Owner s Manual For 5PT 10 and 5PT20 Series Portable Davit Cranes ORIGINAL TEXT

Transcription

1 Red this Owner s Mnul thoroughly efore operting the equipment. Keep it with the equipment t ll times. Replcements re ville from Thern, Inc., PO Box 347, Winon, MN 55987, IMPORTANT: Plese record product informtion on pge 2. This informtion is required when clling the fctory for service. ORIGINAL TEXT Owner s Mnul For 5PT 10 nd 5PT20 Series Portle Dvit Crnes

2 pge 2 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes Two-Yer Limited Wrrnty Plese record the following: Dte Purchsed: Crne Model No.: Crne Seril No.: If sold with winch: Winch Model No.: Winch Seril No.: This informtion is required when clling the fctory for service. Thern, Inc. wrrnts its products ginst defects in mteril or workmnship for two yers from the dte of purchse y the originl using uyer, or if this dte cnnot e estlished, the dte the product ws sold y Thern, Inc. to the deler. To mke clim under this wrrnty, contct the fctory for n RGA numer. The product must e returned, prepid, directly to Thern, Inc., 5712 Industril Prk Rod, Winon, Minnesot The following informtion must ccompny the product: the RGA numer, the dte of purchse, the description of the climed defect, nd complete explntion of the circumstnces involved. If the product is found to e defective, it will e repired or replced free of chrge, nd Thern, Inc. will reimurse the shipping cost within the contiguous USA. This wrrnty does not cover ny dmge due to ccident, misuse, use, or negligence. Any ltertion, repir or modifiction of the product outside the Thern, Inc. fctory shll void this wrrnty. This wrrnty does not cover ny costs for removl of our product, downtime, or ny other incidentl or consequentil costs or dmges resulting from the climed defects. This wrrnty does not cover rke discs, wire rope or other wer components, s their life is suject to use conditions which vry etween pplictions. FACTORY AUTHORIZED REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY TO THE CONSUMER. THERN, INC. SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. Some sttes do not llow the exclusion or limittion of incidentl or consequentil dmges, or llow limittions on how long n implied wrrnty lsts, so the ove limittion or exclusion my not pply to you. This wrrnty gives you specific legl rights, nd you my lso hve other rights which vry from stte to stte. Note: Thern, Inc. reserves the right to chnge the design or discontinue the production of ny product without prior notice. Aout This Mnul The Occuptionl Sfety nd Helth Act of 1970 sttes tht it is the employer s responsiility to provide workplce free of hzrd. To this end, ll equipment should e instlled, operted, nd mintined in complince with pplicle trde, industril, federl, stte, nd locl regultions. It is the equipment owner's responsiility to otin copies of these regultions nd to determine the suitility of the equipment to its intended use. This Owner s Mnul, nd wrning lels ttched to the equipment, re to serve s guidelines for hzrd-free instlltion, opertion, nd mintennce. They should not e understood to prepre you for every possile sitution. The informtion contined in this mnul is pplicle only to the Thern Commnder Series Model 5PT10 nd 5PT20 Portle Dvit Crnes. Do not use this mnul s source of informtion for ny other equipment. The following symols re used for emphsis throughout this mnul: Filure to follow WARNING! instructions my result in equipment dmge, property dmge, nd/or serious personl injury. Filure to follow CAUTION! instructions my result in equipment dmge, property dmge, nd/or minor personl injury. Importnt! Filure to follow importnt! instructions my result in poor performnce of the equipment.

3 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge 3 Suggestions for Sfe Opertion DO the following: Red nd comply with the guidelines set forth in this Owner s Mnul. Keep this mnul, nd ll lels ttched to the crne, redle nd with the equipment t ll times. Contct Thern, Inc. for replcements. Check luriction efore use. Instll the wire rope securely to the winch drum. Keep t lest 4 wrps of wire rope wound on the drum t ll times, to serve s nchor wrps. With less thn 4 wrps on the drum the wire rope could come loose, cusing the lod to escpe. Keep hnds wy from sheves, gers, wire rope, nd other moving prts. Disconnect electric power efore servicing the equipment. Keep ll unnecessry personnel wy from crne while in opertion. Keep out of the pth of the lod, nd out of the pth of roken wire rope tht might snp ck nd cuse injury. When operting the rtchet jck, void un-threding. Test the trvel limits of the rtchet jck efore ssemly to the crne nd efore loding, to verify it does not un-thred. Contct Thern if it does un-thred.

4 pge 4 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes Suggestions for Sfe Opertion (cont.) DO NOT do the following: Do not lift people, or things over people. Do not wlk or work under lod or in the line of force of ny lod. Do not exceed the lod rting of the crne or ny other component in the system. To do so could result in filure of the equipment. Do not use more thn one crne to move lod tht exceeds the lod rting of single crne. A shift in lod weight could overlod the equipment. Do not use dmged or mlfunctioning equipment. To do so could result in filure of the equipment. Do not modify the equipment in ny wy. To do so could cuse equipment filure. Do not wrp the wire rope round the lod. This dmges the wire rope nd could cuse the lod to escpe. Use sling or other pproved lifting device. Do not operte the crne with gurds removed or improperly instlled. Do not divert your ttention from the opertion. Sty lert to the possiility of ccidents, nd try to prevent them from hppening. Do not jerk or swing the lod. Avoid shock lods y strting nd stopping the lod smoothly. Shock lods overlod the equipment nd my cuse dmge. Do not use the crne nd winch components for ny use other thn for their originl intended function. Do not use the crne to drg or pull lods. This will crete side pulls, which could dmge the equipment or cuse the lod to tip. Do not leve suspended lod unttended. Plce the lod on the ground if it must e left unttended. Do not djust the winch rke with the lod suspended. Do not operte or pply lods without ll pins securely in plce. Do not djust the oom extension while the crne is loded. Do not force the rtchet hndle pst trvel limits. This could sheer the trvel stop pin nd cuse dmge or injury.

