SOLENOID VALVES SERIES

Transcription

1 CD drawing data catalog is available. VLVES GENERL CTLOG SOLENOID VLVES SERIES INDEX Features 293 Basic Models and Configuration 29 1 Series Specifications 297 Cylinder Operating Speed and Flow Rate 299 Tandem Solenoid Valve Order Codes Solenoid Valve, ir-piloted Valve Order Codes 1 Manifold Order Codes 2 Operating Principles and Symbols, Major Parts and Materials 3 Dimensions of Solenoid Valve 4 Dimensions of Manifold 9 Made to Order 3 Plug Connector DIN Connector LED Indicator Built-in Interface Unit ir-piloted Valves 1 Series Handling Instructions and Precautions 321 PC Board Manifold 1 Series Specifications 323 Order Codes 324 Dimensions 32 Handling Instructions and Precautions 328 SOLENOID VLVES 1 SERIES Caution Before use, be sure to read the Safety Precautions on p

2 Reliability & Versatile pplications SOLENOID VLVES SERIES The 1 series Solenoid Valves, which achieve highly reliable, powerful, and low current basic performance in a compact, thin body, offer a simple and flexible standard type, and a full-option type with advanced maintenance features, to become still more user-friendly. With a varistor for the C type, and a flywheel diode for the DC type, the solenoid is equipped with excellent surge suppression measures. Standard type Its clean lines emphasize basic performance, for low-cost and versatile applications. Equipped with an easy-to-handle plug connector for fast wiring installation and removal. vailable in a straight type and L type, both are equipped with LED indicators for easy confirmation of operations. manual override (non-locking type) is standard equipment and offers easy adjustment during assembly and maintenance. fingertip-operable protruding-type manual override (locking type) is also available as an option. Built-in quick fittings offer one-touch simple tube installation and removal. Moreover, an effective area of 4.0mm 2 Cv: 0.22enables even more powerful applications. Full-option type Greatly improves piping and wiring work efficiency, for excellent applications in assembly, adjustment, and maintenance. F type manifold Direct piping type valves can be mounted directly on this manifold. n FE type manifold enabling collected pilot exhaust through its PR port is also available. The common terminal pre-wired plug connector type frees technicians from tedious common terminal wiring work. Crossover wires are used to connect the common terminals, so that a single common wire is sufficient even for a manifold with many stations. For the delivery port quick fittings, select from 4 or 6 fittings for each station in accordance with actuator size. J type manifold Combines all ports into a manifold base. Quick fittings are built into the delivery ports (4(), 2(B)), allowing easy assembly and maintenance in a confined space. Piping to the pilot exhaust ports is also possible to keep the control box interior and working environment from becoming contaminated. The built-in check mechanism prevents exhaust interference. 293

3 Twin Solenoid Valve Ensures the functions of the conventional double solenoid type, but in a much shorter length, while simple wiring enables correct connections with a sequencer. Moreover, it is capable of being installed on a conventional manifold to occupy space for two stations. SOLENOID VLVES 1 SERIES Tandem Solenoid Valve Retains the performance specifications of the 1 series while realizing a two-unit combination solenoid in the space of a single station. chieves a compact outer appearance for the manifold and still more space savings. Board Manifold Series Secures ease of use by using a printed circuit board with a connector for quick wiring connection to control devices. This simplified wiring method greatly reduces wiring work and the need for tools. 294

4 1 Series Basic Models and Configuration Single unit 2-, 3-port -port Normally closed (NC) Normally open (NO) 2-position 3-position Direct piping Single solenoid Double solenoid Closed center Exhaust center Pressure center 111E1 (1E1) 111E1-11 (1E1-11) 1-4E1 1-4E2 (1-4KE2) 113-4E2 (113-4KE2) 113-4E2-13 (113-4KE2-13) 113-4E2-14 (113-4KE2-14) Note 1 Note 1 Note 2 Note 2 Note 2 Note 2 2-position 3-position Single solenoid Double solenoid Closed center Exhaust center Pressure center Normally closed (NC) Normally open (NO) Sub-base piping 1-4E E E E E position (tandem solenoid) 3-position (tandem solenoid) 111E E Double solenoid Closed center Exhaust center Pressure center 1-4ME ME ME ME2-14 Notes: 1. 1E1 and 1E1 are dedicated valves for manifolds with combination mounting of 2-, 3-, -port valves. They cannot be used as single units. For single unit applications, use 111E1 or 111E They are dedicated twin solenoid valves for manifolds with combination mounting of 2-, 3-, -port valves. They cannot be used as single units. 29

5 Manifold Small sized manifold for 2-, 3-port valves Manifold for combination mounting of 2-, 3-, -port valves 111MF F type (1(P), 3(R)) manifold 111M type (all ports) manifold 1MF F type (1(P), 3(R2), (R1)) manifold (dedicated 2-, 3-port valves for manifold use) 1MFE Note FE type (1(P), 3(R2), (R1), PR) manifold (dedicated 2-, 3-port valves for manifold use) NoteValves with built-in quick fittings cannot be mounted. SOLENOID VLVES 1 SERIES 111MJ J type (all ports, with quick fittings) manifold 1M type (all ports) manifold (dedicated 2-, 3-port valves for manifold use) 1MJ J type (all ports, with quick fittings) manifold with quick fittings (dedicated 2-, 3-port valves for manifold use) with quick fittings with quick fittings 296

6 SOLENOID VLVES SERIES Basic Models and Valve Functions Basic model Direct piping, F, FE type manifolds Sub-base piping,, J type Item manifolds Number of positions Number of ports Valve function 111E1 (1E1 Note ) Normally closed (NC, standard) or Normally open (NO, optional) 1-4E1 1-4E2 Single solenoid, Double solenoid or Tandem solenoid 1-4KE2 Note Twin solenoid 113-4E2 111E1 1-4E E2 1-4E2 1-4KE2 (1E1 Note ) Note 1-4ME ME2 2 positions 3 positions 2, 3 ports ports Closed center (standard), Exhaust center (optional), Pressure center (optional) or Tandem solenoid 113-4KE KE2 Closed center (standard), Exhaust center (optional), Pressure center (optional) or Twin solenoid Remark : For optional specifications and order codes, see p.2. Note : The 1E1, 1E1, 1-4KE2, and 1-4KE2 are dedicated valves for manifolds with combination mounting of 2-, 3-, -port valves. They cannot be used as single units. When using 2-,3-port valves as single units, use 111E1 or 111E1-2. Specifications Item Media Basic model Operation type Effective areacv Note1 mm 2 Port size Note 2 Lubrication Direct piping, F, FE type manifolds Sub-base piping,, J type manifolds Operating pressure range MPa {kgf/cm 2 } [psi.] Proof pressure MPa {kgf/cm 2 } [psi.] Response DC12V, DC24V time Note 3 ms ON/OFF C0V, C0V Maximum operating frequency Hz Minimum time to energize for self holding ms Operating temperature range (atmosphere and media) C [ F] Shock resistance m/s 2 {G} 111E1 (1E1) 111E1 (1E1) 1-4E1 1-4E2 1-4E1 1-4E2 1-4KE E KE2 1-4KE2 1-4ME E KE ME2 Internal pilot type Not required {1.7.1} [222] 1.0 {.7} [2] /2 or below /2or below or below / or below / or below /or below / or below 0 [41122] {140.0} (xial direction {.0} ) Mounting direction ny Notes :1. For details, see the effective area on p For details, see the port size on p Values when air pressure is 0.MPa {.1kgf/cm 2 } [73psi.]. Values in brackets for 1-4E2, 1-4KE2, and 1-4ME2 are when switching from the opposite position, while the values for 113-4E2, 113-4KE2, and 113-4ME2 are those of the closed center valve, when switching from the neutral position. ir Solenoid Specifications Item Rated voltage Type DC12V DC24V C0V C0V DC24V (Tandem solenoid) Flywheel diode incorporated for surge suppression Shading type Built-in surge absorption transistor Operating voltage range Current (when rated voltage is applied) llowable leakage current m Insulation resistance MΩ Over 0 Standard Grommet type: mm [11.8in.] Wiring type and lead wire length Optional 140 (1.7W) with LED indicator 7 (1.8W) with LED indicator Plug connector type: mm [11.8in.] Note: See made to order on p Frequency Hz Starting m (r.m.s) Energizing m (r.m.s) Plug connector type: mm [11.8in.] Color of lead wire Color of LED indicator Surge suppression (as standard) Brown Black Red Black Yellow White Red (S), Black (COM) White (SB) Red Yellow Green Red Flywheel diode Varistor Surge absorption transistor 297

