General Catalog (Pipe & Fittings)

Transcription

1 General Caalog (Pipe & Fiings)

2 ASAI AV will no change. Wha we have mainained since he esablishmen of he company in I is a "sincere aiude oward cusomers". We have conribued o our cusomers and hereby o he sociey by developing producs ha mee cusomers' demands for performance, including corrosion, chemical, abrasion and hermal resisances and durabiliy, and by providing various suggesions and horough afer-sales services. We will no sop moving forward. We will coninue o respond o he rus placed in us by cusomers. ASAI AV will offer full suppor o our cusomers in he fuure as well. ASAI AV will change. The echnologies we have developed, he producs we have produced and he rus we have gained from our cusomers are he sources of our pride. owever, we are no saisfied wih hese developmens. We will be sensiive o marke changes and echnology advances o produce beer producs and hereby furher conribue o he sociey. As he pioneer of he indusry, ASAI AV will evolve so ha we coninue o be rused and chosen by cusomers all over he world.

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4 General Caalog (Pipe & Fiings) INDEX P.004 Pipe & Fiings ineup P.006 Pipe ineup and Sandard is P.008 Produc Feaures P.011 PVC Pipe & Fiings Unplasicized Polyvinyl Chloride Pipe P.012 Sraigh Pipe P.013 Bonding Socke Single-Side Sraigh Pipe P.013 ubber ing Socke Single-Side Sraigh Pipe ( Pipe) Tap Waer Unplasicized Polyvinyl Chloride Pipe P.014 Sraigh Pipe P.014 Tap Waer ubber ing Socke Single-Side Sraigh Pipe ( Pipe) Agriculural Waer Service Wall-Thickness Unplasicized Polyvinyl Chloride Pipe P.015 ubber ing Socke Single-Side Sraigh Pipe ( Pipe) P.015 Perforaed Pipe Unplasicized Polyvinyl Chloride Pipe Fiing P.017 Elbow P Elbow P.017 Socke P.018 educing Socke P.018 Tee P.019 educing Tee P.019 Fauce Elbow P.020 Meal-Conaining Fauce Elbow P.020 Fauce Tee P.021 Meal-Conaining Fauce Tee P.021 Fauce Socke P.022 Meal-Conaining Fauce Socke P.022 Valve Socke P.023 Union Socke P.023 Cap P.024 -MF Join (Cased Produc) P.024 AV -MF Join (Bonded Produc) P.025 FP -MF Join <Used for Boh VU and VM wih eainer> AV Bend/arge- Fiing P.026 AV90 Bend P.027 AV45 Bend P.027 Shor Elbow P.027 Socke P.028 educing Socke P.028 Tee P.028 educing Tee P.029 educing Socke (Crucial Par FP einforcemen Produc) P.029 educing Tee (Crucial Par FP einforcemen Produc) P.030 Shor Flanged End P.030 Flanged Bend P TS Normal Bend P TS Normal Bend P ½ TS Normal Bend P ¼ TS Normal Bend P /8 TS Normal Bend ubber ing ard Polyvinyl Chloride Pipe Fiing P Bend P Bend P ½ Bend P ¼ Bend P /8 Bend Flange P.035 TS Flange P.036 For U-PVC Waerworks For I-PVC Waerworks For U-PVC ANSI Sandard P.037 Welded Flange P.037 Blind Flange Drainage Unplasicized Polyvinyl Chloride Pipe Fiing (DV Fiing) P Elbow P arge-bend Elbow P Elbow P Y P.040 educing 90 Y P arge-bend Y P.040 educing 90 arge-bend Y P Y P.041 educing 45 Y P arge-bend Boh Y P.042 educing 90 arge-bend Boh Y P.042 Socke P.042 Increaser VU Fiing P Elbow P Elbow P.044 Socke P.044 Increaser P Y P.045 educing 90 Y P arge-bend Elbow P Y P.046 educing 45 Y P arge-bend Y P.046 educing 90 arge-bend Y VU arge Fiing P.047 AV90 Elbow P.047 AV45 Elbow P.048 AV Socke P.048 AV90 Y Expansion Join/Prefab Join P.049 Expansion Join P.050 Prefab Join Muli-Join P.052 Muli-Join, TYPE, Threaded-End Syle P.052 Muli-Join, TYPE T, Threaded-End Syle P.053 Muli-Join, TYPE, TS-Syle P.054 Muli-Join, TYPE T, TS-Syle Technical Documen P.055 Technical Documen P.057 Insallaion Procedure P.059 Package is P.063 For Safey Use 002

5 P.065 C-PVC Pipe & Fiings P.066 Sraigh Pipe (C-PVC Pipe) P.068 Elbow P Elbow/Bend P.070 Socke P.071 educing Socke P.072 Tee P.073 Fauce Socke (TYPE A) (Meal Inser conained) P.074 Fauce Elbow (TYPE A) (Meal Inser conained) P.074 Valve Socke wih Meal Male Thread (TYPE A) P.075 Expansion Join P.076 Prefab Join P.077 TS Flange P.077 Welding od Technical Documen P.078 Technical Documen P.079 Package is P.080 Insallaion Procedure P.081 Precauions P.083 For Safey Use P.085 igh Puriy Pipe & Fiings P.086 Sraigh Pipe (VP) P.089 Elbow P Elbow P Bend P.090 Socke P.090 educing Socke P.091 Tee P.091 educing Tee P.092 Fauce Elbow P.093 Fauce Socke P.093 Valve Socke P.094 Cap P.094 AV45 Bend P.095 Elbow () P.095 Socke P.096 educing Socke P.096 Tee P.097 educing Tee P.098 TS Flange P.098 Blind Flange P.099 Prefab Join P.101 Muli-Join, TYPE, Threaded-End Syle P.101 Muli-Join, TYPE T, Threaded-End Syle P.102 Muli-Join, TYPE, TS-Syle P.103 Muli-Join, TYPE T, TS-Syle P.104 Join Equipmen Technical Documen P.105 For Safey Use P.107 Chemical Pipe P.108 Sraigh Pipe (Chemical Pipe) Technical Documen P.109 Technical Documen P.111 AV Pipe & Fiings P.112 Produc Type/Prefabricaed Produc P.113 Sraigh Pipe P.113 Single-Side Sleeve P.114 Elbow, Bend (90 ) P.115 Elbow, Bend (45 ) P.115 Tee P.116 educing Tee P.117 Socke P.117 educing Socke P.118 TS Flange (JIS 10K Type) P.118 Blind Flange (JIS 10K Type) Technical Documen P.119 Insallaion Procedure P.120 Piping Suppor Procedure P.121 Mainenance Maerial P.122 Piping Suppor ardware P.123 Double Conained Pipe & Fiings P.124 Overview of Double Conained Pipe P.125 Feaures and Srucure P.126 ineup and Piping Example P.128 Pipe P.128 Pipe (For Inner Pipe Fixing) P.129 Elasic Slide Pipe P.130 Elbow P.130 Elbow (Wih Drain) P.130 Tee P.131 Tee (Wih Drain) P.131 End Cap P.131 Splash Panel P.132 Thermal Pipe & Fiings Technical Documen P.133 Technical Documen P.140 andling Precauions P.141 PP Pipe & Fiings Pipe & Fiings P.142 Sraigh Pipe P.143 Socke Common Dimensions P.144 Socke P Elbow P Elbow P.145 Tee (Same Diameer) P.146 educer (Bush-Type) P.147 End Cap P.147 Male Threaded Adoper (Spigo) P.147 Female Threaded Adoper (Spigo) P Bend (Spigo) P Elbow (Spigo) P.148 Same Diameer Tee (Spigo) P.149 educing Tee (Spigo) P.149 educer (Spigo) P.150 Flange Adoper (Spigo) P.150 Backing Flange (For Spigo) P.151 End Cap (Spigo) P.151 Male Threaded Adoper (Spigo) P.151 Female Threaded Adoper (Spigo) P.152 Flange Adoper (Socke) P.153 Socke Flange P.153 Backing Flange (For Socke) Flange P.154 Welded/Blind Flange EF Socke P.154 EF Socke Welding od P.155 Welding od Prefab Join P.155 Prefab Join (21 Type) DIN Socke End P.156 Prefab Join (Spigo) P.156 Prefab Join IAM OCK P.157 IAM OCK Technical Documen P.158 Technical Documen P.166 Insallaion Procedure P.175 elaed Producs P.176 Full-Face Gaske (JIS 10K, JIS 5K) P.177 Full-Face Gaske (DIN, ANSI) P.178 Inner-Face Gaske P.179 AV PTFE/PVDF Gaske P.180 Viflon P.181 AV Bellmouh P.182 FP Opening/Closing Base P.183 Gauge Flange P.184 AV Gauge Flange P.185 AV Diaphragm Type Pressure Gauge P.186 Bol/Nu/Washer P.188 Saddle P.189 AV Cemen P.190 AV ubrican P.191 Air-Condiioning Drain Pipe & Fiings Saddle Band Technical Documen P.193 For Safey Use P.196 Warrany & equess for Expor 003

6 PVC Pipe & Fiings For General/Tap Waer/Agriculural Waer Service (U-PVC, I-PVC) P.011 JIS / JWWA / JPPFA / AV Pipe made of vinyl chloride wih excellen corrosion General resisance C-PVC Pipe & Fiings (ea-esisan C-PVC) P.065 JIS / AV Pipe made of hermal-resisan vinyl chloride having excellen resisance o corrosion and high emperaures ea-esisan Pipe & Fiings igh Puriy Pipe & Fiings (igh Puriy U-PVC) P.085 Pipe made of vinyl chloride wih excellen corrosion resisance suiable for high puriy waer line faciliies Precision AV Pipe & Fiings P.111 (PVC+FP Double aminaed Fiings, PP+FP Double aminaed Fiings) Applicable for high emperaure and high pressure condiions by reinforcing vinyl chloride pipe or polypropylene pipe wih Srong FP 004

7 Maerial U-PVC I-PVC C-PVC PP PVDF Characerisics The mos sandard PVC wih excellen chemical and physical characerisics. A maerial sill mainaining he excellen characerisics of PVC wih improved impac-resisance. A maerial originally made as a counermeasure agains he waer hammer pressure for ap waer piping maerials. A maerial sill mainaining he excellen characerisics of PVC wih improved hea-resisance o 90 C. as a small specific graviy and excellen waer-resisance, elecric insulaion capabiliy and dynamic/mechanical characerisics in high emperaures. Canno be bonded as PVC bu has an excellen chemical-resisan balance. ighly srong and impac-resisan. Alhough usage is limied o alkali and some solvens, he chemical-resisance agains oher chemicals exceeds PVC and PP. Used in he emperaure beween -40 and 120 C and has an excellen wear-resisance and elecrosaic propery. Gas-barrier is superior han PTFE. Chemical P.107 Chemical Pipe (U-PVC) Pipe wih excellen chemical-resisance, high pressure-resisance and long-erm durabiliy Double Conained Pipe & Fiings (U-PVC, I-PVC) P.123 ineup Safeguard Deecs leakage poin and prevens fluid from scaering o ouside PP Pipe & Fiings (PP) P.141 DIN Environmen-friendly clean maerial (generaes no dioxin when burn) wih excellen corrosion- and hea-resisance Ecology elaed Producs P.175 elaed produc 005