5 Tle 1 - Crne Rections 2 Pedestl Bse Wll Mount Bse Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge Instlling the Crne Importnt! A qulified professionl should inspect or design the foundtion to insure tht it will provide dequte support. Locte the crne so it will e visile during the entire opertion. Do not instll the crne in n re defined s hzrdous y the Ntionl Electric Code, unless instlltion in such n re hs een thoroughly pproved. Do not instll the crne ner corrosive chemicls, flmmle mterils, explosives, or other elements tht my dmge the crne or injure the opertor. Adequtely protect the crne nd the opertor from such elements. Position the crne so the opertor cn stnd cler of the lod, nd out of the pth of roken wire rope tht could snp ck nd cuse injury. Attch the crne to rigid nd level foundtion tht will support the crne nd its lod under ll lod conditions, including shock loding Consult pplicle codes nd regultions for specific rules on instlling the equipment Locte the crne in n re cler of trffic nd ostcles tht could interfere with opertion. Mke sure the crne is ccessile for mintennce nd opertion Instll the crne on level surfce. An uneven surfce my cuse the oom to rotte in the direction the mst is lening Fsten the se securely to the foundtion to withstnd pplicle overturning moments nd mounting olt rection. See Tle 1. For Stndrd products referred to in this mnul, use 5/8-inch corse thred fsteners, grde 5 or etter. Recommended torque for Grde 5 olts without luriction is 150 ft-l. Refer to mnufcturer's instructions for other fstener types with specific torque or instlltion instructions. Non-stndrd products tht vry from the originl design my hve different fstening requirements. Contct structurl engineer or Thern, Inc. for this informtion. To comply with locl codes, contct qulified professionl to otin proper structure or foundtion specifictions for the mounting of thern products. Crne Model Mst Moment Suggested Bolt Size Axil Force per Bolt 1 Axil Force per Bolt 1 Sher Force per Bolt 5PT10 37,790 in-ls 4,270 N-m 5/8 inch (M16) 1,680 ls 7,474 N-m 1,420 ls 6,374 N 1,150 ls 5,116 N 5PT20 95,110 in-ls 10,747 N-m 5/8 inch (M16) 4,240 ls 18,862 N-m 3,560 ls 15,837 N 2,740 ls 5,116 N 1 Force in tension. 2 This informtion my chnge without prior notice. It is the responsiility of the instller nd/or end user to ensure the most current informtion is used.

6 pge 6 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes 1.2 Assemling the Crne Importnt! Inspect the crne during ssemly ccording to the Instructions for Periodic Inspection. This will give you record of the condition of the crne with which to compre future inspections. Sve ll oxes nd crtes tht the crne ws shipped in, use them gin if you need to repckge the crne. Contct the fctory immeditely if ny prts re missing or dmged. Do not overtighten fsteners, this my strip threds or cuse dmge to other prts. When instlling the rtchet jck, support the end of the oom so the oom does not fll nd the rtchet jck does not swing up cusing dmge or injury. When instlling the oom extension, hold the oom extension securely so it does not slide ruptly in or out of the oom cusing dmge or injury Study prts drwings to understnd how the crne is ssemled. See pges Luricte Pins nd other components prior to ssemly. See Section Luricting the Crne Instll the se. See Section 1.1 for dditionl informtion nd crne overturning moments nd mounting olt rection forces Instll the flnge ering in the se. Bering must e set level on the se ssemle the crne in the following order. c d Fsten the winch to the mounting plte using the fsteners provided. On some models you will need to use n dditionl winch dpter plte nd fsteners provided to fsten the winch to the crne. Mke sure the winch is positioned correctly with the winch drum fcing towrd the lod. See Figure 3. INSTALL THE MAST in the se. Move the mst side-to-side to mke sure the ottom of the mst properly sets on the pin in the ottom of the se. The crne will not e stle unless properly seted. See Figure 2. Fsten the oom to the mst using the clevis pin nd lynch pin provided. Mke sure the oom is positioned correctly, with the crrying hndles locted on the sme side s the hndles on the mst. Instll the hndle using the mst clevis pin nd lynch pin provided. Figure 1 Crne Pckging

7 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge 7 Figure 2 Assemly Steps BOOM WINCH RATCHET JACK BOOM EXTENSION MAST FLANGE BEARING HANDLE BASE Figure 3 Winch Mounting winch drum mounting rcket wire rope direction supplied hrdwre Figure 4 Lowest Boom Angle 2 degrees e f g h Instll the rtchet jck y fstening one end of the rtchet jck to the mounting er on the oom with the clevis nd lynch pin provided. Crefully pivot the oom up until the other end of the rtchet jck ligns with the mounting er on the mst, nd secure the rtchet jck to the mst using the clevis pin nd lynch pin provided. ADJUST THE BOOM with the rtchet jck so the oom is slightly ove the lowest oom ngle. See Figure 4. Do not lower oom elow the lowest point, or the oom could fll nd my result in the lod escping. Slide the oom extension into the oom, nd secure in plce with the clevis pin nd lynch pin provided. Mke sure the oom extension is positioned correctly. See Figure 2. instll the winch onto the oom. Slide into position nd secure with provided clevis pin nd lynch pin Instll the winch hndle on hnd winches, or connect electric current on power winches. Refer to instructions in the Winch Owner s Mnul Instll the wire rope. Use wire rope ssemlies in the length specified on pge c d remove rope keeper pin t the sheve to llow rope to e instlled. Pss the wire rope over the sheve t the end of the oom. reinstll rope keep pin to prevent the rope from escping the sheve rope groove. Anchor the wire rope to the winch drum nd wind 4 wrps of wire rope onto the drum to ct s nchor wrps. Refer to the instructions in the Winch Owner s Mnul Mke sure ll clevis pins re properly instlled with ll lynch pins in plce to prevent components from shifting during use ADJUST BOOM ANGLE for the desired position using the rtchet-jck (if equipped). See Figure 2.

