SOLENOID VALVES SERIES

Transcription

1 VALVES GENERAL CATALOG SOLENOID VALVES SERIES INDEX Features 133 Basic s and Configuration 133 Specifications 13 Solenoid Valve Order s 137 Manifold Order s 138 Operating Principles and Symbols 139 Dimensions of Standard Type Solenoid Valve 140 Dimensions of Standard Type Manifold 141 Dimensions of Low Current Type Solenoid Valve 142 Handling Instructions and Precautions 143 SOLENOID VALVES 00 SERIES Caution Before use, be sure to read the Safety Precautions on p

2 The standard for square and direct acting types SOLENOID VALVES SERIES Offers reliable control of 6 [0.236in.] 2 [0.984in.] bore size air cylinders. Standard direct acting solenoid valve offers a refined inner construction and versatility with excellent reliability and durability, responding with ease of use and flexibility to its reliable operation feature. Standard Type The poppet type sealing method is used. Almost no problem with sticking due to collected liquid, etc. for assured operation. An overspring construction prevents excessive force being applied to the O-ring. Demonstrates excellent durability. A flywheel diode is standard equipment for the AC solenoid (optional for the ). Eliminates solenoid burning and humming. A wide selection of options responds to diversified requirements. Units with LED indicators are now available. 00 Series Basic s and Configuration Single unit Standard type 2-, 3-port Normally closed (NC) Normally open (NO) Single solenoid 2-position Double solenoid Normally closed (NC) 00E1 00E E1 00LE1 133

3 Manifold Allows combination mounting of 2-, 3- or valves, with single or double solenoids. Power consumption is only half of the standard type. Demonstrates its features through reduced initial costs and running costs. Basic structure is identical to the standard type. Achieves excellent reliability and durability. Direct drive via IC or sequencer is also available. SOLENOID VALVES 00 SERIES 2-, 3-port Manifold Standard type, low current type Manifold for combination mounting of 2-, 3-, valves Normally open (NO) 2-position Single solenoid 00LE1-11 SM 134

4 SOLENOID VALVES SERIES Basic s and Functions Item Number of positions Number of ports Valve function Basic model 00E1 2, 3 ports ports ports Normally closed (NC, standard) or Normally open (NO, optional) Standard type 00-4E1 2 positions 2 positions Single solenoid Remark: For optional specifications and order codes, see p Double solenoid 00LE1 Normally closed (NC, standard) or Normally open (NO, optional) Single solenoid Specifications Item Media Operation type Effective area Port size Note 1 Lubrication Operating pressure range MPa {kgf/cm 2 } [psi.] Proof pressure MPa {kgf/cm 2 } [psi.] Response time Note2 ms ON/OFF Maximum operating frequency Hz Operating temperature range (atmosphere and media) C [ F] Mounting direction Basic model AC0V, AC0V Minimum time to energize for self holding Lateral direction Shock resistance m/s 2 {G} Axial direction ms Standard type 00E1 00-4E1 00LE1 Air Air Direct acting type Direct acting type Not required Not required 00.7 {07.1} [02] {1.7.1} [222] 00.7 {07.1} [02] 1.0 {.7} 1.0 {.7} [12] / or below or below 30/30 or below 2/2 or below or below 00 [32122] Any 00 [32122] {140.0} {140.0} {30.0} {1.0} {30.0} Notes: 1. For details, see the port size on p Values when air pressure is MPa {.1 kgf/cm 2 } [73 psi.] Values of the double solenoid valve are switching time from the opposite position. Any Solenoid Specifications Rated voltage Standard type Item AC0V AC0V Type DC type Flywheel type DC type Operating voltage range V Frequency Hz Current Note 1 (when rated voltage is applied) Energizing Note 2 ma(r.m.s) Maximum allowable leakage current ma Insulation resistance Wiring type and Standard lead wire length Optional MΩ Grommet type: 300mm [11.8in.] With DIN connector Grommet type: 300mm [11.8in.] With DIN connector Color of lead wire Red Red, Blue Note 1 Red, Black Note 3 Yellow, Black White, Black Red, Blue Note 1 Red, Black Note 3 Color of LED indicator (optional) 13 Red Yellow Green Red Standard Flywheel diode Surge suppression Optional Flywheel diode Flywheel diode Notes: 1. Figures in brackets are for solenoids with LED indicators. 2. Since the AC types have built-in flywheel diodes, the starting current value is virtually the same as the energizing current value. 3. For solenoids with surge suppression, and solenoids with surge suppression and LED indicators.