7 Effective reacv Basic model Standard (Single valve) Built-in quick fittings Remarks 111E1 Note (1E1) 1-4E1 1-4E2 1-4KE E KE2 111E1 Note (1E1) 1-4E1 1-4E2 1-4KE2 1-4ME E KE ME2 111E1 Note1 (1E1 Note2 ) 1-4E1 1-4E2 1-4KE E KE2 111E1-2 Note1 1-4E E E ME ME2-2 1MFE 111MJ Note1 1MJ Basic model 111E1 (1E1) 1-4E1 1-4E2 1-4KE E KE2 111E1 (1E1) 1-4E1 1-4E2 1-4KE2 1-4ME E KE ME2 Remark: Figures in parentheses Note: The delivery port is the 2() for 111E1, 111E1. Solenoid Valve Port Size Standard Optional Standard Optional Manifold model Port Location of piping ports Port size g [oz.] Mass 7 [2.6] 80 [2.82] 80 [2.82] 12 [4.41] 17 [6.17] 14 [.11] 16 [.82] 80 [2.82] (180 [6.3]) 8 [3.00] 8 [3.00] (180 [6.3]) 1 [4.9] (22 [7.94]) 180 [6.3] 1 [3.88] ( [7.23]) 0 [.29] (24 [8.64]) 170 [6.00] -J4 : J6 : J4 : J6 : J4 : J6 : Basic model Port specification Port size Female thread M0.8 -J41 Quick fitting for 4, for 2() (4()) port only -J42 Quick fitting for 4, for 1(P), 2() ports -J61 Quick fitting for 6, for 2() (4()) port only -J62 Quick fitting for 6, for1(p), 2() ports Female thread Manifold Valve Manifold Manifold Rc1/8 M0.8 Rc1/8 M0.8 Rc1/8 Quick fitting for 4 or 6 Rc1/8 (111MJ), Rc1/4 (1MJ) M MF (n) [(0.3n)1.06] [0.18] 111M (4n)4 [(1.9n)1.9] 111MJ 1MFE (40n)0 [(1.41n)1.76] 1M (60n)60 [(2.12n)2.12] 1MJ M0.8 -J42 Quick fitting for 4, for 4(), 2(B) ports only -J43 Note 3 Quick fitting for 4, for 1(P), 4(), 2(B) ports -J62 Quick fitting for 6, for 4(), 2(B) ports only -J43 Note 3 Quick fitting for 6, for 1(P), 4(), 2(B) ports Female thread Female thread Notes: 1. The delivery port is the 2() for 111E1, 111E Since 1E1 is for manifold use only, piping to the 1 (P) port with a fitting is not possible. 3. Not available in 1-4E2, 113-4E2, 1-4KE2, and 113-4KE2. Manifold Connection Port Size 111MF Note1 1MF 111M Note1 1M When attaching TS4-M to the 1(P), 4(), 2(B) ports, the value is On the F type manifold, attaching TS4-M to the 4(), 2(B) ports gives the value When large flow rates are required, we recommend the 6 built-in quick fitting. When mounting on a sub-base or manifold. ttaching TS4-01 to the 1(P), 4(), 2(B) ports on the sub-base gives the value Rc1/8 M0.8 Notes: 1. The delivery port is the 2() for 111MF, 111M, 111MJ. 2. When the mounting valve is a female thread specification, the ports are this size. For the built-in quick fitting types, quick fittings for 4 or 6 are installed. Solenoid Valve Mass 1 [4.23] (2 [7.8]) are the mass with sub-base:-2 Manifold Valve Manifold Manifold Manifold Mass Manifold model Rc1/8 M0.8 Note2 Rc1/8 Rc1/8 Rc1/8 (111M), Rc1/4 (1M) M0.8 Mass calculation of each unit nnumber of units -J4 : (3n)4 [(1.87n)1.9] -J6 : (0n)4 [(1.76n)1.9] 1MF (n) [(0.71n)1.06] -J4 : (67n)60 [(2.36n)2.12] -J6 : (64n)60 [(2.26n)2.12] [0.3] 6 [0.21] 11 [0.39] mm 2 Cv Block-off plate g [oz.] 298 SOLENOID VLVES 1 SERIES

8 Cylinder Operating Speed How to obtain cylinder speed 1-4E E2 Cylinder stroke Solenoid valve energized Measurement conditions t1 t2 t3 ir pressure : 0.MPa {.1kgf/cm 2 } [73psi.] Piping inner diameter and length : 2. [0.in.] 00mm [39in.] Fitting : Quick fitting TS4-M Load Load Load ratio = (%) Cylinder theoretical thrust Cylinder stroke : 0mm [.91in.] Solenoid valve 1-4E E2 0.MPa Cylinder start Cushioning impact Cylinder Cylinder stop Time To obtain the time required for the cylinder to complete 1 stroke, add cylinder s delay time t1 (time between energizing of solenoid valve and actual starting of the cylinder), to the cylinder s max. speed operating time t2. When a cushion is used, add the cushioning time t3, to the above calculation. The standard cushioning time t3 is approximately 0.2 seconds. 1-4E E2-2 Measurement conditions ir pressure : 0.MPa {.1kgf/cm 2 } [73psi.] Piping inner diameter and length : 4 [0.16in.] 00mm [39in.] Fitting : Quick fitting TS6-01 Load Load ratio = (%) Cylinder theoretical thrust Load Cylinder stroke : 0mm [.91in.] Solenoid valve 1-4E E2-2 0.MPa Cylinder 1-4ME ME2 Measurement conditions ir pressure : 0.MPa {.1kgf/cm 2 } [73psi.] Piping inner diameter and length : 4 [0.16in.] 00mm [39in.] Fitting : Quick fitting TS4-01 Load Load Load ratio = (%) Cylinder theoretical thrust Cylinder stroke : 0mm [.91in.] 0.MPa Cylinder Fitting TS4-M Fitting TS6-01 Fitting TS4-01 Maximum operating speed Maximum operating speed mm/s Load ratio % [0.787in.] 2 [0.984in.] 32 [1.260in.] 40 [1.7in.] Maximum operating speed Maximum operating speed mm/s Load ratio % [0.787in.] 2 [0.984in.] 32 [1.260in.] 40 [1.7in.] 0 [1.969in.] Maximum operating speed Maximum operating speed mm/s Load ratio % [0.787in.] 2 [0.984in.] 32 [1.260in.] 40 [1.7in.] Delay time 1mm/s = in./sec. Delay time 1mm/s = in./sec. Delay time 1mm/s = in./sec. s Delay time Load ratio % 40 [1.7in.] 32 [1.260in.] 2 [0.984in.] [0.787in.] s Delay time [1.969in.] 40 [1.7in.] 32 [1.260in.] 2 [0.984in.] [0.787in.] Load ratio % s Delay time [1.969in.] 40 [1.7in.] 32 [1.260in.] 2 [0.984in.] [0.787in.] Load ratio % Flow Rate MPa Valve outlet pressure Supply pressure 0.7 MPa Flow rate R/min(NR) 111E1 (1E1) 1-4E1 1-4E2 1-4KE2 111E1 (1E1) 1-4E1 1-4E2 1-4KE2 MPa Valve outlet pressure Supply pressure MPa E KE E KE Flow rate R/min(NR) 1MP = 14psi. 1R/min = 0.033ft. 3 /min. MPa Valve outlet pressure Supply pressure MPa Flow rate R/min(NR) 1-4ME ME2 How to read the graph When the supply pressure is 0.MPa [73psi.] and the flow rate is 180R/min [6.3ft. 3 /min.] (NR), the valve outlet pressure becomes 0.4MPa [8psi.].