8 pge 8 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes 2.1 Generl Theory of Opertion Importnt! Limit nonuniform winding y keeping tension on the wire rope. It is your responsiility to detect nd ccount for different fctors ffecting the condition nd performnce of the equipment THE INTENDED USE of this mchinery is to lift nd lower lods of its rted cpcity or less. It is not for lifting people or things over people The force required to lift the lod must not exceed the lod rting of the crne. Consider the totl force required to lift the lod, not the weight of the lod This equipment cn develop forces tht will exceed the lod rting. It is the responsiility of the equipment user to limit the size of the lod. Inspect the equipment regulrly for dmge ccording to the instructions contined in this mnul Performnce rtings of the equipment re ffected y the position of the oom, the mount of wire rope you use nd whether you use single or two prt line. Crne lod rtings decrese s you extend the rech. See the Performnce Chrcteristics Tles on pge c Lod rting represents the mximum force tht cn e plced on new equipment. Lift vries with the position of the oom, the length of the wire rope, nd the rigging configurtion (single or two prt line). Rech vries with the position of the oom Duty rtings refer to the type of use the equipment is suject to. Consider the following when determining duty rting. c d Environment: hrsh environments include hot, cold, dirty, wet, corrosive, or explosive surroundings. Protect the equipment from hrsh environments when possile. mintennce: poor mintennce, mening poor clening, luriction, or inspection, leds to poor opertion nd possile dmge of the equipment. Minimize poor mintennce y crefully following the instructions contined in this mnul. loding: severe loding includes shock loding nd lifting lods tht exceed the lod rting of the equipment. Avoid shock lods, nd do not exceed the lod rting of the equipment. Frequency of Opertion: frequent or lengthy opertions increse wer nd shorten the life spn of gers, erings, sheves, nd other components. Increse mintennce of the equipment if used in frequent opertions AIRBORNE NOISE EMISSIONS vry depending on lod nd the type of winch eing used. Stndrd configurtions do not typiclly exceed sound pressure level of 80dB(A) t worksttions VIBRATION LEVELS vry depending on lod nd type of winch eing used. Stndrd configurtions do not typiclly exceed virtion levels of 2.5 m/s 2. Contct the fctory for more informtion.

9 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge Prepring for Opertion Importnt! When determining whether the lod will exceed the lod rting, consider the totl force required to move the lod. When operting the rtchet jck, void un-threding. Test the trvel limits of the rtchet jck efore ssemly to the crne nd efore loding, to verify it does not un-thred. Contct Thern if it does un-thred. Do not force the rtchet hndle pst trvel limits. This could sher the trvel stop pin nd cuse dmge or injury. When djusting oom length, set the oom ngle just ove the lowest ngle nd hold the oom extension securely so it does not slide ruptly in or out of the oom cusing dmge or injury. Figure 5 Positioning the Boom center line Consider the opertion. Do not egin until you re sure you cn perform the entire opertion without hzrd Inspect ll components of the system. Inspect the crne nd other equipment ccording to the Instructions for Frequent Inspection. c d Inspect the winch ccording to the instructions in the Winch Owner s Mnul. Opertors must e in good helth, lert, thoroughly trined in operting the equipment, nd properly clothed (hrd ht, sfety shoes nd sfety glsses, no loose clothing). The lod must e cler of other ojects nd free to move. Mke sure the lod will not tip, spin, roll wy, or in ny wy move uncontrollly. correct center line Know your lod nd mke sure you do not exceed the lod rting of the crne or ny other equipment in the system Position the oom so the lod hook is centered over the lod. Avoid side pulls which could dmge the crne or cuse the lod to tip. See Figure 5. Adjust oom length y moving the oom extension in or out. Do not mke djustments while the crne is loded. The lod rting decreses s you increse oom length. See the Performnce Chrcteristics Tles pge Adjust oom ngle y operting the rtchet jck to rise or lower the oom. The lift height elow se level decreses s you rise the oom. See the Performnce Chrcteristics Tles pge incorrect ConFigure the crne for single prt or two-prt line opertion. Lod rtings my increse with two-prt line, lift height elow se level will decrese with two prt line. See the Performnce Chrcteristics Tles on pge 25. Study prts drwing on pge 22.

10 pge 10 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes 2.3 Attching the Lod Figure 6 Attching Lod ltch closed tight ginst hook Do not wrp the wire rope round the lod. This dmges the wire rope nd could cuse the lod to escpe. Use sling or other pproved lifting device Cler ojects from the pth of the lod so you cn move it freely nd oserve it t ll times during the opertion Mke sure the wire rope is not twisted. A twisted wire rope could cuse the lod to spin when it is rised off the ground. sling seted in sddle of hook Attch the lod using nylon sling, or other pproved lifting device. Follow the recommendtions of the sling mnufcturer. Set the sling in the sddle of the hook with the hook ltch completely closed. See Figure 6. Center the lod on the hook so it will remin lnced nd not tip or rotte to one side. 2.4 Moving the Lod Importnt! Oey stop signl from nyone. Mintin tension on the wire rope to keep it tightly nd evenly wound on the drum. If the crne nd lod re not visile during the entire opertion, get help from nother person. Appoint supervisor if more thn one person is involved in the opertion. This will reduce confusion nd increse sfety. When lifting lod, use tg line to keep the lod from swinging or twisting, while keeping yourself wy from the lod. When operting the rtchet jck, void un-threding. Test the trvel limits of the rtchet jck efore ssemly to the crne nd efore loding, to verify it does not un-thred. Contct Thern if it does un-thred. Do not force the rtchet hndle pst trvel limits. This could sher the trvel stop pin nd cuse dmge or injury Move the lod slowly nd smoothly, only smll distnce t first. Mke sure the lod is lnced nd securely ttched efore continuing Operte the winch to rise or lower the lod. Refer to the instructions in the Winch Owner s Mnul Oserve the wire rope s it winds onto the drum. If it ecomes loose, uneven, or overlpped, stop the opertion nd rewind the wire rope efore continuing. Continued opertion with overlpped or uneven wire rope cn dmge the wire rope nd shorten its life Operte the rtchet jck if necessry, to djust the ngle of the oom to keep the sheve centered over the lod Rotte the oom to move the lod side-to-side. Rotte the oom slowly nd smoothly to void swinging the lod or cusing shock lods. Do not jm the oom ginst other ojects. Use the hndle to rotte the oom. Do not push or pull the lod or the wire rope to rotte the oom.

