product. Order Codes ush button Lever edal 2 or 2 or 5 ports 5 ports 2 or denotes a semi-standard product. V125 V250 V2503 V125HO V125V V250V V2503V V250-4H V2503-4H V250F function) Options Valve function 2 ports -2-2 Installation Lock nut for panel mounting Blank With base mounting Blank Models V250-4H and V2503-4H have 5 ports. 507

15 Operating rinciples and Symbols V125 Not in operation In operation V125 V250 V2503 V125HO Diaphragm Main shaft Vacuum pad port 30.5 M (Semi-standard product) Diaphragm M c1/4 V2503: c3/8 1.2 tmospheric pressure EXH tmospheric pressure port (atmospheric pressure) 3-c1/ c1/8 (vacuum) port Switching indicator line Figures enclosed in parentheses represent the dimensions for model V M (atmospheric pressure) (vacuum) 2 ports, NC, NC, NC, NC/NO 2 ports, NC, NC V250-2 V Dimensional Drawings (Unit: mm) V125 V250 V ports 3 positions Exhaust center V125HO V125V V250F-2 V250F V250V V2503V V250-4H V2503-4H With lock nut for mounting to panel (Order code: -22). Switching indicator line 2.6 When the button is held pressed and turned about, the valve will lock in the new position. When it is turned in the opposite direction, the valve will unlock and spring back to its original position M With lock nut for mounting to panel (Order code: -22). 508

16 V125V Open position when the red dot is visible V250V V2503V (Semi-standard product) V250-4H V2503-4H (Semi-standard product) V250F 5-c1/4 V2503-4Hc3/ (Semi-standard product) sphere Closed Open With model V125V, the lever is set to when the valve is not in operation M c1/ c1/4 V2503Vc3/8 44 Open position when the red dot is visible 34 sphere sphere Open ON Closed Figures enclosed in parentheses show the dimensions for model V2503V. With model V250V, the lever is set to when the valve is not in operation c1/4 max Neutral position OFF Open position when the red dot is visible ON M With lock nut for mounting to panel (Order code: -22) B

17 Item Media Specifications Operation type Number of ports Valve function Effective area [Cv value] mm 2 orts c Lubrication ressure range ka{mmhg} Minimum operating force kg Temperature range Installation direction Mass kg n asterisk denotes a standard product. Order Codes Ball cam oller cam 2 or 2 or denotes a semi-standard product. V125B V250B V2503B V125MC V125MOC V250C V2503C Ball cam Vacuum Normally closed (NC) Steel roller (cannot be used as 2-port valve, or as a normally open (NO) valve) Not necessary ny position One way steel roller oller cam V125B V250B V2503B V125MC V125MOC V250C V2503C Options Valve function 2 ports -2 Installation With lock nut for panel mounting -22 Blank Blank With base mounting Nylon roller 2 or 510

18 Operating rinciples and Symbols V250C Not in operation In operation V125B V250B V2503B c1/4 M V2503Bc3/8 9.3 Diaphragm Main shaft Dimensional Drawings (Unit: mm) Vacuum pad port Diaphragm c1/8 0.8 stroke (max. 1.2 stroke) 16 pprox.41.8 tmospheric pressure 1.6 stroke (max. 2.0 stroke) tmospheric pressure port (atmospheric pressure) (vacuum) port V125B V250B V2503B M With lock nut for mounting to panel (Order code: -22). 2 (atmospheric pressure) (vacuum), NC 2 ports, NC, NC, NC V250C-2 V2503C-2 V125MC V250C V2503C V125MOC 1.2 Figures enclosed in parentheses show the dimensions for model V2503B. 511

19 V125MC V250C V2503C V125MOC pprox. 4 (Operating stroke) pprox. 7 (oller stroke) Horizontal roller adjustment nut djustment range: 360 pprox. 4 (Note) (Operating stroke) pprox. 7 (oller stroke) pprox. 3 (Stroke margin) pprox. 3 (Stroke margin) oller height adjustment screw oller diameter: 19 oller width: Vertical roller adjustment nut djustment range: c1/ c1/4 V2503Cc3/8 Figures enclosed in parentheses show the dimensions for model V2503C oller height adjustment lock nut stroke min max oller width: 9.4 max. 5.0 Stroke Vertical roller adjustment nut djustment range: Horizontal roller adjustment nut djustment range: c1/8 Note: The valve s service life will be shortened if pressed more often than necessary. 512

20 Specifications Item Media Operation type Number of ports Valve function Effective area [Cv value] mm 2 orts c Lubrication ressure range ka{mmhg} External pilot pressure Temperature range Installation direction Mass kg denotes a semi-standard product. Order Codes ir pilot Vacuum pilot denotes a semi-standard product. V125 V250 V2503 V500 VV250 VV2503 VV500 Vacuum ir pilot Vacuum pilot (Cannot be used as 2-port valve, and the normally open (NO) is not available.) Normally closed (NC) Not necessary ecommended air pressure: ecommended air pressure: Vacuum pressure: ny position V125 V250 V2503 V500 VV250 VV2503 VV500 Options Installation With lock nut for panel mounting -22 Blank With base mounting 513

21 Operating rinciples and Symbols V500 Vacuum pad port VV500 Vacuum pad port V M (Width across flats) c1/8 12 ilot port Not in operation Not in operation Dimensional Drawings (Unit: mm) 3-c1/ ilot air OFF tmospheric pressure ilot vacuum OFF tmospheric pressure port (atmospheric pressure) (vacuum) port port (vacuum) (atmospheric pressure) tmospheric pressure port In operation In operation M ilot air ON ilot vacuum ON With lock nut for mounting to panel (Order code: -22). (atmospheric pressure) (vacuum) (vacuum) (atmospheric pressure) V125 V250 V2503 V500 VV250 VV2503 VV

