Directional Control Valves. General Description. Operation. Features

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1 echnical Information General Description W directional control valves are 5-chamber, pilot operated, solenoid controlled valves, hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting patterns. Operation W pilot operated valves are standard with low shock spools and pilot orifice. he orifice can be removed if a faster shift is required. It is recommended, however, that all systems operating above 138 ar (2000 SI) use the standard valve to avoid severe shock. Features Low pressure drop design. Hardened spools provide long life. Fast response option available. Explosion proof availability. Wide variety of voltages and electrical connection options. No tools required for coil removal. Specifications Mounting attern Maximum Operating ressure Maximum ank Line ressure Maximum Drain ressure Minimum ilot ressure Maximum ilot ressure Nominal Flow Maximum Flow NF D08 CEO 8, NG ar (3000 SI) Standard CS 205 ar (3000 SI) Internal Drain Model: 102 ar (1500 SI) C Only 205 ar (3000 SI) DC Std./ C Optional External Drain Model: 205 ar (3000 SI) CS 102 ar (1500 SI) 102 ar (1500 SI) C Standard 205 ar (3000 SI) DC Standard/ C Optional CS 102 ar (1500 SI) 5.1 ar* (75 SI) 205 ar (3000 SI) Standard CS 205 ar (3000 SI) 189 LM (50 GM) See Reference Data Chart * 6.9 ar (100 SI) for spool configurations 002, 007, 008, 009 & 014. Response ime Response times (milliseconds) are measured at 205 ar (3000 SI) and 195 LM (50 GM) with various pilot pressures as indicated. Solenoid ilot ull-in Drop-Out ype ressure Std Fast Std Fast DC C ecause of the high drain line pressure transients generated during shifting, use of the fast response option is not recommended for pilot pressures exceeding 138 ar (2000 SI). 137 arker Hannifin Corporation Elyria, Ohio, US

2 Ordering Information D Directional Control Valve 61V asic Valve ctuator Spool Style ilot Supply Seal Solenoid and Drain Voltage Code 001 NF D08, CEO 8, DIN NG25 Low Flow, D03 ilot W* Solenoid, Wet in, Screw-in HW* Reversed Wiring * Valve schematic symbols are per NF/NSI standards, providing flow to when energizing solenoid. Note operators reverse sides for #008 and #009 spools. See installation information for details. o configure per DIN standards ( coil over port, coil over port) code valves as D61VHW***. Symbol Code 011 Symbol Code N V Description Nitrile Fluorocarbon 1 Internal ilot, External Drain 2 External ilot, External Drain 3** Internal ilot w/check, External Drain 4* Internal ilot, Internal Drain 5 External ilot, Internal Drain 6** Internal ilot w/check Internal Drain * Not availble with 002, 007, 008, 009 & 014 spools. ** #3 and #6 bodies cannot be converted to other styles. Other pilot versions cannot be converted to styles 3 and 6. Symbol * 24/50 VC D 120 VDC G 198 VDC J 24 VDC K 12 VDC N** 220/50 VC Q* 100/60 VC QD 100 VC/60 HZ 100 VC/50 HZ R 24/60 VC 240/60-220/50 VC U 98 VDC Y 120/60-110/50 VC Z 250 VDC * High Watt only. ** Explosion roof only. vailable in DIN only * Single solenoid, 2 position, spring offset. to and to in offset position. C Double solenoid, 3 position, spring centered. b b a D* Double solenoid, 2 position, detent. b a * 009** * 008 spool has closed crossover. ** 009 spool has open crossover. E F** Single solenoid, 2 position, spring centered. to and to when energized. Single solenoid, 2 position, spring offset, energized to center. osition spool spacer on side. to and to in spring offset position. H* Single solenoid, 2 position, spring offset. to and to in offset position. K Single solenoid, 2 position, spring centered. to and to when energized. M** Single solenoid, 2 position, spring offset, energized to center position. Spool spacer on side. to and to in spring offset position. * vailable with 001, 002, 004, 011 and 014 spools only. ** High watt coil only. b b a a a old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. 138 arker Hannifin Corporation Elyria, Ohio, US