8 Pipe ineup and Sandard is Usage Produc Name Maerial Connecion Type Maximum Working Temperaure Maximum Working (15) 20 Pressure * 2 1/2 3/4 General Use General Use PVC Pipe Unplasicized Polyvinyl Chloride Pipe Agriculural Waer Service Wall- Thickness Unplasicized Polyvinyl Chloride Pipe Tap Waer Unplasicized Polyvinyl Chloride Pipe igh Puriy esisance Polyvinyl Chloride Pipe (P-PVC) Perforaed Pipe Air-Condiioning Drain Pipe U-PVC I-PVC U-PVC U-PVC I-PVC U-PVC (igh Puriy PVC) U-PVC U-PVC Sraigh Pipe Bonding Socke ubber ing Socke Sraigh Pipe ubber ing Socke Sraigh Pipe ubber ing Socke Sraigh Pipe ubber ing Socke Sraigh Pipe Bonding Socke Sraigh Pipe VP 60 C 1.0MPa VU 60 C 0.6MPa VP 60 C 1.0MPa VU 60 C 0.6MPa VP VM VU Normal Temperaure * 1 Normal Temperaure * 1 Normal Temperaure * 1 1.0MPa 0.8MPa 0.6MPa IVP 60 C 1.0MPa V VP VP IVP IVP Normal Temperaure * MPa Normal Temperaure * MPa Normal Temperaure * MPa Normal Temperaure * MPa Normal Temperaure * MPa VP 50 C 1.0MPa VP VU VP (VU) Normal Temperaure * 1 Normal Temperaure * 1 Normal Temperaure * 1 Normal Temperaure * 1 ea-esisan PVC Pipe C-PVC Pipe C-PVC Sraigh Pipe T 90 C 1.0MPa SU ype 90 C Srong FP Double aminaed Fiing AV Pipe U-PVC (FP einforcemen) Sraigh Pipe or Bonding Socke igh Puriy Type 95 C GU Type 95 C GU-N Type 95 C PP (FP einforcemen) PP Type 100 C Ecology Corrosion- and ea-esisan Polypropylene PP Pipe PP Sraigh Pipe PP-Socke 90 C 1.0MPa PN10 PN10 PP-Spigo 90 C 1.0MPa PN10 PN10 Chemical esisan PVC Pipe Chemical Pipe U-PVC (Chemical) Sraigh Pipe VP 60 C 1.0MPa Safeguard Chemical Scaering Prevenion Double Conained Pipe Inner Pipe (eference) Ouer Pipe (eference) Sraigh Pipe (Inside/Ouside) Inner Pipe (VP) Ouer Pipe (VU) Inner Pipe Ouer Pipe :JIS K6741 Unplasicized Polyvinyl Chloride Pipe 6742 :JIS K6742 Tap Waer Unplasicized Polyvinyl Chloride Pipe 6776 :JIS K6776 ea-esisan Unplasicized Polyvinyl Chloride Pipe K127 :JWWA K127 Tap Waer ubber ing Unplasicized Polyvinyl Chloride Pipe K129 :JWWA K129 Tap Waer ubber ing Impac-esisan Unplasicized Polyvinyl Chloride Pipe AS13 :JPPFA AS13 AS20 :JPPFA AS20 AS33 :JPPFA AS33 AS60 :JPPFA AS60 Perforaed Unplasicized Polyvinyl Chloride Pipe Tap Waer Unplasicized Polyvinyl Chloride Pipe Tap Waer ubber ing Unplasicized Polyvinyl Chloride Pipe Agriculural Waer Service Wall-Thickness Unplasicized Polyvinyl Chloride Pipe 006

9 (mm/inch) (80) / / AS60 AS60 AS60 AS AS AS AS20 AS20 AS20 K129 K129 K129 AS33 K129 AS33 AS33 AS AS AS AS20 AS20 AS20 K129 K129 K129 AS33 K129 AS33 AS33 AS33 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS13 AS PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN4 PN10 PN4 PN10 PN4 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN10 PN *1 Normal emperaure is 20±15 C. *2 Maximum working pressure is a value a 20 C. Our Produc ineup: Producs wihou a sandard number conform o he AV sandard (manufacurers' sandard producs). 007

10 Major Pipe & Fiings Feaures PVC Pipe & Fiings 1 Excellen corrosion resisance and no need o worry abou corrosion. 2 Grea mechanical srengh wih is elasiciy. 3 Excellen weaher resisance and suffers less from aleraions such as deformaion, discoloraion and deerioraion. 4 Flow resisance and fricion coefficien are low. 5 No need o worry abou elecric leakage as i is insulaed. 6 ygienic because of unplasicized polyvinyl chloride. 7 No self-combusion abiliy wih excellen self-exinguishing abiliy. 8 Easy o handle because of he weigh being 1/6 of iron and 1/2 of aluminum and can be easily conneced by he TS mehod. 9 Price and insallaion cos are low and i is economical due o he semipermanen characerisic. Usage Chemical Piping Chemical/iron-making/nonferrous refining/power generaing faciliies, various faciliies Waer Supply/Discharge/Wase Waer Piping Buildings, plans, public faciliies Indusrial Waer Piping Plans, various faciliies Sea/Fresh Waer Piping Aquariums, culure farms, sea/fresh waer faciliies Agriculural Waer Service Piping Public pipelines, faciliies Air-Condiioning Piping Plans, public faciliies AV Pipe & Fiings 1 Excellen chemical resisance and applicable o various plans. 2 Compression srengh is increased by reinforcing he perimeer wih FP and i has grea impac-resisance. 3 Can be used in high hea for a long period of ime. 4Can be used under a corrosive environmen. No need o worry abou corrosion as i is fully insulaed. 5 inear expansion coefficien is small as U-PVC and FP are srongly bonded ogeher by a special echnology. 6Far more ligher han meal pipes so piping a a high place is easy. The join par is FP laminaion so ha connecion is easy by he TS mehod. Usage Chemical Piping Exhaus Gas Piping (Duc) Pure Waer Piping Sea/Fresh Waer Piping Warm Waer Piping Alkali lines for elecrolysis plans, acid washing lines for iron-making plans Exhaus gas lines for chemical/pharmaceuical plans Pure waer lines for semiconducor/liquid crysal plans Sea waer faciliies, desalinaion devices Spa/various faciliies AV Pipe Srucure Unplasicized Polyvinyl Chloride Pipe (Special Produc) Surface Treamen Par Special Primer FP ayer (Fiber einforcemen Plasics) Surface Finishing ayer esidual sress inside pipe is uniquely removed. A special surface reamen o enhance he adhesion effec of primer. Unplasicized polyvinyl chloride pipe and FP layer are bonded. A reinforcemen layer laminaed by glass layers impregnaed wih polyeser resin. Finished wih corrosion-resisan polyeser resin. 008

11 C-PVC Pipe & Fiings 1 Applicable o high-hea fluid of 90 C. 2 Excellen chemical-resisance. 3Excellen corrosion resisance and no need o worry abou corrosion. 4 No need o worry abou elecric leakage as i is insulaed. 5Easy o handle because of he weigh being 1/6 of iron and 1/2 of aluminum and can be easily conneced by he TS mehod. 6Price and insallaion cos are low and i is economical due o semipermanen. Usage Chemical Piping Chemical/iron-making/nonferrous refining/power generaing faciliies, various faciliies Air-Condiioning/eaer Piping Plans, various faciliies o Spring Piping Spa/various faciliies ousehold o-waer Supply (ead-free Blend) Piping Spa/various faciliies Muli-Join (U-PVC, igh Puriy PVC) 1 ighly safe wih he unique cas echnology. 2 A wide variey of produc lineup. 3as a compac design and srong mechanical srengh wih he opimal design expecing he use under a severe condiion. 4Excellen durabiliy ha has passed he unique and harsh long-erm es and pressure es. 5igh Puriy PVC wih corrosion-resisance and low dissolving abiliy is used and applicable for degrease (ubrican Free) cleaning. Pure Waer Piping Pure waer lines for semiconducor/liquid crysal plans Usage Chemical Soluion Device Piping Chemical soluion devices/faciliies Use Example Insallaion of various sensors such as pressure gauge and hermomeer. Insallaion of valves and cocks for sampling and draining. Compac pipeline wih reduced diameer. Special Connecion Par <Use precauions> When insalling various componens of sensors, ec. o he hreaded par, wrap seal ape 2 o 3 imes on he componen, press i ighly wih hand, and hen ighen i by urning 1/4 o 1/2 wih a wrench. Beware no o deform or damage he hreaded par when insalling and removing various componens. Do no place abnormal sress such as impac on he hreaded par when using. 009

12 Major Pipe & Fiings Feaures igh Puriy Pipe & Fiings 1 ow dissoluion. 2 Grea mechanical srengh wih is elasiciy. 3Inner face is fla and mirror surface. 4 A srucure wih minimized dead space where liquid sagnaes. 5 Can be used for degreasing (deergen produc) and high-emperaure paseurizaion high puriy waer lines. 6 Easy connecion by he TS mehod. Usage Pure Waer Piping Pure waer lines for semiconducor/liquid crysal plans Chemical Pipe 1Enhanced chemical-resisance and excellen peneraion resisance agains hydrochloric acid, fluorine, ec. 2 ong-erm durabiliy (high creep propery). 3 ighly safe and reliable wih he high pressure-resisan capabiliy. Chemical Piping Chemical/iron-making/nonferrous refining/power generaing faciliies, various faciliies Waer Supply/Discharge/Wase Waer Piping Buildings, plans, public faciliies Indusrial Waer Piping Plans, various faciliies Usage Sea/Fresh Waer Piping Aquariums, culure farms, spa faciliies Agriculural Waer Service Piping Public pipelines, faciliies Air-Condiioning Piping Plans, public faciliies Double Conained Pipe & Fiings 1Dual design ha prevens ouflow o ouside even when chemical soluion is leaked when he inner pipe rapures and wihsands he full capaciy wih he ouer pipe. 2 Transparen PVC is used for he ouer pipe o enable visual inspecion. 3 Difference of expansion/conracion amoun due o he ouside emperaure of he ouer pipe and he fluid emperaure of he inner pipe is resolved by our unique slide pipe funcion. Usage Chemical Piping Chemical/iron-making/nonferrous refining/power generaing faciliies, various faciliies PP Pipe & Fiings 1Excellen chemical-resisance, srong agains acid and alkali and no need o worry abou corrosion. 2 Exremely srong agains hea and can be used for fluid up o 90 C. 3 ow dissoluion and hygienic. 4Insallaion is also simple wih 1/9 of iron weigh. Easy cuing and fusing on sie. 5 Environmen-friendly as i generaes no dioxin when burn. Chemical Piping Alkali lines for elecrolysis plans, acid washing lines for iron-making plans Exhaus Gas Piping (Duc) Exhaus gas lines for chemical/pharmaceuical plans Pure Waer Piping Pure waer lines for semiconducor/liquid crysal plans Usage Food Plan Piping Supply/discharge pipes inside food plans Supply/Discharge Piping Food plans/faciliies Warm Waer Piping Spa/various faciliies Ohers, Warm Waer Piping 010

13 PVC Pipe & Fiings Unplasicized Polyvinyl Chloride Pipe Tap Waer Unplasicized Polyvinyl Chloride Pipe Agriculural Waer Service Wall-Thickness Unplasicized Polyvinyl Chloride Pipe Unplasicized Polyvinyl Chloride Pipe Fiing AV Bend/arge- Fiing ubber ing ard Polyvinyl Chloride Pipe Fiing Flange Unplasicized Polyvinyl Chloride Pipe Fiing (DV Fiing) VU Fiing VU arge Fiing Expansion Join/Prefab Join Muli-Join Technical Documen P.012 P.014 P.015 P.016 P.026 P.033 P.035 P.038 P.043 P.047 P.049 P.051 P.055 General 011

