Parts Manual. Generator Set. DFHA (Spec A G) DFHB (Spec A G) DFHC (Spec A F) DFHD (Spec A D) with PowerCommand 3100 Controller

Transcription

1 Parts Manual Generator Set with PowerCommand 3100 Controller DFHA (Spec A G) DFHB (Spec A G) DFHC (Spec A F) DFHD (Spec A D) English Original Instructions (Issue 10)

2 To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Cummins Power Generation nameplate. For handy reference, insert your nameplate information in the spaces below. MODEL AND SPEC NO. SERIAL NO. DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE) The following symbols are used in Cummins Power Generation manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage. Service and repair of Cummins Power Generation equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on. Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil. Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing! PSP-1

3 Introduction This Parts Catalog applies to Cummins Power Generation Generator Models DFHA, DFHB, DFHC and DFHD as listed in the Generator Set Data Table. Parts are arranged in groups of related items and each illustrated part is identified by a reference number corresponding with the same reference number in the parts list. Parts illustrations are typical. Unless otherwise mentioned in the description or page heading, parts are interchangeable between models. Throughout this catalog left and right sides are determined by facing the engine end (front) of the set. Engine parts that have been modified or added by Cummins Power Generation are identified in this catalog. All other Engine replacement parts must be ordered from the engine manufacturer by referring to the engine manufacturers nameplate and supplying all available information. Contact your nearest engine parts distributor for assistance in ordering replacement parts. Replacement Engine Cummins Generator Model 620 DFHA (Spec A, B) 750 DFHA (Spec A, B) 620 DFHA (Spec C G) 750 DFHA (Spec C G) 700 DFHB 800 DFHB 800 DFHC 900 DFHC 880 DFHD 1000 DFHD Cummins Engine Model QST30 G2 QST30 G2 QST30 G1 QST30 G1 QST30 G2 QST30 G2 QST30 G3 QST30 G3 QST30 G4 QST30 G4 Model/ Specification 620 DFHA/* 750 DFHA/* 700 DFHB/* 800 DFHB/* 800 DFHC/* 900 DFHC/* 880 DFHD/* 1000 DFHD/* Generator Set Data Table Electrical Data Volts Hertz Wire Phase # # # # # # # # or 12 6 or 12 6 or 12 6 or 12 6 or 12 6 or 12 6 or 12 6 or Battery Voltage 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC * The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from the Standard model. The specification letter advances with major manufacturing changes. # Broad Range Reconnectible. 1

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5 Index A Adapter, Duct 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Adapter, Duct 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Adapter, Duct Radiator DFHD Begin Spec B, 45 Adapter, Duct Radiator DFHD Spec A, 43 Alarm, Bell Non UL Listed Circuit Breaker DFHA, DFHB, DFHC Spec A, 93 Ammeter, 69 Angle, Housing Control Housing DFHA, DFHB, DFHC Begin Spec B, DFHD, 59 Angle, Housing Control Housing DFHA, DFHB, DFHC Spec A, 57 B Bar Assembly, Neutral Non UL Listed Circuit Breaker DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 95 Bar Assembly, Neutral Non UL Listed Circuit Breaker DFHA, DFHB, DFHC Spec A, 91 Bar Assembly, Neutral UL Listed Circuit Breaker DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 87 Bar Assembly, Neutral UL Listed Circuit Breaker DFHA, DFHB, DFHC Spec A, 83 Bar Assembly, Neutral UL Listed, IEC Conformity Circuit Breaker DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 89 Block, Terminal Engine to Control Wiring Harness, 73 Block, Terminal Generator Heater, 60 Block, Terminal Water Heater Control, 29 Board, Printed Circuit Analog, 67 Board, Printed Circuit Customer Interface, 67 Board, Printed Circuit Digital, 67 Board, Printed Circuit Display, 69 Board, Printed Circuit Engine Interface, 67 Box, Control, 67 Box, Entrance DFHA, DFHB, DFHC Spec A, 51 Box, Entrance DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D, 54 Box, Entrance DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 53 Box, Terminal Generator Heater, 60 Box, Terminal Water Heater Control, 29 Brace, Access Door Non UL Listed Circuit Breaker DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 97 Brace, Access Door UL Listed Circuit Breaker DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 87 Brace, Cover Entrance Box DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 53 Brace, Cover Entrance Box DFHA, DFHB, DFHC Spec A, 51 Brace, Cover Non UL Listed Circuit Breaker DFHA, DFHB, DFHC Spec A, 91, 93 Brace, Cover UL Listed Circuit Breaker DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 87 Brace, Cover UL Listed Circuit Breaker DFHA, DFHB, DFHC Spec A, 85 Brace, Mounting UL Listed, IEC Conformity Circuit Breaker DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 89 Bracket Resistive Temperature Detector, 78 Bracket, Circuit Breaker Mounting Non UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 97 Bracket, Circuit Breaker Mounting Non UL Listed DFHA, DFHB, DFHC Spec A, 91 Bracket, Circuit Breaker Mounting UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 87 Bracket, Circuit Breaker Mounting UL Listed DFHA, DFHB, DFHC Spec A, 83 Bracket, Circuit Breaker Mounting UL Listed, IEC Conformity DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 89 Bracket, Generator Heater Mounting, 60 Bracket, Guard Radiator DFHD Begin Spec B, 45 Bracket, Guard Radiator DFHD Spec A, 43 Bracket, Guard Remote Radiator, 37 Bracket, Mounting Radiator DFHD Begin Spec B, 45 Bracket, Mounting Radiator DFHD Spec A, 43 Bracket, Panel Control Housing DFHA, DFHB, DFHC Begin Spec B, DFHD, 59 Bracket, Panel Control Housing DFHA, DFHB, DFHC Spec A, 57 Bracket, Pilot Solenoid, 13, 15 Bracket, Radiator Support DFHD Begin Spec B, 45 3

6 Index Bracket, Radiator Support DFHD Spec A, 43 Bracket, Saddle Control Housing DFHA, DFHB, DFHC Begin Spec B, DFHD, 59 Bracket, Saddle Control Housing DFHA, DFHB, DFHC Spec A, 57 Bracket, Water Heater, 27 Breaker, Circuit Non UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 95 Breaker, Circuit Non UL Listed DFHA, DFHB, DFHC Spec A, 91 Breaker, Circuit NSJ 600 Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D, 99 Breaker, Circuit P Frame Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D, 101 Breaker, Circuit R Frame Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D, 103 Breaker, Circuit UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 87 Breaker, Circuit UL Listed DFHA, DFHB, DFHC Spec A, 83 Breaker, Circuit UL Listed, IEC Conformity DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 89 C Cable, Battery, 13, 15 Cable, Jumper, 13, 15 Cable, Ribbon Control Box, 67 Cable, Ribbon Control Door, 69 Cable, Starter, 13, 15 Cap, Expansion Tank Heat Exchanger DFHA, DFHB, DFHC, 31 Cap, Radiator 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Cap, Radiator 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Cap, Radiator Heat Exchanger DFHD, 33 Cartridge, Generator Heater, 60 Cleaner, Air Heavy Duty DFHA, DFHB Begin Spec F, DFHC Begin Spec E, DFHD Begin Spec C, 22 Cleaner, Air Heavy Duty DFHA, DFHB Spec A E, DFHC Spec A D, DFHD Spec A, 21 Cleaner, Air Standard DFHA, DFHB Begin Spec F, 19 Cleaner, Air Standard DFHA, DFHB Spec A E, DFHC Spec A E, DFHD Spec A, 17 Cleaner, Air Standard DFHD Spec B, 18 Clip, Socket Mounting Relay, 67 Cock, Drain Heat Exchanger DFHA, DFHB, DFHC, 31 Contact, Auxiliary Non UL Listed Circuit Breaker DFHA, DFHB, DFHC Spec A, 93 Control, Water Heater, 29 Cover, Circuit Breaker Non UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 95 Cover, Circuit Breaker Non UL Listed DFHA, DFHB, DFHC Spec A, 91 Cover, Circuit Breaker UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 87 Cover, Circuit Breaker UL Listed DFHA, DFHB, DFHC Spec A, 83 Cover, Circuit Breaker UL Listed, IEC Conformity DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 89 Cover, Control Box Non UL Listed Circuit Breaker DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 97 Cover, Control Box Non UL Listed Circuit Breaker DFHA, DFHB, DFHC Spec A, 93 Cover, Control Box UL Listed Circuit Breaker DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 87 Cover, Control Box UL Listed Circuit Breaker DFHA, DFHB, DFHC Spec A, 85 Cover, Control Box UL Listed, IEC Conformity Circuit Breaker DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 89 Cover, Control Housing DFHA, DFHB, DFHC Begin Spec B, DFHD, 59 Cover, Control Housing DFHA, DFHB, DFHC Spec A, 57 Cover, Entrance Box DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 53 Cover, Entrance Box DFHA, DFHB, DFHC Spec A, 51 Cover, Terminal Box Generator Heater, 60 Cover, Terminal Box Water Heater, 27 Cover, Water Heater Control, 29 4

7 Index Cup, Circuit Breaker Non UL Listed DFHA, DFHB, DFHC Spec A, 93 Cup, Circuit Breaker UL Listed DFHA, DFHB, DFHC Spec A, 85 Cup, Circuit Breaker UL Listed, IEC Conformity DFHA, DFHB Spec A F, DFHC Spec B E, DFHD Spec A C, 89 D Detector, Resistive Temperature, 78 Door, Control, 69 E Exchanger, Heat DFHA, DFHB, DFHC, 31 Exchanger, Heat DFHD, 33 External Engine Parts DFHA, DFHB Begin Spec F, DFHC Begin Spec E, DFHD Begin Spec C, 15 External Engine Parts DFHA, DFHB Spec A E, DFHC Spec A D, DFHD Spec A B, 13 F Fan, Engine 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Fan, Engine 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Fan, Engine Radiator DFHD Begin Spec B, 45 Fan, Engine Radiator DFHD Spec A, 43 Filter, Fuel DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D, 10 Fuse, Control Box, 67 G Gasket, Door, 67 Gasket, Terminal Box Generator Heater, 60 Gauge, Sight 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Gauge, Sight 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Generator (Complete Replacement Part Numbers), 63 Generator Mounting Model HC6 Generator, 61 Generator Mounting Model HC7 Generator, 62 Grille, Generator Control Housing DFHA, DFHB, DFHC Begin Spec B, DFHD, 59 Grille, Generator Control Housing DFHA, DFHB, DFHC Spec A, 57 Grille, Radiator 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Grille, Radiator 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Guard, Alternator Remote Radiator, 37 Guard, Belt Radiator DFHA, DFHB, DFHC, 47 Guard, Belt Radiator DFHD Begin Spec B, 45 Guard, Belt Radiator DFHD Spec A, 43 Guard, Belt Remote Radiator, 37 Guard, Fan 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Guard, Fan 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Guard, Fan Radiator DFHD Begin Spec B, 45 Guard, Fan Radiator DFHD Spec A, 43 Guard, Front Remote Radiator, 37 Guard, Radiator DFHD Begin Spec B, 45 Guard, Radiator DFHD Spec A, 43 Guard, Top Remote Radiator, 37 H Harness, Wiring Control Door, 69 Harness, Wiring Engine Heater, 29 Harness, Wiring Engine to Control, 73 Harness, Wiring Ground Fault Alarm Relay DFHA, DFHB Spec A F, DFHC Spec A E, DFHD Spec A C, 74 Harness, Wiring Interconnect, 71 Harness, Wiring Water Heater Control, 29 Heater, Control, 64 Heater, Generator, 60 Heater, Water, 27 Hose, Bypass 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Hose, Bypass 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Hose, Radiator 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 5