9 1 Series Tandem Solenoid Valve Order Codes Single solenoid, double solenoid, twin solenoid, and tandem solenoid valves can be mounted together on the manifold. Solenoid valves 3-position valve Valve function Closed center Blank Exhaust center -13 Pressure center -14 Sub-base Without sub-base Blank With sub-base -2 Locking type-81 Locking protruding type-83 Locking manual lever type-84 Wiring type Straight connector with LED indicator-psl L connector with LED indicator-pll Sub-base piping -port double solenoid -port 3-position Note : They cannot be used as single units. Basic model 1-4ME ME2-13, PSL -PLL Voltage DC24V lways select one from each group. SOLENOID VLVES 1 SERIES Manifold 3-position valve Valve function Closed center Blank Exhaust center -13 Pressure center -14 Locking type-81 Locking protruding type-83 Locking manual lever type-84 Wiring type Straight connector with LED indicator-psl L connector with LED indicator-pll Manifold Connection port Quick fitting for 4 tube-j4 Quick fitting for 6 tube-j6 Manifold model Number of units Station Basic model Voltage Manifold for combination mounting of 2-, 3-, -port valves 1M 2 J Stn. Stn. -1-4ME ME2-13, PSL -PLL -J4 -J6 DC24V Valve mounting location from the left-hand side when facing the 4(), 2(B) ports. Specify the valve model for each station. Enter -BP when closing a station with a block-off plate without mounting a valve. lways select one from each group. For the J type manifold only, specify either of the two. Options Wiring type Straight connector with LED indicator L connector with LED indicator Locking type Locking protruding type Locking manual lever type J type manifold Quick fitting Quick fitting for 4 tube for 6 tube -PSL -PLL J4 -J6 Lead wire length mm Select the tube size for each station. dditional Parts (To be ordered separately) Made to Order Speed controller Muffler Block-off plate Lead wire length SCE-01 KM-11-1L -3L For sub-base piping For sub-base piping 1 M-BP 1For 1M For plug connector Length -1L00 [39in.] (mm) -3L0 [118in.]

10 1 Series Solenoid Valve, ir-piloted Valve Order Codes 2-, 3-port valve 2-, 3-port valve Number of ports Valve function 3-port Normally closed (NC) 3-position valve Sub-base Port fitting specifications Note 2 Wiring type Valve function Lead wire length: Female thread Closed center Without sub-base -J41,-J42,-J43 : Quick fitting for 4 tube -J61,-J62,-J63 : Quick fitting for 6 tube Non-locking type mm [11.8in.] is standard. Grommet type 2-port Normally open (NO) -J41 -J42 Blank Blank Blank Blank -J61 -J62 Blank Blank Exhaust center With sub-base 2() port of 111E1 (4() port of 1E1) P), 2() ports of 111E1 Locking protruding type Straight connector with LED indicator J42 -J62 -J43 -J PSL Pressure center 4(), 2(B) ports of -port 1(P), 4(), 2(B) ports of 1-4E1 L connector with LED indicator -14 -PLL Basic model Voltage Direct piping Sub-base piping For manifold with combination mounting of 2-, 3-, -port valves only Note 1 Direct piping air-piloted valve (made to order) Sub-base piping air-piloted valve (made to order) 2-, 3-port -port single solenoid -port double solenoid -port 3-position 2-, 3-port -port single solenoid -port double solenoid -port 3- position 2-, 3-port for 1MF, FE -port2-position for 1MF, FE -port, 3-position for 1MF, FE 2-, 3-port for 1M, J -port, 2-position for 1M, J -port, 3-position for 1M, J -port single pilot -port double pilot -port single pilot -port double pilot 111E1 1-4E1 1-4E E2 111E1 1-4E1 1-4E E2 1E1 1-4KE KE2 1E1 1-4KE KE Notes : 1. They cannot be used as single units. 2. The port fittings are for 4: TSK4-M8M, and for 6: TSK6-M8M. dditional Parts (To be ordered separately) Speed controller Muffler J41,-J42 Note 3 -J61,-J62 -J42,-J43 Note 3 -J62,-J63 -J42 -J62 -J41 -J61 -J42 -J62 -J42,-J43 -J62,-J63 -J42 -J62 Note PSL -PLL -PSL -PLL -PSL -PLL DC12V DC24V C0V C0V DC12V DC24V C0V C0V DC12V DC24V C0V C0V Notes : 3. Side mounting of valve is not possible when -J41, -J42, -J43, -J61, -J62, or -J63 is selected, because in these cases there are no mounting holes on the valve side surface. 4. Mounting on the manifold only is possible when -J42 or -J62 is selected for the 1-4E2 or 113-4E2, because in these cases they do not have mounting holes. Mounting base Block-off plate SCE-M SCE-01 KM-0 KM For direct piping For sub-base piping For direct piping For sub-base piping For direct piping For 2-, 3-port and -port single solenoids 1 M -BP 111 For 111M 1 For 1M F For F type manifold FE For FE type manifold For type, J type manifolds

11 1 Series Manifold Order Codes 2-, 3-port valve 2-, 3-port valve Number of ports Valve function 3-port 2-port Manifold for 2-, 3-port valves Manifold for combination mounting of 2-, 3-, -port valves Manifold for mounting -port valve (made to order) Manifold model Number of units 111M 1M 1M Made to Order Straight connector with LED indicator Normally closed NC) Blank Blank Blank Normally open NO) F J F FE Note1 J F J L connector with LED indicator 3-position valve Port fitting Wiring type Valve function specifications Note 2 Lead wire length: Female mm [11.8in.] is standard. thread -J41,-J42 : Closed center Quick fitting for4 tube Non-locking type Grommet type -J61,-J62 : Quick fitting for 6 tube Exhaust center Pressure center Station stn. stn. stn. stn. stn. stn. -14 Basic model -111E1-1E1-1-4E1-1-4E2-1-4KE E KE2-1E1-1-4E1-1-4E2-1-4KE E KE2 stn stn stn stn Valve mounting location from the left-hand side when facing the 4(), 2(B) ports. Since a twin solenoid valve requires 2 stations per valve to mount, the second station (solenoid 12(S1) side) should be blank. Notes : 1. Since the PR port on the port fitting type valves is located on the opposite side from the manifold, pilot air is exhausted directly from the valve. For that reason, collective exhaust is not possible and the port fitting type valves cannot be used for the manifold. 2. Fitting used for port fitting specifications, 4: TSK-M8M, 6: TSK6-M8M. Lead wire length -J41 -J61 2() port of 111E1 (4() port of 1E1) -J42 -J62 ), 2(B) ports of -port E Locking protruding type Specify the valve model for each station. Enter -BP when closing a station with a block-off plate without mounting a valve. DIN connector Blank LED indicator with built-in varistor Straight connector with LED indicator Straight connector with LED indicator -J41 -J61 -J41 -J61 -J42 -J62 -J42 -J62 -PSL -PLL -CPSL -83 -CMSL -J4 -J L connector with LED indicator L connector with LED indicator -CPL : DC12V and DC24V positive side, and C0V, C0V. -CML : DC12V and DC24V negative side. Specify only for F type manifolds. The 1 series includes made to order items of various kinds for further system development. For details, see p Blank -CPSL -CMSL Built-in interface unit -CPLL -CMLL -CPLL -CMLL -PSL -PLL -CPSL -CMSL -CPLL -CMLL -PSL -PLL -CPSL -CMSL -CPLL -CMLL Manifold Connection port Quick fittings for 4 tube Quick fittings for 6 tube -J4 -J6 -J4 -J6 ir-piloted valves 1 series -J4 -PSL -PLL -J6 Voltage DC12V DC24V C0V C0V DC12V DC24V C0V C0V DC12V DC24V C0V C0V For the J type manifold only, specify either of the two. It is not required when ordering a single valve unit. Pre-wired common terminal for C0V and V0V is either -CPSL or -CPLL. SOLENOID VLVES 1 SERIES -PSLN -PLLN -1L -3L -39 -L -F Without lead wire Connector, contacts included. Without lead wire Connector, contacts included. For plug connector Length (mm) -1L00 [39in.] -3L0 [118in.] Cannot be used with -L. Cannot be used with -39. Possible to be directly controlled by output from micro computer or other logic devices. With LED indicator -port, 2-position Single pilot Double pilot 2