11 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge Clening the Crne Importnt! Increse the frequency of mintennce procedures if the crne is: Operted for long periods. Used to lift hevy lods. Operted in wet, dirty, hot, or cold surroundings. Clen the crne to remove dirt nd help prevent rust nd corrosion Clen the crne every six months or whenever it is dirty. c Wipe ll equipment to remove dirt nd grese. Leve light film of oil on ll surfces to protect ginst rust nd corrosion. Wipe off excessive mounts of oil to void the ccumultion of dirt Remove unnecessry ojects from the re surrounding the crne.

12 pge 12 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes 3.2 Luricting the Crne Importnt! Mke sure luricnt hs temperture rting pproprite for the mient tempertures of the opertion. Luricte the crne properly to help protect it from wer nd rust. Red the following instructions crefully Luricte ll pins efore instlltion nd t lest every 3 months. Use grese rush to pply light film of NLGI #2 grese to ll pins Luricte the se pin locted on the ottom of the se efore instlltion nd t lest every 3 months. Use grese rush to pply film of NLGI #2 grese to the pin Luricte the mst ering locted on top of the se efore instlltion nd t lest every 3 months. Use grese gun to pply NLGI #2 grese to the outside surfces (etween ering nd se) Luricte the rtchet jck efore instlltion nd t lest every 3 months. Use grese gun to pply NLGI #2 grese to the grese fittings on the rtchet jck until excess grese cn e seen. Wipe wy ny excess luricnt Luricte the winch. Refer to the Winch Owner s Mnul for instructions luricte the wire rope nd other equipment y following the mnufcturer's recommendtions. 3.3 Disssemling the Crne When removing the oom extension, hold the oom extension securely so it does not slide ruptly in or out of the oom cusing dmge or injury. When removing the rtchet jck, support the end of the oom so the oom does not fll nd the rtchet jck does not swing up cusing dmge or injury Study prts drwings to understnd how the crne is ssemled. See pges REMOVE ANY ATTACHED LOAD from the wire rope REMOVE THE WIRE ROPE c REMOVE THE ROPE KEEPER PIN locted t the end of the oom. UNWIND THE ROPE from the winch drum nd relese the nchor. REPLACE THE ROPE KEEPER PIN REMOVE THE WINCH HANDLE on hnd winches, or disconnect electric current on power winches. Refer to instructions in the Winch Owner s Mnul.

13 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge REMOVE THE WINCH nd mounting rcket from the oom. Replce the clevis pin to prevent loss REMOVE THE BOOM EXTENSION. c ADJUST THE BOOM ANGLE using the rtchet jck, so the oom is just slightly ove horizontl. SECURE THE BOOM EXTENSION then remove the lynch pin nd clevis pin securing the oom extension to the oom. CAREFULLY PULL THE BOOM EXTENSION out of the oom, then reinstll the clevis pin nd lynch pin in the oom REMOVE THE RATCHET JACK. c d SECURE THE BOOM to prevent it from flling when the rtchet jck is relesed. DISCONNECT THE RATCHET JACK t the mst (ottom) y removing the lynch pin nd clevis pin nd slowly lower the oom until it is resting ginst the mst. Be creful tht the rtchet jck does not swing up nd cuse injury. REMOVE THE PIN AT THE BOOM (top) to disconnect the rtchet jck from the crne. Hold onto the rtchet jck to prevent it from flling wy. RECONNECT the clevis pins to the oom nd mst with the pproprite lynch pins REMOVE THE ROTATION HANDLE from the mst DISCONNECT THE BOOM from the mst. c SECURE THE BOOM to prevent it from flling wy when the pins re removed. REMOVE THE Lynch pin AND CLEVIS PIN nd crefully remove the oom. REPLACE the clevis pin nd lynch pin in the mst REMOVE THE MAST from the se y lifting it stright out of the se REMOVE THE BEARING from the se. Instll cp over the se to prevent deris nd other contminnts from getting into the se.