8 Index Hose, Radiator 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Hose, Radiator DFHD Spec A, 43 Hose, Radiator DFHD Begin Spec B, 45 Hose, Radiator Heat Exchanger DFHA, DFHB, DFHC, 31 Hose, Radiator Heat Exchanger DFHD, 33 Hose, Water Water Heater, 27 Housing, Control DFHA, DFHB, DFHC Begin Spec B, DFHD, 59 Housing, Control DFHA, DFHB, DFHC Spec A, 57 I Isolator, Vibration Control Box, 67 Isolator, Vibration Control Housing DFHA, DFHB, DFHC Begin Spec B, DFHD, 59 Isolator, Vibration Control Housing DFHA, DFHB, DFHC Spec A, 57 Isolator, Vibration Pilot Solenoid, 13, 15 K Key, Replacement Selector Switch, 69 Kit, Language Chip EPROM, 67 L Labels, Circuit Breaker, 104 Lead, Circuit Breaker UL Listed, IEC Conformity DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 89 Line, Fuel Flexible Fuel In and Fuel Out, 13, 15 M Manifold, Heat Exchanger DFHD, 33 Manifold, Inlet Heat Exchanger DFHA, DFHB, DFHC, 31 Meter, Frequency, 69 Module, Alarm, 76 Module, GCM, 77 P Paint, 9 Panel, Control Housing DFHA, DFHB, DFHC Begin Spec B, DFHD, 59 Panel, Control Housing DFHA, DFHB, DFHC Spec A, 57 Plate, Radiator Support 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Plate, Radiator Support 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Pyrometer, 79 R Radiator 40DEGC Ambient DFHA, DFHB, DFHC, 39 Radiator 50DEGC Ambient DFHA, DFHB, DFHC, 41 Radiator DFHD Begin Spec B, 45 Radiator DFHD Spec A, 43 Radiator, Remote, 37 Rectifier, Silicon Engine Heater Wiring Harness, 29 Relay, Control, 67 Relay, Ground Fault DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D, 75 Relay, Ground Fault Alarm DFHA, DFHB Spec A F, DFHC Spec A E, DFHD Spec A C, 74 Relay, Power Water Heater Control, 29 S Sealant, Thread, 9 Sender, Low Coolant Level, 24 Sender, Oil & Coolant Temperature, 13, 15 Separator, Fuel/Water, 23 Shroud, Fan 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Shroud, Fan 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Shroud, Fan Radiator DFHD Begin Spec B, 45 Shroud, Fan Radiator DFHD Spec A, 43 6

9 Index Skid, 48 Socket, Relay Control, 67 Solenoid, Pilot, 13, 15 Standoff, Board Printed Circuit, 67 Strap, Bond, 67 Support, Box Control Housing DFHA, DFHB, DFHC Begin Spec B, DFHD, 59 Support, Box Control Housing DFHA, DFHB, DFHC Spec A, 57 Support, Radiator 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Support, Radiator 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Support, Radiator DFHD Begin Spec B, 45 Support, Radiator DFHD Spec A, 43 Switch, Disconnect UL Listed, IEC Conformity DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 89 Switch, Low Engine Temperature, 13, 15 Switch, Pushbutton Emergency Stop, 69 Switch, Selector Key Operated, 69 Switch, Selector Run/Off/Auto, 69 Switch, Trip Alarm or Auxiliary Contact Circuit Breaker DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D, 103 Switch, Trip Alarm or Auxiliary Contact Circuit Breaker NSJ 600 Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D, 99 Switch, Trip Alarm or Auxiliary Contact Circuit Breaker P Frame Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D, 101 Switch, Trip or Auxiliary Contact UL Listed, IEC Conformity DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 89 T Tank, Expansion Heat Exchanger DFHA, DFHB, DFHC, 31 Tank, Expansion Heat Exchanger DFHD, 33 Thermostat Water Heater, 27 Transformer, Current, 80 Trip, Shunt Circuit Breaker DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D, 103 Trip, Shunt Circuit Breaker NSJ 600 Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D, 99 Trip, Shunt Circuit Breaker P Frame Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D, 101 Trip, Shunt Non UL Listed Circuit Breaker DFHA, DFHB, DFHC Spec A, 93 Trip, Shunt UL Listed, IEC Conformity Circuit Breaker DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 89 Tube, Radiator Fill 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Tube, Radiator Fill 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Tube, Radiator Inlet 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Tube, Radiator Inlet 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Tube, Radiator Inlet DFHD Begin Spec B, 45 Tube, Radiator Inlet DFHD Spec A, 43 Tube, Radiator Outlet 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Tube, Radiator Outlet 50DEGC Radiator DFHA, DFHB, DFHC, 41 Tube, Radiator Outlet DFHD Begin Spec B, 45 Tube, Radiator Outlet DFHD Spec A, 43 Tube, Water Heater, 27 V Valve, Gate Heat Exchanger DFHA, DFHB, DFHC, 31 Valve, Gate Heat Exchanger DFHD, 33 Valve, Shutoff 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Valve, Shutoff 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 Valve, Shutoff Oil Drain, 13, 15 Valve, Solenoid Heat Exchanger DFHA, DFHB, DFHC, 31 Valve, Thermostatic DFHA, DFHB, DFHC, 34 Valve, Thermostatic DFHD, 33 Voltmeter Control Cabinet Door, 69 7

10 Index W Wattmeter, 69 Wrapper, Circuit Breaker Entrance Box DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 53 Wrapper, Circuit Breaker Entrance Box DFHA, DFHB, DFHC Spec A, 51 Wrapper, Circuit Breaker Non UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 95 Wrapper, Circuit Breaker Non UL Listed DFHA, DFHB, DFHC Spec A, 91 Wrapper, Circuit Breaker UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 87 Wrapper, Circuit Breaker UL Listed DFHA, DFHB, DFHC Spec A, 83 Wrapper, Circuit Breaker UL Listed, IEC Conformity DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C, 89 Wrapper, Control Box DFHA, DFHB, DFHC Begin Spec B, DFHD, 59 Wrapper, Control Box DFHA, DFHB, DFHC Spec A, 57 Wrapper, Fan Shroud 40DEGC Ambient Radiator DFHA, DFHB, DFHC, 39 Wrapper, Fan Shroud 50DEGC Ambient Radiator DFHA, DFHB, DFHC, 41 8

11 Abbreviations Some of the following abbreviations may be used throughout this Parts Catalog: AC Amp A/R AVR AWG CSA DC Deg. EFC EIT EPROM ET GFI ID IEC IT kw LPG LT M(meter number) Alternating Current Ampere As Required Automatic Voltage Regulator American Wire Gauge Canadian Standard Association Direct Current Degree Electronic Fuel Control External/Internal Tooth Erasable Programmable Read Only Memory External Tooth Ground Fault Interrupter Inside Diameter International Electrotechnical Commission Internal Tooth Kilowatt Liquid Petroleum Gas Left Meter MCM mm MOH NFS NPT OD oz. PC Ph PMG PT/CT RFI RT Spec Thk UL UNC UNF VAC VDC W/(ET, IT, EIT) Metric Circular Mils Millimeter Mobile Off Highway Not For Sale National Pipe Thread Outside Diameter Ounce Printed Circuit Phase Permanent Magnet Generator Potential Transformer/ Current Transformer Radio Frequency Interference Right Specification Thick Underwriters Laboratories Inc. Union National Coarse Union National Fine Volts Alternating Current Volts Direct Current With Paint and Thread Sealant REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Onan Green Enamel (Non-Metallic) oz. Pressurized Spray Can Quart Can Gallon Can Sealant, Thread (6 ml. Tube) 9

12 Fuel Filter DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Bracket, Fuel Filter Washer, Flat (M10) Screw, Cap Hex Head (M10 x 1.5 x 30) Screw, Cap Hex Head (M10 x 1.5 x 20) Filter, Fuel Assembly Filter, Fuel Replacement Fleetguard Part Number FF Adapter 37 Tube Adapter, Tube Elbow Line, Fuel Flexible Plug (7/8 14 O-Ring) Washer, Lock W/EIT (3/8) 10

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14 External Engine Parts DFHA, DFHB Spec A E, DFHC Spec A D, DFHD Spec A B CP01 12

15 External Engine Parts DFHA, DFHB Spec A E, DFHC Spec A D, DFHD Spec A B REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Adapter, Pipe (M27 to 3/4 ) Nipple, Close (3/4 x 1 3/8 ) Valve, Shutoff Nipple, Half (3/4 x 2 ) Cable, Battery Cable, Jumper Bracket, Pilot Solenoid Isolator, Vibration Solenoid, Pilot (24 Volt) (K4) Sender, Oil & Coolant Temperature (E4) Nut, Locking Flange (1/4 20) Screw, Machine Round Head (#6 32 x 7/8 ) Nut, Locking Flange W/ET (#6 32) Switch, Low Engine Temperature (S4) Washer, Lock Spring (M10) Screw, Cap Hex Head (M10 x 35mm) Washer, Lock W/ET (M10) Clamp, J Screw, Cap Hex Head (M12 x 20mm) Cable, Starter Tie, Cable Screw, Cap Hex Head (M10 x 20mm) Washer, Flat (M12) Washer, Flat (M10) Line, Flex Fuel (Fuel In) Line, Flex Fuel (Fuel Out) 13

16 External Engine Parts DFHA, DFHB Begin Spec F, DFHC Begin Spec E, DFHD Begin Spec C CP01 14

17 External Engine Parts DFHA, DFHB Begin Spec F, DFHC Begin Spec E, DFHD Begin Spec C REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Adapter, Pipe (M27 to 3/4 ) Nipple, Close (3/4 ) Valve, Shutoff Nipple, Half (3/4 x 2 ) Cable, Battery Cable, Jumper Bracket, Pilot Solenoid Isolator, Vibration Solenoid, Pilot (24 Volt) (K4) Sender, Oil & Coolant Temperature (E4) Nut, Locking Flange (M6 x 1.0) Screw, Machine Round Head (#6 32 x 7/8 ) Nut, Locking Flange W/ET (#6 32) Switch, Low Engine Temperature (S4) Washer, Lock Spring (M10) Screw, Cap Hex Head (M10 x 35mm) Washer, Lock W/ET (M10) Clamp, J Screw, Cap Hex Head (M12 x 20mm) Cable, Starter Tie, Cable Screw, Cap Hex Head (M10 x 20mm) Washer, Flat (M12) Washer, Flat (M10) Line, Flex Fuel (Fuel In) Line, Flex Fuel (Fuel Out) Boot, Battery Red Bracket, Tube Note: Oil Pressure Sender is Supplied by the Engine Manufacturer. 15

18 Air Cleaner Standard DFHA, DFHB Spec A E, DFHC Spec A E, DFHD Spec A 16

19 Air Cleaner Standard DFHA, DFHB Spec A E, DFHC Spec A E, DFHD Spec A REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Support, Side Right Side Support, Side Left Side Tray, Support 4 Elbow, Reducing DFHA, DFHB Spec A D, DFHC Spec A, B DFHA, DFHB Spec E, DFHC Spec C, D, DFHD Spec A Tube, Air Inlet Elbow, 90 7 Cleaner, Air (No Replaceable Element) DFHA, DFHB Spec A D, DFHC Spec A, B DFHA, DFHB Spec E, DFHC Spec C, D, DFHD Spec A Band, Mounting Fitting, Service Indicator Indicator, Service Clamp, Hose 12 Clamp, Hose DFHA, DFHB Spec A D, DFHC Spec A, B DFHA, DFHB Spec E, DFHC Spec C, D, DFHD Spec A Screw, Self-Locking Hex Washer Head (5/16 18 x 3/4 ) Nut, Hex Flange (5/16 18) Washer, Flat (M12) Screw, Cap Hex Head (M12 x 1.75 x 20mm) Washer, Lock Spring (M20) Screw, Cap Hex Head (M20 x 2.5 x 35mm) 17

20 Air Cleaner Standard DFHD Spec B REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Bracket, Air Cleaner Right Hand Bracket, Air Cleaner Left Hand Base, Air Cleaner Screw, Hex Head (M8 x 1.5 x 20) Washer, Flat (M12) Screw, Cap Hex Head (M12 x 1.75 x 20) Washer, Lock Spring (M20) Screw, Cap Hex Head (M20 x 2.5 x 35) Elbow, Reducing 90 (7 x 5.5) Tube, Air Cleaner Inlet Clamp, Hose Clamp, Hose Elbow 90 (7 x 7) Cleaner, Air Bracket, Air Cleaner 18

21 Air Cleaner Standard DFHA, DFHB Begin Spec F REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Bracket, Air Cleaner Right Hand Bracket, Air Cleaner Left Hand Base, Air Cleaner Screw, Hex Head (M8 x 1.5 x 20) Washer, Flat (M12) Screw, Cap Hex Head (M12 x 1.75 x 20) Washer, Lock Spring (M20) Screw, Cap Hex Head (M20 x 2.5 x 35) Elbow, Reducing 90 (7 x 5) Tube, Air Cleaner Inlet Clamp, Hose Clamp, Hose Elbow 90 (7 x 7) Cleaner, Air Bracket, Air Cleaner 19