12 Operating Principles and Symbols 3-port Normally closed (NC) Normally open (NO) 111E1 111E1-11 Solenoid cover De-energized Column De-energized Shading coil C solenoid only Molded solenoid Plunger spring Plunger Pilot valve body Piston 2 Body PR Plunger pin Flapper 3R Lip seal 1P Stem End cover Major Parts and Materials Valve Manifold Parts Body Stem Lip seal Flapper Materials luminum alloy anodized Synthetic rubber Mounting base Mild steel (zinc plated) Sub-base Plunger Column luminum alloy (anodized) Magnetic stainless steel Body luminum alloy (anodized) Block-off plate Mild steel (nickel plated) Seal Synthetic rubber -port, 2-position -port, 3-position Single solenoid Double solenoid Twin solenoid Closed center 1-4E1 1-4E2 1-4KE E KE2 De-energized De-energized condition ( after energizing solenoid 12(S1) ) De-energized condition ( after energizing solenoid 12(S1) ) 3

13 Dimensions of Solenoid Valve, 2-, 3-port (mm) 111E Non-locking type: Standard Locking protruding type: M Counterbore.4 Depth dditional Parts (To be ordered separately) 18 Viewed from 2-M Depth 3 Mounting thread 3R 1P PR R 1P E1-2 M0.8 3-Rc1/ R 1 P PR Non-locking type: Standard Locking protruding type: SOLENOID VLVES 1 SERIES Mounting base : 1-21 Muffler Speed controller 79.7 To the top surface of the valve 1.6 For direct pipingkm-0 For sub-base pipingkm-11 For direct pipingsce-m For sub-base pipingsce Width across flats R1/ Width across flats M0.8 Width across flats For options and made to order, see p.6. Exhaust center Pressure center 113-4E KE E KE2-14 4

14 Dimensions of Solenoid Valve -port, 2-, 3-position (mm) 1-4E1 1-4E B Non-locking type: Standard Locking protruding type: M Counterbore.4 Depth B 24 PR R1 1P 3R B Non-locking type: Standard Locking protruding type: PR1 PR2 3R2 1P R1 2-M0.8 -Rc1/ M Depth 3 Mounting thread Viewed from R P 3R S1 1-4E2 1-4E S2 Non-locking type: Standard Locking protruding type: Counterbore.4 Depth 3 4 2B R1 1P 3R B S2 12S1 2- Non-locking type: Standard Locking protruding type: PR1 PR2 3R2 1P R Rc1/8 2-M S2 4 2B 12S M E E Non-locking type: Standard Locking protruding type: Counterbore.4 Depth 3 4 2B 24 2-PR R1 1P 3R B Non-locking type: Standard Locking protruding type: PR1 PR2 3R2 1P R Rc1/8 2-M0.8

15 dditional Parts (To be ordered separately) Mounting base : 1-21 Muffler Speed controller To the top surface of the valve For direct pipingkm-0 For sub-base pipingkm-11 For direct pipingsce-m For sub-base pipingsce M R1/ Width across flats Width across flats M Width across flats R1/8 SOLENOID VLVES 1 SERIES Options Made to Order With quick fittings (2-, 3-port): -J41 (For 4 tube, 2() or 4() port with fitting) -J42 (For 4 tube, 1(P), 2() ports with fittings) -J61 (For 6 tube, 2() or 4() port with fitting) -J62 (For 6 tube, 1(P), 2() ports with fittings) The drawing shows the -J42 specification. PR Note Quick fitting M0.8 Locking protruding type manual override : Solenoid with straight connector : -PSL Solenoid with DIN connector : M121.2 C J41,-J42: 8.8 -J61,-J62: 9. Note : PR is on the side with the port. 3R 1P -J42: 8.8 -J62: 9. R Solenoid with LED indicator : -L With quick fittings (-port): -J42 (For 4 tube, 4(), 2(B) ports with fittings) -J43 (For 4 tube, 1(P), 4(), 2(B) ports with fittings) -J62 (For 6 tube, 4(), 2(B) ports with fittings) -J63 (For 6 tube, 1(P), 4(), 2(B) ports with fittings) The drawing shows the -J43 specification. PR Note Quick fitting 2-M0.8 LED indicator Solenoid with L connector : -PLL R 44.. B 29 Built-in interface unit : -F D. LED indicator 44 D' 1.8 2B B -J42,-J43: 8.8 -J62,-J63: 9. R1 1P 3R2 -J43: 8.8 -J63: 9. LED indicator LED indicator NotePR is on the side with the, B ports. Remark: Valves with quick fittings do not have side mounting holes. Moreover, the quick fittings are the following types: TSK4-M8M (for 4 tube), TSK6-M8M (for 6 tube) Model Code B C D D' R (lead wire length) Remarks 111E1, 111E E1 1-4E E2, 1-4E E2, 113-4E2-2 -PSL, -PLL : Made to order -1L : 00-3L : 0 Overall length to the end of the valve or subbase Overall length to the end of the opposite side solenoid mm 6

16 Dimensions of Tandem Solenoid Valve -port, 2-position (mm) 1-4ME2-2-PSL LED indicator Counterbore.4 Depth M0.8 2-Rc1/8 DC24V B 3-Rc1/ B B PR1 PR2 1P R1 3R ME2-2-PLL LED indicator Counterbore.4 Depth M0.8 2-Rc1/8 C B DC24V B 3-Rc1/8 B PR1 1P 46 R1 2B PR2 3R2 Options Locking protruding type: -83 Locking manual lever type:

17 Dimensions of Tandem Solenoid Valve -port, 3-position (mm) 113-4ME2-2-PSL Rc1/8 13 2B 4 2-LED indicator Counterbore.4 Depth DC24V B B PR1 PR P R1 3R2 2-M0.8 3-Rc1/8 46 SOLENOID VLVES 1 SERIES 113-4ME2-2-PLL LED indicator Counterbore.4 Depth M0.8 2-Rc 1/8 C B DC24V B B PR1 1P 46 R1 2B PR2 3R2 Options Locking protruding type-83 Locking manual lever type