14 pge 14 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes 3.4 Inspecting the Equipment Importnt! Strt n inspection progrm s soon s you put the crne into use. Appoint qulified person to e responsile for regulrly inspecting the equipment. Keep written records of inspection. This llows comprison with comments from previous inspections so you cn see chnges in condition or performnce. Do not use dmged or mlfunctioning equipment. Plce n OUT OF ORDER sign on the crne. Do not use the crne until the sign is removed y qulified person who hs completely corrected the prolem. Inspect the crne to detect signs of dmge or poor opertion efore they ecome hzrdous. See Tle 2 Inspection Checklist Consult pplicle codes nd regultions for specific rules on inspecting the crne nd other equipment Refer to the Winch Owner s Mnul for informtion regrding winch inspection Instructions for Frequent Inspection Perform frequent inspections: Before ech opertion. Every 3 hours during opertion. Whenever you notice signs of dmge or poor opertion. Frequent Wire Rope Inspection: Use ASME B30.7 s guideline for rope inspection, replcement nd mintennce. Check the wire rope, end connections nd end fittings for corrosion, kinking, ending, crushing, irdcging or other signs of dmge. Check the numer, distriution nd type of visile roken wires. See prgrph nd Figure 7. Check the wire rope for reduction of rope dimeter from loss of core support, or wer of outside wires. See Figure 9. Tke extr cre when inspecting sections of rpid deteriortion such s sections in contct with sddles, sheves, repetitive pickup points, crossover points nd end connections. Visully inspect the entire crne nd ll other equipment involved in the opertion. Check ll equipment for crcks, dents, ending, rust, wer, corrosion nd other dmge. Mke sure the wire rope is instlled correctly nd nchored securely. Mke sure the entire crne is properly luricted. Mke sure ll fsteners re tight nd secure. Mke sure mounting fsteners re tightened securely. Check the rtchet jck for signs of lekge or dmge, nd mke sure it opertes smoothly to rise nd lower the oom. Mke sure the foundtion is in good condition, nd cple of supporting the crne nd its lod under ll lod conditions. Test crne performnce y operting the crne with lod not exceeding the lod rting. Listen for unusul noises, nd look for signs of dmge s you operte the crne. Mke sure the wire rope winds evenly nd tightly onto the drum. If it is loose or uneven, rewind it efore continuing. Mke sure the lod moves smoothly, without hesittion or strin. On hnd operted models, mke sure the winch hndle rottes freely in oth directions. On power operted models, mke sure the winch responds to the control device. It must rotte s shown on the control lels, nd it must turn off when you relese the control. Mke sure the oom rottes freely when you push the hndle, nd remins sttionry when you relese it. Check the winch rke. Rise the lod, then lower it nd stop it few feet off the ground. If the lod continues to cost or creep under norml operting conditions, the rke my e worn nd in need of repir or replcement. Contct the fctory. Completely correct ll prolems efore continuing. Use the Trouleshooting Chrt to help determine the cuse of certin prolems. See Tle 3.

15 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge 15 Tle 2 Inspection Checklist checked oxes indicte dmge or prolem in need of repir dmges prolems generl finish wethered, flking, otherwise dmged equipment not properly luricted prts crcked, ent, rusted, worn, otherwise dmged unusul noises, other signs of mlfunction foundtion loose, unstle, otherwise dmged not level - oom swerves fsteners stripped threds, ent, worn, otherwise dmged loose, not tightened to the proper torque oom ssemly holes worn, distorted, or otherwise dmged does not rotte freely winch ssemly gers, erings, nd other prts worn, otherwise dmged winch jerks or hesittes under lod rke corroded, crcked, worn, otherwise dmged rke does not operte properly sheves holes worn, distorted, or otherwise dmged does not rotte freely wire rope ent, crushed, otherwise dmged wire rope loosely or unevenly wound roken wires, see Figure 7 replce if more thn 6 wires in one ly, numer per strnd = or 3 wires in one strnd in one ly, re roken numer per ly = dimeter reduced, see Figure 9 replce if dimeter is excessively worn dimeter = end connections corroded, rusted, worn, otherwise dmged not securely ttched lod hook twisted, ent, worn, otherwise dmged, see Figure 8 hook ltch fils to close when relesed replce if twist is 10 degrees or more twist = replce if throt width is 15% lrger thn nominl throt width = replce if thickness is 10% less thn nominl thickness = lels nd pltes dirty, illegile, otherwise dmged loosely ttched or missing comments: uthorized signture: dte

16 pge 16 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes Perform periodic inspections: Every 6 months. Whenever you return the crne to service from storge. Whenever you notice dmge or poor opertion in frequent inspection. Whenever you hve, or think you my hve, overloded or shock loded the crne. Figure 7 Broken Wires Instructions for Periodic Inspection Visully inspect the crne nd ll other equipment. Check the finish for wer, flking, or other dmge. Check ll equipment for crcks, dents, ending, rust, wer, corrosion nd other dmge. If the equipment ws overloded, or if you notice crcks nd other signs of overloding nd dmge, promptly remove equipment from use nd hve it repired or replced. DO NOT CONTINUE TO USE DAMAGED OR OVERLOADED EQUIPMENT or wire rope. Check ll fsteners for stripped threds, wer, ending, nd other dmge. Mke sure the entire crne is properly luricted. Check the rtchet jck for signs of lekge or dmge, nd mke sure it opertes smoothly to rise nd lower the oom. Mke sure ll lels nd pltes re redle, firmly ttched, free of dmge nd clen. Replcements re ville from the fctory. wire strnd Figure 8 Lod Hook Inspection twist throt opening thickness one ly Wire rope ssemly must e replced if more thn 6 wires re roken in one ly, or if more thn 3 wires re roken in one strnd in one ly. The wire rope ssemly must e replced if the throt opening is 15% wider thn nominl, if the thickness is 10% less thn nominl, or if the hook is twisted 10 or more. c d e f inspect the wire rope ccording to the wire rope mnufcturer's recommendtions, or follow ccepted industry stndrds for wire rope inspection. Alwys wer protective clothing when hndling wire rope. Check the entire length of wire rope for ent wires, crushed res, roken or cut wires, corrosion, nd other dmge. Crefully inspect res tht pss over sheves or through roller guides. Note the loction nd concentrtion of roken wires. Replce wire rope if more thn 6 wires re roken in one ly, or more thn 3 wires re roken in one strnd in one ly. See Figure 7. Mke sure the lod hook or other device is securely ttched to the wire rope, nd the wire rope where it is ttched is not fryed, corroded, roken, or otherwise dmged. Mesure the throt opening, thickness, nd twist of the hook. Replce the hook if it shows signs of dmge. See Figure 8. Mke sure hook ltch opens without inding nd closes when relesed. Check the nchor holes in the drum nd the surrounding re for signs of wer or distortion. Plce enough weight to keep the wire rope stright nd tightly drwn. Mesure the dimeter of the wire rope, especilly in res where wer is noticele. Replce the wire rope if the dimeter mesures elow the minimum dimeter t ny point. See Figure 9. Remove the winch nd inspect it y following the instructions in the Winch Owner s Mnul. Disssemle the crne. Inspect ech component for dmge. Remove the crne se from the foundtion. Check fsteners for stripped threds, wer, ending, nd other dmge. Check the foundtion for crcks, corrosion, nd other dmge.