22 Air Cleaner Heavy Duty DFHA, DFHB Spec A E, DFHC Spec A D, DFHD Spec A 20

23 Air Cleaner Heavy Duty DFHA, DFHB Spec A E, DFHC Spec A D, DFHD Spec A REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Support, Side Right Side Support, Side Left Side Tray, Support 4 Elbow, Reducing DFHA, DFHB Spec A D, DFHC Spec A, B DFHA, DFHB Spec E, DFHC Spec C, D, DFHD Spec A Tube, Air Inlet Elbow, Cleaner Assembly, Air (Includes Element) Element, Air Cleaner Primary Element, Air Cleaner Safety Band, Mounting Hood, Air Inlet Fitting, Service Indicator Indicator, Service Clamp, Hose 15 Clamp, Hose DFHA, DFHB Spec A D, DFHC Spec A, B DFHA, DFHB Spec E, DFHC Spec C, D, DFHD Spec A Screw, Self-Locking Hex Washer Head (5/16 18 x 3/4 ) Nut, Hex Flange (5/16 18) Washer, Flat (M12) Screw, Cap Hex Head (M12 x 1.75 x 20mm) Washer, Lock Spring (M20) Screw, Cap Hex Head (M20 x 2.5 x 35mm) Insert, Reducer 21

24 Air Cleaner Heavy Duty DFHA, DFHB Begin Spec F, DFHC Begin Spec E, DFHD Begin Spec C REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Bracket, Air Cleaner Right Hand Bracket, Air Cleaner Left Hand Base, Air Cleaner Elbow, Reducing 90 (7 x 5.5) With MOH Screw, Hex Head (M8 x 1.5 x 20) Nut, Hex Flange (M8 x 1.5) Washer, Flat (M12) Screw, Cap Hex Head (M12 x 1.75 x 20) Washer, Lock Spring (M20) Screw, Cap Hex Head (M20 x 2.5 x 35) Tube, Air Cleaner Inlet Elbow 90 (7 x 7) Cleaner, Air Band, Mounting (16 DIA.) Hood Fitting, Safety Indicator, Service Clamp, Hose With MOH Clamp, Hose Insert, Reducer (6 x 7) Elbow, Reducing 90 (7 x 5) Without MOH Clamp, Hose Without MOH 22

25 Fuel/Water Separator 1 C127 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Separator, Fuel/Water 23

26 Low Coolant Level Sender CP01 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Sender, Low Coolant Level (S7) Harness, Pigtail (Includes Parts Marked *) *Housing, Connector (4 Pin) *Socket, Contact *Seal, Cable Tie, Cable (Quantity Used as Required) * Parts Included in Pigtail Harness 24

27 This Page Intentionally Left Blank. 25

28 Water Heater 38 H556,H557 26

29 Water Heater REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Bracket, Water Heater 2 1 Control, Water Heater (See Pages 28 and 29 for Components) Bushing, Reducer (1 to 3/4 ) Elbow, 90 Street (1/2 ) Coupler, Water Heater (1/2 OD) Connector, Hose Barb Water Heater (3/4 OD) Hose, Rubber Tube, Water Heater Tube, Water Heater Nipple, Pipe Short (1/2 x 1-1/2 ) Coupler, Water Heater Nipple, Water Heater Barb, Hose (3/4 OD) Tube, Water Heater Fitting, Tube (Heater) Clamp, Hose Clamp, Water Heater Nut, Hex Flange (3/8 16) Washer, Flat (7/16 ) Cover, Terminal Box Screw, Self-Locking Hex Washer Head (3/8 16 x 1 ) 22 A029C090 1 Hose, Water Screw, Self-Locking Hex Washer Head (1/4 20 x 1/2 ) Insulation, Water Tube (7/8 ID) Bulk (Order by the Foot 7 Feet Required) Spacer (13/32 ID x 1/2 ) Clamp, Hose Washer, Lock Spring (3/8 ) Screw, Cap Hex Head (3/8 16 x 2 ) Screw, Self-Locking Hex Washer Head (3/8 16 x 3/4 ) Clamp, J Tag, Label Tag, Label Thermostat, S Tie, Cable (Quantity Used as Required) O-Ring Stud, Generator Mounting Nipple, Pipe (1/2 x 2-1/2 ) Label, Relay Box 27

30 Water Heater Control 28

31 Water Heater Control REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION 1 Heater, Water Watt Watt Screw, Machine Round Head, Cross Recessed W/IT (#8 32 x 5/8 ) Nut, Hex W/ET (#10 32) Cover, Water Heater Control Harness, Water Heater 42 (K11 7, TB1 10,11,12 to HTR 4,3,2, HTR GND) (Includes Two 90 Conduit Connecter Ref No. 7) Harness, Water Heater 18 (TB1 1,2,3 K11 8 to HTR GND, HTR 2,3,4) (Includes One 90 Conduit Connecter Ref No. 7) Conduit Connector 90 (3/4 ) Connector, Romex (3/4 ) Harness, Engine Heater (Includes Parts Marked *) * Rectifier, Silicon (6 Amp) (CR1) A/R * Terminal, Pin A/R * Terminal, Socket A/R * Connector, Receptacle (3 Pin) * Wedge, Receptacle (3 Pin) * Connector, Plug (2 Socket) * Wedge, Plug (2 Socket) * Plug (2 Pin) A/R * Terminal, Pin * Seal, Cable Plug, Hole (1 OD) Box, Terminal Water Heater Jumper, Terminal Relay, Power 24V, 50/60Hz ( VAC, VAC) Screw, Machine Round Head, Cross Recessed W/IT (#8 32 x 3/4 ) Strip, Marker Block, Terminal 12 Place (TB1) Nut, Connector Lock (3/4 14) * Parts Included in Engine Heater Harness 29

32 30 Heat Exchanger DFHA, DFHB, DFHC

33 Heat Exchanger DFHA, DFHB, DFHC REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Exchanger, Heat Elbow, Outlet Heat Exchanger Manifold, Inlet Heat Exchanger Valve, Solenoid (24V) Flange, Companion (2-1/2 ) Nipple, Pipe (2-1/2 x 2-1/2 ) Elbow, 90 Flange Elbow, 90 (2-1/2 ) Gasket, Flange (2-1/2 Ring) Bushing, Hex (4 x 2-1/2 ) Gasket, Exhaust (6 ID) Tube, Outlet Heat Exchanger Hose, Radiator (5 ID x 6 ) Clamp, Hose Tube, Inlet Heat Exchanger Hose, Coolant (3 ID x 8-1/2 ) Hose, Coolant (3 ID x 10 ) Clamp, Hose Tank, Expansion Cap, Expansion Tank Hose, Flex (1-1/2 ID x 30 ) Nipple, Combination (1-1/2 ) Clamp, Hose Elbow, 90 Street (1/4 ) Hose Bulk (3/8 ID) (Order by the Foot 14 Feet Required) Hose Bulk (1/4 ID) (Order by the Foot 9 Feet Required) Connector, Hose Barbed (For 3/8 ID Hose) Clamp, Hose Tie, Cable (Quantity Used As Required) Clamp, Hose Guard, Radiator Right Side Guard, Radiator Left Side Panel, Top Heat Exchanger Panel, Front Heat Exchanger Base, Heat Exchanger Grommet Screw, Self-Locking, Hex Washer Head (5/16 x 3/4 ) Nut, Flange Head (5/6 ) Screw, Self-Locking Hex Washer Head (3/8 16 x 3/4 ) Screw, Locking Hex Washer Head (7/16 14 x 3/4 ) Screw, Cap Hex Head (5/8 11 x 1-3/4 ) Screw, Cap Hex Head (5/8 11 x 2-1/4 ) Screw, Cap Hex Head (3/4 10 x 3-1/4 ) Washer, Flat (5/8 ) Washer, Lock Spring (5/8 ) Nut, Hex (5/8 11) Nipple, Short (2-1/2 x 3 ) Valve, Gate (2-1/2 ) Plug, Square Head (1/4 ) Nut, Flange Head (3/8 16) Washer, Lock (3/4 ) Nut, Hex (3/4 10) Washer, Flat (3/4 ) Cock, Drain (3/8 ) Bushing, Reducer (1/2 to 3/8 ) Screw, Cap Hex Head (3/4 10 x 2-3/4 ) Cover, Damper Guard Guard, Damper Right Side Guard, Damper Left Side Guard, Damper Top Screw, Hex Head (1/4 20 x 1/2 ) Screw, Hex Head (3/8 16 x 1 ) Nut, Hex Locking (3/8 16) 31

34 32 Heat Exchanger DFHD

35 Heat Exchanger DFHD REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Base, Heat Exchanger Panel, Heat Exchanger Top Exchanger, Heat Manifold, Heat Exchanger Tube, Heat Exchanger Hose, Coolant (3.0 x 13.0 Lg.) Screw, Cap Hex Head (3/4 10 x 2.75) Guard, Radiator Guard, Radiator Elbow, Heat Exchanger Tank, Expansion Bracket, Flange Mounting Screw, Cap Hex Head (Grade 5) ( x 3.50) Screw, Cap Hex Head ( x 3.25) Washer, Flat (3/4) Washer, Lock (3/4) Nut, Hex (.75 10) Washer, Flat (Hardened) (5/8) Washer, Lock Split (5/8) Screw, Cap Hex Head (Grade 5) ( x 1.75) Exchanger, Heat Nipple, Pipe (3 x 2.63) Flange, Pipe (3 ) Valve, Thermostatic Tank, Expansion Tee, Pipe Bushing, Reducer (3 x 3/4) Adapter, Pipe (3/4 x 3/4) Elbow, Pipe Nipple, Pipe (3 x 6.50) Hose, Radiator (3.0 x 10.5 Lg.) Elbow, Pipe Panel, Heat Exchanger Front Bushing, Reducer (3 x 2-1/2) Nipple, Pipe (2-1/2 x 2-1/2) Valve, Solenoid (24V) Washer, Flat (1/2) Washer, Lock Split (1/2) Screw, Cap Hex Head (Grade 5) ( x 2.00) Screw, Cap Hex Head (Grade 5) ( x 2.25) Nut, Hex (.63 11) Elbow, Street 45 (3/4) Hose, Radiator Elbow, Street 90 (1/4) Fitting, Barbed Hose Bushing, Reducer (3/4 x 1/4) Adapter, Pipe (Male) Hose, Heat Exchanger Hose, Heat Exchanger Nipple, Combination Hose, Radiator Bushing, Reducer (4 x 2-1/2) Elbow, Pipe Nipple, Pipe (2-1/2 x 3.00) Elbow 90 Flange Flange, Companion (2-1/2) Hose, Coolant (3 x 8.5) Clamp, Hose Tube, Heat Exchanger Hose, Radiator (5 x 6) Clamp, Hose Clamp, Hose Hose, Heat Exchanger (3/8 ID) Hose, Heat Exchanger (3/8 ID) Cap, Radiator Elbow, Pipe 45 (3 ) Clamp, Hose Tube, Water Clamp, Hose Tube, Water Screw, Cap Hex Head (Grade 5) (.50 x 2.25) Nut, Hex (.50 13) Elbow Clamp, Hose Screw, Hex Head (5/16 18 x.75) Hose, Heat Exchanger Hose, Heat Exchanger Hose, Heat Exchanger Hose, Heat Exchanger Nut, Flange Head (5/6 ) Screw, Self-Locking Hex Head (7/16 14 x.75) Screw, Hex Head (3/8 16 x.75) Nut, Hex Flange Head Lead Valve, Gate (2-1/2) Gasket, Flange Cock, Drain (3/8) Bushing, Reducer (1/2 x 3/8) Plug, Flush Type Grommet 33

36 Thermostatic Valve DFHA, DFHB, DFHC E045 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Valve, Thermostatic Gasket, Flange (2-1/2 Ring) Flange, Blind Flange, Companion (2-1/2 ) Nipple, Pipe (2-1/2 NPT x 2-1/2 ) Screw, Cap Hex Head (5/8 11 x 3 ) Washer, Flat (5/8 ) Washer, Lock Spring (5/8 ) Nut, Hex (5/8 11) 34

