SOLENOID VALVES SERIES

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1 CAD drawing data catalog is available. VALVES GENERAL CATALOG SOLENOID VALVES SERIES INDEX SOLENOID VALVES G1 SERIES Features 35 Basic Models and Configuration 36 Handling Instructions and Precautions 37 Specifications 41 Solenoid Valve Order Codes 45 Manifold Order Codes 46 Operating Principles and Symbols 47 Dimensions of Solenoid Valve 48 Dimensions of Manifold 51 Caution Before use, be sure to read the Safety Precautions on p

Powerful & Widely Varied SOLENOID VALVES SERIES In response to diversified control requirements, our new line-up includes positive pressure normally open (NO) specifications, and vacuum

2 Powerful & Widely Varied SOLENOID VALVES SERIES In response to diversified control requirements, our new line-up includes positive pressure normally open (NO) specifications, and vacuum specifications! Now you can select the best possible control system for your production line machinery and equipment. Total Height: 3234mm [ in.] More compact than evere ver,, in response to down-sizing requirements. Note: Excluding the AC2V specification. Wide voltage selection STANDARD TYPE Power consumption: 1.W Effective area:.2mm 2 [Cv:.11] Achieves power consumption of.5w LOW CURRENT TYPE Power consumption:.5w Effective area:.1mm 2 [Cv:.6] Meets large flow & quick response requirements LARGE FLOW TYPE Power consumption: 3.2W Effective area:.45mm 2 [Cv:.25] Note Note: With power-saving circuit Positive pressure specifications closed (NC) open (NO) specifications closed (NC) open (NO) is standard for the grommet type connector. 3-pin connector makes common wiring possible. Locking type is standard for the manual override. 35

Basic Models and Configuration Single unit Direct acting solenoid valve closednc Direct piping Sub-base piping Outward view Type open NO Direct piping Sub-base piping SOLENOID VALVES G1 SERIES

3 Basic Models and Configuration Single unit Direct acting solenoid valve closednc Direct piping Sub-base piping Outward view Type open NO Direct piping Sub-base piping SOLENOID VALVES G1 SERIES Positive pressure specifications G1E1 (Standard) G1LE1 (Low current) G1HE1 (Large flow) G1E1-21 G1LE1-21 G1HE1-21 GA1E1-25 G1E GA1E GA1LE1-25 G1LE GA1LE GA1HE1-25 G1HE GA1HE specifications GV1E1 (Standard) GV1LE1 (Low current) GV1HE1 (Large flow) GV1E1-21 GV1LE1-21 GV1HE1-21 GAV1E1-25 GV1E GAV1E GAV1LE1-25 GV1LE GAV1LE GAV1HE1-25 GV1HE GAV1HE Manifold G(V)1E1, G(V)1LE1, G(V)1HE1.8) type G1MF F type (1(P), 3(R)) manifold G1MA A type (all ports) manifold 1(P), 3(R) port (M5 1(P), 3(R) port (Rc1/8) type G1MHF F type (1(P), 3(R)) manifold G1E1, G1LE1, G1HE1 GV1E1, GV1LE1, GV1HE1 3(R) 1(P) G1E1, G1LE1, G1HE1 GV1E1, GV1LE1, GV1HE1 1(P) 3(R) G1MHA A type (all ports) manifold GA1E1, GA1LE1, GA1HE1 GAV1E1, GAV1LE1, GAV1HE1 3(R) 1(P) 2(A) GA1E1, GA1LE1, GA1HE1 GAV1E1, GAV1LE1, GAV1HE1 1(P) 3(R) 2(A) 36

4 Handling Instructions and Precautions Piping Precautions Use the piping shown below for the manifold, as well. 2-, 3-port valves valve functions and connection port configurations Positive pressure specifications specifications De-energized Energized De-energized Energized 2-port closed NC open NO 2(A) 2(A) 1(P) 3(R) (plug) 1(P) (plug) 3(R) 2-port closed NC open NO 2(A) 2(A) 1(P) (vacuum pump, etc.) 3(R) (plug) 1(P) (plug) 3(R) (vacuum pump, etc.) 3-port closed NC open NO 2(A) 2(A) 1(P) 3(R) 1(P) 3(R) 3-port closed NC open NO 2(A) 2(A) 1(P) (vacuum pump, etc.) air and 3(R) positive pressure air and 1(P) positive pressure 3(R) (vacuum pump, etc.) Caution: closed (NC) and normally open (NO) valves cannot be mounted together on the same manifold. About the 2-, 3-port valves The G1 series can be divided, by the types of gaskets used on the valves, into 3-port and 2-port valves. When replacing the valve, pay attention to the gasket shape and mounting direction. G1E1 (For 3-port) G1E1-2 (For NC, 2-port) G1E (For NO, 2-port) 3(R) 2(A) 1(P) Gasket has holes in three places. No hole in the 3(R) port section. No hole in the 1(P) port section. 37