17 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge 17 Figure 9 Rope Dimeter correct dimeter incorrect The wire rope ssemly must e replced if the dimeter mesures less thn the minimum dimeter t ny point. wire rope size minimum dimeter 3/16 in 11/64 in (.1719 in) 1/4 in 15/64 in (.2344 in) 5/16 in 19/64 in (.2969 in) g h i Fsten the crne se securely to the foundtion. Ressemle the crne. Test crne performnce y operting the crne with lod equl to the lod rting. Listen for unusul noises, nd look for signs of dmge s you operte the crne. Mke sure the wire rope winds evenly nd tightly onto the drum. If it is loose or uneven, rewind it efore continuing. Mke sure the lod moves smoothly, without hesittion or strin. On hnd operted models, mke sure the winch hndle rottes freely in oth directions. On power operted models, mke sure the winch responds to the control device. It must rotte s shown on the control lels, nd it must turn off when you relese the control. Mke sure the oom rottes freely when you push the hndle, nd remins sttionry when you relese it. Check the rke. Rise the lod, then lower it nd stop it few feet off the ground. If the lod continues to cost or creep under norml operting conditions, the rke my e worn nd in need of repir or replcement. Contct the fctory. Tle 3 Trouleshooting Chrt Completely correct ll prolems efore continuing. Use the Trouleshooting Chrt to help determine the cuse of certin prolems. See Tle 3. prolem cuse correction overheting oom ounces up nd down oom does not rotte oom rottes on its own operted too long without rest llow to cool lod too hevy lighten lod poor luriction...inspect nd luricte s necessry ering seized up inspect nd replce s necessry lod too hevy lighten lod mounting olts loose tighten mounting olts to proper torque sheve worn or dmged...inspect nd replce s necessry foundtion loose or unlevel inspect nd repir s necessry winch gers worn or dmged inspect nd repir s necessry rottion points contminted or worn inspect nd repir s necessry flnge ering roken or locked...inspect nd replce s necessry foundtion loose or unlevel inspect nd repir s necessry mst ent, distorted, or lening...inspect nd repir s necessry unusul noises high pitched squek poor luriction...luricte entire crne properly grinding noise contminted luricnt t rottion points clen nd luricte rottion points rttling noise loose olts, set screws or other fsteners...tighten ll olts nd other fsteners Refer to the Winch Owner s Mnul for possile prolems with the winch nd rke.

18 pge 18 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes 3.5 Repiring the Crne Importnt! It is your responsiility to determine when to replce prts. When considering whether to continue using prt or to replce it, rememer tht replcing it is the est wy to void further equipment dmge. Appoint qulified person to e responsile for ll repirs to the equipment Get fctory uthoriztion for ll repirs. Unuthorized repirs will void the wrrnty, nd my led to dmge or filure of the crne Replce dmged or poorly operting prts with Thern repir prts Refinish res where the pint is worn or flking. A good finish helps to protect ginst corrosion nd wether dmge. c Remove the finish from dmged res, down to the re metl. Clen the re thoroughly. Repint with high qulity primer nd finishing cot To order repir prts, contct your locl deler. Include the following informtion when ordering: model numer seril numer (or code numer) prt numer dte purchsed, nd from whom description of wht hppened, or wht is wrong your nme nd return ddress Tle 4 Crne Weight Chrt Model 5PT10 Model 5PT20 Component LB KG LB KG Mst Assemly Boom Assemly Boom Ext Assemly Rtchet Jck Hndle TOTAL Winch (including rcket) LB KG LB KG M1 (M4312PB-K) M3 (M4312PBSS-K) M2 (4WM2-K) E2 (4WP2-K) E4 (4777-K) E4DC (4777DC-K)

19 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge Trnsporting the Crne Importnt! Keep record of wht you ship, nd when you send it PARTIALLY disssemle the crne into components tht cn e trnsported Pck the crne for trnsport, using the originl pckging mterils, if pproprite Pck the winch for trnsport, using the originl pckging mterils, if pproprite. Plese see the winch owner s mnul for instructions Ressemle the crne t its new loction following the instructions under Section Assemling the Crne Inspect the crne ccording to the Instructions for Frequent Inspection efore instlling it for opertion. See Section Instructions for Frequent Inspection. 4.2 Storing the Crne PARTIALLY Disssemle the crne nd store ll prts in cool clen plce wy from corrosive chemicls nd moisture Sel the crne in plstic with desiccnt to help protect it from rust, corrosion, nd other dmge Sel the winch in plstic with desiccnt to help protect it from rust, corrosion, nd other dmge. Plese see the winch owner s mnul for instructions Ressemle the crne t its new loction ccording to Section Assemling the Crne Inspect the crne ccording to Section Instructions for Periodic Inspection efore instlling it for opertion.