5 Solenoid Valve Port Size 00E1 Note, 00-4E1 00LE1 Note, Manifold Port Size Location of piping Manifold model Port Port size port SM Basic model 1(P) 4(A), 2(B) 3, (R) Port specification Female Standard thread Optional Female thread Note: The output ports of 00E1 and 00LE1 are the (2A) port. Manifold Valve Manifold Note: For standard specification valves. In the case of optional ports -01: Rc1/8. Port size 1(P), 4(A), 2(B) port: Rc1/8 3(R2), (R1) port: M0.8 Rc 1/8 M0.8 Note Rc 1/8 Solenoid Valve Mass Basic model 00E1 00-4E1 00LE1 Mass 190 [6.70] ( [6.3]) 190 [6.70] ( [6.3]) 400 [14.11] 29 [.41] (290 [.23]) 29 [.41] (290 [.23]) Remark: Figures in parentheses ( ) are for port size Rc1/8: -01. Manifold Mass Manifold model SM Mass calculation of each unit (nnumber of units) g [oz.] g [oz.] Block-off plate (47n)30 [(1.66n)1.06] [0.71] SOLENOID VALVES 00 SERIES Cylinder Operating Speed Cylinder stroke Solenoid valve energized t1 t2 t3 Cylinder start 00-4E1, mm/s 10 Maximum operating speed s Delay time Cushioning impact Measurement conditions Cylinder stop Time Air pressure: MPa {.1kgf/cm 2 } [73 psi.] Piping inner diameter and length: 2.00mm FittingQuick fitting TS4-M, TS4-01 Load Load ratio (%) Cylinder theoretical thrust Cylinder stroke0mm [3.9 in.] Maximum operating speed Delay time To obtain the time required for the cylinder to complete 1 stroke, add the cylinder s delay time t1 (time between energizing of the solenoid valve and actual starting of the cylinder), to the cylinder s max. speed operating time t2. When a cushion is used, add the cushioning time t3, to the above calculations. The standard cushioning time t3 is approximately 0.2 seconds. Solenoid valve 00-4E1 MPa TS Load ratio 1mm/s= in./sec.. TS4-M 70 Load Cylinder 16 [0.630in.] [0.787in.] 2 [0.984in.] 32 [1.260in.] 40 [1.7in.] 40 [1.7in.] 32 [1.260in.] 2 [0.984in.] [0.787in.] 16 [0.630in.] Flow Rate MPa Valve outlet pressure MPa Valve outlet pressure E1, 00LE Supply pressure MPa Flow rater/min ANR E1,, Supply pressure MPa Flow rater/min ANR 1MPa=14 psi., 1R/min.=0.033 ft. 3 /min. How to read the graph When the supply pressure is MPa [73 psi.] and flow rate is 30R/min [1.06ft. 3 /min.] (ANR), the valve outlet pressure becomes 0.4 MPa [8 psi.] Load ratio

6 00 Series Solenoid Valve Order s (Standard Type, Low Current Type) Port size 2-, 3-port valve Number of ports Blank M port -01 Rc1/8 2-, 3-port valve Valve function Normally closed (NC) Mounting base Wiring type Speed controller LED indicator Flywheel diode Without mounting base Grommet type Without speed controller Without LED indicator Without flywheel diode Blank Blank Blank Blank Blank Blank Blank 2-port Normally open (NO) With mounting base DIN connector With speed controller For standard type With flywheel diode LF For low current type -L Basic model Voltage Standard type 2-, 3-port single solenoid single solenoid double solenoid 00E1 00-4E LF AC0V AC0V 2-, 3-port single solenoid single solenoid 00LE L When ordering the non-ion specification, enter -NCU after the basic model code. Not available with DIN connector For only. Equipped for AC0V and AC0V as standard. 137