5 Solenoid Internal circuit Standard type, low current type DC5V, DC6V, DC12V, Solenoid with (Surge suppression) Positive common Lead wire: Red Lead wire: Black Light Emitting Diode : Red Negative common (Made to order) Light Emitting Diode Locking type To lock the manual override, use a small screwdriver to push down on the manual override all the way and turn it clockwise. When locked, turning the manual override in the counterclockwise direction releases a spring on the manual override, returns it to the original position, and releases the lock. When the manual override is not turned, this type acts just like the non-locking type, the valve is energized as long as the manual override is pushed down, and it returns to the rest position upon release. Plug connector Attaching and removing plug connector Use fingers to insert the connector into the pin, push it in until the lever claw latches onto the protruded section of the connector housing, and complete the connection. To remove the connector, squeeze the lever along with the connector, lift the lever claw up from the protruded section of the connector housing, and pull it out. Connector housing Protruded section Pin Lever SOLENOID VALVES G1 SERIES Lead wire: Red TURN Lead wire: Black : Red Plug connector Indication of polaritydc AC1V, AC2V Solenoid with (Surge suppression) PUSH Contact Lead wire AC Yellow: AC1V White: AC2V COM Lead wire AC Yellow: AC1V White: AC2V Large flow type DC12V, Solenoid with (Surge suppression) Positive common Lead wire: Red COM Lead wire: Black Lead wire: Red Lead wire: Black Timer circuit : Red Negative common (Made to order) COM Timer circuit : Red Operating principles of large flow type Solenoid Solenoid ia: Starting current is: Steady-state current The large flow type uses a timer circuit, as shown above, that achieves power savings by switching to holding operations mode after a certain period of time to operate at about 1/3 of the starting power consumption. Power waveform Solenoid valves 3.2W Power consumption 1.1W ON Start-up time Start-up time (Standard time) OFF Reduced power consumption Cautions: 1. Always release the lock of the locking type before commencing normal operation. 2. Do not attempt to operate the manual override with a pin or other object having an extremely fine tip. It could damage the manual override button. Cautions: 1. Do not apply megger between the lead wires. 2. The DC solenoid will not short circuit even if the wrong polarity is applied, but the valve will not operate. 3. Leakage current inside the circuit could result in failure of the solenoid valve to return, or in other erratic operation. Always use it within the range of the allowable leakage current. If circuit conditions, etc. cause the current leakage to exceed the maximum allowable leakage current, consult us. 4. The large flow type will not operate if the supply voltage is increased slowly. Always apply the appropriate voltage. Indication of polaritydc Crimping of connecting lead wire and contact To crimp lead wires into contacts, strip off 4mm [.16in.] of the insulation from the end of the lead wire, insert it into the contact, and crimp it. Be sure to avoid catching the insulation on the exposed wire crimping section. Insulation crimp tab Exposed wire crimping section Contact Hook Insulation Maximum outer diameter:1.5 Exposed wire 4mm Lead wire Applied wire AWG243 Attaching and removing contact and connector Insert the contact with lead wire into a plug connector hole until the contact hook latches on the connector and is secured to the plug connector. Confirm that the lead wire cannot be easily pulled out. To remove it, insert a tool with a fine tip (such as a small screwdriver) into the rectangular hole on the side of the plug connector to push up on the hook, and then pull out the lead wire. Cautions: 1. Do not pull hard on the lead wire. It could result in defective contacts, shorted lines, etc. 2. If the pin is bent, use a small screwdriver, etc. to gently straighten out the pin, and then complete the connection to the plug connector. 3. For crimping of connecting lead wire and contact, always use a dedicated crimping tool. Contact: Model MK Manufactured by Sumiko Tech, Inc. Crimping tool: Model F1 (for MK) Manufactured by Sumiko Tech, Inc. 38