37 This Page Intentionally Left Blank. 35

38 Remote Radiator E043 36

39 Remote Radiator REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION 1 Bracket, Guard Left Side DFHA, DFHB, DFHC DFHD 2 Bracket, Guard Right Side DFHA, DFHB, DFHC DFHD 3 Guard, Top Remote Radiator DFHA, DFHB, DFHC DFHD 4 Guard, Front Remote Radiator DFHA, DFHB, DFHC DFHD 5 Guard, Belt Bottom DFHA, DFHB, DFHC DFHD Screw, Hex Head (5/16 18 x 3/4 ) Guard, Alternator Guard, Alternator Remote Radiator Bracket, Guard Alternator Washer, Lock Spring (M20) Washer, Flat (M12) Screw, Cap Hex Head (M12 x 1.75 x 20mm) Screw, Cap Hex Head (M20 x 2.5 x 35mm) Screw, Hex Head (3/8 16 x 1 ) Washer, Flat (3/4 ) Spacer 13/16 Thick (Replaces Idler Mounting Bracket) 37

40 Radiator 40 C Ambient DFHA, DFHB, DFHC 39 E082 38

41 Radiator 40 C Ambient DFHA, DFHB, DFHC REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Radiator (Includes Radiator Grille, Radiator Duct Adapter, Three Radiator Overflow Hose Clamps, and Parts Marked *) * Kit, Repair Radiator Sight Gauge (Not Illustrated) * Cap, Radiator 7 PSI * Hose, Radiator Overflow Bulk (1/4 ID) (Order by the Foot 7 Feet Required) Wrapper, Fan Shroud Shroud, Fan Guard, Fan Left Side 7 1 Guard Assembly, Belt (See Page 46 for Components) Tube, Radiator Fill Support, Radiator Right Side (Illustrated) Support, Radiator Left Side Tube, Radiator Inlet Screw, Self-Locking Hex Washer Head (3/8 16 x 1 ) Screw, Self-Locking Hex Washer Head (5/16 18 x 3/4 ) Nut, Hex Flange (3/8 16) Clip, J Hose, Rubber (1 ID x 4 ) Clamp, Hose Washer, Flat (3/8 ) Plate, Radiator Support Washer, Flat (M10) Screw, Cap Hex Head (M10 x 30mm) Tube, Radiator Outlet Hose, Radiator (5 ID x 6 ) Clamp, Hose Fitting, Barbed Hose Hose, Bypass Bulk (3/8 ID) (Order by the Foot 11 Feet Required) Hose, Radiator (3 ID x 5 1/2 ) Clamp, Hose Nipple, Pipe Valve, Shutoff (3/4 ) Nipple, Half (3/4 14) Washer, Spring Lock (3/4 ) Washer, Flat (3/4 ) Nut, Hex (3/4 10) Screw, Cap Hex Head (3/4 10 x 2.25) Clamp, Hose Fan, Engine Tie, Cable (Quantity Used As Required) Guard, Fan Right Side * Parts Included in Radiator 39

42 Radiator 50 C Ambient 40 E074 40

43 Radiator 50 C Ambient REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Radiator (Includes Radiator Grille, Radiator Duct Adapter, Three Radiator Overflow Hose Clamps, and Parts Marked *) * Kit, Repair Radiator Sight Gauge (Not Illustrated) * Cap, Radiator * Hose, Radiator Overflow Bulk (1/4 ID) (Order by the Foot 8 Feet Required) 4 1 Guard Assembly, Belt (See Page 46 for Components) Screw, Self-Locking Hex Washer Head (5/16 x 3/4 ) Washer, Flat (M10) Screw, Cap Hex Head (M10 x 30mm) Washer, Flat (3/8 ) Support, Radiator Right Side (Illustrated) Support, Radiator Left Side Plate, Radiator Support Tube, Radiator Fill Clamp, Hose Hose, Radiator (1 1/2 ID x 4 ) Clip, J Shroud, Fan Fan, Engine Wrapper, Fan Shroud Screw, Cap Hex Head (3/4 10 x 2.50) Nut, Hex (3/4 10) Washer, Flat (3/4 ) Washer, Spring Lock (3/4 ) Nipple, Pipe Valve, Shutoff (3/4 ) Nipple, Half (3/4 14) Clamp, Hose Hose, Radiator (5 ID x 6 ) Tube, Radiator Outlet Guard, Fan Left Side Clamp, Hose Hose, Radiator (3 ID x 10 ) Tube, Radiator Inlet Hose, Radiator (3 ID x 5 1/2 ) Tie, Cable (Quantity Used As Required) Hose, Bypass Bulk (3/8 ID) (Order by the Foot 12 Feet Required) Clamp, Hose Fitting, Barbed Hose Nut, Hex Flange (3/8 16) Screw, Self-Locking Hex Washer Head (3/8 16 x 1 ) Guard, Fan Right Side * Parts Included in Radiator 41

44 42 Radiator DFHD Spec A E

45 Radiator DFHD Spec A REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Radiator Guard, Radiator Shroud, Fan (Right Side) Shroud, Fan (Left Side) Guard, Fan (Left Side) Washer, Flat (1/2) Screw, Hex Head (5/16 18 x.75) Bracket, Radiator Support Support, Radiator (Left Side) Support, Radiator (Right Side) Tube, Radiator Inlet (Right Side) Tube, Radiator Inlet (Left Side) Adapter, Duct (Top and Bottom) Adapter, Duct (Sides) Bracket, Guard Guard, Belt Guard, Belt Guard, Belt (Bottom) Guard, Alternator Guard, Belt (Cover) Tube, Radiator Air Inlet Tube, Radiator Air Outlet Tube, Radiator Outlet Spacer, Fan Fan, Engine Bracket, Radiator Bracket, Radiator Support (Right Side) Bracket, Radiator Support (Left Side) Brace, Air Tubes Hose, Radiator Fill Clamp, Hose Hose, Hump Hose, Radiator (2.75 x 5.00) Clamp, Hose Clamp, Hose Hose, Radiator Bracket, Mounting Nut, Hex (1/2 ) Screw, Cap Hex Head ( x 1.25) (Grade 5) Washer, Flat (M10) Nut, Hex (M12) Screw, Cap Hex Head (M12 x 1.75 x 35) Washer, Flat (M10) Screw, Cap Hex Head (M10 x 1.5 x 25) Screw, Cap Hex Head (M10 x 1.5 x 30) Nut, Hex (M10) Nut, Hex (M8) Screw, Hex Head (M8 x 1.25 x 20) Screw, Cap Hex Head (M10 x 1.5 x 70) Screw, Hex Head (M12 x 1.75 x 30) Screw, Hex Head (1/2 13 x 2.00) Screw, Hex Head (3/4 10 x 3.00) Washer, Lock Split (3/4) Nut, Hex (.75) Washer, Lock Split (1/2) Screw, Cap Hex Head (1/2 13 x 2.75) Guard, Fan (Right Side) Screw, Cap Hex Head (M12 x 1.75 x 40) Hose, Fuel Bulk (Order By the Foot 12 Feet Required) Clamp, Hose Screw, Cap Hex Head (1/2 13 x 4.25) Washer, Flat (3/4) 43

46 44 Radiator DFHD Begin Spec B E

47 Radiator DFHD Begin Spec B REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Radiator Guard, Radiator Shroud, Fan (Right Side) Shroud, Fan (Left Side) Guard, Fan (Left Side) Washer, Flat (1/2) Screw, Hex Head (5/16 18 x.75) Bracket, Radiator Support Support, Radiator (Left Side) Support, Radiator (Right Side) Tube, Radiator Inlet (Right Side) Tube, Radiator Inlet (Left Side) Adapter, Duct (Top and Bottom) Adapter, Duct (Sides) Bracket, Guard Guard, Belt Guard, Belt Guard, Belt (Bottom) Guard, Alternator Guard, Belt (Cover) Tube, Radiator Air Inlet Tube, Radiator Air Outlet Tube, Radiator Outlet Spacer, Fan Fan, Engine Bracket, Radiator Bracket, Radiator Support (Right Side) Bracket, Radiator Support (Left Side) Brace, Air Tubes Hose, Radiator Fill Clamp, Hose Hose, Hump Hose, Radiator (2.75 x 5.00) Clamp, Hose Clamp, Hose Hose, Radiator Bracket, Mounting Nut, Hex (.50) Screw, Cap Hex Head ( x 1.25) (Grade 5) Washer, Flat (M12) Nut, Hex (M12) Screw, Cap Hex Head (M12 x 1.75 x 35) Washer, Flat (M10) Screw, Cap Hex Head (M10 x 1.5 x 30) Nut, Hex (M8 x 1.25) Screw, Hex Head (M8 x 1.25 x 20) Screw, Hex Head (M12 x 1.75 x 30) Screw, Hex Head (1/2 13 x 2.00) Screw, Hex Head (3/4 10 x 3.00) Washer, Lock Split (3/4) Nut, Hex (.75) Washer, Lock Split (1/2) Screw, Hex Head (3/4 10 x 2.75) Guard, Fan (Right Side) Screw, Cap Hex Head (M10 x 1.5 x 70) Screw, Cap Hex Head (M12 x 1.75 x 40) Hose, Fuel Bulk (Order By the Foot 12 Feet Required) Clamp, Hose Screw, Cap Hex Head (1/2 13 x 4.25) Washer, Flat (3/4) Bracket, Tube Air Bracket, Tube Air Bracket, Tube Air Bracket, Tube Air Clamp, Muffler Screw, Hex Head (M10 x 1.5 x 20) 45

48 Belt Guard Assembly DFHA, DFHB, DFHC E042,E074 46

49 Belt Guard Assembly DFHA, DFHB, DFHC REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Guard, Belt Cover Screw, Self-Locking Hex Washer Head (5/16 18 x 3/4 ) Guard, Belt Top Guard, Belt Right Side Guard, Belt Bottom Screw, Cap Hex Head (M12 x 20mm) Washer, Flat (M12) Bracket, Guard Right Side Bracket, Guard Left Side Guard, Belt Left Side 11 Guard, Alternator DFHA, DFHB Spec A E, DFHC Spec A D DFHA, DFHB Begin Spec F, DFHC Begin Spec E Screw, Self-Locking Hex Washer Head (3/8 16 x 1 ) 13 Screw, Cap Hex Head M8 x 1.25 x 20mm 40 Radiator M12 x 1.75 x 20mm 50 Radiator 14 Washer Lock (M8) 40 Radiator Flat (M12) 50 Radiator Guard, Pulley Alternator DFHA, DFHB Begin Spec F, DFHC Begin Spec E Screw, Hex Head (M12 x 1.75 x 30) DFHA, DFHB Begin Spec F, DFHC Begin Spec E Washer, Lock (M12) DFHA, DFHB Begin Spec F, DFHC Begin Spec E Nut, Hex (M12) DFHA, DFHB Begin Spec F, DFHC Begin Spec E 47

50 Skid CP01 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION 1 Skid Model HC6 Generator Model HC7 Generator DFHC Begin Spec C, DFHD Washer, Flat (3/4 ) Screw, Cap Hex Head (3/4 10 x 3-1/2 ) Washer, Lock Spring (3/4 ) Nut, Hex (3/4 10) Screw, Cap Hex Head (3/4 10 x 3 ) 48

51 This Page Intentionally Left Blank. 49

52 Entrance Box DFHA, DFHB, DFHC Spec A K882 50

53 Entrance Box DFHA, DFHB, DFHC Spec A REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Wrapper, Circuit Breaker Cover, Entrance Box Top Cover, Entrance Box Cover, Entrance Box Bottom Brace, Entrance Box Cover Brace, Cover (Vertical) Brace, Cover (Horizontal) Screw, Self-Locking Hex Washer Head (1/4 20 x 1/2 ) Screw, Self-Locking Hex Washer Head (1/4 20 x 5/8 ) Screw, Self-Locking Hex Washer Head (1/4 2 x 7/8 ) Nut, Self-Retaining (1/4 20) Bolt, Carriage (5/16 18 x 5/8 ) Nut, Locking (5/16 18) 51

54 Entrance Box DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C K882 52

55 Entrance Box DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Wrapper, Circuit Breaker Cover, Entrance Box Cover, Entrance Box Top Cover, Entrance Box Bottom Brace, Cover Brace, Cover (Vertical) Brace, Cover (Horizontal) Screw, Hex Head (M6 x 16mm) Screw, Self-Locking Hex Washer Head (M6 x 25mm) Nut, Retaining (M6) 53