18 Dimensions of Manifold for 2-, 3-port Valves (mm) 111MF Non-locking type: Standard Locking protruding type: -83 L P stn.1 stn.2 111E1 M Block-off plate (-BP) P 3R Rc1/8 with 2 plugs 7 23 Unit dimensions Model L P 111M Non-locking type: Standard Locking protruding type: Rc1/8 L P E1 111E Block-off plate (-BP) PR 1P 3R Unit dimensions Model L P M0.8 with 1 plug Rc1/8 with 2 plugs stn.1 stn.2 9

19 111MJ 3. L P Non-locking type: Standard Locking protruding type: J4: 6.8 -J6: 7. Quick fitting 8 111E1 111E stn.1 stn Block-off plate (-BP) PR 1P 3R 2-M0.8 with 1 plug 4-Rc1/8 with 2 plugs Unit dimensions Model L P SOLENOID VLVES 1 SERIES Options Made to Order With quick fitting (2-, 3-port): -J41 (For 4 tube, 2() or 4() port with fitting) -J61 (For 6 tube, 2() or 4() port with fitting) Locking protruding type manual override: -83 Solenoid with DIN connector: M PR Note Quick fitting 2 -J41: J61: P 3R Solenoid with straight connector: -PSL 34 R C Solenoid with LED indicator: -L 34 Note : PR is on the port side. With quick fittings (-port): -J42 (For 4 tube, 4(), 2(B) ports with fittings) -J62 (For 6 tube, 4(), 2(B) ports with fittings) 4 2B PR Note Quick fitting 4 2B 3R2 R1 1P 36 LED indicator Solenoid with L connector: -PLL R 44.. B LED indicator 24. Built-in interface unit: -F J42: 8.8 -J62: LED indicator D. D' NotePR is on the side with the 4(), 2(B) ports. LED indicator Remark: Valves with quick fittings do not have side mounting holes. Moreover, the quick fittings are the following types: TSK4-M8M (for 4 tube), TSK6-M8M (for 6 tube) Model 111E1, 111E1 1-4E1, 1-4KE2, 113-4KE2, 1-4E1 1-4E2, 1-4E E2, 113-4E2 Code R(lead wire length) -PSL, -PLL : Made to order -1L : 00, -3L : 0 mm 3

20 Dimensions of Manifold for Combination Mounting of 2-, 3-, -port Valves (mm) 1MF Non-locking type: Standard Locking protruding type: M0.8 L P B 14S2 14S B 2B 12S1 12S E1 1-4E2 1E1, 1E E2 stn.1 stn.2 stn.3 stn.4 stn Block-off plate (-BP) Non-locking type: Standard Locking protruding type: R1 1P 3R2 3 6-Rc1/8 with 3 plugs Example of combination mounting with twin solenoid valves L 3. P Unit dimensions Model L P 14S212S114S212S B 2B 2B M stn.1 stn.2 stn.3 stn. stn MFE Non-locking type: Standard Locking protruding type: M0.8 L P B 14S2 14S2 4 2B 4 2B 12S S E1 1-4E2 1E1, 1E E Block-off plate (-BP) M with 2 plugs 4 6-Rc1/8 with 3 plugs PR1 R1 1P PR2 3R Unit dimensions Model L P stn.1 stn.2 stn.3 stn.4 stn. For options and made to order, see p

21 1M Non-locking type: Standard Locking protruding type: E1 1E1, 1E Rc1/8 Plug B when mounting 1E1 Plug when mounting 1E1-11 L P B2B 14S2 14S2 12S1 12S1 1-4E2 2B E Mounting hole Block-off plate (-BP) M0.8 with 2 plugs 13 PR1 PR2 1P 3R 2-Rc1/4 with 1 plug 2-Rc1/8 with 1 plug Unit dimensions Model L P SOLENOID VLVES 1 SERIES stn.1 stn.2 stn.3 stn.4 stn. 1MJ Non-locking type: Standard Locking protruding type: J4: J6: Plug For 2-, 3-port valve mounting 1-4E1 1E1, 1E Quick fittings (per each station) Plug B when mounting 1E1 Plug when mounting 1E1-11 L P S2 14S2 12S1 12S1 1-4E E J4: 6.8 -J6: Block-off plate (-BP) PR2 PR1 1P 3R 4-M0.8 with 2 plugs 2-Rc1/4 with 1 plug 2-Rc1/8 with 1 plug Unit dimensions Model L P 2B2B 2B stn.1 stn.2 stn.3 stn.4 stn. For options and made to order, see p

22 Dimensions of Manifold for Combination Mounting of Tandem Solenoid and 2-, 3-, -port Valves (mm) 1M E1 1E1, 1E Rc1/8 (per each station) Plug B when mounting 1E1 Plug when mounting 1E1-11 L P B2B C B DC24V B B C B DC24V B B ME2-81-PLL 113-4ME2-81-PLL 2B Block-off plate (BP) PR2 PR1 1P 3R M0.8 with 2 plugs 2-Rc1/4 with 1 plug 2-Rc1/8 with 1 plug Unit dimensions Model L P stn.1 stn.2 stn.3 stn.4 stn. 1MJ J4: 17 -J6: Plug For 2-, 3-port valve mounting 1-4E1 1E1, 1E Quick fittingsper each station Plug B when mounting 1E1 Plug when mounting 1E1-11 L P C B DC24V B B C B DC24V B B J4: 7 -J6: Mounting hole ME2-81-PLL 113-4ME2-81-PLL Block-off plate (BP) PR1 PR2 1P 3R 4-M0.8 with 2 plugs 2-Rc1/4 with 1 plug 2-Rc1/8 with 1 plug Unit dimensions Model L P 2B2B 2B stn.1 stn.2 stn.3 stn.4 stn. 313

23 314 SOLENOID VLVES 1 SERIES

24 Made to Order The 1 series Solenoid Valves include a variety of made to order solenoids for application in a wider range of control and wiring types. Plug connector DIN connector Straight connector with LED indicator L connector with LED indicator -39 compact connector that is highly resistant to dust and water splashes. Employs a self-stripping method that eliminates the need for de-sheathing the lead wire. -PSLN Without lead wire Connector and contacts included When ordering, enter -PSLN or -PSLL in place of the normal option code for the wiring type. Lead wire length -1L -3L For plug connector Length mm [in.] -1L00 [39] -3L0 [118] -PLLN Without lead wire Connector and contacts included For lead wire length, -1L is 00mm [39in.] and -3L is 0mm [118in.]. When ordering, enter -1L or -3L following the wiring type option code. When ordering, enter -39 in place of the normal option code for the wiring type. varistor for surge suppression is also equipped. (For the C0V and C0V only. For DC12V and DC24V, a flywheel diode for surge suppression is installed as standard equipment.) LED indicator is not available. Wiring instructions Solenoid with DIN connector When de-sheathing (only the outer sheath of the cabtyre), pay attention to the lead wire direction. The cover will be easily mounted when the lead wire on the outer side of the terminal cover is set about 8mm [0.31in.] longer than the inner side. Without stripping off the sheath, insert the lead until it contacts the lead wire stopper on the terminal body, and then place the contact from the upper side. Then use pliers to press the lead wire further to ensure that the contact is firmly touching the core wire. JIS C36 VCTF Conductor 0.7mm 2 [ in. 2 ] Finished outside 6.6mm [0.260in.]2 leads 7.0mm [0.276in.]3 leads Cable 3 _ Cable gland Cable gasket Washer Solenoid terminal arrangement Contact Lead wire stopper Lead wire Gasket Cover mounting screw Note Lead wire Terminal cover Terminal body Gasket Terminal body Note: The appropriate tightening torque for the cover mounting screw is 29.4N cm {3kgf cm} [2.6in lbf]. Pliers LED indicator -L The LED indicator for confirmation of operation is also available without a plug connector. This creates a clean monoblock look with a compact cover. When ordering, enter -L in place of the normal option code for the wiring type. varistor for surge suppression is also equipped. (For the C0V and C0V only. For the DC12V and DC24V, a flywheel diode for surge suppression is installed as standard equipment.) 3