6 Handling Instructions and Precautions Lead wire for common wiring (only lead wire) Using the lead wire for common wiring, provided as additional parts, saves wiring work. Common pre-wired lead wire assembly Using the common pre-wired lead wire assembly, provided as additional parts, saves wiring work. Order code G1-COM Order code CR1652W Common specifications Blank Positive common M Negative common 1. Wiring example of DC positive side and AC common terminal Lead wire for common wiring Connector Connector housing Number of wiring units 22 units 22 units Common pre-wired lead wire assembly Lead wire length Blank 3mm [11.8in.] 1 1mm [39in.] 3 3mm [118in.] Outlet position of common wiring S The type PS is stn.1 side, the type PL is final stn. side. E The type PS is final stn. side, the type PL is stn.1 side. Shows polarity in DC case 2. Wiring example of DC negative side common terminal 1. For CR1652W 6E Lead wire assembly for common wiring 2. For CR1652W 6EM Lead wire assembly for common wiring Lead wire for common wiring Connector Connector Connector Connector housing 3. For CR1652W 6S 4. For CR1652W 6SM Cautions: 1. The diagrams show the straight connector configuration. 2. Since the COM terminal is connected to a crossover terminal inside the connector housing, the connector cannot be switched between a positive common and a negative common wiring by changing the connectors. Lead wire assembly for common wiring Connector Lead wire assembly for common wiring Connector Caution: Number of valves which can be energized simultaneously with common wiring Voltage Since the COM terminal is connected to a crossover terminal inside the connector housing, the connector cannot be switched between a positive common and a negative common wiring by changing the connectors. DC5,6V DC12V AC1V AC2V Model E1 G1 LE1 HE1 39

7 Fittings Recommended fittings GV1E121 Connection port Fitting Quick fitting 2(A) port 1(P), 3(R) port SOLENOID VALVES G1 SERIES TAC fitting For urethane tube For nylon tube GAV1E125 Fitting Quick fitting Connection port 2(A) port 1(P), 3(R) port TAC fitting For urethane tube For nylon tube 4

8 SOLENOID VALVES SERIES Specifications Basic Models and Functions Item Number of positions Number of ports Valve function Specifications (Positive Pressure) Item Media Operation type Effective areacv mm 2 Port size Note 2 Lubrication Operating pressure range Proof pressure Basic model MPa {kgf/cm 2 } [psi.] MPa {kgf/cm 2 } [psi.] Response time Note3 ON/OFF Maximum operating frequency Operating temp. range (atmosphere and media) C [ F] Note4 Shock resistance m/s 2 {G} Mounting direction Basic model G1E1(-11) GV1E1(-11) (standard) G1E1 (standard) For direct piping, F type manifold Note1 G1LE1(-11) GV1LE1(-11) (low current) Remark: For optional specifications and order code, see p Notes: 1. When using the G1E1, GV1E1 as a single unit, select it with a mounting base. 2. When using the GA1E1, GAV1E1 as a single unit, select it with a sub-base. Rated voltage Note 5 Item Media Operation type Effective areacv mm 2 Port size Note 2 Lubrication Operating pressure range Proof pressure Basic model Response time Note 3 ON/OFF Maximum operating frequency Operating temp. range (atmosphere and media) C [ F] Note4 Shock resistance m/s 2 {G} Rated voltage Note 5 Mounting direction Air supply port Note 1 Note 1 MPa {kgf/cm 2 } [psi.] MPa {kgf/cm 2 } [psi.] Direct piping, F type manifold G1LE1 (low current) G1E1-11 (standard) G1HE1(-11) GV1HE1(-11) (large flow) G1HE1 (large flow) Air Direct acting type Not required.7 {7.1} [12] 1.5 {1.7} [152] 5 55 [41122] {14.} (Axial direction {2.}) Any GA1E1 (standard) A type manifold GA1LE1 (low current) GA1HE1 (large flow) GA1E1(-11) GAV1E1(-11) (standard) For A type manifold Note2 GA1LE1(-11) GAV1LE1(-11) (low current) 2 positions 2, 3 ports closed (NC, standard) or normally open (NO, option) Direct piping, F type manifold G1LE1-11 (low current) G1HE1-11 (large flow) Air Direct acting type Not required 1.5 {1.7} [152] 55 [41122] {14.} (Axial direction {2.}) Any 3(R) port GA1E1-11 (standard) A type manifold GA1LE1-11 (low current) GA1HE1(-11) GAV1HE1(-11) (large flow) GA1HE1-11 (large flow).7 {7.1} [12].5 {5.1} [73].7 {7.1} [12].5 {5.1} [73] Notes: 1. For details, see the effective area on p For details, see the port size on p Values when air pressure is.5mpa {5.1kgf/cm 2 } [73psi.]. Due to switching phase timing, add a maximum of 5ms to the AC response time. 4. Provide heat radiation measures to ensure that the ambient temperature (or when used in a control box, the internal temperature of the box) always remains within the temperature range specifications. And for long-time continuous energizing, consult us. 5. Values in parentheses ( ) are for made to order items. See the corresponding table of solenoid options/voltage on p.5. 41