3 Ordering Information Solenoid Connection C* Leadwire Conduit ox D** Metric lug (M12X1), DESIN E Explosion roof G lug-in Conduit ox J# Deutsch (D06-2S) M# Metri-ack (150) DIN with lug S# Dual Spade W DIN w/o lug * No variations See lug-in. ** DC only, lights, diode surge suppressor, not CS approved. Not available with lights. Required for variations on conduit box style. Must have lights. # DC only, no lights, not CS approved. Coil Options Code Omit ube Options Manual Override Options Omit Standard Extended with oot None DC or C Rectified only. Manual Override options not available with Explosion roof. Description Standard ressure ar (1500 SI) C 207 ar (3000 SI) DC H* High ressure, C only 207 ar (3000 SI) * Not available with CS. Electrical Options Shift Response and Indication pprovals Valve Variations See next page Design Series NOE: Not required when ordering. Omit Standard Valve 3* CS US 4*# CS pproved * Not available with C high pressure tube. # Valve is derated with this option., C, H styles only. J, K, Y, U voltages only with C, G, W solenoid connections only. Conforms to UL429. Omit* High Watt D** Explosion roof, EEXD EX E** Explosion roof, EEXME EX F Low Watt L 10 Watt O** Explosion roof, MSH # Explosion roof, Ex d IIC EX/CS U** Explosion roof, UL/CS * C ambient temperature must not exceed 60 C (140 F). ** 60 Hz only on C, no options. C only. DC and C rectified only. # J, K and Y voltages only. Dual frequency on C, no options. Valve Weight: Double Solenoid Seal Kit: Nitrile Fluorocarbon 12.1 kg (26.6 lbs.) SKD61VWN91 SKD61VWV91 Omit No Options J* Diode Surge Suppressor Z Rectified Coil * DC only. DIN coil must include plug with lights. DC tube standard. Code Omit I3 I6 Note: Mounting olt Kits Description Standard Response, No Switch Monitor Switch, & ort End Monitor Switch, & ort Start Not CE or CS approved. Not available with F or M styles. UNC olt Kits for use with D6 and D8 & Sandwich Valves Number of Sandwich 2.75 (70mm) thickness D6 K227 K121 K122 K D6 plus K161 K170 K171 K172 tapping plate D8 K228 K131 K132 K D8 plus K173 K174 K175 K114 tapping plate old: Designates ier I products and options. Note: ll bolts are SE grade 8, 1/2-13 UNC-3 thread, torque to 133 N.m. (100 ft.-lbs.) Non-bold: Designates ier II products and options. hese products will have longer lead times. 139 arker Hannifin Corporation Elyria, Ohio, US

4 Ordering Information Valve Variations 5* Signal Lights Standard Signal Lights Hirsch. (DIN with plug) 7** Manaplug rad Harrison (12x1) Micro with lights 56** Manaplug (Mini) with Lights 20 Fast Response 1C** Manaplug (Mini) Single Sol. 5-pin, with Lights 1D** Manaplug (Micro) Single Sol. 5-pin, with Lights 1G** Manaplug (Mini) Single Sol. 5-pin, with Stroke djust & End and Lights 1H** Manaplug (Micro) Single Sol. 5-pin, with Stroke djust & End and Lights 1M** Manaplug Opposite Normal 1 ainted ody 1R Stroke djust & End with ilot Choke Meter In 3 ilot Choke Meter Out 3 ilot Choke Meter In 3C ilot ressure Reducer 3D Stroke djust End 3E Stroke djust End 3F Stroke djust & End 3G* ilot Choke Meter Out with Lights 3H* ilot Choke Meter In with Lights 3J* ilot ressure Reducer with Lights 3K ilot Choke Meter Out with Stroke djust & End 3L** ilot Choke Meter Out, Stroke djust & End with Lights and Manaplug rad Harrison Mini 3M ilot Choke Meter Out, ilot ressure Reducer, Stroke djust & End 3R ilot Choke Meter Out & ilot ressure Reducer 3S** Lights, Mini Manaplug, ilot Choke Meter Out 7Y** M12x1 Manaplug (4-pin), Special Wiring, and Lights * DESIN, plug-in conduit box, and DIN with plug styles only. ** Must have plug-in style conduit box. 140 arker Hannifin Corporation Elyria, Ohio, US