25 Built-in interface unit -F Includes an interface unit with a photo transistor. Can be directly controlled by a microcomputer and logic chip, and is equipped with full electric noise countermeasures and LED indicators. When ordering, enter -F in place of the normal option code for the wiring type. Cannot be ordered in combination with any other solenoid option. Rated voltages for the solenoid are C0V and C0V only. Block diagram Input side Lead wire: Red Lead wire: Black The interface unit is a triac with a photo coupler. pplying DCV to the input terminals when C power is applied on the solenoid side causes the LED inside the unit to light up, turns on the triac, and energizes the solenoid. t this time, an LED indicator turns on. When the input side voltage reaches 0V, the LED inside the unit shuts off, the triac is turned off, and the solenoid is de-energized. t this time, the LED indicator is turned off. With a built-in zero-cross circuit, the zero-cross voltage is used to turn the power on, and the zero-cross current to turn it off. Example of control circuits 1. Control by transistor 2. Control by TTL, IC Interface unit Zero cross circuit 3. Control by relay contact 4. When input is not a DCV power supply Install resistance externally to drop the input voltage to 46V. Vcc Vcc Vcc Vp LED Solenoid Condenser varistor NPN type Solenoid side Lead wire color: C0V: Yellow C0V: White Example In the case of VCE=0 Vcc PNP type Red Black Interface solenoid valve Interface solenoid valve C0V: Yellow Red C0V: White C power Black supply Interface solenoid valve C power Black supply C0V: Yellow TTL C0V: White Example : 7406 (able to control up to 2 interface 74LS244 solenoid valves.) Interface Contact solenoid valve C0V: Yellow Red C0V: White C power Black supply Red Black VcE R1 Interface solenoid valve C power supply C0V: Yellow C0V: White C power supply C0V: Yellow C0V: White Solenoid Specifications for Valve with Built-in Interface Unit Item Specifications Rated voltage DC V Voltage range DC V Current (when V DC is applied) m Input side Operating voltage DC V 4 or below Return voltage DC V 0.8 or over Color of lead wire Red (), Black () Rated voltage C V Type Shading type Operating voltage range C V Current Frequency Hz Solenoid when Starting m(r.m.s.) side ( ) rated is applied Energizing m(r.m.s.) Leakage Frequency Hz current Current m(r.m.s.) Surge suppression (as standard) Built-in varistor on solenoid side Color of lead wire Yellow White Color of LED indicator (as standard) Yellow Green Voltage resistance Min. C00V at input side and solenoid side Between input side and Insulation resistance MΩ solenoid side, and between Over 0 whole terminals and body Zero-cross function vailable Wiring type and lead wire length Grommet type: mm [11.8in.] Wiring instructions 1. Separate the input side and solenoid side lead wires by color. Never apply C power/6vdc or more to the input side. 2. Ensure that voltage ripple on the input side remains within the range shown below. Vm Color of lead wire Solenoid power supply C0V: Yellow Solenoid power supply C0V: White Vn 0V Color of lead wire Input DC0V: Black Color of lead wire Input DCV: Red Vm6.0VVmPeak voltage Vn4.0VVnLowest voltage 3. Even when a wrong polarity is applied to the input side, a built-in diode for protection against reverse polarity eliminates any worry about short circuiting. The valve will not operate, however. 4. varistor and condensor are built-in in the solenoid power supply side, for protection circuit against external surge voltages. s a result, there is a 0.3m leakage current in C0V, and a 0.6m leakage current in C0V.. The operation and return times of the interface unit are ms or less with a 0Hz C power supply, and 8ms or less with a 60Hz C power supply. SOLENOID VLVES 1 SERIES 316

26 Made to Order The ideal air valve for master valves or pilot valves for total pneumatic control. Specifications Manifold model type ll ports manifold piping g [oz.] Manifold Mass calculation of each unit Mounting valve model (n=number of units) F type type J type mm 2 Cv For direct piping, F type manifold For sub-base,, J type manifolds Specifications Basic model 1-4, , 1-42 Single valve 4(), 2(B) ports (When mounted on the J type Built-in quick fitting for 4 tube 1(P), 4(), 2(B) with fittings manifold with -J4 specification) Remarks For direct piping, F type manifold For sub-base,, J type manifolds Single pilot Double pilot Single pilot Double pilot Item Basic model Media ir Operation type ir-piloted type Number of positions and ports 2 positions, ports Effective areacv mm Note 1 Port size Main M0.8 Note 2 Note 2 Pilot Lubrication Not required Operating pressure Main range MPa {kgf/cm 2 } [psi.] Pilot Proof pressure MPa {kgf/cm 2 } [psi.] Operating temperature range (atmosphere and media) C [ F] {1.7.1} [222] 00.7 {07.1} [02] {1.7.1} [222] See the table Minimum Pilot Pressure 1.0 {.7 } [ 60 [41140] 00.7 {07.1} [02] Shock resistance m/s 2 {G} {140.0} (xial direction {.0}) Mounting direction ny Maximum operating frequency Hz Mass g [oz.] 4 [1.9] (140 [4.94]) Note 3 0 [1.76] (14 [.11]) Note 3 Notes: 1. For details, see the effective area. 2. For details, see the port size. 3. Figures in parentheses ( ) are the mass with sub-plate: -2. For optional specifications and order codes, see p.12. Manifold Specifications and Port Size F type ir-piloted valves 1 series J type Female thread Built-in quick fitting Sub-base -2 F type manifold type manifold J type manifold Basic model Port ttaching TS4-M to the 1(P), 4(), 2(B) ports gives the value On the F type manifold, attaching TS4-M to the 4(), 2(B) ports gives the value When large flow rates are required, we recommend the built-in quick fittings. For direct piping, F type manifold Built-in quick fitting Built-in quick fitting M0.8 or quick fitting Quick fitting for 4 tube Quick fitting for 6 tube For sub-base,, J type manifolds Built-in quick fitting Built-in quick fitting Specifications Port Port size P, R manifold piping M0.8 or quick fitting (Valve order code: -J42), B valve piping, B ports built-in quick fittings ll ports manifold piping For optional specifications and order codes, see p.2. Manifold Mass Calculation example: The mass of 1M F stn. 1-4, stn becomes ()(40)(4)=6g [23. oz.] Effective rea Built-in quick fitting for 6 tube ports with fittings 4(), 2(B) ports with fittings Port Size Specifications 1(P), 4(), 2(B) ports with fittings Minimum Pilot Pressure ttaching TS4-01 to the 1(P), 4(), 2(B) ports on the sub-base (-2) gives the value (When mounted on the J type manifold with -J4 specification) Standard Remarks Straight type For 4 tube For both nylon tubes and urethane tubes ll ports sub-base piping 1(P), 3(R2), (R1) manifold, 4(), 2(B) valve piping ll ports manifold piping ll ports manifold piping 4(), 2(B) ports -J4 : For 4 tube -J6 : For 6 tube MPa kgf/cm 2 } [psi.] Main pressure 0. {1.} [22] Model 0.3 {3.0} [44] 0. {.1} [73] 0.7 {7.1} [2] {1.} [22] 0.2 {2.} [36] 0.34 {3.} [49] 0.4 {4.} [6] {0.8} [12] 0. {1.0} [] 0.12 {1.2} [17] 0.14 {1.4} [] Required Time for Switching S Model Operation Pilot line length L m [ft.] Measurement circuit L Pilot valveb port plug Pilot valve Measurement conditions Pilot valve=00-4e1 (effective area1.2mm 2 Cv: 0.067) Tube inner diameter = 4mm [0.16in.] ir pressure (both main and pilot)=0.mpa [73psi.] 317