9 Specifications () Item Media Operation type Effective areacv mm 2 Port size Note 2 Lubrication Operating pressure range MPa {kgf/cm 2 } [psi.] Proof pressure Basic model 1(P) port 3(R) port MPa {kgf/cm 2 } [psi.] Response time Note 3 ON/OFF Maximum operating frequency Operating temp. range (atmosphere and media) C [ F] Note4 Shock resistance m/s 2 {G} Rated voltage Note 5 Mounting direction Air supply port Note 1 Positive pressure GV1E1 (standard) Direct piping, F type manifold GV1LE1 (low current) GV1HE1 (large flow) Air Direct acting type Not required 1kPa {75.1mmHg} [29.53in.Hg] 1.5 {1.7} [152] 55 [41122] {14.} (Axial direction {2.}) Any 1(P) port 3(R) port GAV1E1 (standard) A type manifold GAV1LE1 (low current) GAV1HE1 (large flow).5 {5.1} [73].4 {4.1} [58].5 {5.1} [73].4 {4.1} [58] SOLENOID VALVES G1 SERIES Item Media Operation type Effective areacv mm 2 Port size Note 2 Lubrication Operating pressure range MPa {kgf/cm 2 } [psi.] Proof pressure Basic model 1(P) port 3(R) port Response time Note 3 ON/OFF Maximum operating frequency Operating temp. range (atmosphere and media) C [ F] Note4 Shock resistance m/s 2 {G} Rated voltage Note 5 Mounting direction Air supply port MPa {kgf/cm 2 } [psi.] Positive pressure GV1E1-11 (standard) Direct piping, F type manifold GV1LE1-11 (low current) GV1HE1-11 (large flow) Air Direct acting type Not required 1kPa {75.1mmHg} [29.53in.Hg] 1.5 {1.7} [152] 55 [41122] {14.} (Axial direction {2.}) Any 3(R) port 1(P) port GAV1E1-11 (standard) A type manifold GAV1LE1-11 (low current) Notes: 1. For details, see the effective area on p For details, see the port size on p Values when air pressure is.5mpa {5.1kgf/cm 2 } [73psi.]. Due to the switching phase timing, add a maximum of 5ms to the AC response time. 4. Provide heat radiation measures to ensure that the ambient temperature (or when used in a control box, the internal temperature of the box) always remains within the temperature range specifications. And for long-time continuous energizing, consult us. 5. Values in parentheses ( ) are for made to order items. See the corresponding table of solenoid options/voltage on p.5. Mass Note 1 GAV1HE1-11 (large flow).5 {5.1} [73].4 {4.1} [58].5 {5.1} [73].4 {4.1} [58] Solenoid Valve Mass Basic model GV1E1 GV1LE1 GV1HE1 GAV1E1 GAV1LE1 GAV1HE1 Mass g [oz.] 14.6 [.515] (16.8 [.593]) Note [.515] (16.8 [.593]) Note [.54] (17.5 [.617]) Note [.51] (26.2 [.924]) Note [.51] (26.2 [.924]) Note [.522] (26.8 [.945]) Note2 Manifold Mass Manifold model G1MF G1MA G1MHF G1MHA Mass calculation of each unit (n=number of units) (7n) 9 [(.247n).317] (7n) 9 [(.247n).317] (7.2n) 33 [(.254n) 1.164] (7.2n) 33 [(.254n) 1.164] g [oz.] Notes: 1. Figures in parentheses ( ) are the mass with mounting base: Figures in parentheses ( ) are the mass with sub-base:

10 Solenoid Specifications Item Operating voltage range G(A)(V)1E1 G(A)(V)1LE1 G(A)(V)1HE1 Rated voltage Current (when rated voltage is applied) ma(r.m.s) Power consumption Allowable leakage current ma Current (when rated voltage is applied) ma(r.m.s) Power consumption Allowable leakage current ma Current (when rated Starting ma voltage is applied) Holding ma Starting W Power consumption Holding W Allowable leakage current ma Start-up time (standard time) ms Insulation resistance Wiring type and lead wire length Color of lead wire Color of Surge suppression (as standard) Note: Effective AreaCv V MΩ DC5V (51%) 1 DC6V DC12V AC1V Note AC2V (61%) 84 1.W 2..5W 1. Flywheel diode (121%) Since the AC types have built-in bridge diodes, the starting current value and energizing current value are virtually the same. In addition, the rated frequencies are 5Hz and 6Hz. Specification values are the same for both (241%) (11%) 1.1VA Over 1 Grommet type: 3mm [11.8in.], Plug connector type: 3mm [11.8in.] Red (), Black () Yellow White Red 1. Bridge diode 1822 (21%) VA Note Basic model Standard (Single valve) Remarks G1E1-11 G1LE1-11 G1HE1-11 GV1E1-11 GV1LE1-11 GV1HE1-11 GA1E1-11 GA1LE1-11 GA1HE1-11 GAV1E1-11 For the case with quick fitting TSH4- M3M attached to the 1(P) and 2(A) ports on the mounting base. Same values as for the case with quick fitting TSH4-M3M attached to the 2(A) port on F type manifold. For the case with quick fitting TSH4- M5M attached to the 1(P) and 2(A) ports on the mounting sub-base. GAV1LE1-11 GAV1HE1-11 Remark: Figures in parentheses ( ) are for the normally open (NO) type. Port Size Solenoid Valve Port Size (With Base) Manifold Port Size Basic model GV1E1-21 GV1LE1-21 GV1HE GAV1E1-25 GAV1LE1-25 GAV1HE1-25 Port Location of piping ports Mounting base Valve Sub-base Port size Manifold model G1MF G1MA G1MHF G1MHA Port Location of piping ports Manifold Valve Manifold Manifold Valve Manifold Port size