14 Unplasicized Polyvinyl Chloride Pipe PVC Pipe MODE CODE IST Type Field Maerial Sandard/Wall Thickness Sandard Type engh P N * ** * * *** ** P Pipe N Sandard U U-PVC I I-PVC PP Sraigh Pipe VP UP Sraigh Pipe VU P5 Bonding Socke VP U5 Bonding Socke VU P7 ubber ing Socke VP M1 ubber ing Socke VM U1 ubber ing Socke VU WP Tap Waer Sraigh Pipe W7 Tap Waer ubber ing Socke 7 ubber ing Socke V P6 Perforaed Pipe VP U6 Perforaed Pipe VU J JIS V AV N Sandard U Perforaed Pipe mm mm 04 4m 05 5m Sraigh Pipe Abbreviaion: VP VU IVP Unplasicized Polyvinyl Chloride Pipe (JIS K 6741) MODE CODE VP P N U PP J N engh VU P N U UP J N engh IVP P N I PP V N engh Maximum Working Pressure (Normal Temperaure) VP 1.0MPa VU 0.6MPa IVP 1.0MPa VP,VU U-PVC IVP I-PVC d VP VU I VP VP IVP D (Ouer Diameer) (Thickness) d Weigh per 1m (Noe) 1. are accordance wih JIS K conform o he AV sandard ±10 Max/Min. Ouer Average Ouer Approximae Average Ouer Approximae Basic Min (eference) (kg) Basic Min Dimension Dimension Dimension Dimensional Tolerance Dimensional Tolerance Dimension Tolerance Inner Diameer Dimensional Tolerance Tolerance Inner Diameer VP I-VP VU D (Ouer Diameer) (Thickness) d Weigh per 1m (eference) (kg) ±0.3 ± ± ±0.4 ± ± ±0.5 ± ± ±0.5 ± ± ±0.6 ± ± ±0.8 ± ± ±1.0 ± ± ±1.3 ± ± ±1.6 ± ± ±1.9 ± ± ± ± ± ±

15 Bonding Socke Single-Side Sraigh Pipe Abbreviaion: VP VU Unplasicized Polyvinyl Chloride Pipe (JIS K 6741) MODE CODE VP P N U P5 J N engh VU P N U U5 J N engh Z 15 X Maximum Working Pressure (Normal Temperaure) VP 1.0MPa VU 0.6MPa VP,VU U-PVC d1 Taper 1/T d2 d Common VP VU Taper X X d1 d2 D Z d d 1/ T (eference) ± /37 48 ± ± ー ー ー ± /37 60 ± ± ± /48 76 ± ± ± ± /49 89 ± ± ± ± / ± ± ± ± / ± ± ± ± / ± ± ± ± / ± ± ± ± / ± ± ± ± / ± ± ± ± / ± ±15 ー ー ー ± ± / ± ±15 ー ー ー ± ± / ± ±15 ー ー ー ± ± / ± ±15 ー ー ー Noes: 1. Taper 1/T for 75 o 500 mm are reference value. 2. d2 dimension for 40 o 65 mm are reference value. 3. are accordance wih JIS K (eference) ubber ing Single-Side Socke Sraigh Pipe ( Pipe) Abbreviaion: VP VM VU Unplasicized Polyvinyl Chloride Pipe (JIS K 6741) MODE CODE VP P N U P7 J N engh VM P N U M1 J N engh VU P N I U1 J N engh d e Z 15 X Maximum Working Pressure (Normal Temperaure) VP 1.0MPa VM 0.8MPa VU 0.6MPa VP,VM,VU U-PVC VP VM 10 1 VU Common VP VM VU d e X X 1 X 1 D Z 1 Z Z (Min.) (Min.) (Max.) (eference) (eference) (eference) (eference) (eference) ± ± ー ー ー ー ー ー ー ー ± ± ー ー ー ー ± ± ー ー ー ー ± ± ー ー ー ー ± ± ー ー ー ー ± ± ー ー ー ー ± ± ー ー ー ー ± ± ー ー ー ー ±1.2 ー ー ー ー ±1.3 ー ー ー ー ±1.5 ー ー ー ー ±1.6 ー ー ー ー

16 Tap Waer Unplasicized Polyvinyl Chloride Pipe Waer Services PVC Pipe Agriculural Waer Service Wall-Thickness Unplasicized Polyvinyl Chloride Pipe Agriculural Waer Service Wall-Thickness PVC Pipe Ouer Diameer Thickness eference Weigh per 1m (kg/m) Overall engh Basic Dimension Max/Min. Tolerance Average Tolerance Basic Dimension Tolerance VPW IVPW ±0.2 ± ± 一 ±0.2 ± ± 一 ±0.2 ± ± 一 ±0.2 ± ± 一 ±0.3 ± ± 一 ±0.3 ± ± ±0.4 ± ± ±0.5 ± ± ±0.5 ± ± ±0.6 ± ± ±0.8 ± ± ±1.0 ± ± P Z X Sraigh Pipe Abbreviaion: VPW IVPW Tap Waer Unplasicized Polyvinyl Chloride Pipe (JIS K 6742) MODE CODE VP P N U WP J N engh IVPW P N I WP J N engh Maximum Working Pressure (ydrosaic pressure) VPW 0.75MPa IVPW VPW U-PVC IVPW I-PVC d ±10 Noes: Maximum/minimum ouer dimensional olerance is he difference beween measured maximum and minimum values (maximum/minimum ouer diameer) of any secional ouer diameer and he basic dimension. 2. Average ouer dimensional olerance is he difference beween he average (average ouer diameer) of measured values of ouer diameers in 2 direcions wih an equal disance and he basic dimension. 3. The mass per 1m shown as reference is calculaed using he pipe dimension as he basic dimension and seing he densiy of maerial for he pipe as 1.43g/cm 3 for unplasicized polyvinyl chloride pipe and 1.40g/cm 3 for impac-resisan unplasicized polyvinyl chloride pipe. I is no par of he sandard. 4. engh olerance shall be mm. 5. conform o he JPPFA sandard (JPPFA AS20). Tap Waer ubber ing Socke Single-Side Sraigh Pipe ( Pipe) Abbreviaion: VPW IVPW Tap Waer ubber ing Impac-esisan Unplasicized Polyvinyl Chloride Pipe (JWWA K 129) MODE CODE VPW P N U W7 J N engh IVPW P N I W7 J N engh Maximum Working Pressure (ydrosaic pressure) VPW 0.75MPa IVPW 15 VPW U-PVC Por and Sraigh Par IVPW I-PVC φd 1 Socke Par Effecive engh Overall engh S φd eference Weigh (kg/piece) Ouer Diameer D Thickness Chamfer Widh Gauge ine Inner Diameer d1 Socke Deph P Basic Dimension Max/Min. Tolerance Average Tolerance (Min.) X S Basic Dimension Max/Min. Tolerance Average Tolerance Basic Dimension Tolerance Z Tolerance VP IVP ±0.4 ± ±0.9 ± ± ±0.5 ± ±1.2 ± ± ±0.6 ± ±1.2 ± ± ±0.8 ± ±1.4 ± ± ±1.0 ± ±1.4 ± ± Noes: 1. conform o he JPPFA sandard (JPPFA AS33 sandard). 2. Maximum/minimum ouer dimensional olerance is he difference beween measured maximum or minimum ouer diameer of any secion and he basic dimension. 3. Average ouer dimensional olerance is he difference beween he circumference of any secion divided by he circumference raio (3.142) or he arihmeic mean value of measured ouer diameers in 2 direcions wih an equal disance o each oher and he basic dimension. 014

17 ubber ing Socke Single-Side Sraigh Pipe ( Pipe) Abbreviaion: V Agriculural Waer Service Wall-Thickness Unplasicized Polyvinyl Chloride Pipe (JPPFA AS60) V U-PVC MODE CODE V P N U 7 J N engh Maximum Working Pressure (Normal Temperaure) V 1.25MPa Z X 15 0 d D eference d Overall Basic Max/Min. Average X D0 1 Z Weigh Ouer Dimensional Ouer Dimensional (Min.) engh Dimension Tolerance Tolerance (kg/piece) ±0.4 ± ± ± ±0.5 ± ± ± ±0.6 ± ± ± ±1.0 ± ± ± ±1.3 ± ± ± ±1.6 ± ± ± ±1.9 ± ± ± Noes: Dimensions wihou olerance are reference value. Perforaed Pipe Abbreviaion: VP VU Perforaed Unplasicized Polyvinyl Chloride Pipe (JPPFA AS13) MODE CODE VP P N U P6 J U 04 VU P N U U6 J U 04 d d2 d1 VP,VU U-PVC d1 (Min.) d2 (Min.) (Min.) D d Number of oles VP VU ± ± ,950 3, ± ± ,950 3, ± ± ,950 3, ± ± ,950 3, ± ± ,950 3, ± ± ,950 3, ± ± ,950 3, ± ± ,950 3,

18 Unplasicized Polyvinyl Chloride Pipe Fiing TS ITS Fiing MODE CODE IST Type Field Maerial Model Sandard Type T N * ** J N *** T TS Fiing N Sandard U U-PVC I I-PVC 9 90 Elbow 4 45 Elbow SO Socke TE Tee F Fauce Elbow (Meal no conained) K Fauce Elbow (Meal conained) FT Fauce Tee (Meal no conained) KT Fauce Tee (Meal no conained) FS Fauce Socke (Meal no conained) KS Fauce Socke (Meal conained) VS Valve Socke (Meal no conained) US Union Socke CP Cap J JIS N Sandard mm mm mm mm TS ITS Fiing Common Dimensions Socke Common Dimensions mm Socke Common Dimensions mm JISK6743 TS... Unplasicized Polyvinyl Chloride Pipe Fiing ITS... Impac-esisan Unplasicized Polyvinyl Chloride Pipe Fiing φd DT Taper 1/T φd1 φd φd DT Taper 1/T φd1 φd d1 d1 Tolerance 1/T D DT D and DT Tolerance d (Min.) Applicable Pipe Ouer Diameer ± / ± / ± / ± / ± / ± / ± / ± / ± / ± / ± / ± / ± / Noes: 1. olerance shall be mm. 2. D and DT olerance and olerance on he plus side are no resriced. 3. conform o he AV sandard. 4. conform o he JPPFA sandard. 016

19 Elbow Abbreviaion: Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS T N U 9 J N ITS T N I 9 J N mm mm Max. Working Pressure (ydrosaic pressure) TS ITS 0.75MPa φd φd TS U-PVC ITS I-PVC TS ITS D Noes: 1. olerance shall be +5-1 mm. 2. conform o he JPPFA sandard. 3. are accordance wih JIS K6743. TS ITS D Elbow Abbreviaion: 45 Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS T N U 4 J N ITS T N I 4 J N φd Max. Working Pressure (ydrosaic pressure) TS ITS 0.75MPa TS U-PVC ITS I-PVC 45 TS ITS D Noes: 1. olerance shall be +5-1 mm. 2. are accordance wih JIS K6743. Socke Abbreviaion: S Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS T N U SO J N ITS T N I SO J N mm mm Max. Working Pressure (ydrosaic pressure) TS ITS 0.75MPa TS U-PVC ITS I-PVC φd φd TS ITS D TS ITS D Noes: 1. olerance shall be ±4.0 mm. 2. conform o he JPPFA sandard. 3. are accordance wih JIS K