20 pge 20 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes Model 5PT10 item description prt numer qty. mteril 1 WELDMENT MAST 5PT10 C SEE TABLE 2 WELDMENT BOOM 5PT10 C SEE TABLE 3 WELDMENT BOOM EXTENSION 5PT10 C SEE TABLE 4 WELDMENT WINCH MOUNT 5Px10 C SEE TABLE 5 HANDLE ROTATION 5PT B SEE TABLE 6 JACK SCREW SEE TABLE 1 7 PIN CLEVIS.750 X EFF LENGTH SST A PIN CLEVIS.750 X EFF LENGTH SST A PIN CLEVIS.750 X EFF LENGTH SST A PIN CLEVIS.906 X EFF LENGTH SST A PIN CLEVIS.750 DIA 5PT SHEAVE SST A PIN LYNCH D ASSY SEE TABLE 1 13 PIN LYNCH ASSY - LANYARD NOT SHOWN SEE TABLE 5 14 PLUG FINISH RND X SCH RED A SHEAVE ASSEMBLY B LABEL WARNING B LABEL WARNING BEFORE LOADING B LABEL BOOM RANGE INDICATOR B LABEL LOAD RATING 5PT10 B LABEL NAMEPLATE CRANES CE A LABEL THERN 1.00 X 3.20 A LABEL MODEL COMMANDER B FLANGE BEARING B ROUTE LANYARDS THRU RINGS OTHER SIDE 14 BOTH SIDES VERIFY TRAVEL LIMITS BOTH SIDES, "B" TOWARDS LOAD item 5PT10 5PT10G 5PT10X 5PT10S 5PT10S316 Fusiond Glvnized Epoxy Stinless Stinless316 1 C5015 RED C5015 GAL C5015 EGRA C5015 SS C5015 SS316 2 C5013 RED C5013 GAL C5013 EGRA C5013 SS C5013 SS316 3 C5011 RED C5011 GAL C5011 EGRA C5011 SS C5011 SS316 4 C4976 RED C4976 GAL C4976 EGRA C4976 SS C4976 SS316 5 B6201 RED B6201 GAL B6201 EGRA B6201 SS B6201 SS C3410 C3411 C3411 C3411 C A12414 A12414 A12414 A12414 SS A12414 SS 13 A12415 A12415 A12415 A12415 SS A12415 SS316 Use component prt numers for mteril / finish tht mtches crne model numer. Exmple: Crne model 5PT10G uses components with prt numers XXXXXGAL.

21 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge 21 Model 5PT20 item description prt numer qty. mteril 1 WELDMENT MAST 5PT20 C SEE TABLE 2 WELDMENT BOOM 5PT20 C SEE TABLE 3 WELDMENT BOOM EXTENSION 5PT20 C SEE TABLE 4 WELDMENT WINCH MOUNT 5Px20 C SEE TABLE 5 HANDLE ROTATION 5PT B SEE TABLE 6 JACK SCREW SEE TABLE 1 7 PIN CLEVIS DIA 5PT MAST SST A PIN CLEVIS.750 X EFF LENGTH SST A PIN CLEVIS.750 X EFF LENGTH SST A PIN CLEVIS.906 X EFF LENGTH SST A PIN CLEVIS.750 DIA 5PT SHEAVE SST A PIN LYNCH D ASSY SEE TABLE 1 13 PIN LYNCH ASSY - LANYARD NOT SHOWN SEE TABLE 5 14 PLUG FINISH RND X GA BLK SEE TABLE 1 15 SHEAVE ASSEMBLY B LABEL WARNING B LABEL WARNING BEFORE LOADING B LABEL BOOM RANGE INDICATOR B LABEL LOAD RATING 5PT20 B LABEL NAMEPLATE CRANES CE A LABEL THERN 1.00 X 3.20 A LABEL MODEL COMMANDER B FLANGE BEARING B ROUTE LANYARDS THRU RINGS BOTH SIDES 14 BOTH SIDES VERIFY TRAVEL LIMITS BOTH SIDES, "B" TOWARDS LOAD PT20 5PT20G 5PT20X 5PT20S 5PT20S316 Fusiond Glvnized Epoxy Stinless Stinless316 1 item 1 C5021 RED C5021 GAL C5021 EGRA C5021 SS C5021 SS316 2 C5019 RED C5019 GAL C5019 EGRA C5019 SS C5019 SS316 3 C5017 RED C5017 GAL C5017 EGRA C5017 SS C5017 SS316 4 C5009 RED C5009 GAL C5009 EGRA C5009 SS C5009 SS316 5 B6201 RED B6201 GAL B6201 EGRA B6201 SS B6201 SS C3410 C3411 C3411 C3411 C A12414 A12414 A12414 A12414 SS A12414 SS 13 A12415 A12415 A12415 A12415 SS A12415 SS A13540 A13540 A13540 A13541 A13541 Use component prt numers for mteril / finish tht mtches crne model numer. Exmple: Crne model 5PT20G uses components with prt numers XXXXXGAL.

22 pge 22 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes Pedestl Bse 5BP10, 5BP20 1 item prt no. description 1 SEE TABLE WELDMENT BASE 5PT 2 SEE TABLE BASE COVER 3 B6254 LANYARD ASSEMBLY 4 A14205 CAPSCR BTNHED NC x.500 SST 5 A4379 NUT HEX JAM NYLK NC SST A13820 CAPSCR SOKLHD NC X.500 ZNPL 1 When ordering prts, e sure to specify whether the finish is red, glvnized, epoxy or stinless BP10 5BP10G 5BP10X 5BP10S 5BP10S316 item 1 B6181 RED B6181 GAL B6181 EGRA B6181 SS B6181 SS316 2 B6202 B6202 B6202 B6202 B BP20 5BP20G 5BP20X 5BP20S 5BP20S316 item 1 B6191 RED B6191 GAL B6191 EGRA B6191 SS B6191 SS316 2 B6212 B6212 B6212 B6212 B6212 5BP10, 5BP20 Pedestl Bse Wll Bse 5BW10, 5BW20 1 item prt no. description 1 SEE TABLE WELDMENT BASE 5PT 2 SEE TABLE BASE COVER 3 B6255 LANYARD ASSEMBLY 4 A14205 CAPSCR BTNHED NC x.500 SST 5 A13820 CAPSCR SOKLHD NC X.500 ZNPL 6 A4379 NUT HEX JAM NYLK NC SST When ordering prts, e sure to specify whether the finish is red, glvnized, epoxy or stinless BW10 5BW10G 5BW10X 5BW10S 5BW10S316 item 1 B6179 RED B6179 GAL B6179 EGRA B6179 SS B6179 SS316 2 B6202 B6202 B6202 B6202 B6202 5BW20 5BW20G 5BW20X 5BW20S 5BW20S316 item 1 B6189 RED B6189 GAL B6189 EGRA B6189 SS B6189 SS316 2 B6212 B6212 B6212 B6212 B6212 5BW10, 5BW20 Wll Bse Flush Bse 5BF10, 5BF20 1 item prt no. description 1 SEE TABLE WELDMENT BASE 5PT 2 SEE TABLE BASE COVER 3 B6255 LANYARD ASSEMBLY 4 A14205 CAPSCR BTNHED NC x.500 SST 5 A13820 CAPSCR SOKLHD NC X.500 ZNPL 6 A4379 NUT HEX JAM NYLK NC SST When ordering prts, e sure to specify whether the finish is red, glvnized, epoxy or stinless. 5BF10 5BF10G 5BF10X 5BF10S 5BF10S316 item 1 B6180 RED B6180 GAL B6180 EGRA B6180 SS B6180 SS316 2 B6202 B6202 B6202 B6202 B BF20 5BF20G 5BF20X 5BF20S 5BF20S316 item 1 B6190 RED B6190 GAL B6190 EGRA B6190 SS B6190 SS316 2 B6212 B6212 B6212 B6212 B6212 5BF10, 5BF20 Flush Bse