11 Flow Rate MPa.7 Valve outlet pressure.6.5 1PARA Supply pressure MPa G1E1-11 GA1E Flow rate R/minANR 2ARAP MPa.7 Supply pressure MPa MPa G1E GA1E Flow rate R/minANR Valve outlet pressure 1MPa = 145psi., 1R/min =.353ft. 3 /min. MPa.7 Valve outlet pressure Valve outlet pressure PARA Supply pressure MPa.1.1 G1LE1-11 GA1LE Flow rate R/minANR 2AR Air Supply Time and Exhaust Time Supply pressure MPa G1LE1 GA1LE Flow rate R/minANR MPa.7 Valve outlet pressure MPa.7 Valve outlet pressure AP Flow rate R/minANR 1PARA Supply pressure MPa Supply pressure MPa G1LE1-11 GA1LE G1HE1-11 GA1HE Flow rate R/minANR MPa.7 2AP G1HE1-11 GA1HE Flow rate R/minANR Note:.6MPa [73psi.] and.7mpa [12psi.] are not available for G1HE1-11, GA1HE1-11. How to read the graph (for G1E1, 1(P)2(A)) When the supply pressure is.5mpa [73psi.] and flow rate is 1R/min [.35ft. 3 /min.] (ANR), the valve outlet pressure becomes.39mpa [57psi.]. Figures in brackets indicate the normally open (NO) type. Valve outlet pressure.6.5 2AR MPa.7 Supply pressure MPa G1HE1 GA1HE Flow rate R/minANR Valve outlet pressure Supply pressure MPa SOLENOID VALVES G1 SERIES How to read the graph Exhaust time: Measurement conditions Time required for chamber interior to convert from atmospheric pressure state to vacuum state. Air supply time: Time required for chamber interior to convert from 1kPa [ 29.53in.Hg] to atmospheric pressure state. Primary tank (13.6R [.48ft. 3 ]) q w GAV1E1-25 GAV1E GAV1LE1-25 GAV1LE GAV1HE1-25 GAV1HE Digital memory scope q and w are quick fittings. TSH4-M5M.25R[.88ft. 3 ].5R [.177ft. 3 ] 1.R [.353ft. 3 ] Chamber Pressure sensor GAV1E1 kpa 11.3 Exhaust time GAV1E1 kpa 11.3 Air supply time GAV1E1-11 kpa 11.3 Exhaust time GAV1E1-11Air supply time kpa cc 5cc cc 5cc 25cc cc 5cc cc 5cc 25cc cc cc Time s Time s Time s Time s GAV1LE1 Exhaust time kpa 11.3 GAV1LE1 Air supply time kpa 11.3 GAV1LE1-11 kpa 11.3 Exhaust time GAV1LE1-11 kpa 11.3 Air supply time cc 5cc cc 5cc 25cc cc 5cc cc 5cc 25cc 1cc Time s Time s 1cc Time s Time s GAV1HE1 Exhaust time kpa 11.3 GAV1HE1 kpa 11.3 Air supply time GAV1HE1-11 kpa 11.3 Exhaust time GAV1HE1-11 kpa 11.3 Air supply time cc 5cc 1cc cc 5cc cc 5cc 1cc cc 5cc Time s 25cc Time s Time s 25cc Time s 1kPa = 29.53in.Hg, 25cc =.88ft. 3, 5cc =.177ft. 3, 1cc =.353ft. 3 44