5 echnical Information Reference Data MaximumFlow, Maximum Flow, LM (GM) LM (GM) Spool 207 ar (3000 SI) Spool 207 ar (3000 SI) Model Symbol w/o Malfunction Model Symbol w/o Malfunction D61V* (100) D61V* (80) D61V* (80) D61V* (80) D61V* (100) D61V* (100) D61V* (100) D61V* (35) D61V* (100) D61V* (50) D61V* (100) D61V* (100) D61V* (50) D61V* (100) D61V* Series ressure Drop Chart he following chart provides the flow vs. pressure drop curve reference for the valves by spool type. VISCOSIY CORRECION FCOR Viscosity (SSU) % of (pprox.) Curves were generated using 100 SSU hydraulic oil. For any other viscosity, pressure drop will change as per chart. erformance Curves D61VW ressure Drop Reference Chart -- Curve Number Spool No / arker Hannifin Corporation Elyria, Ohio, US

6 Catalog HY /US echnical Information Solenoid Ratings Insulation System llowable Deviation from rated voltage rmature CS File Number Environmental Capability Class F -15% to +10% for DC and C rectified coils -5% to +5% for C Coils Wet pin type LR60407 DC Solenoids meet NEM 4 and I67 when properly wired and installed. Contact HVD for C coil applications. Explosion roof Solenoid Ratings* U.L. & CS (EU) Class I, Div 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the N.E.C. MSH (EO) Complies with 30CFR, art 18 EX (ED) Complies with EX requirements for: Exd, Group II; EN50014: mds. 1 & 2, EN50018: 2000 EX & CS/US (E) Complies with EX EN , EN Ex d IIC; CS/US Ex d IIC, Ex d IIC for Class I, Zone 1, UL1203, UL1604, CS E61241,1 Class II, Div 1 * llowable Voltage Deviation ±10%. Note that Explosion roof C coils are single frequency only. Code Voltage In Rush mps In Rush Holding mps Watts Resistance Voltage ower mperage 3MM Code Code D L 120 VDC N/ N/ 0.09 mps 10 W ohms D Omit 120 VDC N/ N/ 0.26 mps 30 W ohms G Omit 198 VDC N/ N/ 0.15 mps 30 W ohms J L 24 VDC N/ N/ 0.44 mps 10 W ohms J Omit 24 VDC N/ N/ 1.32 mps 30 W ohms K L 12 VDC N/ N/ 0.88 mps 10 W ohms K Omit 12 VDC N/ N/ 2.64 mps 30 W 4.32 ohms L L 6 VDC N/ N/ 1.67 mps 10 W 3.59 ohms L Omit 6 VDC N/ N/ 5.00 mps 30 W 1.20 ohms Q Omit 100 VC / 60 Hz 2.05 mps 170 V 0.77 mps 30 W ohms QD F 100 VC / 60 Hz 1.35 mps 135 V 0.41 mps 18 W ohms QD F 100 VC / 50 Hz 1.50 mps 150 V 0.57 mps 24 W ohms R F 24/60 VC, Low Watt 6.67 mps 160 V 2.20 mps 23 W 1.52 ohms Omit 240/60 VC 0.83 mps 199 V 0.30 mps 30 W ohms Omit 220/50 VC 0.87 mps 191 V 0.34 mps 30 W ohms F 240/60 VC, Low Watt 0.70 mps 168 V 0.22 mps 21 W ohms F 220/50 VC, Low Watt 0.75 mps 165 V 0.26 mps 23 W ohms U L 98 VDC N/ N/ 0.10 mps 10 W ohms U Omit 98 VDC N/ N/ 0.31 mps 30W ohms Y Omit 120/60 VC 1.7 mps 204 V 0.60 mps 30 W ohms Y Omit 110/50 VC 1.7 mps 187 V 0.68 mps 30 W ohms Y F 120/60 VC, Low Watt 1.40 mps 168 V 0.42 mps 21 W ohms Y F 110/50 VC, Low Watt 1.50 mps 165 V 0.50 mps 23 W ohms Z L 250 VDC N/ N/ 0.04 mps 10 W ohms Z Omit 250 VDC N/ N/ 0.13 mps 30 W ohms Explosion roof Solenoids R 24/60 VC 7.63 mps 183 V 2.85 mps 27 W 1.99 ohms 240/60 VC 0.76 mps 183 V 0.29 mps 27 W 1.34 ohms N 220/50 VC 0.77 mps 169 V 0.31 mps 27 W 1.38 ohms Y 120/60 VC 1.60 mps 192 V 0.58 mps 27 W ohms 110/50 VC 1.47 mps 162 V 0.57 mps 27 W ohms K 12 VDC N/ N/ 2.75 mps 33 W 4.36 ohms J 24 VDC N/ N/ 1.38 mps 33 W ohms "E" Explosion roof Solenoids K 12 VDC N/ N/ 1.00 mps 12 W ohms J 24 VDC N/ N/ 1.00 mps 13 W ohms Y 120/60-50 VC N/ N/ 0.16 mps 17 W ohms 142 arker Hannifin Corporation Elyria, Ohio, US