56 Entrance Box DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Cover, Circuit Breaker Top (Top and Bottom Entrance) Cover, Circuit Breaker Top (Top and Bottom Entrance) Box, Circuit Breaker 4 Screw, Hex Head (M6 x 1 x 16) Bottom Entrance Top and Bottom Entrance Cover, Circuit Breaker Cover, Circuit Breaker (Bottom Entrance) Screw, Hex Head (M8 x 1.25 x 16) Brace, Access Door Brace, Access Door Cover, Circuit Breaker Cover, Access Label, Ground Washer, Lock W/EIT (3/8) Lug, Solderless Washer, Flat (M10) Washer, Lock Split (M10) Screw, Cap Hex Head (M10 x 1.5 x 35) Spacer, Circuit Breaker Box Washer, Flat (M6) (Used With Spacer) 54

57 This Page Intentionally Left Blank. 55

58 Control Housing DFHA, DFHB, DFHC Spec A CP01 56

59 Control Housing DFHA, DFHB, DFHC Spec A REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Panel, Control Bottom Panel, Control Housing Right Side Panel, Control Housing Left Side Panel, Control Housing Rear Panel, Control Housing Right Side Panel, Control Housing Left Side Panel, Control Housing Front Panel, Control Housing Top Cover, Lower Housing Side Support, Box Control Bracket, Saddle Angle, Housing Bracket, Panel Grille, Generator Grommet Screw, Self-Locking Hex Washer Head (3/8 16 x 3/4 ) Screw, Self-Locking Hex Washer Head (1/4 20 x 1/2 ) Screw, Self-Locking Hex Washer Head (5/16 18 x 1/2 ) Screw, Cap Hex Head (M10 x 1.5 x 1/4 ) Washer, Lock EIT (1/4 ) Washer, Lock (M10) Washer, Flat (3/8 ) Screw, Self-Locking Hex Washer Head (5/16 18 x 3/4 ) Gusset, Control Housing Wrapper, Control Box Nut, Self-Locking (1/4 20) Nut, Lock (5/16 18) Washer, Flat (5/16 ) Plug, Hole Clamp, J Isolator, Vibration 57

60 Control Housing DFHA, DFHB, DFHC Begin Spec B, DFHD HC HC CP01 58

61 Control Housing DFHA, DFHB, DFHC Begin Spec B, DFHD REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION 1 Panel, Control Bottom Model HC6 Generator Model HC7 Generator DFHC Begin Spec C, DFHD Panel, Control Housing Right Side Panel, Control Housing Left Side Panel, Control Housing Front Panel, Control Housing Right Side Panel, Control Housing Left Side 7 Panel, Control Housing Rear Model HC6 Generator Model HC7 Generator DFHC Begin Spec C, DFHD Cover, Control Housing Top Cover, Lower Housing Side Support, Control Box 11 Bracket, Saddle Model HC6 Generator With Weldnuts for Mounting Model HC7 Generator DFHC Begin Spec C, DFHD With Welded Studs for Mounting Angle, Housing Model HC6 Generator 13 Bracket, Panel Model HC6 Generator Model HC7 Generator DFHC Begin Spec C, DFHD Grille, Generator Grommet Screw, Hex Head (M10 x 20mm) Model HC6 Generator 17 Screw, Hex Head (M6 x 16mm) Model HC6 Generator Model HC7 Generator DFHC Begin Spec C, DFHD 18 Screw, Hex Head (M8 x 20mm) Model HC6 Generator Model HC7 Generator DFHC Begin Spec C, DFHD 19 Screw, Cap Hex Head (M10 x 25mm) Model HC6 Generator Model HC7 Generator DFHC Begin Spec C, DFHD Washer, Lock EIT (1/4 ) 21 Washer, Lock (M10) Model HC6 Generator Model HC7 Generator DFHC Begin Spec C DFHD 22 Washer, Flat (3/8 ) Model HC6 Generator Model HC7 Generator DFHC Begin Spec C DFHD Screw, Self-Locking Hex Washer Head (5/16 x 1/2 ) Gusset, Control Housing Wrapper, Control Box Nut, Locking Hex Flange Head (M6 x 1 ) Nut, Locking Hex Flange Head (M8 x 1-1/4 ) Washer, Flat (5/16 ) Plug, Hole Clamp, J Isolator, Vibration Plug, Hole Clamp, Hose Support, Angle Model HC7 Generator DFHC Begin Spec C, DFHD Support, Angle Model HC7 Generator DFHC Begin Spec C, DFHD Nut, Hex Flange (M10 x 1.50) Model HC7 Generator DFHC Begin Spec C, DFHD 59

62 Generator Heater REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION A292,A293 1 Cartridge, Heater Volts Volts Bracket, Heater Mounting Clamp, Loop Washer, Lock Spring (M5) Nut, Hex Steel Machine (M5) Screw, Cap Hex Head (M5 x 16) Tie, Cable (Quantity Used As Required) Washer, Lock Spring (M3) Screw, Pan Head (M3 x 20) Grommet Block, Terminal Box, Terminal Heater (Includes Cover and Gasket) Cover, Terminal Box Gasket, Terminal Box Plug, Dot Button Screw, Pan Head (M4 x 16) Washer, Lock (M4) Nut, Hex Steel Machine (M4) 60

63 Generator Mounting Model HC6 Generator CP01 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Washer, Flat (3/4 ) Washer, Lock Spring (3/4 ) Nut, Hex (3/4 10) Washer, Flat (5/8 ) A/R Shim 2.6mm Thick A/R Shim 1.9mm Thick A/R Shim.6mm Thick Shim 4.8mm Thick Screw, Cap Hex Head (3/4 10 x 4 ) Washer, Lock Spring (M12) Screw, Cap Hex Head (M12 x 40mm Grade 10.9) Bolt, Place (5/8 11 x 1 1/2 Grade 8) Clamp, J Washer, Flat (1/4 ) 61

64 Generator Mounting Model HC7 Generator CP01 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Washer, Flat (3/4 ) Screw, Cap Hex Head (3/4 10 x 3.25) Shim.1196mm Thick Shim.0239mm Thick Shim.0747mm Thick Washer, Lock Spring (3/4 ) Nut, Hex (3/4 10) Screw, Cap Hex Head (M12 x 1.75 x 55) (Grade 10.9) Washer, Lock (M12) Bolt, Place (5/8 11 x 1 1/2 ) (Grade 8) Washer, Flat (5/8 ) Clamp, J Spacer 62

65 Generator For COMPLETE generator replacement use the 249 XXXX XX Cummins Power Generation identification number. Frame 6 and Frame 7 generator component parts cannot be ordered from Cummins Power Generation. Refer to the Newage nameplate and supply all available Cummins Power Generation Identification Number information. Contact your nearest Newage distributor for assistance in ordering component parts. For COM- PLETE generator replacement use the 249 XXXX XX Cummins Power Generation identification number listed below. Generator Model HC6G HC6H HC6J HC6K HC6G HC6H HC6J HC6K HC6G HC6H HC6J HC6K HC7E HC7F HC7E MV7E MV7F 63

66 Control Heater A362,363 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION 1 Heater Assembly, Control 100 Watt (Includes Rectifier) Volt Volt Rectifier (3 Amp) Mount, Cable 64

67 This Page Intentionally Left Blank. 65

68 Control Box

69 Control Box REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Box Assembly Control (Includes Gasket) 2 Door Assembly Control (See Separate Page For Components) Board, Printed Circuit Digital (A32) 4 Board, Printed Circuit Analog (A33) Single Set Paralleling Sets 5 Board, Printed Circuit Customer Interface (A34) Single Set Paralleling Sets Board, Printed Circuit Engine Interface (A31) Strap, Bond Screw, Cap Hex Head (1/4 20 x 1/2 ) Washer, Lock EIT (1/4 ) Isolator, Vibration Screw, Cap Hex Head (5/16 18 x 1/2 ) Washer, Lock (5/16 ) Screw, Self Locking Hex Washer Head (#10 32 x 5/16 ) Screw, Machine Pan Head Cross Recessed W/ET (#6 32 x 1/4 ) Standoff, Board PC (#6 32 IT x #6 32 ET x 3/4 ) Fuse, 5 Amp, 32V (F1, F3) Tie, Cable (Quantity Used As Required) (Door Harness) Gasket, Door Label, Static Sensitive 20 Cable, Ribbon (Used On Early PCC Models With Removable Ribbon Cables) Customer Interface to Digital Customer Interface to Analog Analog to Digital Analog to Engine Interface Engine Interface to Digital 21 Kit, Language Chip EPROM (Includes Chip, Instruction Sheets and Warranty) Single Set Paralleling Sets Clip, Socket Mounting Relay Control Socket, Relay Mount, Cable Tie (Quantity Used As Required) 67

70 Control Door

71 Control Door REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION 1 Door Assembly (Includes Membrane, Display Window and Parts Marked *) English Single Set Paralleling Sets Spanish Single Set Paralleling Sets Mount, Tie Cable 3 Board, Printed Circuit Display (A35) Single Set Paralleling Sets Screw, Machine Pan Head Cross Recessed W/ET (#6 32 x 3/8 ) Wattmeter (0 125 %) (M24) Meter, Frequency (45 65 Hz) (M23) 7 Voltmeter, AC (M21) /0 600 Volt Volt Volt kv Ammeter (0 125 %) (M22) Switch, Selector Run/Off/Auto (Knob Operated Switch) (S12) Switch, Selector (Key Operated) (Includes 2 Keys) (Converts Knob Operated Selector Switch To A Key Operated Selector Switch) (Not Illustrated) Key, Replacement (Not Illustrated) Switch, Pushbutton Emergency Stop (S13) Washer, Flat (#4) Harness, Wiring Control Door (Includes Selector Switch and Emergency Stop Switch) * Washer, Flat (#4) * Nut, Hex W/ET (#4 40) Cable, Ribbon (10 1/2 ) (A32 to A35) Tie, Cable * Fastener, Door * Parts Included in Door Assembly 69

72 Interconnect Wiring Harness Control

73 Interconnect Wiring Harness Control REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION 1 Harness, Wiring Interconnect Single Set (Includes Parts Marked #) Paralleling Sets (Includes Parts Marked +) 2 Plug, Connector 23 Place #+ Colored Black (P1) #+ Colored Grey (P2) #+ Colored Blue (P3) 3 Socket, Contact (Used In P1, P2, P3, P8) # Single Set Paralleling Sets Socket, Contact (Used In P1, P12) #+ Plug, Connector 12 Place (Colored Grey) (P12) #+ Wedge (Used In P12) 7 Block, Terminal (Used In TB1) # Single Set (10 Pole Block, Single Level) Paralleling Sets Pole Block, Single Level Single Pole, Double Level 8 Tag, Terminal (Used In TB1) # Single Set Numbered 1 Through 50 Paralleling Sets Numbered 1 Through Numbered 51 Through # Partition, Terminal Single Set (Used On TB1) 10 Jumper, Terminal (Used On TB1) # Used On Single Level Terminal Blocks Used On Double Level Terminal Blocks # Parts Included In Interconnect Wiring Harness + Parts Included In Interconnect Wiring Harness 71

74 Engine Wiring Harness CP01 72

75 Engine Wiring Harness REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Harness, Wiring Engine to Control (Includes Reference Numbers 2 Thru 34) Plug (12 Pin) (P13) Plug (6 Pin) (P7) Plug (3 Pin) (P3) Housing Receptacle (J12) Housing Plug Connector, Plug (Blue) (P5) Connector, Plug (Natural) (P4, P6) Connector, Socket (E6, E7, P1) Connector, Socket (E2, E4) Connector, Actuator (J14, J15) Connector, Socket Socket, Contact (Used in P4, P5, P6) Terminal, Socket (Used in E6, E7, P1) Terminal, Socket (Used in J12) Terminal, Socket (Used in E1) Socket, Female (Used in J11, J14, J15, P3, P7, P13) Terminal, Socket (Used in P10) Terminal, Socket (Used in E2, E4) Jumper Block, Terminal Bracket, Terminal Mounting (T26) Bracket, Terminal Mounting (Ground) Block, Terminal Jumper Screw, Machine Round Head Cross Recessed W/IT (#8 32 x 1/2 ) Holder Assembly, Fuse (Includes Fuse Holder, Fuse, and Spade Terminal) Fuse (20 Amp, 32 Volt, Yellow) Wedge, Lock Plug (Used in P7) Wedge, Lock (3 Pin) Wedge, Receptacle (12 Pin) Plug (Used in P4, P5, P6) Seal, Cable (Used in E2, E4, E6, E7, J11) Harness, Jumper (E6, E7) 73