20 Unplasicized Polyvinyl Chloride Pipe Fiing TS ITS Fiing educing Socke Abbreviaion: S Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) TS U-PVC MODE CODE TS T N U SO J N ITS T N I SO J N Maximum Working Pressure (ydrosaic pressure) TS ITS 0.75MPa mm A mm A ITS I-PVC Deail of par A 1 φd φd1 φd φd1 TS ITS D D Noes: 1. olerance shall be ±4.0 mm. 2. conform o he JPPFA sandard. 3. conform o he AV sandard. 4. are sock producs. 5. are accordance wih JIS K6743. TS ITS D D Tee Abbreviaion: T Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) TS U-PVC MODE CODE TS T N U TE J N ITS T N I TE J N mm φd mm φd φd 1 φd 1 Maximum Working Pressure (ydrosaic pressure) TS ITS 0.75MPa ITS I-PVC TS ITS D Noes: 1. olerance shall be +5-1 mm. 2. conform o he JPPFA sandard. 3. are accordance wih JIS K6743. TS ITS D

21 educing Tee Abbreviaion: T Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS T N U TE J N ITS T N I TE J N TS U-PVC mm φd mm φd1 Maximum Working Pressure (ydrosaic pressure) TS ITS 0.75MPa ITS I-PVC 1 φd φd 1 TS ITS D D TS ITS D D TS ITS D D TS ITS D D Noes: 1. and 1 olerance shall be +5-1 mm. 2. conform o he JPPFA sandard. 3. are sock producs. (PVC (30 13) are our producs.) 4. are accordance wih JIS K6743. Fauce Elbow Abbreviaion: F Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS T N U F J N ITS T N I F J N Maximum Working Pressure (ydrosaic pressure) TS ITS 0.75MPa TS U-PVC ITS I-PVC W φd1 φd2 <Use Precauions> * Use boh seal ape and gaske for connecion of hreaded ends. * Do no use hem for connecing seel pipe and PVC pipe. * Fix he area around an elbow using a reainer. φd TS ITS D D1 D2 1 2 W 1 Female Thread p1/ p1/ p3/ p1 Noes: 1. Threaded end shall be parallel female hread of JIS B 0203 (aper hreaded end for pipes). 2. olerance shall be +5-1 mm olerance shall be +5-2 mm. 4. conform o he AV sandard olerance shall be ±1 mm. 019

22 Unplasicized Polyvinyl Chloride Pipe Fiing TS ITS Fiing Meal-Conaining Fauce Elbow Abbreviaion: KF Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS T N U K J N ITS T N I K J N Inser Maximum Working Pressure (ydrosaic pressure) TS ITS 0.75MPa TS U-PVC ITS I-PVC D1 W φd2 <Use Precauions> * Use boh seal ape and gaske for connecion of hreaded ends. * Do no use hem for connecing fauce wih a aper hreaded end and seel pipe. * Fix he area around an elbow using a reainer. TS ITS D D1 D2 1 2 W 1 Female Thread p1/ p1/ p3/ p p1/2 φd Noes: 1. Inser shall be free-cuing brass of JIS 3250 (coper and copper alloy rod). 2. Threaded end shall be parallel female hread of JIS B0203 (aper hreaded end for pipes). 3. olerance shall be +5-1 mm olerance shall be +5-1 mm olerance shall be ±1 mm. 6. are accordance wih JIS K6743. Fauce Tee Abbreviaion: FT Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS T N U FT J N ITS T N I FT J N φd2 φd1 Maximum Working Pressure (ydrosaic pressure) TS ITS 0.75MPa W TS U-PVC φd ITS I-PVC 1 1 <Use Precauions> * Use boh seal ape and gaske for connecion of hreaded ends. * Do no use hem for connecing seel pipe and PVC pipe. * Fix he area around a ee using a reainer. TS ITS D D1 D2 1 W 1 Female Thread p1/ p3/ p p1/ p1/ p1/ p3/4 Noes: 1. Threaded end shall be parallel female hread of JIS B 0203 (aper hreaded end for pipes). 2. olerance shall be +5-1 mm olerance shall be +5-2 mm. 4. conform o he AV sandard. 5. are sock producs. 020

23 Meal-Conaining Fauce Tee Abbreviaion: KFT Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS T N U KT J N ITS T N I KT J N TS U-PVC Inser φd2 Maximum Working Pressure (ydrosaic pressure) TS ITS 0.75MPa ITS I-PVC φd W φd1 l2 l1 1 <Use Precauions> * Use boh seal ape and gaske for connecion of hreaded ends. * Do no use hem for connecing fauce wih a aper hreaded end and seel pipe. * Fix he area around a ee using a reainer. TS ITS D D1 D2 1 2 W 1 Female Thread p3/ p p1/ p1/ p3/4 Noes: 1. Inser shall be free-cuing brass of JIS 3250 (coper and copper alloy rod). 2. Threaded end shall be parallel female hread of JIS B0203 (aper hreaded end for pipes) olerance shall be ±1 mm. 4. olerance shall be +5-1 mm olerance shall be +5-2 mm. 6. are accordance wih JIS K6743. Fauce Socke Abbreviaion: FS MODE CODE TS T N U FS J N ITS T N I FS J N Maximum Working Pressure (ydrosaic pressure) TS ITS 0.75MPa TS U-PVC 1 2 <Use Precauions> * Use boh seal ape and gaske for connecion of hreaded ends. * Do no use hem for connecing seel pipe and PVC pipe. φd2 φd1 φd ITS I-PVC W TS ITS D D1 D2 1 2 W Female Thread p1/ p1/ p3/ p1 Noes: 1. Threaded end shall be parallel female hread of JIS B 0203 (aper hreaded end for pipes). 2. olerance shall be +5-1 mm olerance shall be ±1 mm. 4. conform o he AV sandard. 021

24 Unplasicized Polyvinyl Chloride Pipe Fiing TS ITS Fiing Meal-Conaining Fauce Socke Abbreviaion: KFS Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS T N U KS J N ITS T N I KS J N ITS I-PVC TS U-PVC Inser φd2 φd1 1 2 W φd Maximum Working Pressure (ydrosaic pressure) TS ITS 0.75MPa <Use Precauions> * Use boh seal ape and gaske for connecion of hreaded ends. * Do no use hem for connecing fauce wih a aper hreaded end and seel pipe. TS ITS D D1 D2 1 2 W Female Thread p1/ p1/ p3/ p p1/2 Noes: 1. Inser shall be free-cuing brass of JIS 3250 (coper and copper alloy rod). 2. Threaded end shall be parallel female hread of JIS B0203 (aper hreaded end for pipes). 3. olerance shall be +5-1 mm olerance shall be ±1 mm. 5. are accordance wih JIS K6743. Valve Socke Abbreviaion: VS Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) TS U-PVC MODE CODE TS T N U VS J N ITS T N I VS J N Maximum Working Pressure (ydrosaic pressure) TS ITS 0.75MPa ITS I-PVC φd W d 1 a φd1 B <Use Precauions> * Avoid screwing in and removing repeaedly. * Connec hreaded pars using seal ape. * Do no use hem for connecing wih seel pipe. * Do no use hem for buried pipe. * Do no use hem for he area where an exernal force such as bending and vibraion is applied. TS ITS D d Thread Basic Diameer Thread Basic Diameer 1 Number of Nominal Ouer Diameer D1 Threads/Inch Posiion a (Min.) W B 10 ー / / / / / / / ー ー Noes: 1. Threaded end shall conform o aper male hreaded end of JIS B0203 (aper hreaded end for pipes). 2. olerance shall be +5-2 mm. 3. conform o he JPPFA sandard. 4. conform o he AV sandard. 5. B olerance shall conform o D olerance. 6. Producs wih he hreaded par conaining meal are also available for he size 13 mm. 7. are sock producs. 8. are accordance wih JIS K

25 Union Socke Abbreviaion: US Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS T N U US J N ITS T N I US J N Maximum Working Pressure (ydrosaic pressure) TS ITS 0.75MPa Gaske Groove φd1 φd TS U-PVC ITS I-PVC TS ITS D D1 W Noes: 1. olerance shall be +5-2 mm. 2. are sock producs. 3. are accordance wih JIS K6743. W TS ITS D D1 W Cap Abbreviaion: C Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS T N U CP J N ITS T N I CP J N Maximum Working Pressure (ydrosaic pressure) TS ITS 0.75MPa mm mm TS U-PVC ITS I-PVC φd φd TS ITS D Noes: 1. olerance shall be +5 0 mm. 2. conform o he AV sandard and he JPPFA sandard. 3. olerance shall be 1 o 5 mm. 4. are accordance wih JIS K6743. TS ITS D

26 Unplasicized Polyvinyl Chloride Pipe Fiing TS ITS Fiing MODE CODE IST Type Field N Maerial * Model MF Sandard * Type * *** Fiing N None Color U U-PVC I I-PVC FP MF -MF Join J JIS W Waerworks I Cased Produc S Bonded Produc mm mm -MF Join (Cased Produc) MODE CODE U-PVC Waerworks N U MF W I I-PVC Waerworks N I MF W I U-PVC 10K N U MF J I I-PVC 10K N I MF J I 2 φd 3 φd 2 No. Descripion pcs. Maerial 1 MF Join 1 U-PVC,I-PVC 2 ubber ing 1 SB E 1 T φd1 P.C.D. D2 φd1 U-PVC I-PVC d1 JIS B 2062 Waerworks JIS 10K E T d2 d3 D1 D2 n h D1 D2 n h (Min.) (75) n-φh Noes: D1, D2, n and h for 40 mm and 50 mm are accordance wih he JIS 10K sandard. AV -MF Join (Bonded Produc) MODE CODE U-PVC Waerworks N U MF W S U-PVC 10K N U MF J S E 2 φd 2 No. Descripion pcs. Maerial 1 TS Flange 1 U-PVC 2 Shor Pipe 1 U-PVC 3 ubber ing 1 SB 1 φd P.C.D. C φd U-PVC n-φh d JIS B 2062 Waerworks JIS 10K E 1 1 d2 D C n h D C n h (Min.) ± ±5 10.3± ± ±5 12.7± ± ±5 15.1±

27 FP -MF Join <Used for boh VU and VM wih eainer> MODE CODE N MF W I 2 1 φd φd 2 1 Maximum Working Pressure (Normal Temperaure) VU 0.8MPa VM 0.6MPa E 1 3 φd P.C.D. φd C No. Descripion pcs. Maerial 1 MF Join 1 FP 2 ubber ing 1 SB 3 ing 1 SUS n-φh d JIS B 2062 Waerworks d1 E 1 d2 D C n h (Mn.) (Min.) (Min.)