7 Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double C Solenoid Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. 143 arker Hannifin Corporation Elyria, Ohio, US

8 Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox and Stroke djust, Double C Solenoid Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. lug-in Conduit ox, Single C Solenoid Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. 144 arker Hannifin Corporation Elyria, Ohio, US

9 Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double DC Solenoid Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. 145 arker Hannifin Corporation Elyria, Ohio, US

10 Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox and Stroke djust, Double DC Solenoid Note: 41.9mm (1.65") from bottom of bolt hole counterbore to bottom of valve. Hirschmann and ilot Choke Control, Double DC Solenoid lug-in Conduit ox, Single DC Solenoid 146 arker Hannifin Corporation Elyria, Ohio, US

11 Dimensions Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double DC Solenoid with Variation I3 (Monitor Switch) Monitor Switch (Variation I3 and I6) his feature provides for electrical confirmation of the spool shift. his can be used in safety circuits, to assure proper sequencing, etc. Switch Data in 1 and in 3 have outputs equal to the input. When the monitor switch has the output to in 1, in 3 will have an output of zero, and vice-versa. When the valve is switched, in 1 and in 3 will switch outputs. IN 2 Input VDC osition Control Switch Sensor / Driver Circuitry Load 0.2 Max IN 1 IN 3 Outputs 147 arker Hannifin Corporation Elyria, Ohio, US

12 Catalog HY /US ccessories Manaplug (Options 6, 56, 1 & 1C) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Ground Wire #1 (Green) Micro Connector Options (7, 7, 1 & 1D) Solenoid (Negative) Wire #3 (Red/lack) Solenoid (ositive) Wire #2 (Red/White) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Installed Opposite Side of Solenoid ins are as seen on valve (male pin connectors) Manaplug Electrical Mini lug E E E in lug 5 in lug (Double Solenoid) 5 in lug (Single Solenoid) Conduit ox Option C No Wiring Options vailable Manaplug Electrical Micro lug E E E in lug 5 in lug (Double Solenoid) 5 in lug (Single Solenoid) Signal Lights (Option 5) lug-in Only LED Interface Meets Nema 4/I67 Hirschmann lug with Lights (Option 5) ISO 4400/DIN Form in #2 (ositive) Face View of lug in #3 (Ground) in #1 (Negative) DESIN Connector (Option D) M12 pin assignment Standard 1 = Not used 2 = Not used 3 = 0V 4 = Signal (24 V) 5 = Earth Ground ins are as seen on valve (male pin connectors) DESIN design in 1 and 2 connected arker Hannifin Corporation Elyria, Ohio, US

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