22 V250 V c1/4 V2503c3/ V500 c1/2 (3 locations) 3-c1/ (Width across flats) c1/8 17 ilot port VV500 (Width across flats) c1/ ilot port (Width across flats) c1/8 ilot port Figures in parentheses represent the dimensions for V2503. VV250 VV c1/4 V2503c3/ (Width across flats) 14 c1/8 ilot port Figures in parentheses represent the dimensions for VV

23 Specifications Item (Special order) 7502 (Special order) (Special order) Media Operation type Number of ports Valve function Vacuum ir pilot 2 or Effective area [Cv value] mm 2 orts c Lubrication ressure range ka{mmhg} Not necessary ecommended air pressure: External pilot pressure ecommended air pressure: ecommended air pressure: Temperature range Installation direction Mass kg ny position Note: In addition to the specifications above, model 1252 is available in c1/8 size. Order Codes Double air pilot 2 or 2 or 2 or 2 or 2 or Options Valve function 2 ports (NC/NO) -2 Blank (NC/NO) 516

24 Operating rinciples and Symbols ( ) Vacuum pad port Vacuum pad port ilot air OFF ilot air ON ilot air ON Not in operation Dimensional Drawings (Unit: mm) (Width across flats) 14 tmospheric pressure port (atmospheric pressure) c1/8 ilot port 3-c1/ : c3/8 (vacuum) port ( ) ilot air OFF Not in operation ilot air ON ilot air OFF tmospheric pressure port (atmospheric pressure) port (vacuum) In operation ilot air OFF (atmospheric pressure) (vacuum) In operation 2 ports (NC/NO) 2 ports (NC/NO) (atmospheric pressure) (vacuum) 2 ports (NC/NO) 2 ports (NC/NO) c1/8 ilot port

25 (Width across flats) 3-c1/2 c1/8 ilot port c1/8 ilot port c 1 c1/4 ilot port c1/4 ilot port 3-c3/ c1/4 ilot port c1/4 ilot port

26 For Your eference Vacuum Valve Selection Guidelines (esponse time for exhaust and air supply) Degree of vacuum Model 519 Exhaust chamber chamber l chamber l chamber l chamber l chamber ir supply V062E1 V126E1 V125 V250E1 V500E Vacuum Leakage Inspection Standards (KOGNEI Standard) Exhaust ir supply Exhaust ir supply Exhaust ir supply Exhaust ir supply Exhaust ir supply Note: Degree of exhaust vacuum in the chamber is equal to 80% of the degree of vacuum in the primary side tank. The figures listed in the table above show the time it takes for the degree of vacuum in the chamber to reach the vacuum after the vacuum valve is turned ON, as well as the time it takes for the chamber to fill with outside air after the vacuum valve is turned OFF. Muffler 2-port solenoid valve Motor Filter 3-port solenoid valve Vacuum storage chamber Vacuum switch Method of inspection Open valve and adjust the degree of vacuum in the tank to -100ka{-750mmHg}, then close valve, wait 10 minutes, and check whether the degree of vacuum in the tank goes down with the valve in the ON and OFF states. Inspection standards The system passes inspection if the degree of vacuum in the chamber has not dropped more than 1.3ka{10mmHg} after 10 minutes. For more information, contact us. emarks In actual application, almost all KOGNEI vacuum valves will keep the originally set degree of vacuum for 10 minutes. Inspection circuit with vacuum valve OFF Vacuum gauge -98.7ka max. -7mmHg When OFF -100ka 0-750mmHg Tank 85cm 3 (Note) Standard Vacuum Circuit being inspected Inspection Circuit Vacuum gauge Filter Vacuum pad Strainer Cock Inspection circuit with vacuum valve ON Vacuum gauge max ka -7mmHg When ON -100ka 0-750mmHg lug Tank 85cm 3 being inspected Vacuum gauge rimary side tank (120l ) Oscilloscope Chamber Use the cock to set the degree of vacuum in the primary side tank to either ka or -53.3ka. Suction Force Graph and Calculating Suction Force (Theoretical values) Unit: s When an object is being held by the suction pad, the pad s suction force is calculated using the formula below. : Suction force : Vacuum pressure : rea of pad <Metric units> : Suction force : Vacuum pressure : rea of pad Suction force (N) (1178) Object being held by suction pad Vacuum pressure kammhg rea of vacuum pad (cm 2 ) Vacuum pad Interpreting the graph With vacuum pressure of -66.7ka and vacuum pad area of 176.6cm 2, suction force is 1178N. F (vacuum pump)

27 Using Valves for Vacuum and ir (SV062E1) Vacuum pad Sheet 0-100ka Suction (Non-energized) Suction 00.7Ma ir Forced ejection 0-100ka Use of an External ir iloted Vacuum Valve (V250E/V2503E1/V500E1) Vacuum pad Sheet Note: 1 should be less than 2. Suction Suction (Energized) 1 ilot air Use of a Double ir iloted Vacuum Valve (2502/5002, etc.) Vacuum pad Sheet Note: 1 should be less than 2. Suction Suction Comparative Table of ressure Units ka Vacuum gauge pressure (mmhg) (Negative mercury column) Torr mercury column (Torr=mmHg) ercent vacuum (%VC) Millibars (mbar) bsolute vacuum 1 ilot air ON ilot air OFF 2 2 ir ir Forced ejection (Energized) Forced ejection (Non-energized) Forced ejection Forced ejection 1 Forced ejection ilot air OFF 00.7Ma ilot air ON (Negative pressure) tmospheric pressure (ositive pressure) 1 2 ir ilot air 2 ir ir bsolute vacuum (kgf/cm 2 abs) Gauge pressure (ibar=ikgf/cm 2 G) 520

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