76 Ground Fault Alarm Relay DFHA, DFHB Spec A F, DFHC Spec A E, DFHD Spec A C H550 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Relay, Ground Fault Alarm Bracket, Watts Transducer Screw, Hex Locking Washer Head (5/16 18 x 3/4 ) Nut, Self-Locking (5/16 18) Mount, Shock (#8 32) Screw, Round Head Steel Machine (#8 32 x 5/8 ) Washer, Lock W/ET (#8) Nut, Hex W/ET (#8 32) Plate, Transducer Tie, Wire (Use as Required) Mount, Cable Tie Lead (#1 Wire, 1/2 Ring to 3/8 Ring 24 Long) (From Generator Neutral to Generator Grounding Bolt) Harness, Wiring Relay 74

77 Ground Fault Relay DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Relay, Ground Fault Bracket, Watts Transducer Screw, Locking (5/16 18 x 1/2) Nut, Self-Locking (5/16 18) Mount, Shock Washer, Lock W/ET (#8) Nut, Hex W/ET (#8 32) Harness, Relay Mount, Cable Tie Plate, Mounting Relay Transformer, Current (Used With 4 Pole Separately Derived Transfer Switch) Screw, Locking (1/4 20 x 1/2) Nut, Self-Locking (1/4 20) Harness, Meter Resistor * Bracket, Transformer Current * Transformer, Current * Washer, Flat (3/16) * Screw, Slotted Round Head (#8 32 x 3.50) * Washer, Lock Split (#8) * Screw, Slotted Round Head (#8 32 x.75) * Nut, Hex (#8 32) * Used With 3 Pole Non-Separately Derived Transfer Switch 75

78 Alarm Module KA08 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Module, Alarm Screw, Cap Hex Head (1/4 20 x 7/8 ) Washer, Lock (1/4 ) Nut, Hex (1/4 20) 76

79 GCM Module (FT 10) 2 1 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Board, Printed Circuit GCM Standoff, Printed Circuit Board (#6 32 x.75) 77

80 Resistive Temperature Detector DFHD B312,313,372 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Bracket Screw, Cap Hex Head (M10 x 12) Washer, Lock Spring (M10) Screw, Machine Round Head (#6 32 x 1 1/4 ) Washer, Flat (#6) 78

81 Pyrometer 1 H244 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Pyrometer (22.5 ) (E6, E7) 79

82 Current Transformer K001,H530,532,555 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION 1 Transformer, Current (CT21, CT22, CT23) Ratio 1893/1 or 3786/ Ratio 2141/1 or 4282/ Ratio 2279/1 or 4558/ Ratio 2366/1 or 4732/ Ratio 2523/1 or 5046/ Ratio 2839/1 or 5678/ Ratio 3154/1 or 6308/ Harness, Wiring (Includes Plug and Sockets) (P9 To CT21,22,23 and 5,6,7,8) (60 ) Plug 12 Place (P9) Socket, Contact Washer, Lock W/EIT (5/16 ) (Grounding Wires) 80

83 This Page Intentionally Left Blank. 81

84 Circuit Breaker UL Listed DFHA, DFHB, DFHC Spec A 82

85 Circuit Breaker UL Listed DFHA, DFHB, DFHC Spec A REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Wrapper, Circuit Breaker 2 Breaker, Circuit Three Pole, 600 Volt (Includes Lugs) (CB21) General Electric Standard (1000 Amp) DFHA, DFHB With Auxiliary Contacts (1000 Amp) DFHA, DFHB With Shunt Trip (1000 Amp) DFHA, DFHB With Shunt Trip and Auxiliary Contacts (1000 Amp) DFHA, DFHB With Molded Case Switch (1000 Amp) DFHA, DFHB With Molded Case Switch (1200 Amp) Merlin Gerin Standard Amp Amp Amp DFHC With Shunt Trip Amp Amp Amp DFHC With Shunt Trip, Auxiliary Contacts, and Bell Alarm Amp Amp Amp DFHC With Auxiliary Contacts and Bell Alarm Amp Amp Amp DFHC With Molded Case Switch Amp Amp DFHC 3 Cover, Circuit Breaker Box Merlin Gerin Circuit Breakers General Electric Circuit Breakers 4 Lead (#1 Wire) General Electric 1/2 ID Ring to 1 Strip 39 Long All Circuit Breakers Except Circuit Breaker Merlin Gerin 1/2 ID Ring to 1/2 Ring 30 Long All Circuit Breakers Except Circuit Breaker Lead (#1 Wire) 1/2 ID Ring to 1/2 ID Ring 39 Long (Not Used With Merlin Gerin Circuit Breakers) General Electric Circuit Breakers Except General Electric Circuit Breaker Screw, Self-Locking Hex Washer Head (1/4 20 x 1/2 ) General Electric Circuit Breakers Merlin Gerin Circuit Breakers 7 Bracket, Circuit Breaker Mounting General Electric Circuit Breakers Merlin Gerin Circuit Breakers Bar Assembly Kit, Neutral (Includes Parts Marked *) * Lug * Standoff, Insulator * Screw, Cap Hex Head (3/8 16 x 1 ) * Washer, Flat (3/8 ) * Washer, Lock Spring (3/8 ) * Screw, Cap Hex Head (3/8 16 x 1 1/2 ) * Strip, Copper (Used for wrapping ends of leads before securing to circuit breakers) (Quantity Used as Required) Screw, Cap Hex Head (3/8 16 x 1 ) 17 Washer, Lock Spring (3/8 ) All Circuit Breakers Except Circuit Breaker * Parts Included in Neutral Bar Assembly Kit Continued... 83

86 Circuit Breaker UL Listed DFHA, DFHB, DFHC Spec A 84

87 Circuit Breaker UL Listed DFHA, DFHB, DFHC Spec A REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Continued Washer, Flat (3/8 ) General Electric Circuit Breakers Merlin Gerin Circuit Breakers Except Merlin Gerin Circuit Breaker Lug, CSA Grounding Solderless Tie, Cable (Quantity Used as Required) Nut, Self-Retaining (1/4 20) Brace, Cover (Vertical) Screw, Self-Locking Hex Washer Head (3/8 16 x 1 ) (Used With Merlin Gerin Circuit Breakers Only) 24 Screw, Cap Hex Head (1/2 13 x 2 ) General Electric Circuit Breakers Merlin Gerin Circuit Breakers 25 Nut, Hex Head (1/2 13) General Electric Circuit Breakers Merlin Gerin Circuit Breakers 26 Washer, Lock Spring (1/2 ) General Electric Circuit Breakers Merlin Gerin Circuit Breakers 27 Washer, Flat (1/2 ) General Electric Circuit Breakers Merlin Gerin Circuit Breakers Screw, Self-Locking Hex Washer Head (1/4 20 x 5/8 ) Screw, Self-Locking Hex Washer Head (1/4 20 x 7/8 ) 30 Edging Bulk (Order by the Foot 3 Feet Required) Circuit Breakers with Molded Case Switch Circuit Breakers without Molded Case Switch Cover, Control Box (Top) Cover, Control Box (Bottom) 33 Brace, Cover General Electric Circuit Breakers Merlin Gerin Circuit Breakers 34 Brace, Control Box Mount General Electric Circuit Breakers Merlin Gerin Circuit Breakers Bar, Bus (Sold in Packages of 3 Pieces 4 Pieces Required) (Used With Merlin Gerin Circuit Breakers) 36 Stripping, Weather Bulk (Order by the Foot) General Electric Circuit Breakers (1 Foot Required) Merlin Gerin Circuit Breakers (4 Feet Required) Brace, Cover (Horizontal) Bolt, Carriage (5/16 18 x 5/8 ) Nut, Locking (5/16 18) Screw, Cap Hex Head (5/16 18 x 2 ) 41 Washer, Flat (5/16 ) General Electric Circuit Breakers Merlin Gerin Circuit Breakers 42 Washer, Lock Spring (5/16 ) General Electric Circuit Breakers Merlin Gerin Circuit Breakers Washer, Lock W/EIT (3/8 ) Cup, Circuit Breaker (Used with General Electric Circuit Breakers) Nut, Self-Locking (1/4 20) (Used with General Electric Circuit Breakers) Strip, Copper (Used for wrapping ends of leads before securing to circuit breakers) (Quantity Used as Required) (Used with General Electric Circuit Breakers) Screw, Cap Hex Head (5/16 18 x 1 1/2 ) (Used on General Electric Circuit Breakers) Screw, Cap Hex Head (3/8 16 x 2 ) (Used with Merlin Gerin Circuit Breaker with Molded Case Switch) Nut, Hex (3/8 16) (Used with Merlin Gerin Circuit Breaker with Molded Case Switch) * Parts Included in Neutral Bar Assembly Kit 85

88 Circuit Breaker UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C

89 Circuit Breaker UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Wrapper, Circuit Breaker 2 Breaker, Circuit Standard Amp Amp Amp Amp With Shunt Trip Amp Amp Amp Amp With Auxiliary Contacts and Bell Alarm Amp Amp Amp Amp With Shunt Trip, Auxiliary Contacts and Bell Alarm Amp Amp Amp Amp With Molded Case Switch Amp Amp DFHC, DFHD Cover, Circuit Breaker Box 4 Lead (Quantity Used As Required) (Without Markings) 6 Long Stripped Terminal End to.375 Stripped End 30 Long /2 Ring Terminal End to 1/2 Ring Terminal End 5 Screw, Hex Head (M6 x 16mm) All Circuit Breakers Except Circuit Breaker Bar Assembly, Neutral (Includes Parts Marked *) * Lug 6X 600 MCM * Standoff, Insulator * Screw, Cap Hex Head (3/8 16 x 3/4 ) * Washer, Flat (M10) * Washer, Lock (M10) * Screw, Cap Hex Head (3/8 16 x 1-1/2 ) * Strip, Copper (Used for wrapping ends of leads before securing to circuit Breakers) (Quantity Used as Required) * Screw, Cap Hex Head (M10 x 40mm) Screw, Cap Hex Head (M10 x 25mm) 16 Washer, Lock (M10) and 1600 Amp Breakers and 2500 Amp Breakers Washer, Flat (M10) Washer W/EIT Lug, Solderless Nut, Self-Retaining (M6) Brace, Access Door (Vertical) Screw, Hex Head (M8 x 20mm) Screw, Cap Hex Head (M12 x 50mm) Nut, Hex (M12) Washer, Lock Spring (M12) Washer, Flat (M12) Bracket, Mounting Screw, Self-Locking Hex Washer Head (M6 x 25mm) Edging Bulk (Order By The Foot 3 Feet Required) Cover, Control Box (Top) Cover, Control Box (Bottom) Brace, Cover Brace, Circuit Breaker Mounting 34 Bar, Bus (Sold in Packages of 3 Pieces) and 1600 Amp Breakers (4 Pieces Required) and 2500 Amp Breakers (1 Piece Required) Stripping, Weather Bulk (Order by the Foot 4 Feet Required) Brace, Access Door (Horizontal) Screw, Cap Hex Head (M8 x 50mm) Washer, Flat (M8) Washer, Lock Spring (M8) Screw, Cap Hex Head (M10 x 40mm) (1250 and 1600 Amp Breakers) Lug 6X 600 MCM (1250 and 1600 Amp Breakers) * Parts Included in Neutral Bar Assembly 87

90 Circuit Breaker and Disconnect Switch UL Listed, IEC Conformity DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C ÎÎ Î