27 Cylinder Operating Speed and Flow Rate Measurement conditions ir pressure0.mpa {.1kgf/cm 2 } Piping inner diameter and length: 2. [0.in.]00mm [39in.] FittingQuick fitting TS4-M Load Load ratio = (%) Cylinder theoretical thrust Load Cylinder stroke:0mm [.91in.] Maximum operating speed mm/s Maximum operating speed MPa 1-4 Fitting TS4-M Load ratio % Cylinder [0.787in.] 2 [0.984in.] 32 [1.260in.] 40 [1.7in.] Measurement conditions ir pressure0.mpa {.1kgf/cm 2 } Piping inner diameter and length4 [0.16in.]00mm [39in.] FittingQuick fitting TS6-01 Load Load ratio = (%) Cylinder theoretical thrust Cylinder stroke:0mm [.91in.] Load Maximum operating speed Maximum operating speed mm/s MPa Fitting TS Load ratio % Cylinder [0.787in.] 2 [0.984in.] 32 [1.260in.] 40 [1.7in.] 0 [1.969in.] Flow rate MPa Valve outlet pressure series Supply pressure 0.7 MPa Flow rate R/min(NR) 1MPa = 14psi., 1R/min = ft. 3 /min. How to read the graph When the supply pressure is 0.MPa [73psi.] and the flow rate is 2R/min [7.41ft. 3 /min.] (NR), the valve outlet pressure becomes 0.4 MPa [8psi.]. SOLENOID VLVES 1 SERIES Operating Principles and Major Parts -port, 2-position 1mm/s = in./sec. Pilot connection port 1-4 Piston 1-42 Normal state Stem Operating state (Condition with pilot air applied to 12(PB), and then released) 14P Body R1 R1 R P 1P 1P 2B 2B 2B 3R2 3R2 3R2 Spring Lip seal End cover 12PB Major Parts and Materials Parts Body Stem Lip seal Mounting base Sub-base Materials luminum alloy anodized Synthetic rubber Mild steel (zinc plated) luminum alloy (anodized) 318

28 Dimensions of ir-piloted -port, 2-position Valve (mm) M0.8 Pilot connection port -M0.8 Connection port M0.8 Pilot connection port -M0.8 Connection port P B Counterbore.4 Depth 3 4 2B R1 1P 3R B 12PB Counterbore.4 Depth 3 4 2B R1 1P 3R M2.6 Depth 2. Mounting thread 12PB Options Mounting base : -21 With quick fittings: -J42For 4 tube, 4(), 2(B) ports with fittings -J43For 4 tube, 1(P), 4(), 2(B) ports with fittings -J62For 6 tube, 4(), 2(B) ports with fittings -J63For 6 tube, 1(P), 4(), 2(B) ports with fittings The drawing shows the -J43 specification. 1. Quick fitting 2-M B 4 4 2B R1 1P 3R J42,-J43: 8.8 -J62,-J63: 9. -J43: 8.8 -J63: Speed controller :. 4 Muffler : Width across flats M0.8 M

29 Dimensions of ir-piloted -port, 2-position Valve (mm) 1-4 M0.8 Pilot connection port M0.8 Pilot connection port P SOLENOID VLVES 1 SERIES 12PB Counterbore.4 Depth Counterbore.4 Depth 3 12PB Options Sub-base : 2-M0.8 PR -Rc1/8 Connection port B PR1 PR2 1P R1 3R Mounting hole Speed controller : - (21) 11.4 R1/8 Width across flats 3

30 Handling Instructions and Precautions Solenoid Internal circuit DC12V, DC24V Standard solenoid (Surge suppression) w Lead wire: DC12V: Brown DC24V: Red Flywheel diode e Lead wire: Black w and e are for with DIN connector (Order code : -39). Solenoid with LED indicator (Surge suppression) Order code-psl, -PLL Lead wire: DC12V: Brown DC24V: Red Lead wire: Black C0V, C0V Standard solenoid (Surge suppression) wor e Varistor eor w Lead wire: C0V: Yellow C0V: White w and e are for with DIN connector (Order code : -39). Solenoid with LED indicator (Surge suppression) Order code-psl, -PLL Lead wire: C0V: Yellow C0V: White DC24V Short circuit protection diode Diode LED indicator: Tandem solenoid SOL. Solenoid LED indicator: Red Solenoid LED indicator Light Emitting Diode LED indicator Light Emitting Diode C0V: Yellow C0V: Green COM Cautions: 1. Do not apply megger between the lead wires. 2. The DC solenoid will not short circuit even if the wrong polarity is applied, but the valve will not operate. 3. Leakage current inside the circuit could result in failure of the solenoid valve to return, or in other erratic operation. lways use it within the range of the allowable leakage current. If circuit conditions, etc. cause the leakage current to exceed the allowable leakage current, consult us. 4. For double solenoid and twin solenoid, avoid energizing both solenoids simultaneously. The valve could fall into a neutral position. Plug connector ttaching and removing plug connector Use fingers to insert the connector into the pin, push it in until the lever claw latches onto the protruded section of the connector housing, and complete the connection. To remove the connector, squeeze the lever along with the connector, lift the lever claw up from the protruded section of the connector housing, and pull it out. Protruded section Pin Connector housing C Lever Indication of polarity Connector DC Contact Illustration shows the 1 series. Connector assembly Crimping of connecting lead wire and contact To crimp lead wires into contacts, strip off 4mm [0.16in.] of the insulation from the end of the lead wire, insert it into the contact, and crimp it. Be sure to avoid catching the insulation on the exposed wire crimping section. ttaching and removing contact and connector Insert the contact with a lead wire into a plug connector hole until the contact hook latches on the connector and is secured to the plug connector. Confirm that the lead wire cannot be easily pulled out. To remove it, insert a tool with a fine tip (such as a small screwdriver) into the rectangular hole on the side of the plug connector to push up on the hook, and then pull out the lead wire. Cautions: 1. Do not pull hard on the lead wire.it could result in defective contacts, breaking wires, etc. 2. If the pin is bent, use a small screwdriver, etc. to gently straighten out the pin, and then complete the connection to the plug connector. Common terminal pre-wired plug connector 1. Pre-wired common terminal at DC positive side or C. Order code With straight connector: -CPSL With L connector: -CPLL Polarity is for DC. COM Crossover wire Connector Connector housing ColorofCOM, crossover wire DC12V: Brown DC24V: Red C0V: Yellow C0V: White 2. Pre-wired common terminal at DC negative side Order code With straight connector: -CMSL With L connector: -CMLL COM Crossover wire Connector Connector housing Contact Exposed wire 4mm Lead wire Equivalent to WG2226 ColorofCOM, crossover wire DC12V: Black DC24V: Black SOL.B B Hock Insulation crimp tab Exposed wire crimping section InsulationMaximum outer diameter1.7 Cautions: 1. Do not pull hard on the lead wire. 2. lways use a dedicated tool for crimping of connecting lead wire and contact. Contact: Model M Manufactured by Sumiko Tech, Inc. Crimping tool: Model F Manufactured by Sumiko Tech, Inc. Cautions: 1. The diagrams show the straight connector configuration. While the connector s orientation is different in the case of the L connector, in every case the first COM lead wire comes from the last station s mounted valve. 2. Since the COM terminal is connected to a crossover terminal inside the connector housing, the connector cannot be switched between a positive common and a negative common by changing the connectors. 321