7 00 Series Manifold Order s (Standard Type, Low Current Type) Port size 2-, 3-port valve Number of ports Blank : M port -01 : Rc1/8 2-, 3-port valve Valve function Normally closed (NC) Wiring type Grommet type LED indicator Without LED indicator Flywheel diode Without flywheel diode 2-port Blank Blank Blank Normally open (NO) DIN connector Blank For standard type -LF For low current type With Flywheel diode Blank SOLENOID VALVES 00 SERIES -L Manifold model Number of units Station Basic model Voltage Standard type SM 2 stn. stn. -00E1-00-4E LE LF -L AC0V AC0V Valve mounting location from the lefthand side when facing the 4(A), 2(B) ports. Not available with DIN connector. Specify the valve type for each station. Enter -BP when closing a station with a block-off plate without mounting a valve. When ordering the non-ion specification, enter -NCU after the basic model code. For only. For AC0V, and AC0V, equipped as standard. Options Mounting base Speed controller DIN connector With built-in LED indicator With built-in flywheel diode Block-off plate For direct piping Not available with double solenoid For direct piping Not available with 3-port Cannot be used with -LF and -L -39 -LF -L -BP For standard type For low current type For only 138

8 Operating Principles and Symbols 3-port Normally closed (NC) Normally open (NO) 2A 1P 3R 2A 1P 3R Plunger Molded solenoid Column V-seal O-ring 2A Spring 00E1 De-energized Manual override Solenoid cover Stem 3R 1P 00E1-11 De-energized Body Single solenoid Double solenoid Major Parts and Materials Valve Parts Body Stem V-seal, O-ring Mounting base Spring Plunger Column Body Aluminum alloy (anodized) Brass Synthetic rubber Piano wire Materials Mild steel (zinc plated) Magnetic stainless steel Magnetic steel Aluminum alloy (anodized) Block-off plate Mild steel (zinc plated) Manifold Seal Synthetic rubber Mounting bracket Steel (zinc plated) Remark: Materials that generate copper ions are not used for the non-ion specification. 00-4E1 De-energized (De-energized condition after energizing solenoid S1) 139

9 Dimensions of Standard Type Solenoid Valve (mm) 2-, 3-port 00E1 37. Approximately A 2-3. Counterbore6. Depth R 1P M0.8 2-A SOLENOID VALVES 00 SERIES 2-M40.7 Depth Mounting thread E1 Approximately Approximately A 2B 3-A B C 2-3. Counterbore6. Depth 3 R1 1P 3R M A 2B 3-A 2-3. Counterbore6. Depth 3 B B M0.8 R1 1P 3R M40.7 Depth Mounting thread

10 Dimensions of Standard Type Manifold (mm) SM L P E1, 00E A 4A 2B 4A 2B 00-4E1 A CB Block-off plate -BP 2 3R 1P Rc1/8 With 2 plugs 13. Unit dimensions stn.1 stn.2 stn.3 Options (mm) Mounting base: -21 Solenoid with DIN connector: -39 Solenoid with LED indicator: -LF Speed controller: -70 For standard type For standard type 68 For standard type 21 Cabtyre outer diameter 16 Pg9 69. LED indicator Width 2A across flats 82 (Overall length of valve) (2 places) A Overall length of valve 4A 40 4A 2B Solenoid with LED indicator: -L For low current type For low current type For low current type 91. Overall length of valve Mounting hole 16 Width across flats Overall length of valve Cabtyre outer diameter Pg Overall length of valve 27 4A LED indicator Approx