91 Circuit Breaker and Disconnect Switch UL Listed, IEC Conformity DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Wrapper, Circuit Breaker 2 Breaker, Circuit The following Circuit Breakers and Disconnect Switches include mounting hardware. Three Pole Amp Amp Four Pole (IEC) Amp DFHC Amp Disconnect Switch Amp Package, Hardware Circuit Breaker Mounting (Includes Screws, Nuts and Lock Washers) Used With XX and Circuit Breakers Bracket, Mounting Cover, Circuit Breaker Box Cover, Control Box (Bottom) Cover, Control Box (Top) Brace, Mounting Bar Assembly, Neutral (All except 4 Pole Circuit Breakers) (Includes Parts Marked *) * Lug, Solderless * Standoff, Insulator * Screw, Cap Hex Head (3/8 16 x 3/4 ) * Nut, Hex (3/8 ) * Washer, Flat (3/8 ) * Washer, Lock Spring (3/8 ) * Screw, Cap Hex Head (3/8 16 x 1-1/4 ) * Screw, Cap Hex Head (3/8 16 x 1-1/2 ) Nut, Self-Retaining (M6) Brace, Cover Cup, Circuit Breaker Screw, Hex Head (M8 x 20mm) Screw, Hex Head (M6 x 16mm) Stripping, Weather Bulk (Order by the Foot 1 Foot Required) Brace, Access Door (Vertical) Brace, Access Door (Horizontal) Strip, Copper (Used for wrapping end of leads before securing to Circuit Breaker) (Quantity Used as Required) Screw, Self-Locking Hex Washer Head (M6 x 20mm) Lug, Solderless Washer W/EIT (3/8 ) Washer, Flat (M10) Washer, Lock (M10) Screw, Cap Hex Head (M10 x 25mm) Nut, Locking Hex Flange Head (M6) 34 Lead (Quantity Used As Required) (Without Markings) (39 ) /2 Ring Terminal End to 1 Stripped End /2 Ring Terminal End to 1/2 Ring Terminal End Edging Bulk (Order by the Foot 3 Feet Required) 36 Screw, Cap Hex Head (M12 x 40mm) Pole Breakers and Disconnect Switches Pole Breakers 37 Nut, Hex (M12) Pole Breakers and Disconnect Switches Pole Breakers 38 Washer, Lock Spring (M12) Pole Breakers and Disconnect Switches Pole Breakers 39 Washer, Flat (M12) Pole Breakers and Disconnect Switches Pole Breakers Accessories, Circuit Breaker: The following are used on XX Circuit Breakers Switches Includes 1 Trip Alarm and 1 Auxiliary Contact Volt Shunt Trip * Parts Included in Neutral Bar Assembly 89

92 Circuit Breaker Non-UL Listed DFHA, DFHB, DFHC Spec A 90

93 Circuit Breaker Non-UL Listed DFHA, DFHB, DFHC Spec A REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Wrapper, Circuit Breaker 2 Breaker, Circuit (CB21) Three Pole Breakers Standard 750 Volt, 1250 Amp (General Electric) DFHA, DFHB Standard 660 Volt, 1600 Amp (Merlin Gerin) With Shunt Trip 660 Volt, 1600 Amp (Merlin Gerin) With Shunt Trip, Auxiliary Contacts, and Bell Alarm 660 Volt, 1600 Amp (Merlin Gerin) Four Pole Breakers Standard 750 Volt, 1250 Amp (General Electric) DFHA, DFHB Standard 660 Volt, 1600 Amp (Merlin Gerin) DFHB, DFHC With Shunt Trip 660 Volt, 1250 Amp (Merlin Gerin) DFHB, DFHC With Shunt Trip, Auxiliary Contacts, and Bell Alarm 660 Volt, 1600 Amp (Merlin Gerin) DFHB, DFHC 3 Cover, Circuit Breaker Merlin Gerin Three Pole Circuit Breakers Merlin Gerin Four Pole Circuit Breakers (Right Side Mounted) DFHB Merlin Gerin Four Pole Circuit Breakers (Left Side Mounted) DFHB General Electric Circuit Breakers 4 Lead (#1 Wire) General Electric 1/2 ID Ring to 1/2 ID Ring 39 Long Three Pole Circuit Breaker Four Pole Circuit Breaker Merlin Gerin /2 ID Ring to 1/2 ID Ring 30 Long 5 Screw, Self-Locking Hex Washer Head (1/4 20 x 1/2 ) General Electric Circuit Breakers Merlin Gerin Circuit Breakers 6 Bracket, Circuit Breaker Mounting General Electric Circuit Breakers Merlin Gerin Circuit Breakers Bar Assembly Kit, Neutral (Used With 3 Pole Breakers) (Includes Neutral Bars, Labels, and Parts Marked *) * Lug * Standoff, Insulator * Screw, Cap Hex Head (3/8 16 x 1 ) * Washer, Flat (3/8 ) * Washer, Lock Spring (3/8 ) * Screw, Cap Hex Head (3/8 16 x 1-1/2 ) * Strip, Copper (Used for wrapping ends of leads before securing to circuit breakers) (Quantity Used as Required) Screw, Cap Hex Head (3/8 16 x 1 ) Washer, Lock Spring (3/8 ) 17 Washer, Flat (3/8 ) General Electric Circuit Breakers Merlin Gerin Circuit Breakers Tie, Cable (Quantity Used As Required) Lug, CSA Grounding Solderless Nut, Self-Retaining (1/4 20) Brace, Cover (Vertical) Screw, Self-Locking Hex Washer Head (3/8 16 x 1 ) (Used With Merlin Gerin Circuit Breakers) 23 Screw, Cap Hex Head (1/2 13 x 2 ) General Electric Circuit Breakers Merlin Gerin Circuit Breakers * Parts Included in Neutral Bar Assembly Kit Continued... 91

94 Circuit Breaker Non-UL Listed DFHA, DFHB, DFHC Spec A 92

95 Circuit Breaker Non-UL Listed DFHA, DFHB, DFHC Spec A REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Continued Nut, Hex Head (1/2 13) General Electric Circuit Breakers Merlin Gerin Circuit Breakers 25 Washer, Lock Spring (1/2 ) General Electric Circuit Breakers Merlin Gerin Circuit Breakers 26 Washer, Flat (1/2 ) General Electric Circuit Breakers Merlin Gerin Circuit Breakers Screw, Self-Locking Hex Washer Head (1/4 20 x 5/8 ) Screw, Self-Locking Hex Washer Head (1/4 20 x 7/8 ) Edging Bulk (Order by the Foot 3 Feet Required) Cover, Control Box (Top) Cover, Control Box (Bottom) 32 Brace, Cover General Electric Circuit Breakers Merlin Gerin Circuit Breakers 33 Brace, Control Box Mount General Electric Circuit Breakers Merlin Gerin Circuit Breakers Bar, Bus (Sold in Packages of 3 Pieces 4 Pieces Required) (Used With Merlin Gerin Circuit Breakers) 35 Stripping, Weather Bulk (Order by the Foot) General Electric Circuit Breakers ( 1 Foot Required) Merlin Gerin 3 Pole Circuit Breakers (4 Feet Required) Merlin Gerin 4 Pole Circuit Breakers (6 Feet Required) Brace, Cover (Horizontal) Bolt, Carriage (5/16 18 x 5/8 ) Nut, Locking (5/16 18) Screw, Cap Hex Head (5/16 18 x 2 ) Washer, Flat (5/16 ) Washer, Lock Spring (5/16 ) Washer, Lock W/EIT (3/8 ) Cup, Circuit Breaker (Used with General Electric Circuit Breakers) Nut, Self-Locking (1/4 20) (Used with General Electric Circuit Breakers) Strip, Copper (Used for wrapping ends of leads before securing to circuit breakers) (Quantity Used as Required) (Used with General Electric Circuit Breakers) 46 Lug, Breaker General Electric 3 Pole Circuit Breakers General Electric 4 Pole Circuit Breakers Trip, Shunt (1250 Amp General Electric Circuit Breaker) Alarm, Bell (1250 Amp General Electric Circuit Breaker) Contact, Auxiliary (1250 Amp General Electric Circuit Breaker) * Parts Included in Neutral Bar Assembly Kit 93

96 Circuit Breaker Non-UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C

97 Circuit Breaker Non-UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Wrapper, Circuit Breaker 2 Breaker, Circuit Three Pole Breakers Standard Amp Amp DFHC, DFHD With Shunt Trip Amp Amp DFHC, DFHD With Shunt Trip, Auxiliary Contacts and Bell Alarm Amp Amp DFHC, DFHD Four Pole Breakers Standard Amp DFHB, DFHC, DFHD Amp DFHC, DFHD With Shunt Trip Amp DFHB, DFHC, DFHD Amp DFHC, DFHD With Shunt Trip, Auxiliary Contacts and Bell Alarm Amp DFHB, DFHC, DFHD Amp DFHC, DFHD 3 Cover, Circuit Breaker Box Three Pole Circuit Breakers Four Pole Circuit Breakers 4 Lead (Quantity Used As Required) (Without Markings) 6 Long Stripped Terminal End to.375 Stripped End 30 Long /2 Ring Terminal End to 1/2 Ring Terminal End 5 Screw, Cap Hex Head (M10 x 40mm) Three Pole Circuit Breakers Four Pole Circuit Breakers 6 Screw, Hex Head (M6 x 16mm) Three Pole Circuit Breakers Four Pole Circuit Breakers Bar Assembly, Neutral Three Pole Circuit Breakers (Includes Parts Marked *) * Lug 6X 600 MCM * Standoff, Insulator * Screw, Cap Hex Head (3/8 16 x 3/4 ) * Washer, Flat (M10) * Washer, Lock (M10) * Screw, Cap Hex Head (3/8 16 x 1-1/2 ) * Strip, Copper (Used for wrapping ends of leads before securing to circuit Breakers) (Quantity Used as Required) * Screw, Cap Hex Head (M10 x 40mm) * Parts Included in Neutral Bar Assembly Continued... 95

98 Circuit Breaker Non-UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C

99 Circuit Breaker Non-UL Listed DFHA, DFHB Spec B F, DFHC Spec B E, DFHD Spec A C REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Continued Screw, Cap Hex Head (M10 x 25mm) 17 Washer, Lock (M10) Three Pole Circuit Breakers Four Pole Circuit Breakers Washer, Flat (M10) Washer, W/EIT Lug, CSA Grounding Solderless Nut, Self-Retaining (M6) 22 Brace, Access Door (Vertical) Three Pole Circuit Breakers Four Pole Circuit Breakers Screw, Hex Head (M8 x 20mm) 24 Lug 6X 600 MCM Three Pole Circuit Breakers Four Pole Circuit Breakers Screw, Cap Hex Head (M12 x 50mm) Nut, Hex (M12) Washer, Lock Spring (M12) Washer, Flat (M12) Bracket, Mounting Screw, Self-Locking Hex Washer Head (M6 x 25mm) Edging Bulk (Order By The Foot 3 Feet Required) Cover, Control Box (Top) Cover, Control Box (Bottom) Brace, Cover Brace, Circuit Breaker Mounting Bar, Bus (Sold in Packages of 3 Pieces) (4 Pieces Required) 37 Stripping, Weather Bulk (Order by the Foot) Three Pole Circuit Breakers (4 Feet Required) Four Pole Circuit Breakers (6 Feet Required) Brace, Access Door (Horizontal) Screw, Cap Hex Head (M8 x 50mm) Washer, Flat (M8) Washer, Lock Spring (M8) * Parts Included in Neutral Bar Assembly 97

100 Circuit Breaker NSJ 600 Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D

101 Circuit Breaker NSJ 600 Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Breaker, Circuit 600 Amp 3 Pole (UL & IEC) (Includes Mounting Hardware) Cover, Access 3 Cover, Circuit Breaker Left Side Installation Right Side Installation Box, Circuit Breaker Screw, Hex Head (M6 x 1 x 20) Cover, Circuit Breaker Cover, Circuit Breaker Stiffener, Cover Brace, Access Door Brace, Access Door Cup, Switch Bracket, Circuit Breaker Bus, Bar Neutral Bus, Bar Ground Bus, Bar Neutral Screw, Cap Hex Head (M12 x 1.75 x 40) Nut, Hex (M12) Washer, Lock Split (M12) Washer, Flat (M12) Bus, Bar Jumper Standoff, Insulator Lug Washer, Belleville (3/8) Screw, Hex Head (M8 x 1.25 x 16) Washer, Lock Split (3/8) Screw, Cap Hex Head (3/8 16 x.75) Washer, Flat Screw, Cap Hex Head (3/8 16 x 1 ) Screw, Cap Hex Head (3/8 16 x.88) Nut, Hex (3/8) Screw, Cap Hex Head (3/8 16 x 1.75) Screw, Hex Washer Head Thread Forming (1/4 20 x.50) Lug, Solderless Washer, Belleville (5/16) Nut, Hex (5/16) Screw, Cap Hex Head (5/16 18 x 1 ) Strip, Copper (Used for wrapping end of leads before securing to circuit breakers and disconnect switches) (Quantity Used As Required) Bracket, Circuit Breaker Edging Bulk (Order by the Foot 3 Feet Required) 40 Lead (Quantity Used As Required) Bus, Bar Ground Screw, Cap Hex Head (5/16 18 x 1-1/4) Accessories, Circuit Breaker: Switch Used as a Trip Alarm or Auxiliary Contact Volt Shunt Trip 99