28 Unplasicized Polyvinyl Chloride Pipe Fiing TS ITS Fiing MODE CODE IST Type Field Maerial Model Sandard Ohers * N * ** V N *** B Bend T TS Fiing N Sandard U U-PVC I I-PVC Bend Bend 9 90 Elbow SO Socke TE Tee V AV N Normal Color mm mm AV90 Bend MODE CODE TS B N U 90 V N ITS B N I 90 V N Maximum Working Pressure (Normal Temperaure) mm 1.0MPa 200mm 0.75MPa d2 d1 1 2 U-PVC 250mm 0.6MPa I-PVC 250mm 0.75MPa 300mm 0.4MPa TS U-PVC d ITS I-PVC TS ITS d1 d2 D1 (Min.) D2 (eference) d (Min.) Noes: 1. conform o he AV sandard. 026

29 AV45 Bend MODE CODE TS B N U 45 V N ITS B N I 45 V N Z 1 d1 d2 d TS ITS d1 d2 D (Min.) D1 (eference) d (Min.) Z Noes: 1. conform o he AV sandard. TS ITS d1 d2 D d Noes: 1. conform o he AV sandard. z d d2 d1 Z TS U-PVC ITS I-PVC Shor Elbow MODE CODE TS T N U 9 V N ITS T N I 9 V N 90 d d2 d1 TS U-PVC ITS I-PVC Socke MODE CODE TS T N U SO V N ITS T N I SO V N TS U-PVC ITS I-PVC TS ITS d1 d2 D d Z Noes: 1. conform o he AV sandard. 027

30 Unplasicized Polyvinyl Chloride Pipe Fiing TS ITS Fiing educing Socke MODE CODE TS T N U SO V N ITS T N I SO V N 2 d3 2 d4 2 d5 d d2 d1 1 d d2 d1 1 d1 d2 d d4 d3 2 TS U-PVC TS ITS d1 d2 1 d3 d4 2 D1 D2 d Noes: 1. conform o he AV sandard. ITS I-PVC 1 2 Tee MODE CODE TS T N U TE V N ITS T N I TE V N TS U-PVC TS ITS d1 d2 D d Noes: 1. conform o he AV sandard. ITS I-PVC educing Tee MODE CODE TS T N U TE V N ITS T N I TE V N TS U-PVC ITS I-PVC TS ITS d1 d2 1 d3 d4 2 D1 D2 d d Noes: 1. conform o he AV sandard. 028

31 S1 FP einforcemen S2 S1 S S1 einforcemen S2 S S1 S Noes: 1. dimension olerance shall be ±30 mm. 2. Dimensions oher han he normal dimensions above are also available. For deails, please conac our neares office. S2 Z educing Socke (Crucial Par FP einforcemen Produc) S1 FP FP einforcemen educing Tee (Crucial Par FP einforcemen Produc) S1 S2 FP einforcemen S1 S S1 S Noes: 1. dimension olerance shall be ±30 mm. 2. Dimensions oher han he normal dimensions above are also available. For deails, please conac our neares office. S1 029

32 Unplasicized Polyvinyl Chloride Pipe Fiing TS ITS Fiing MODE CODE IST Type Field Maerial Model Sandard Ohers B N U ** * N *** B Bend N None Color U U-PVC FT Shor Flanged End FB Flanged Bend 1 JIS10K 5 JIS5K N Normal Color mm mm mm mm Shor Flanged End MODE CODE B N U FT Sandard N 4 S d n e 2 1 Provided G female hreads (3/4 inch) offer a wide variey of usages such as insalling a pressure gauge on he pump discharge side and a sample collecion por, drainage, air-bleeding or hermomeer a a chemical plan. U-PVC T d D1 D2 T n e S D Flanged Bend MODE CODE B N U FB Sandard N U-PVC 90 T d D2 1 n e d D1 D T n e AV flanged bend is designed wih an ideal "" so ha he degree of abrasion caused by fluid slurry conaining is exremely low. This is also ideal for processes requiring cleaning of pipelines such as foodrelaed, slurry-relaed and excrea disposal reamen-relaed wih easy insallaion and removal. 030

33 MODE CODE IST Type Field Maerial Model Sandard Ohers W N * ** J N *** W Bend N None Color U U-PVC I I-PVC 9P 90 TS Normal Bend 4P 45 TS Normal Bend 2P 21/2 TS Normal Bend 1P 11/4 TS Normal Bend 5P 55/8 TS Normal Bend J JIS N Normal Color mm mm 90 TS Normal Bend Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS W N U 9P J N ITS W N I 9P J N 90 Maximum Working Pressure (Normal Temperaure) mm 1.0MPa mm 0.75MPa mm 0.6MPa Z TS U-PVC ITS I-PVC TS ITS Classificaion Z 40 ー VP VP ー VP VP VP ー VP TS ITS Classificaion Z 150 VP ー VP ー VP ー VP ー VU ー VU Noes: 1. conform o he JPPFA sandard. 2. conform o he AV sandard. 3. are accordance wih JIS K TS Normal Bend Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS W N U 4P J N ITS W N I 4P J N 45 Maximum Working Pressure (Normal Temperaure) mm 1.0MPa mm 0.75MPa mm 0.6MPa Z TS U-PVC ITS I-PVC TS ITS Classificaion Z 40 ー VP VP ー VP VP VP ー VP Noes: 1. conform o he JPPFA sandard. 2. conform o he AV sandard. 3. are accordance wih JIS K6743. TS ITS Classificaion Z 150 VP ー VP ー VP ー VP ー VU ー VU

34 Z Z Z Unplasicized Polyvinyl Chloride Pipe Fiing TS ITS Fiing Z 22 1 / 2 TS Normal Bend Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) 45 MODE CODE TS W N U 2P J N ITS W N I 2P J N Maximum Working Pressure (Normal Temperaure) Z mm 1.0MPa mm 0.75MPa mm 0.6MPa TS ITS Classificaion Z TS ITS Classificaion Z 40 ー VP VP VP ー VP ー VP ー VP VP ー VP VP ー VU ー VP ー VU Noes: 1. conform o he JPPFA sandard. 2. conform o he AV sandard. 3. are accordance wih JIS K6743. Z 22 1 /2 TS U-PVC ITS I-PVC Z 1 1 / / / 4 TS Normal Bend Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) MODE CODE TS W N U 1P J N ITS W N I 1P J N 1 1 /4 Maximum Working Pressure (Normal Temperaure) mm 1.0MPa mm 0.75MPa mm 0.6MPa TS U-PVC ITS I-PVC TS ITS Classificaion Z TS ITS Classificaion Z 40 ー VP VP VP ー VP ー VP ー VP VP ー VP VP ー VU ー VP ー VU Noes: 1. conform o he JPPFA sandard. 2. conform o he AV sandard. 3. are accordance wih JIS K / 8 TS Normal Bend Unplasicized Polyvinyl Chloride Pipe Fiing (JIS K6743) 5 5 /8 MODE CODE TS W N U 5P J N ITS W N I 5P J N Maximum Working Pressure (Normal Temperaure) mm 1.0MPa mm 0.75MPa mm 0.6MPa TS U-PVC ITS I-PVC Z TS ITS Classificaion Z TS ITS Classificaion Z 40 ー VP VP VP ー VP ー VP ー VP VP ー VP VP ー VU ー VP ー VU Noes: 1. conform o he JPPFA sandard. 2. conform o he AV sandard. 3. are accordance wih JIS K

35 ubber ing ard Polyvinyl Chloride Pipe Fiing MODE CODE IST Type Field Maerial Model Sandard Ohers N * ** J N *** Fiing N None Color U U-PVC I I-PVC 9B 90 Bend 4B 45 Bend 2B 22 1/2 Bend 1B 11-1/4 Bend 5B 5-5/8 Bend J JIS N Normal Color mm mm 90 Bend Abbreviaion: 90B (JWWA 130) MODE CODE TS N U 9B J N ITS N I 9B J N TS U-PVC ITS I-PVC Z Z2 TS V Z1 Z Noes: 1. conform o he JPPFA sandard. 2. conform o he AV sandard. 3. are accordance wih he sandard of Japan Waer Works Associaion. Maximum Working Pressure (Normal Temperaure) mm 1.0MPa 200mm 0.75MPa U-PVC 250mm 0.6MPa I-PVC 250mm 0.75MPa 300mm 0.4MPa TS ITS VP Z1 Z ー ー ー Bend Abbreviaion: 45B (JWWA 130) MODE CODE TS N U 4B J N ITS N I 4B J N Z2 45 Maximum Working Pressure (Normal Temperaure) mm 1.0MPa 200mm 0.75MPa U-PVC 250mm 0.6MPa I-PVC 250mm 0.75MPa 300mm 0.4MPa TS U-PVC ITS I-PVC Z1 15 TS V Z1 Z TS ITS VP Z1 Z ー ー ー Noes: 1. conform o he JPPFA sandard. 2. conform o he AV sandard. 3. are accordance wih he sandard of Japan Waer Works Associaion. 033

36 ubber ing ard Polyvinyl Chloride Pipe Fiing 22 1 / 2 Bend Abbreviaion: 22 1 /2B (JWWA 130) MODE CODE TS N U 2B J N ITS N I 2B J N TS U-PVC TS ITS I-PVC Z1 Z /2 15 V Z1 Z2 Maximum Working Pressure (Normal Temperaure) mm 1.0MPa 200mm 0.75MPa U-PVC 250mm 0.6MPa I-PVC 250mm 0.75MPa 300 mm 0.4MPa TS ITS VP Z1 Z ー ー ー Noes: 1. conform o he JPPFA sandard. 2. conform o he AV sandard. 3. are accordance wih he sandard of Japan Waer Works Associaion / 4 Bend Abbreviaion: 11 1 /4B (JWWA 130) MODE CODE TS N U 1B J N ITS N I 1B J N TS U-PVC TS ITS I-PVC Z2 Z /4 15 V Z1 Z2 Maximum Working Pressure (Normal Temperaure) mm 1.0MPa 200mm 0.75MPa U-PVC 250mm 0.6MPa I-PVC 250mm 0.75MPa 300mm 0.4MPa TS ITS VP Z1 Z ー ー ー Noes: 1. conform o he JPPFA sandard. 2. conform o he AV sandard. 3. are accordance wih he sandard of Japan Waer Works Associaion. 5 5 / 8 Bend Abbreviaion:5 5 /8B (JWWA 130) MODE CODE TS N U 5B J N ITS N I 5B J N TS U-PVC TS ITS I-PVC Z2 Z1 5 5 /8 15 V Z1 Z2 Maximum Working Pressure (Normal Temperaure) mm 1.0MPa 200mm 0.75MPa U-PVC 250mm 0.6MPa I-PVC 250mm 0.75MPa 300mm 0.4MPa TS ITS VP Z1 Z ー ー ー Noes: 1. conform o he JPPFA sandard. 2. conform o he AV sandard. 3. are accordance wih he sandard of Japan Waer Works Associaion. 034

37 Flange MODE CODE IST Type Field Model Maerial Sandard F N T * * *** F Flange N None Color T TS Flange U U-PVC I I-PVC 1 JIS10K 5 JIS5K W Waerworks A ANSI mm mm TS Flange MODE CODE U-PVC JIS 10K F N T U 1 I-PVC JIS 10K F N T I 1 U-PVC JIS 5K F N T U 5 I-PVC JIS 5K F N T I 5 Maximum Working Pressure (Normal Temperaure) mm 1.0MPa JIS 10K 350mm 0.6MPa JIS 5K mm 0.5MPa φd1 φd1 U-PVC I-PVC l Taper 1/T U-PVC JIS 10K mm,jis 5K mm I-PVC JIS 10K mm,jis 5K mm n~φh φd P.C.D.C φd d d1 Taper 1/T D1 C D pcs. h 10K 5 K 10K 5 K 10K 5 K 10K 5 K 10K 5 K 10K 5 K 10K 5 K 10K 5 K 10K 5 K 10K 5 K 10K 5 K / / / / / / / /48 1/ /49 1/ /56 1/ /58 1/ /63 1/ / / / / Noes: Dimensions for C, D, n and h are accordance wih he JIS 10K 5K sandards. Bol hole dimension for 5K (350 mm) is differen from JIS. Use M20 for ighening bols. 035