12 G1 Series Solenoid Valve Order Codes 2-, 3-port valve Number of ports 3-port 2-, 3-port valve Valve function Blank closed (NC) Mounting base Without mounting base Sub-base Without sub-base Wiring type Lead wire length: 3mm [11.8in.] is standard. Grommet type with Blank -11 open (NO) Blank Blank Blank 2-port Note: For the piping, see table on p.37. With mounting base With sub-base Straight connector with PS Attached to a valve body at shipping. Attached to a valve body at shipping. L connector with -PL Basic model 2-, 3-port standard type 2-, 3-port low current type G1E1 G1LE1 Direct piping 2-, 3-port large flow type G1HE1 2-, 3-port standard type GV1E Note 2-21 Note 1 2-, 3-port low current type GV1LE1 2-, 3-port large flow type GV1HE1 2-, 3-port standard type GA1E1 2-, 3-port low current type GA1LE1 Sub-base piping 2-, 3-port large flow type GA1HE1 2-, 3-port standard type GAV1E Note 2-25 Note 1 2-, 3-port low current type GAV1LE1 2-, 3-port large flow type GAV1HE1 Notes: 1. If using the solenoid valve as a single unit, always select it either with mounting base or with sub-base. 2. closed (NC) and normally open (NO) valves cannot be mounted togther on the same manifold. Positive pressure Positive pressure Made to Order (After the wiring order code, enter the codes below.) -PS -PL -PS -PL Voltage DC12V,, AC1V DC12V, DC12V,, AC1V DC12V, DC12V,, AC1V DC12V, DC12V,, AC1V DC12V, Straight connector with Negative common L connector with Negative common Lead wire length -1L -3L Voltage specifications G1E1DC5V, DC6V, AC2V G1LE1DC5V, DC6V G1HE1DC12V -MS -ML For plug connector Length -1L: 1 [39in.] (mm) -3L: 3 [118in.] For AC11V12V, AC22V24V specifications, consult us. Straight connector with Without connector, contact and lead wire Negative common Straight connector with Without connector, contact and lead wire Positive common L connector with Without connector, contact and lead wire Negative common L connector with Without connector, contact and lead wire Positive common Straight connector with Connector, contact included. Without lead wire. Negative common Straight connector with Connector, contact included. Without lead wire. Positive common L connector with Connector, contact included. Without lead wire. Negative common L connector with Connector, contact included. Without lead wire. Positive common -MSX -PSX -MLX -PLX -MSN -PSN -MLN -PLN 45

13 G1 Series Manifold Order Codes 2-, 3-port valve Number of ports 3-port 2-port Blank 2-, 3-port valve Valve function Blank closed NC -11 open NO Note: For the piping, see table on p.37. Wiring type Lead wire length: 3mm [11.8in.] is standard. Straight connector Grommet type with Blank -PS L connector with SOLENOID VALVES G1 SERIES -2 -PL Manifold model Station Basic model Voltage P, R port (M5.8) type P, R port (Rc1/8) type G1M G1MH Valve mounting location from the left-hand side when facing the 2(A) port (: 12) Additional Parts (To be ordered separately) Mounting base Mounting base F A F A Sub-base stn. stn. stn. stn. -G1E1 -G1LE1 -G1HE1 -GV1E1 -GV1LE1 -GV1HE1 -GA1E1 -GA1LE1 -GA1HE1 -GAV1E1 -GAV1LE1 -GAV1HE1 -G1E1 -G1LE1 -G1HE1 -GV1E1 -GV1LE1 -GV1HE1 -GA1E1 -GA1LE1 -GA1HE1 -GAV1E1 -GAV1LE1 -GAV1HE1 Lead wire for common wiring DC12V,, AC1V DC12V, DC12V,, AC1V DC12V, DC12V,, AC1V DC12V, DC12V,, AC1V DC12V, DC12V,, AC1V DC12V, DC12V,, AC1V DC12V, DC12V,, AC1V DC12V, DC12V,, AC1V DC12V, Specify the valve type for each station. Enter -BP when closing a station with a block-off plate without mounting a valve. closed (NC) and normally open (NO) valves cannot be mounted together on the same manifold. Common pre-wired lead wire assembly -PS -PL -PS -PL G1-21 G1H-21 G1-25 G1-COM CR1652W- G1-BP For direct piping (With gasket) For direct piping. For G1HE1-11, GV1HE1 only (With gasket). For sub-base piping (With gasket) For -PS, -PL, -MS, -ML (Set of 1 pcs. For details, see p