23 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge 23 Two Prt Line Option Model 5PT10TPL nd 5PT20TPL item description prt numer qty. 1 BLOCK SNATCH WITH HOOK A SWIVEL REGULAR CHAIN GALV A PIN CLEVIS.750 X EFF LENGTH SST A PIN LYNCH.188 X SST A HOOK LATCH KIT A Tle 5 Winch Prt Numers 5PT10 / 20 Series -M1 -M2 -M2X -M3 description prt numer prt numer prt numer prt numer MANUAL WINCH M4312PB-K 4WM2-K 4WM2EGRA-K M4312PBSS-K -E2 -E4 -E4DC description prt numer prt numer prt numer ELECTRIC WINCH 4WP2-K 4777-K 4777DC-K ADAPTER PLATE C3114 C5137 -E2X -E4X -E4DCX description prt numer prt numer prt numer ELECTRIC WINCH 4WP2EGRA-K 4777EGRA-K 4777DCEGRA-K ADAPTER PLATE C3114EGRA C5137EGRA

24 pge 24 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes Lift Below 1 Floor 5PT10 Series Lift Below Floor 2 Wire Rope Dimeteter Wire Rope Length 100 in 2540 mm 3.5 in. DIA 89 mm MAST C L 12 in 305 mm 24 in 610 mm in 914 mm Winch Configurtions Minimum (B4) Mximum (B1) M1 M2 M3 E2 E4 (ft) (m) (ft) (m) (in) (mm) (ft) (m) / x - x - x / x - x - x / x - x - x / x - x - x / x - x - x / x - x - x / x / x x x x x / x x x x x / x x x x x / x x x x x / x - x x / x - x x / x - x - x / x - x - x / x - x - x / x / x Boom Position 5PT10 Performnce Rtings 2 Lod Rting Hook Rech Hook Height (l) (kg) (in) (mm) (in) (mm) A A A A B B B B Lift elow floor level vries depending on oom position nd se configurtion. For longer lifts, including use with twoprt lines kits, plese contct fctory. 2 Performnce Chrcteristics re for stndrd products referred to in this mnul. Non-stndrd products my vry from the originl design. Contct Thern, Inc. for this informtion. B hook rech A 108 in 2743 mm 96 in 2438 mm 84 in 2134 mm 72 in 1829 mm 60 in 1524 mm 48 in 1219 mm 36 in 914 mm 24 in 610 mm 12 in 305 mm 48 in 60 in 72 in 1219 mm 1524 mm 1829 mm hook height lift elow floor level IMPORTANT: It is the owner or opertor's responsiility to determine the suitility of the equipment to its intended use. Study ll pplicle codes, mnuls nd regultions. Be sure to red the Owner's Mnul supplied with the equipment efore operting it.

25 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge 25 Boom Position Lift Below 1 Floor 5PT20 Series Lift Below Floor 2 Wire Rope Dimeteter 112 in 2845 mm Wire Rope Length 4.5 in. DIA 114 mm MAST C L 12 in 305 mm 24 in 610 mm 36 in 914 mm B in 3048 mm 108 in 2743 mm 96 in 2438 mm 84 in 2134 mm 72 in 1829 mm 60 in 1524 mm A 48 in 1219 mm 36 in 914 mm 24 in 610 mm 12 in 305 mm 48 in 60 in 72 in 84 in 1219 mm 1524 mm 1829 mm 2134 mm hook rech Winch Configurtions Minimum (B4) Mximum (B1) M1 M2 M3 E2 E4 (ft) (m) (ft) (m) (in) (mm) (ft) (m) / x - x - x / x - x - x / x - x - x / x - x - x / x - x - x / x - x - x / x - x - x / x x x x x / x x x x x / x x x x x / x x x x x / x - x x / x - x x / x - x - x / x - x - x / x - x - x / x - x - x / x 1st Lyer Lod Rting 5PT20 Performnce Rtings 2 Mid Drum Lod Rting Full Drum Lod Rting Hook Rech Hook Height (l) (kg) (l) (kg) (l) (kg) (in) (mm) (in) (mm) A A A A B B B B PT20 Performnce Rtings with Two-Prt Line Kit 2 Boom Position 1st Lyer Lod Rting Mid Drum Lod Rting Full Drum Lod Rting Hook Rech Hook Height (l) (kg) (l) (kg) (l) (kg) (in) (mm) (in) (mm) A A A A B B B B Lift elow floor level vries depending on oom position nd se configurtion. For longer lifts, including use with two-prt lines kits, plese contct fctory. 2 Performnce Chrcteristics re for stndrd products referred to in this mnul. Non-stndrd products my vry from the originl design. Contct Thern, Inc. for this informtion. hook height lift elow floor level

26 pge 26 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes NOTES:

27 Owner's Mnul for Thern 5PT10 nd 5PT20 Commnder Series Portle Dvit Crnes pge 27 NOTES:

28