38 Flange For U-PVC Waerworks, I-PVC Waerworks, U-PVC ANSI Sandard MODE CODE U-PVC Waerworks F N T U W I-PVC Waerworks F N T I W U-PVC For ANSI Sandard F N T U A Maximum Working Pressure (Normal Temperaure) Waerworks mm 0.75MPa ANSI mm 1.0MPa φd1 φd2 U-PVC I-PVC U-PVC Waerworks mm I-PVC Waerworks mm l n~φh Taper 1/T φd1 P.C.D.C d1 d2 Taper 1/T D1 C D2 pcs. h / (80) / / / / / / / Noes: 1. Dimensions for C, D2, n and h of 75 (80) o 300 mm are accordance wih he ap waer gae valve of JIS B C, D2, n and h for 50 mm are accordance wih he JIS 10K sandard. Use he JIS 10K sandard for TS flange o connec o 65 mm gae valve. φd2 For U-PVC ANSI Sandard d1 d2 Taper 1/T D1 C D2 pcs. h / / / / / / / / / / / / / / Noes: 1. Only C, D2, n and h are accordance wih ANSI/ASME B 16.5 CASS For pipe socke dimension, d1, and aper 1/T are accordance wih he JIS sandard. (JIS K 6743) 036

39 MODE CODE IST Type Field Model Maerial Sandard F N * * * *** F Flange N None Color J J Flange P P Flange Q Q Flange U U-PVC I I-PVC 1 JIS 10K 5 JIS 5K mm mm Welded Flange MODE CODE U-PVC JIS 10K F N J U 1 U-PVC JIS 5K F N J U 5 P.C.D.C d C1 J U-PVC 45 C2 n h Blind Flange MODE CODE U-PVC P F N P U Sandard U-PVC JIS 10K Q F N Q U 1 I-PVC JIS 10K Q F N Q I 1 U-PVC JIS 5K Q F N Q U 5 Maximum Working Pressure (Normal Temperaure) mm 1.0MPa JIS 10K mm 0.5MPa JIS 5K mm 0.5MPa P Q Q U-PVC U-PVC I-PVC P.C.D.C n h d C D pcs. h 10K 5 K 10K 5 K 10K 5 K 10K 5 K 10K 5 K C1 C Noes: Dimensions for C, D, n and h are accordance wih he JIS 10K 5K sandards. 037

40 Drainage Unplasicized Polyvinyl Chloride Pipe Fiing (DV Fiing) MODE CODE IST Type Field Maerial Model Sandard Ohers D N U ** J N *** D DV Fiing N None Color U U-PVC D DV-D 90 Elbow DV- 90 arge-bend Elbow 4 DV Elbow DT DV-90Y 90 Y T DV-T 90 arge-bend Y 4Y DV-45Y 45 Y WT DV-WT 90 arge-bend Boh Y DS DV-DS Socke IN DV-IN Increaser J JIS N Normal Color mm mm mm mm DV Fiing Socke, Oher Common Dimensions JIS K6739 Drainage Unplasicized Polyvinyl Chloride Pipe & Fiing d d2 d1 d1 d2 l D d Min Basic Dimension Tolerance Basic Dimension Tolerance Basic Dimension Tolerance Min Dimension Basic Dimension Tolerance Dimension ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± Elbow Abbreviaion: D (JIS K 6739) MODE CODE D D N U D J N Z U-PVC Z Z Z Noes: 1. Z olerance shall be ±2 mm. 2. Flow angle 91 10' olerance shall be ±30'. 3. are sock producs. 038

41 90 arge-bend Elbow Abbreviaion: (JIS K 6739) MODE CODE D N U J N Z Z U-PVC Z Noes: 1. Z olerance shall be ±2 mm. 2. Flow angle 91 10' olerance shall be ±30'. Z Elbow Abbreviaion: 45 (JIS K 6739) MODE CODE 45 D N U 4 J N Z 45 Z U-PVC Z Noes: 1. Z olerance shall be ±2 mm. 2. are sock producs. Z Y Abbreviaion: DT (JIS K 6739) MODE CODE DT D N U DT J N 3 Z3 U-PVC Z1 Z2 Z Z1 Z2 Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm. 2. Flow angle 91 10' olerance shall be ±30'. 3. An arrow o show direcion of flow shall be embossed on he surface as shown in he diagram. 4. are sock producs. 039

42 Drainage Unplasicized Polyvinyl Chloride Pipe Fiing (DV Fiing) educing 90 Y Abbreviaion: DT (JIS K 6739) MODE CODE DT D N U DT J N 3 Z3 U-PVC Z1 Z2 Z Z1 Z2 Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm. 2. Flow angle 91 10' olerance shall be ±30'. 3. An arrow o show direcion of flow shall be embossed on he surface as shown in he diagram. 4. conform o he AV sandard. 5. are sock producs. 90 arge-bend Y Abbreviaion: T (JIS K 6739) MODE CODE T D N U T J N 3 Z3 1 2 Z1 Z U-PVC Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm. 2. Flow angle 91 10' olerance shall be ±30'. Z1 Z2 Z educing 90 arge-bend Y Abbreviaion: T (JIS K 6739) 3 Z3 MODE CODE T D N U T J N U-PVC 1 2 Z1 Z Z1 Z2 Z Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm. 2. Flow angle 91 10' olerance shall be ±30'. 040

43 45 Y Abbreviaion: Y (JIS K 6739) MODE CODE Y D N U 4Y J N 2 Z2 45 U-PVC 1 Z1 Z3 3 Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm. Z1 Z2 Z educing 45 Y Abbreviaion: Y (JIS K 6739) MODE CODE Y D N U 4Y J N 2 Z2 45 U-PVC 1 Z1 Z3 3 Z1 Z2 Z Noes:1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm. Z1 Z2 Z arge-bend Boh Y Abbreviaion: WT (JIS K 6739) MODE CODE WT D N U WT J N 3 Z3 Z Z2 Z1 1 2 U-PVC Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm. 2. Flow angle 91 10' olerance shall be ±30'. 3. are sock producs. 041

44 Drainage Unplasicized Polyvinyl Chloride Pipe Fiing (DV Fiing) educing 90 arge-bend Boh Y Abbreviaion: WT (JIS K 6739) MODE CODE WT D N U WT J N 3 Z3 3 Z3 U-PVC Z2 Z1 1 2 Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm. 2. Flow angle 91 10' olerance shall be ±30'. Socke Abbreviaion: DS (JIS K 6739) MODE CODE DS D N U DS J N Z U-PVC Z Noes: 1. Z olerance shall be ±2 mm. Z Increaser Abbreviaion: IN (JIS K 6739) MODE CODE IN D N U IN J N Z U-PVC Z Z Noes: 1. Z olerance shall be ±2 mm. 2. conform o he AV sandard. 3. are sock producs. 042

45 VU Fiing MODE CODE IST Type D Field N Maerial U Model ** Sandard U Ohers N *** D VU Fiing N None Color U U-PVC D VU-D 90 Elbow 4 VU Elbow DS VU-DS Socke IN VU-IN Increaser DT VU-DT 90 Y VU- 90 arge-bend Elbow 4Y VU-Y 45 Y T VU-T 90 arge-bend Y U VU N Normal Color mm mm mm mm VU Fiing Socke Common Dimensions This is used for non-pressurized piping such as drainage and sewer piping. d d2 d1 D d1 d2 d D Basic Dimension Tolerance Basic Dimension Tolerance Basic Dimension Tolerance Min Dimension Min Dimension eference Dimension ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± Noes: 1. d1 and d2 shall be he average of measured inner diameers of 2 direcions or more perpendicular o each oher. 90 Elbow Abbreviaion: VU-D (JPPFA AS38) MODE CODE VU-D D N U D U N Z Z U-PVC Z Z Noes: 1. Z olerance shall be ±2 mm. 2. is he normal dimension. 3. conform o he JPPFA sandard. 4. conform o he AV sandard. 45 Elbow Abbreviaion: VU-45 (JPPFA AS38) MODE CODE VU-45 D N U 4 U N Z 45 Z U-PVC Z Z Noes: 1. Z olerance shall be ±2 mm. 2. is he normal dimension. 3. conform o he JPPFA sandard. 4. conform o he AV sandard. 043

46 VU Fiing Socke Abbreviaion: VU-DS (JPPFA AS38) MODE CODE VU-DS D N U DS U N U-PVC Z Z Z Noes: 1. Z olerance shall be ±2 mm. 2. is he normal dimension. 3. conform o he JPPFA sandard. 4. conform o he AV sandard. Increaser Abbreviaion: VU-IN (JPPFA AS38) MODE CODE VU-IN D N U IN U N U-PVC Z Z Z Noes: 1. Z olerance shall be ±2 mm. 2. conform o he JPPFA sandard. 3. conform o he AV sandard. 90 Y Abbreviaion: VU-DT (JPPFA AS38) MODE CODE VU-DT D N U DT U N 3 Z3 Z1 Z2 2 U-PVC Z1 Z2 Z Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm. 2. An arrow o show direcion of flow shall be embossed on he ouside as shown in he diagram. 3. conform o he JPPFA sandard. 4. conform o he AV sandard. 044

47 educing 90 Y Abbreviaion: VU-DT (JPPFA AS38) MODE CODE VU-DT D N U DT U N 3 Z3 1 Z1 Z2 2 U-PVC Z1 Z2 Z Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm. 2. An arrow o show direcion of flow shall be embossed on he ouside as shown in he diagram. 3. conform o he JPPFA sandard. 4. conform o he AV sandard. 90 arge-bend Elbow Abbreviaion: VU- (JPPFA AS38) Z MODE CODE VU- D N U U N Z U-PVC Z Z Noes: 1. Z olerance shall be ±2 mm for he size of 100 or less and ±3 mm for he size of 125 or more. 2. conform o he JPPFA sandard. 45 Y Abbreviaion: VU-Y (JPPFA AS38) MODE CODE VU-Y D N U 4Y U N 2 Z2 45 U-PVC Z1 Z2 Z Z1 Z3 3 Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm for he size of 100 or less and ±3 mm for he size of conform o he JPPFA sandard. 3. conform o he AV sandard. 045

48 VU Fiing educing 45 Y Abbreviaion: VU-Y (JPPFA AS38) MODE CODE VU-Y D N U 4Y U N 2 Z Z1 Z3 3 U-PVC Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm. 2. conform o he JPPFA sandard. 90 arge-bend Y Abbreviaion: VU-T (JPPFA AS38) MODE CODE VU-T D N U T U N 3 Z3 1 Z1 Z2 2 U-PVC Z1 Z2 Z Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm for he size of 100 or less and ±3 mm for he size of 125 or more. 2. conform o he JPPFA sandard. 3. are sock producs. educing 90 arge-bend Y Abbreviaion: VU-T (JPPFA AS38) MODE CODE VU-T D N U T U N Z3 3 1 Z1 Z2 2 U-PVC Z1 Z2 Z Z1 Z2 Z Noes: 1. Tolerance of Z1, Z2 and Z3 shall be ±2 mm for he size of 100 or less and ±3 mm for he size of 125 or more. 2. conform o he JPPFA sandard. 3. conform o he AV sandard. 046