11 Dimensions of Low Current Type Solenoid Valve (mm) 2-, 3-port 00LE A Approximately Counterbore6 Depth 13 3R 1P 1 M0.8 2-A A 2B 3-A B 21 C Approximately Counterbore6 Depth 13 R1 1P 3R2 2-M0.8 SOLENOID VALVES 00 SERIES 21 2-M3 Depth Mounting thread 2-M3 Depth 6 Mounting thread 2 6 Dimensions of Low Current Type Manifold (mm) SM L P A 2A 00LE1, 00LE1-11 4A 2B 4-4. CB 6 Block-off plate -BP Unit dimensions Rc1/8 With 2 plugs 3R 1P For options, see p

12 Handling Instructions and Precautions Solenoid Internal circuit Standard solenoid Red Red Solenoid with LED indicator Order code: -LF, -L Red Blue Solenoid (Surge suppression) Order code: q LED indicatorlight Emitting Diode LED indicator: Red Cautions: 1. Do not apply megger between the lead wires. 2. The DC solenoid will not short circuit even if the wrong polarity is applied, but the surge suppression solenoid valve will not operate. In addition, in solenoids with an LED indicator, the LED will not light up. 3. Leakage current inside the circuit could result in failure of the solenoid valve to return, or in other erratic operation. Always use it within the range of the allowable leakage current. If circuit conditions, etc. cause the leakage current to exceed the maximum allowable leakage current, consult us. 4. For a double solenoid valve, avoid energizing both solenoids simultaneously. The valve could fall into the neutral position.. Since the AC solenoid uses diodes for the solenoid, always use lead wires of the same color when connecting a number of solenoid units in parallel. The standard solenoid, however, has no polarity, so either lead wire connection is acceptable. DIN connector Wiring instructions Remove the cover mounting screws, and lift the terminal cover off from the solenoid. Use a screwdriver (blade width 44.mm [0.160.in.]), etc. to push strongly against the terminal body through the hole of the terminal cover s mounting screw, and remove the terminal body. Slip a cable gland, washer, and cable gasket over a cable (outer diameter 68mm [ in.]), insert the cable into the terminal cover s wiring port, and connect the lead wire to the terminal body (screwdriver blade width of about 3mm [0.12in.]). Terminal cover Screwdriver Blade width 44.mm Terminal body Note Cover mounting screw Note: The appropriate tightening torque for the cover mounting screw is 29.4Ncm {3kgfcm} [2.6inlbf]. w q and w are for with DIN connector (Order code: -39). Solenoid with LED indicator (Surge suppression) Standard type Order code: -LF Red Black Red LED indicatorlight Emitting Diode LED indicator: Red Order code-l LED indicatorlight Emitting Diode Manual override Non-locking type To operate the manual override, press it all the way down. The valve works the same as when in the energized state as long as the manual override is pushed down, and returns to the rest position upon release. For the double solenoid, pressing the manual override on the 12(S1) side switches the 12(S1) to the energized state, and the unit remains in that state even after the manual override is released. To return it to the rest position, operate the manual override on the 14(S2) side. This is the same for the solenoid 14(S2). Cable (Outer diameter 68mm) Cable gland Washer Cable gasket Terminal cover Terminal w Terminal body Screwdriver Blade width approx. Terminal q Terminal w Terminal body Lead wire Terminal q For the solenoid with surge suppression, connect (to Terminal q, and to Terminal w. Black LED indicator: Red AC0V, AC0V Standard solenoid (Surge suppression) Black or q Short circuit protection diode AC0VYellow AC0VWhite or w Varistor Flywheel diode Solenoid q and w are for with DIN connector (Order code: -39). Solenoid with LED indicator (Surge suppression) Order code: -LF LED indicatorlight Emitting Diode Illustration shows the 0 series. Black AC0VYellow AC0VWhite Zener diode Solenoid Color of LED indicator: AC0VYellow AC0VGreen 143