14 Operating Principles and Symbols 3-port Spring holder Solenoid Poppet closed (NC) Flapper spring Sealed cap Column open (NO) Major Parts and Materials Parts Materials Body Plastic Plunger Base Body Plunger spring Overspring Poppet Valve Manifold Poppet Plunger Column Base Body Seal Synthetic rubber Magnetic stainless steel Aluminum alloyanodized Aluminum alloyanodized Plastic Synthetic rubber Corresponding Table of Mounting Valve/Manifold Valve specifications Valve options Applicable manifolds Piping configuration Direct piping Base piping 2(A) port 1(P), 3(R) port Basic model Power Flow rate G1E1 G1LE1 G1HE1 GV1E1 GV1LE1 GV1HE1 GA1E1 GA1LE1 GA1HE1 GAV1E1 GAV1LE1 GAV1HE1 1.W.5W 3.2W1.1W Note2 1.W.5W 3.2W1.1W Note2 1.W.5W 3.2W1.1W Note2 1.W.5W 3.2W1.1W Note2 Standard Small flow Large flow Standard Small flow Large flow Standard Small flow Large flow Standard Small flow Large flow : Selectable or mountable Notes: 1. Care should be taken when ordering, since the initial settings for the normally closed (NC) and normally open (NO) valves cannot be changed later on. closed (NC) and normally open (NO) valves cannot be mounted together on the same manifold. 2. Values in parentheses ( ) in power column are for holding state. -2 (2-port) -11 Note 1 ( open, NO) -21 (Mounting base) -25 (Sub-base) G1MF G1MA G1MHF G1MHA 47

15 Dimensions of Direct Piping Solenoid Valve (mm) G1E1(-11)-21 G1LE1(-11)-21 G1HE1-21 GV1E1(-11)-21 GV1LE1(-11)-21 GV1HE (DC5V, DC6V, DC12V, DC24, AC1V) thru hole SOLENOID VALVES G1 SERIES Mounting base (-21) Manual override 2-M3.5 (Connection port) (2(A) port) G1HE GV1HE1-21 () thru hole Mounting base (-21) Manual override (Connection port) (2(A) port) G1E1(-11)-21 GV1E1(-11)-21 (AC2V) thru hole (Connection port) Mounting base (-21) (2(A) port) Manual override 48

16 Dimensions of Sub-base Piping Solenoid Valve (mm) GA1E1(-11)-25 GA1LE1(-11)-25 GA1HE1-25 GAV1E1(-11)-25 GAV1LE1(-11)-25 GAV1HE (DC5V, DC6V, DC12V,, AC1V) (Connection port) thru hole Manual override 2-M5.8 (Connection port) Sub-base (-25) GA1HE GAV1HE1-25 () (Connection port) thru hole Manual override 2-M5.8 (Connection port) GA1E1(-11)-25 GAV1E1(-11)-25 (AC2V) (Connection port) thru hole Manual override 2-M5.8 (Connection port) Sub-base (-25) Sub-base (-25) 49

17 Dimensions of Connector (mm) Options Solenoid with L connector: -PL Solenoid with straight connector: -PS Solenoid with L connector (AC2V): -PL Solenoid with straight connector (AC2V): -PS Made to order connectors are the same dimensions in the drawings. 32 (Overall length of valve) Model (To the bottom of the valve) Blank -1L -3L R Code R R (Overall length of valve) (To the bottom of the valve) 37 (Overall length of valve) (To the bottom of the valve) R R (Overall length of valve) (To the bottom of the valve) SOLENOID VALVES G1 SERIES Corresponding Table of Solenoid Options/Voltage Connector specifications Basic valve models Voltage specifications Blank (grommet) -PS -PL -MS -ML -PSX -PLX -MSX -MLX -PSN -PLN -MSN -MLN DC5V G(A)1E1-11 G(A)V1E1-11 (standard type) DC6V DC12V AC1V AC2V G(A)1LE1-11 G(A)V1LE1-11 (low current type) DC5V DC6V DC12V G(A)1HE1-11 G(A)V1HE1-11 (large flow type) Lead wire length options same for all basic models DC12V -1L -3L : Standard specifications : Made to order 5

18 Dimensions of F Type Manifold (for Direct Piping with Positive Pressure Solenoid Valves) (mm) G1MF (1(P), 3(R) port: M5.8) For the piping, see the table on p.37. G1E1 G1LE1-PS G1HE1-PL M3.5 (2(A) port) 1.2 (Pitch) G1MF (1(P), 3(R) port: M5.8) G1LE1-11 G1E1-11-PS G1HE1-11-PL 45.1 (For HE1) 43.6 (For E1, LE1) M3.5 (A port) mm 1.2 (Pitch) For optional wiring, see p.5. 51