102 Circuit Breaker P-Frame Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D

103 Circuit Breaker P-Frame Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION 1 Breaker, Circuit 3 Pole (UL & IEC) (Includes Mounting Hardware) Amp Amp Cover, Access 3 Cover, Circuit Breaker Left Side Installation Right Side Installation Box, Circuit Breaker Screw, Hex Head (M6 x 1 x 20) Cover, Circuit Breaker Cover, Circuit Breaker Stiffener, Cover Brace, Access Door Brace, Access Door Cup, Switch Bracket, Circuit Breaker Bus, Bar Neutral Bus, Bar Ground Bus, Bar Neutral Bus, Bar Breaker Bus, Bar Breaker Bus, Bar Breaker Bus, Bar Breaker Bus, Bar Jumper Standoff, Insulator Lug Washer, Belleville (3/8) Screw, Hex Head (M8 x 1.25 x 16) Washer, Lock Split (3/8) Screw, Cap Hex Head (3/8 16 x.75) Washer, Flat Screw, Cap Hex Head (3/8 16 x 1 ) Screw, Cap Hex Head (3/8 16 x.88) Nut, Hex (3/8) Screw, Cap Hex Head (3/8 16 x 1.75) Screw, Hex Washer Head Thread Forming (1/4 20 x.50) Lug, Solderless Washer, Belleville (5/16) Nut, Hex (5/16) Screw, Cap Hex Head (5/16 18 x 1 ) 37 Lead (Quantity Used As Required) A/R Screw, Cap Hex Head (M12 x 1.75 x 40) A/R Nut, Hex (M12) A/R Washer, Lock Split (M12) A/R Washer, Flat (M12) Bus, Bar Ground Screw, Cap Hex Head (5/16 18 x 1-1/4) Accessories, Circuit Breaker: Switch Used as a Trip Alarm or Auxiliary Contact Volt Shunt Trip 101

104 Circuit Breaker R-Frame Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D

105 Circuit Breaker R-Frame Amp DFHA, DFHB Begin Spec G, DFHC Begin Spec F, DFHD Begin Spec D REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION 1 Breaker, Circuit 3 Pole (UL & IEC) (Includes Mounting Hardware) Amp Amp Amp Box, Circuit Breaker Bracket, Circuit Breaker Screw, Hex Head (M8 x 1.25 x 16) Screw, Hex Head (M6 x 1 x 20) Standoff, Insulator Washer, Lock Split (3/8) Standoff, Insulator Screw, Cap Hex Head (3/8 16 x.75) Standoff, Insulator Washer, Lock Split (1/2) Screw, Cap Hex Head (1/2 13 x 1.00) Bus, Bar Ground Screw, Hex Washer Head Thread Forming (1/4 20 x.50) Lug, Solderless Cover, Circuit Breaker Top Bus, Bar Neutral Bus, Bar Neutral Washer, Belleville (3/8) Screw, Cap Hex Head (3/8 16 x 1 ) Bus, Bar Neutral Bus, Bar Jumper Bus, Bar Neutral Screw, Cap Hex Head (3/8 16 x 1.5) 25 Bus, Bar Breaker Left Side Insulation Right Side Insulation 26 Bus, Bar Breaker Left Side Insulation Right Side Insulation Washer, Belleville (1/2) Screw, Cap Hex Head (1/2 13 x 1.75) Spacer, Mounting Foot Cover, Circuit Breaker Bottom Washer, Belleville (5/16) Nut, Hex (5/16) Screw, Cap Hex Head (5/16 18 x 1 ) Nut, Hex (1/2) Screw, Cap Hex Head (1/2 13 x 2) 36 Cover, Circuit Breaker Left Side Installation Right Side Installation Washer, Flat Bus, Bar Breaker Bus, Bar Breaker Bus, Bar Breaker 41 Bus, Bar Breaker Left Side Insulation Right Side Insulation 42 Bus, Bar Breaker Left Side Insulation Right Side Insulation Brace, Access Door Brace, Access Door Cup, Switch Stiffener, Cover Cover, Access 48 Lead (Quantity Used As Required) A/R Screw, Cap Hex Head (M12 x 1.75 x 40) A/R Nut, Hex (M12) A/R Washer, Lock Split (M12) A/R Washer, Flat (M12) Bus, Bar Ground Screw, Cap Hex Head (5/16 18 x 1-1/4) Lug, Cable Solderless Screw, Cap Hex Head (3/8 16 x 2.00) Washer, Spring (3/8) Nut, Hex (3/8) Accessories, Circuit Breaker: Switch Used as a Trip Alarm or Auxiliary Contact Volt Shunt Trip 103

106 Labels Circuit Breaker REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Label, Neutral Disconnect Link Label, Bonding Jumper Label, Ground 4 Label, Marker (10 Characters Per Card) (Quantity Used As Required) Marked L Marked Marked Marked Marked Label, Information (Service Disconnect) Label, Conduit Location Label, Information (Lug Installation) 8 Label, Information NSJ 600 Amp P-Frame 800 Amp P-Frame 1200 Amp (150V Line to Neutral Maximum) P-Frame 1200 Amp (Alternate Source for Emergency Service) R-Frame 1600 Amp (Alternate Source for Emergency Service) R-Frame 2000 Amp (Alternate Source for Emergency Service) R-Frame 2500 Amp (Alternate Source for Emergency Service) R-Frame 1600 Amp (150V Line to Neutral Maximum) R-Frame 2000 Amp (150V Line to Neutral Maximum) R-Frame 2500 Amp (150V Line to Neutral Maximum) 104

107 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page , 83, 85, 87, 89, 91, 93, 95, , , , , , , 54, , , , , , , , , , , , , , , , , , , , , 43, , , 31, , 39, , 31, , 31, , , , , , , 31, , 31, , 31, , 31, , 31, , 31, , 31, , , 39, , , 39, , 39, , 39, , 39, , , , , , 37, , , , , , , , , , , , , , 39, , , , 31, , 31, , , , , , , , , , , , 43, , 43, , 43, , 43, , 43, , 43, , 43, , 43, , 43, , 43, , 43, , 43, , 43, , 43, , , 43, , 43, , 43, , 43, , 43, , 43, , , 43, , , , , , , , , 43, , 43, , 39, 41, 43, , 43, , , , , , , , , , , 17, 21, , 21, , 17, 21, , 21, , 21, , , , , , 17, 21, , 17, , 17, , 17, , , 18, , 18, 19, , 18, 19, , 18, 19, , 18, , 18, , , , , 31, 33, , , , 31, , , ,

108 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page , 13, , , , 87, , 83, , 83, 89, , , 83, 87, 91, 95, , 99, , 99, 101, , , , , , , , , , , , , , 37, , 43, , , , , , , , , , , , , , , , , , , , , , , , , , , , 87, , , , , , , , , , , , 74, , , , , , , , , , , , , , , , , 13, , 31, , , , , , , , , 13, , , _0665, , , , , , , 57, , , 57, , , 57, , , 57, , , , 51, 53, 85, 87, 89, 93, , 85, , 85, , 51, 83, , 83, , , 51, 53, 85, 87, 89, 93, , 83, , 83, , 83, , , , 13, , , , 85, , 85, , , 51, 85, , 51, 85, , , , , 57, , , 57, , , , , , , , 87, 89, , 53, 87, 89, , , 87, , , 87, , , , , , , 87, , , , , , , , ,

109 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page , , , , , , 53, 54, 87, 89, 97, 99, 101, , 53, 54, 87, 89, 97, 99, 101, , , , 54, 99, 101, , , , , , 54, 99, 101, , 54, 99, 101, , 99, 101, , 99, 101, , , , 99, , 99, , , , , , , , , , 91, , , 91, , , 91, , , 91, , , 91, , , 91, , , , , , , , , 83, , 83, , 83, , , 83, , 83, , 83, , , 83, , 83, , 83, , , 83, , 83, , 83, , , , , 83, , 83, , , , , , , , , , , , , , , , , , 101, , 101, , , , , , , , , 29, , 29, 71, , , , , , , , , , , , 71, , , , , , 71, , 71, , , , , , , , 73, , , , , , , , , , , , , , , , , , , 13, 15, , 67, , , 24, 31, 60, 85, , , , , 99, , 54, 85, 87, 89, 91, , 64, 67, 74, , 99, 101, , 13, 15, 27, 57, 59, , , 83, 87, 89, 91, 95, , ,

110 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page , , , , 39, , , , 99, 101, , , , , , 67, , , 83, , 87, 95, , , _2001, , , , , , , 85, 87, 93, , 83, , , , , , , , , 99, 101, , , 99, 101, , , , , , , , 99, 101, , 99, , 99, 101, , , , , , , , , , , , , , , , , , , , , , , , 74, , , 13, , 15, , , , , 54, 99, 101, , , , , 13, , , , , , , , , , , , 31, 33, 39, , , , , , , , 31, 33, 39, 41, 43, , 17, 18, 19, 21, , 31, 39, , 31, 39, 41, 43, , , 31, 33, 39, , 31, , 33, 39, , , 31, , , , 17, 19, 21, , 21, , 17, , 17, 18, 19, 21, , 33, 39, 43, , 31, 33, , 43, , 31, 33, 39, , 43, , 33, 39, , , 17, 19, 21, , 21, , 17, 18, 21, , , , , , , , , , 43, , 43, , 43, , 43, , , , , , 31, , 13, 15, 39, , 31, , 31, , 31, , , , 31, , , ,

111 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page , 13, 15, 39, , 31, 33, , , 31, , , , 13, 15, 39, , , , , , , , , , , 31, , , 31, , 31, , , 13, , , , , , 31, 57, , , 85, 87, 89, 93, 97, , , , 57, , , , 31, , , , , , , , , , , , , , 31, 33, 37, 39, 41, 43, 45, 48, , 83, 85, 89, , 31, , 85, , , 57, , 33, 43, 45, 85, , 39, , , , , 39, , 61, , , 99, 101, , , 57, , 87, , 10, 13, 15, 43, 45, 54, 87, 89, 95, , 13, 15, 17, 18, 19, 21, 22, 37, 43, 47, 87, 89, 97, 99, 101, , , , , , 99, 101, , 99, 101, , , 85, , 87, 89, 95, 99, 101, , 99, , 83, 91, 99, 101, , , 83, 87, 89, 91, 95, , 99, , 27, 85, , , 43, , , 85, 91, , 43, , , , , , , 31, 33, 43, , 43, 45, , 31, , 48, , , 43, , , , , , , , , 87, , , 10, 13, , 43, 57, 59, 87, 89, , 10, 39, 41, 43, , 13, 15, , 87, , 43, , 13, , 43, , 43, , 89, 99, 101, , 87, , 17, 18, 19, 21, 22, , , , 17, 18, 19, 21, 22, 37, , , 43, , 61, , 13, , , , , , 99, 101, , , , , , , 51, 85, , , 51, 75, 83, , 51, 85, , , 74, , 51, 85, , 85, , 31, ,

112 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page , 53, 87, , 27, 31, , , 17, 21, 31, 33, 37, 39, 41, 43, 45, 47, , 27, 31, 33, , 27, 31, 37, 39, 41, , 53, 54, 59, 87, 89, , 99, 101, , 54, 99, 101, , 18, 19, 22, 43, 45, 59, 87, 89, , 45, , , , , , 67, 85, , 83, 89, 91, 99, 101, , 33, 43, 45, 85, 93, , 31, , 31, 33, 39, 41, 43, 45, 48, 61, , , , , , , 47, 87, , 13, 15, 54, 57, 59, 78, 87, 89, 95, , 47, 61, 62, 87, 89, 97, 99, 101, , 17, 18, 19, 21, 22, , , 99, 101, , 99, 101, , , 74, , 57, 59, , , 10, 13, 15, 54, 85, 87, 89, 93, , , , , 43, 45, 47, 87, 89, 97, 99, 101, , , , 85, 89, 99, 101, , 85, 93, , 31, 33, , 31, 33, 39, 41, 43, 45, 48, 61, , 99, 101, , 33, 43, , , 13, , 13, 75, 85, , 74, , 51, 74, 75, 85, , , 51, 85, , 53, 87, 89, , , 17, 21, 31, 33, , 27, 31, 33, 39, , , 15, 59, , 43, 45, , , , 85, 87, 89, 93, , 67 A029C090,