31 (Tandem solenoid) Non-locking type To operate the manual override, press it all the way down. The single solenoid valve works the same as when in the energized state as long as the manual override is pushed down, and returns to the normal position upon release. For the double solenoid and twin solenoid valves, pressing the manual override on the 12(S1) side switches the 12(S1) to enter the energized position, and the unit remains in that state even after the manual override is released. To return it to the normal position, operate the manual override on the 14(S2) side. This is the same for the solenoid 14(S2). Locking type To lock the locking type manual override, use a small screwdriver to push down the manual override in all the way, then set the 0 position as the reference point and turn it in the clockwise direction as far as position. This achieves the same conditions as when the 14(S) side is energized, and the manual override is locked in place. For the 12(SB) side, turn it in the counterclockwise direction as far as position B. To release the lock, return the manual override to the 0 position. spring mechanism returns the manual override to its normal position, and the lock is released. Care should be taken to avoid excessive turning of the manual override, which could damage it. Cautions: 1. The 1 series valves are internal pilot type solenoid valves. s a result, the manual override cannot switch the main valve without air supplied from the 1(P) port. 2. lways release the lock of the locking protruding type manual override before commencing normal operation. 3. Do not attempt to operate the manual override with a pin or other object having an extremely fine tip. It could damage the manual override button. 4. Do not turn the adjusting knob more than needed. It could result in defective operation. SOLENOID VLVES 1 SERIES Mounting base 1-21 When installing a mounting base to the valve, always use the provided screws. The recommended tightening torque for the screws is 49Ncm {kgfcm} [4.3inlbf]. Illustration shows the 1 series. Locking protruding type Use a small screwdriver to turn the adjusting knob several times in the clockwise direction, and lock the manual override in place. When locked, turning the adjusting knob several times in the counterclockwise direction releases a spring on the manual override, returns it to the normal position, and releases the lock. For the locking protruding type, when the adjusting knob is not turned, this type acts just like the non-locking type, like the valve is the energized position as long as the manual override is pushed down, and it returns to the normal position upon release. Locking protruding type, locking manual lever type To lock the locking protruding type manual override or locking manual lever type, use either a small screwdriver or your fingertips to push the manual override button (manual lever) all the way down, then set the 0 position as the reference point and turn it in the clockwise direction as far as position. This achieves the same conditions as when the 14(S) side is energized, and the manual override button (manual lever) is locked in place. For the 12(SB) side, turn it in the counterclockwise direction as far as position B. To release the lock, return the manual override button (manual lever) to the 0 position. spring mechanism returns the manual override button (manual lever) to its normal position, and the lock is released. Care should be taken to avoid excessive turning of the manual override button (manual lever), which could damage it. Locking protruding type manual override Mounting valves on manifold When mounting valves on manifold, apply the recommended tightening torque of 39.2Ncm {4kgfcm} [3.inlbf] for the valve mounting screws. Illustration shows the 1 series. Cautions: 1. The 1 series valves are internal pilot type solenoid valves. s a result, the manual override cannot switch the main valve without air supplied from the 1(P) port. 2. lways release the lock of the locking type and locking protruding type manual override before commencing normal operation. 3. Do not attempt to operate the manual override with a pin or other object having an extremely fine tip. It could damage the manual override button. 4. Do not turn the adjusting knob more than needed. It could result in defective operation. Locking manual lever type 322

32 PC Board Manifold 1 Series Specifications Manifold Basic Models and Specifications Basic model Manifold function 1(P), 3(R2), (R1) manifolds ll port manifold Item Number of units 8 stations 16 stations 1M8FP 1M16FP 1M8P 1M16P 1M16JP 2-, 3-port 1E1 1E1 Type of mounting valve -port, single solenoid -port, double solenoid 1-4E1 1-4E2 1-4KE2 1-4E1 1-4E2 1-4KE2 -port, 3-position 113-4E E KE KE2 Wiring type Common wiring Item Type Basic model FP type manifold Operation type Lubrication Operating voltage range DC V Current (when rated voltage is applied) m llowable leakage current m Insulation resistance MΩ Over 0 Wiring type Plug connector type Straight connector -PSL: With dedicated lead wire for PC board connection, with connector Color of lead wire Color of LED indicator Blank -LC Box type, with short clip (Part number: SCSC) Box type, with long clip (Part number: LCSC) 1E1 1-4E1 1-4E2 1-4KE E KE2 P, JP type manifolds 1E1 1-4E1 1-4E2 1-4KE E KE2 Proof pressure MPa{kgf/cm 2 }[psi.] Maximum operating frequency Hz Connector for flat cable (WG 28) Note1 : DC12V Flywheel diode incorporated for surge suppression Open end type, with nose (Part number: SC) Not required 1.0 {.7} [2] Red (), Black () Red Included (Part number: J) With short clip (standard) With long clip (optional) Note2 Positive common (standard) Negative common (optional: -CM) Note 2 Operating temperature range (atmosphere and media) C [ F] 0 [41122] Shock resistance Mounting direction m/s 2 {G} {.0} ny Notes: 1. For details about specifications, see the specifications of the connector for the flat cable. 2. For order codes, see p.324. Solenoid Valve Specifications Media Effective areacv mm 2 Operating pressure range MPa{kgf/cm 2 }[psi.] Response time Note ON/OFF Minimum time to energize for self holding ms ms ir Internal pilot type {1.7.1} [222] ll port manifold with quick fittings 1M8JP DC24V / or below or below / or below Note: Values when air pressure is 0.MPa {.1kgf/cm 2 } [73psi.]. The values for 1-4E2 are when switching from the opposite position, while the valves for 113-4E2 are those of the closed center valve, when switching from the neutral position. Solenoid Specifications Item Rated voltage Specifications of Connector for Flat Cable Item Order code Header Socket Note Strain relief Note Standard MIL-C-83 conformity (made by Sumitomo 3M Ltd.) Remark: Regarding the units with center slots (grooves), note that there is no key groove for the prevention of erroneous insertion. Note: Included at shipping. 323 Flow Rate MPa Valve outlet pressure 1MFP 1MP 1MJP Supply pressure MPa E1 1-4E1 1-4E2 1-4KE2 1E1 1-4E1 1-4E2 1-4KE2 Flow rate R/min(NR) 1MPa = 14psi., 1R/min = 0.033ft. 3 /min. How to read the graph When the supply pressure is 0.MPa [73psi.] and the flow rate is 2R/min [7.41ft. 3 /min.] (NR), the valve outlet pressure becomes 0.4 MPa [8psi.]. MPa 0.7 Supply pressure 0.6 MPa E KE E KE Flow rate R/min(NR) Manifold Connection Port Size Manifold model Port Location of piping ports Port size Manifold model Manifold mass Mounting valve mass 1M8FP 240 [8.47] M16FP 40 [.87] [2.82] [2.82] [4.41] [.11] 1M8P 90 [.81] 1M16P 11 [39.1] 1M8JP 1M16JP Manifold Valve M0.8 Note Manifold 90(7n1)(4n2) [.81(0.2n1) (0.14n2)] 11(7n1)(4n2) [39.1(0.2n1) (0.14n2)] 8 [3.00] 8 [3.00] Manifold Manifold 8 [3.00] 8 [3.00] Quick fitting for 4 or6 1 [4.9] 1 [4.9] Note : When the mounting valve is a female thread specification, the ports are this size. For the built-in quick fitting type, quick fittings for 4 are installed. Mass Valve outlet pressure 1MPa = 14psi., 1R/min = 0.033ft. 3 /min. 0 [.29] 0 [.29] g [oz.] Blockoff plate 6 [0.21] 11 [0.39] 11 [0.39] Remark: n1 is the total number of stations with -J4, while n2 is the total number with -J6.