19 Dimensions of F Type Manifold (for Direct Piping with Solenoid Valves) (mm) G1MF (1(P), 3(R) port: M5.8) For the piping, see the table on p.37. GV1LE (For HE1) 43.6 (For E1, LE1) GV1E1-PS GV1HE1-PL SOLENOID VALVES G1 SERIES M3.5 (2(A) port) 1.2 (Pitch) G1MF (1(P), 3(R) port: M5.8) GV1E1-11 GV1E1-11-PS GV1E1-11-PL M3.5 (2(A) port) mm 1.2 (Pitch) For optional wiring, see p.5. 52

20 Dimensions of F Type Manifold (for Direct Piping with Positive Pressure Solenoid Valves) (mm) G1MHF (1(P), 3(R) port: Rc1/8) For the piping, see the table on p.37. G1E1 G1LE1-PS G1HE1-PL M3.5 (2(A) port) mm 1.2 (Pitch) G1MHF (1(P), 3(R) port: Rc1/8) G1HE1-11 G1HE1-11-PS G1HE1-11-PL M3.5 (2(A) port) 1.2 (Pitch) For optional wiring, see p.5. 53

21 Dimensions of F type Manifold (for Direct Piping with Solenoid Valves) (mm) G1MHF (1(P), 3(R) port: Rc1/8) For the piping, see the table on p.37. GV1HE1 GV1HE1-PS GV1HE1-PL SOLENOID VALVES G1 SERIES M3.5 (2(A) port) mm 1.2 (Pitch) G1MHF (1(P), 3(R) port: Rc1/8) GV1HE1-11 GV1HE1-11-PS GV1HE1-11-PL M3.5 (2(A) port) 1.2 (Pitch) For optional wiring, see p.5. 54

22 Dimensions of A Type Manifold (for Manifold Piping with Positive Pressure Solenoid Valves) (mm) G1MA (1(P), 3(R) port: M5.8) For the piping, see the table on p.37. GA1E1 GA1LE1-PS GA1HE1-PL Stn. 1 Stn. 2 Stn. 3 Stn (Pitch) M3.5 (Connection port) G1MA (1(P), 3(R) port: M5.8) GA1LE1-11 GA1E1-11-PS GA1HE1-11-PL 45.1 (For HE1) 43.6 (For E1, LE1) Stn. 1 Stn. 2 Stn. 3 Stn (Pitch) M3.5 (Connection port) For optional wiring, see p.5. 55

23 Dimensions of A Type Manifold (for Manifold Piping with Solenoid Valves) (mm) G1MA (1(P), 3(R) port: M5.8) For the piping, see the table on p.37. GAV1LE (For HE1) 43.6 (For E1, LE1) GAV1E1-PS GAV1HE1-PL SOLENOID VALVES G1 SERIES Stn. 1 Stn. 2 Stn. 3 Stn (Pitch) M3.5 (Connection port) G1MA (1(P), 3(R) port: M5.8) GAV1E1-11 GAV1E1-11-PS GAV1E1-11-PL Stn. 1 Stn. 2 Stn. 3 Stn (Pitch) M3.5 (Connection port) For optional wiring, see p.5. 56

24 Dimensions of A Type Manifold (for Manifold Piping with Positive Pressure Solenoid Valves) (mm) G1MHA (1(P), 3(R) port: Rc1/8) For the piping, see the table on p.37. GA1E1 GA1LE1-PS GA1HE1-PL Stn. 1 Stn. 2 Stn. 3 Stn (Pitch) G1MHA (1(P), 3(R) port: Rc1/8) GA1HE1-11 GA1HE1-11-PS GA1HE1-11-PL M5.8 (Connection port) Stn. 1 Stn. 2 Stn. 3 Stn (Pitch) For optional wiring, see p M5.8 (Connection port)

25 Dimensions of A Type Manifold (for Manifold Piping with Solenoid Valves) (mm) G1MHA (1(P), 3(R) port: Rc1/8) For the piping, see the table on p.37. GAV1HE1 GAV1HE1-PS GAV1HE1-PL SOLENOID VALVES G1 SERIES G1MHA (1(P), 3(R) port: Rc1/8) GAV1HE1-11 GAV1HE1-11-PS GAV1HE1-11-PL Stn. 1 Stn. 2 Stn. 3 Stn (Pitch) M5.8 (Connection port) Plug Stn. 1 Stn. 2 Stn. 3 Stn (Pitch) For optional wiring, see p.5. M5.8 (Connection port) 58

SOLENOID VALVES 010 SERIES INSTRUCTION MANUAL

BK-UV002 Ver.1.0 Air Valve SOLENOID VALVES 010 SERIES INSTRUCTION MANUAL Ver.1.0 Handling Instructions and Precautions Solenoid Plug connector Internal circuit DC5V, DC6V, DC12V, DC24V Standard solenoid