49 VU arge Fiing MODE CODE IST Type Field Maerial Model Sandard Ohers D N U ** U N *** D VU Fiing N Sandard U U-PVC D VU-D 90 Elbow 4 VU Elbow DS VU-DS Socke DT VU-DT 90 Y U VU N Normal Color mm mm VU arge Fiing Socke Common Dimensions This is used for non-pressurized piping such as drainage and sewer piping. d2 d1 d1 d2 Basic Dimension Tolerance Basic Dimension Tolerance Basic Dimension Tolerance Min Dimension ± ± ± ± ± ±2 7.2 Noes: 1. d1 and d2 shall be he average of measured inner diameers of 2 direcions or more perpendicular o each oher. AV 90 Elbow Abbreviaion: VU-D (JPPFA AS12) MODE CODE VU-D D N U D U N Z U-PVC Z Z Noes: 1. conform o he AV sandard. AV45 Elbow Abbreviaion: VU-45 (JPPFA AS12) MODE CODE VU-45 D N U 4 U N Z U-PVC Z 45 Z Noes: 1. conform o he JPPFA Sandard. 047

50 VU arge Fiing AV Socke Abbreviaion: VU-DS (JPPFA AS12) MODE CODE VU-DS D N U DS U N U-PVC Z Z Noes: 1. conform o he JPPFA Sandard. AV 90 Y Abbreviaion: VU-DT (JPPFA AS12) MODE CODE VU-DT D N U DT U N Z3 3 U-PVC Z2 Z1 2 1 Z1 Z2 Z Noes: 1. An arrow o show direcion of flow shall be embossed on he ouside as shown in he diagram. 2. conform o he AV sandard. 048

51 Expansion Join MODE CODE IST Model JEP Maerial U ubber * Connecion T Sandard J *** JEP Expansion Join U U-PVC E EPDM VFKM F Viflon F/FKM-F C Viflon C/FKM-C T Socke J JIS mm mm Expansion Join Main Specificaion Working Maximum Working Pressure Connecion Maerial (Normal Temperaure) Temperaure MPa{kgf/cm2} Socke End Unplasicized Polyvinyl 5-60 C 1.0{10.2} Chloride Pipe (U-PVC) Dimensions Diagram Feaures Expansion/conracion absorpion margin is large and he hermal sress of piping is absorbed. Easy removal from piping by jus loosening he union nu. No need for a large piping space wih he compac design. No need for insallaion of piping expansion U bend. No slipping of pipes. (Because sop ring 5 is provided) 2 mm inch d d1 1 1/T Expansion/ D2 D1 D3 Max. Min. Conracion Margin 20 3/ / / / / / / / / / / / Pars Table No. Descripion pcs. Maerial 1 Body 1 U-PVC 2 End Connecor (A) 1 U-PVC 3 End Connecor (B) 1 U-PVC 4a Union Nu (A) U-PVC 4b Union Nu (B)1) 1 U-PVC 5 Sop ing 1 U-PVC 6 O-ing (A) 1 EPDM, FKM, Viflon F (FKM-F), Viflon C (FKM-C) 7 O-ing (B) 2 EPDM, FKM, Viflon F (FKM-F), Viflon C (FKM-C) 1) Use for 65 o 100 mm. <Use Precauions> Make sure o provide he firs suppor (loose suppor) a 0.5 m or less of an expansion join on boh sides. Sufficienly consider he expansion and conracion amouns of piping. (When piping expands: Use he expansion join being exended o a cerain degree.) (When piping conracs: Use he expansion join being shrunk o a cerain degree.) 0.5 m or less 0.5 m or less Temperaure Difference Piping engh 1 2 d1 1 Taper 1/T d When insalling Pipe ea Expansion Table 2 6 4a b 3 5m 10m 20m 30m 40m 50m 60m 70m 80m 10 C C C C C C C C When piping is expanded by hea 3 <Example> ow ofen (every XX m) shall expansion joins be insered when he size is 75 mm and emperaure difference is 20? Calculaion Formula = (1) α : engh of piping ha he expansion join absorbs (mm) : Piping expansion/conracion lengh Expansion/conracion margin for 75 mm from he dimensions able 2=80 mm Give margins on boh ends 5 mm 2=10 mm :=(80 10) mm α: ea expansion coefficien of hard polyvinyl chloride pipe (/ ) : Temperaure difference 20 ( ) When he value above is assigned o (1) = =50000 mm AV Expansion Join Firs insrucion One piece per 50 m. 049

52 Prefab Join MODE CODE IST Model Maerial ubber Connecion Sandard JPF U * * J *** JPF Prefab Join U U-PVC E EPDM VFKM F Viflon F/FKM-F C Viflon C/FKM-C T Socke N Threaded J JIS mm mm Prefab Join Feaures Insallaion is exremely simple and i can be done quickly and cerainly. (Especially necessary for sleeve bonding/screw-in piping) Insallable on piping where suiable and easy cleaning inside pipes. Afer insalling piping, he valve pars can be removed by jus loosening he union nu. I is suiable for pipelines requiring regular removals such as emporary piping and slurry piping. Body Maerial Connecion Mehod Socke end U-PVC Threaded end Pars Table No. Descripion pcs. Maerial 1 Body 1 U-PVC 2 End Connecor 1 U-PVC 3 Union Nu 1 U-PVC 4 O-ing 1 EPDM, FKM, Viflon F (FKM-F), Viflon C (FKM-C) Dimensions Diagram Main Specificaion Maerial Working Temperaure Made of Unplasicized Polyvinyl Chloride (U-PVC) 0-50 C Maximum Working Pressure 1.0MPa{10.2 kg / cm2 } Socke End (13 50 mm) Threaded End (13 50 mm) Socke End ( mm) l l l l 4 φd φd1 Taper 1/T φd Taper 1/T φd1 φd φd2 φd φd2 d1 Taper 1/T d Taper 1/T d d Socke End Threaded end d1 1/T d2 D /30 46 c3/ /34 46 c1/ /34 61 c3/ /34 70 c /34 77 c11/ /37 95 c11/ / c / / /

53 MODE CODE IST Threaded End TYPE mm Type/Field Maerial Model 1 Model 2 Sandard of Special Connecion Pars WM U * * * * *** WM Muli J U U-PVC Threaded End TYPE mm Type/Field Maerial 1 Threaded Welding 2 Threaded Bonding Model 1 TYPE T TYPE T Model 2 C Threaded End N NPT Threaded End Sandard 2 1/4 3 3/8 of Special Connecion Pars mm mm WM U * * * *** WM Muli J U U-PVC N Threaded Cas Produc TYPE 2 Threaded Bonding 4 Bonding FP einforcemen 200 mm is processed produc. C Threaded End N NPT Threaded End 2 1/4 3 3/8 4 1/2 6 3/ mm mm mm Threaded End TYPE T mm Type/Field Maerial Model 1 Model 2 Sandard of Special Connecion Pars WM U * * * * *** WM Muli J U U-PVC 1 Threaded Welding 2 Threaded Bonding TYPE T TYPE T C Threaded End N NPT Threaded End 2 1/4 3 3/ mm mm Threaded End TYPE T mm Type/Field Maerial Model 1 Model 2 Sandard of Special Connecion Pars WM U * T * * *** WM Muli J U U-PVC 1 Welding 2 Threaded Bonding 3 Welding FP einforcemen 4 Bonding FP einforcemen T TYPE T C Threaded End N NPT Threaded End 2 1/4 3 3/8 4 1/2 6 3/ mm mm Welding FP reinforcemen and bonding reinforcemen are only available wih 200 mm. TS-Syle TYPE TYPE T mm Type/Field Maerial Model 1 Model 2 Sandard of Special Connecion Pars WM U * * T * *** WM Muli J U U-PVC 1 Welding 2 Bonding 3 4 Welding FP einforcemen Bonding FP einforcemen T TYPE T TYPE T TS-Syle Welding FP reinforcemen and bonding reinforcemen are only available wih 200 mm. A 016 B 020 C 025 D 040 E 050 F 065 G Ⅰ mm mm Muli-Join Main Specificaion Maerial Made of Unplasicized Polyvinyl Chloride (U-PVC) Working Temperaure 0-50 C Use Example Insallaion of various sensors such as pressure gauge and hermomeer. Insallaion of valves and cocks for sampling and draining. Compac pipeline wih reduced diameer. 051

54 d 1 ' Muli-Join P d 1/T 1Taper d D Taper 1/T d' Muli-Join, TYPE, Threaded-End Syle 20 30, 200 mm 1 MODE CODE mm WM U N Special Fiing ' d 1 ' Maximum Working Pressure (20 C) mm 1.0MPa 200mm 0.6MPa d Taper 1/T P P d d1 1/T D / / /34 P / / / d d d Taper 1/T d d 1 D D d 1 1 1Taper Taper d' 1/T 1/T Taper Taper 1/T' 1/T d 1 ' Combinaion Table 1Taper d' 1/T Threaded End P Threaded End P c NPT c NPT (mm) 1/4 3/8 1/2 3/4 1/4 3/8 1/2 3/4 (mm) P1/4 3/8 1/2 3/4 1/4 3/8 1/2 3/ Taper 40 Taper 150 1/T 50 1/T 200 Taper 65 Taper 1/T 1/T Noes: U-PVC (Gray) is no cased produc so ha he shape varies. P P 1 d P d ' d '1 d d 1 d' Taper 1/T 1 d 1 d D d d1 1/T D / / Taper 125 1/T / /63 Taper /50 1/T d 1 d D D d 1 d ' d '1 d 1 l1 d 1 ' d '1 1 d' 1 1 Taper 1/T d' d d Taper 1/T Taper 1/T d Taper 1/T l1 d 1 d 1 Muli-Join, TYPE T, Threaded-End Syle MODE CODE WM U Model 1 T Sandard Special Fiing P d Taper 1/T d 1 1 Maximum Working Pressure (20 C) mm 1.0MPa 200mm 0.6MPa Combinaion Table Threaded End P c NPT (mm) 1/4 3/8 1/2 3/4 1/4 3/8 1/2 3/ d d1 1/T D / / / / / / Threaded End P c NPT (mm) 1/4 3/8 1/2 3/4 1/4 3/8 1/2 3/ d d1 1/T D / / / / /

55 Muli-Join, TYPE, TS-Syle MODE CODE WM U Model 1 T Special Fiing ' d '1 Taper 1/T 1 d' d Taper 1/T d 1 1 Combinaion Table (mm) Model Maximum Working Pressure (20 C) mm 1.0MPa 200mm 0.6MPa TYPE TYPE T 50 TYPE TYPE T 65 TYPE TYPE T 75 TYPE TYPE T 100 TYPE TYPE T 125 TYPE TYPE T 150 TYPE TYPE T 200 TYPE TYPE T Noes: can be handled wih TS fiing. d d1 1/T D d' d1' ' 1/T1 D' / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /

56 Muli-Join Muli-Join, TYPE T, TS-Syle MODE CODE WM U Model 1 T T Special Fiing 1 l1 Combinaion Table (mm) Model Noes: can be handled wih TS fiing. Maximum Working Pressure (20 C) mm 1.0MPa 200mm 0.6MPa TYPE TYPE T 50 TYPE TYPE T 65 TYPE TYPE T 75 TYPE TYPE T 100 TYPE TYPE T 125 TYPE TYPE T 150 TYPE TYPE T 200 TYPE TYPE T d d1 1/T D d' d1' ' 1/T1 D' / / / / / / / / Taper 64 1/ / Taper 1/T /T / / / / / / / / / / ' d '1 d' Taper 1/T ' d 1 ' d' d d Taper 1/T 1 d d / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /

57 Technical Documen Technical Daa 1. General Properies U-PVC (General) a:23 C Characerisics Sandard Value Value Uni Specific Graviy Waer Absorpion (24 hr) % Tensile Yield Sress 45 or more MPa Exension aio 80 or more % Impac Value (Izod) 3 5 kj/m 2 Compression Srengh 83 or more 90 MPa Bending Srengh 98 or more 108 MPa ockwell ardness ( scale) inear Expansion Coefficien / C ea Deformaion Temperaure 70 or more 75 C Flame esisance Self-Exinguishing Permiiviy cycles Sunligh esisance Favorable U-PVC (For ap waer) a:23 C Characerisics Sandard Value Value Uni Specific Graviy Waer Absorpion (24 hr) % Tensile Yield Sress 45 or more MPa Exension aio 80 or more % Impac Value (Izod) 3 4 kj/m 2 Compression Srengh 83 or more 88 MPa Bending Srengh 98 or more 103 MPa ockwell ardness ( scale) inear Expansion Coefficien / C ea Deformaion Temp. 70 or more 73 C Flame esisance Self-Exinguishing Permiiviy cycles Sunligh esisance Favorable I-PVC a:23 C Characerisics Sandard Value Value Uni Specific Graviy Tensile Yield Sress 40 or more MPa Exension aio 80 or more 80 or more % Impac Value (Charpy) 18 or more kj/m 2 Compression Srengh 59 or more MPa Bending Srengh 78 or more MPa ockwell ardness ( scale) inear Expansion Coefficien / C Vica Sofening Temperaure Tes 76 or more C Flame esisance Self-Exinguishing Sunligh esisance Favorable 2. Shor-Term Srengh Tes Tensile Srengh and Temperaure Dependency elaionship of Tensile Srengh and Temperaure beween U-PVC and Oher Plasics Tensile srengh (MPa) PVDF U-PVC I-PVC PP C-PVC C-PVC PVDF Temperaure ( C) Noes: Tension speed...10 mm/min 055

58 Technical Documen 3. Shor-Term Burs Pressure Tes a. Genera Pipe (VP) JIS K Temperaure Condiion: 20 C (mm) c. Genera Pipe (VM) JIS K6741 (mm) 350 Shor-Term Burs Pressure MPa {kgf/cm 2 } 13.1 { 133.6} 13.2 { 134.2} 10.9 { 111.2} 10.1 { 102.9} 8.3 { 85.2} 7.6 { 77.8} 6.9 { 70.4} 5.4 { 54.7} 6.2 { 63.2} 5.8 { 58.9} 4.9 { 50.5} 5.4 { 54.7} 4.7 { 48.0} 4.7 { 47.9} 4.7{ 47.8} Shor-Term Burs Pressure MPa {kgf/cm 2 } Maximum Working Pressure* MPa {kgf/cm 2 } 1.0 { 10.2} 1.0 { 10.2} 1.0 { 10.2} 1.0 { 10.2} 1.0 { 10.2} 1.0 { 10.2} 1.0 { 10.2} 1.0 { 10.2} 1.0 { 10.2} 1.0 { 10.2} 1.0 { 10.2} 1.0 { 10.2} 1.0 { 10.2} 1.0 { 10.2} 1.0{ 10.2} Temperaure Condiion: 20 C Maximum Working Pressure MPa {kgf/cm 2 } 3.8 { 38.6} 0.8 { 8.2} b. Genera Pipe (VU) JIS K Temperaure Condiion: 20 C (mm) Shor-Term Burs Pressure Maximum Working Pressure* MPa {kgf/cm 2 } MPa {kgf/cm 2 } {37.4} 2.9 {29.7} 2.8 {28.6} 2.9 {30.0} 2.6 {26.8} 2.8 {28.9} 3.0 {30.6} 2.9 {29.8} 2.8 {28.9} 2.8 {28.6} 2.7 {28.0} 2.7 {27.7} 2.7 {27.7} 2.7{27.7} 0.6{6.1} 0.6{6.1} 0.6{6.1} 0.6{6.1} 0.6{6.1} 0.6{6.1} 0.6{6.1} 0.6{6.1} 0.6{6.1} 0.6{6.1} 0.6{6.1} 0.6{6.1} 0.6{6.1} 0.6{6.1} Noes: 1. Burs pressure value is calculaed wih he ensile srengh specified in he qualiy secion of JIS K 6741 (minimum value 47 N/mm 2 {480kgf/ cm 2 }a 20 C during es). Therefore, his value is he minimum value and he acual value would be much higher. 2. Shor-erm burs pressure will be derived from he following Naday formula. P = 2 σ (D/ 1) P : Working pressure (MPa){kgf/cm 2 } σ: Design sress (N/mm 2 ){kgf/cm 2 } D: Ouer diameer (mm) : Thickness (mm) 3. For general pressure-ransporing pipes, pipes wih differen sizes are ofen used in a single condui. Therefore, he maximum working pressure would be 1.0 MPa {10.2kgf/cm 2 } for VP, 0.6MPa {6.1kgf/cm 2 } for VU and 0.8 MPa {8.2kgf/cm 2 } for VM. Noes: Maximum Working Pressure is he pressure including he waer hammer pressure. Do no use hem exceeding he maximum working pressure. 4. elaionship beween Maximum Working Pressure and Temperaure Unplasicized Polyvinyl Chloride Pipe VP Uni: MPa {kgf/cm 2 } (mm) Temperaure 0 o 20 C Up o 30 C Up o 40 C Up o 50 C Up o 60 C 13 o {10.2} 0.9 {9.2} 0.7 {7.1} 0.3 {3.1} 0.1 {1.0} VU Uni: MPa {kgf/cm 2 } (mm) Temperaure 0 o 20 C Up o 30 C Up o 40 C Up o 50 C Up o 60 C 40 o {6.1} 0.5 {5.1} 0.4 {4.1} 0.2 {2.0} 0.06 {0.6} Noes: Maximum Working Pressure is he pressure including he waer hammer pressure. Do no use hem exceeding he maximum working pressure. 056

59 Insallaion Procedure Insallaion of TS Connecion 1 Pipe Cuing Use wide hick paper or ape for he pipe cuing area, pu a cuing gauge line wih a permanen marker on he enire circumference, and cu perpendicular o he pipe shaf. 2 Chamfer ighly chamfer he enire inner/ouer perimeers using a ool such as file or chamfer. When a pipe is cu, especially, finish he pipe end Gauge ine surface wihou burrs and warping. properly performing chamfering could cause Noes: insallaion failure so please make sure o chamfer. 7 Adhesive Treamen Afer connecion, wipe he proruded adhesive immediaely and do no apply forcible sress on he connecion par. 8 emoval of Solven Conen Adhesive conains organic solven, and he solven seam needs o be removed afer connecion. During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam. During curing, he seam can be removed more effecively by venilaing inside piping using a venilaor (low-pressure specificaion) or washing inside piping by filling he waer afer he adhesive is hardened. * efer o [Explanaion] Enry of Gause ine For he pipe inserion gauge line of he sizes 13 o 40 mm, measure he fiing socke lengh from he pipe end and mark on he pipe body wih a marker. For he pipe inserion gauge line for he sizes 50 o 150 mm, i shall be a a posiion of he zero poin plus he bonding margin lengh in Table 2. Mark he gauge line on he pipe body wih a permanen marker. Table 1. TS Fiing Socke Normal engh Uni: mm Fiing Socke engh [eference] Table 2. Bonding Margin engh Uni: mm Bonding Margin engh * efer o [Explanaion] 2. 4 insing Wipe and clean he inner face of fiing socke and he ouer face of pipe inserion por wih a cloh. In paricular, when oil or waer is on he connecion par, clean by using a small amoun of aceone and alcohol. Noes: No properly performing rinsing could cause insallaion failure so please make sure o rinse. 5 Adhesive Applicaion Use a special adhesive compaible o he ype of pipe and apply i evenly in he order of on he inner face of fiing and he ouer face of pipe. In paricular, apply hinly and evenly o he inner face of fiing. The reference raio of adhesive applicaion is 7 o 3 for pipe and fiing. Table 3. Usage of Adhesive per Connecion Par (eference) (mm) (15) (32) Usage (g) * efer o [Explanaion] 4. Inserion Afer applying adhesive, inser pipe ino fiing sraigh wihou urning he pipe immediaely a once and press i in ha condiion. efer o Table 4 for his normal press ime. Table 4. Normal Press Time of TS Connecion * Use an inserer for large diameers. (mm) 50 or less 65 or more Normal Press Time (Sec.) 30 or more 60 or more Noes: Due o he relaionship of pipe and fiing dimension olerance, i may no be insered all he way o he end. In his case, do no inser i forcibly by hammering and such. Insering forcibly may place a large burden on he fiing and cause damage. [Explanaion] TS connecion uilizes he swelling and elasiciy of PVC by making he fiing socke apered and using adhesive. Applying adhesive o he pipe and fiing would creae a swelling layer of approximaely 0.1 mm hickness on is surface as shown (Figure 1), and his layer makes he inserion of he pipe fluidly. Afer inserion, respecive swelling layers of he pipe and fiing would inerac each oher, and he bonding surface would be unified. Figure 1. Insallaion of TS Connecion ubricaion layer from adhesive (0.1 mm) Gauge ine Pipe Thrus engh Inserion engh Zero poin (a poin where pipe ouer diameer and socke inner diameer mach) Flux Thrus Maximum Tighening Margin Sopper Figure 2. Zero Poin and Tighening Margin Zero poin TS Fiing Socke engh Sopper Based on a resul of esing he relaionship beween he bonding margin lengh and pressure-resisan srengh, i has been confirmed ha pracically accepable waer pressure srengh can be secured by insering approximaely 1/3 of he fiing socke [] in addiion o he inserion lengh wihou applying adhesive (zero poin). In regards o inserion margin in TS connecion, i is ideal o inser TS fiing o he lengh of TS fiing gaske (sopper), bu considering he olerance of pipe and fiing dimensions, he lengh from zero poin plus he bonding margin lengh shown in Table 2 o he sopper in Table 1 is sufficien enough, and insering o he sopper of he fiing is no necessarily required. owever, if i canno be insered due o he adhesive being dried,ec., cu he connecion par and reconnec again by using a new socke. Insering he pipe ino he fiing before applying adhesive is o check he zero poin. In his case, a combinaion of pipe and fiing ha provide he inserion lengh of 1/3 o 2/3 from he pipe end surface (refer o Figure 2) is sandard. Be cauious of excessive adhesive (i may cause solven cracking and damage). Cauion is needed in low-emperaure insallaion because solven seam does no evaporae easily and ends o remain (i may cause solven cracking and damage). During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam. During curing, he seam can be removed more effecively by venilaing inside piping using a venilaor (low-pressure specificaion) or washing inside piping by filling he waer fully afer he adhesive is hardened. 057

60 Insallaion Procedure Insallaion of ubber ing Connecion 1 Pipe Cuing Wrap marking ape perpendicular o he pipe shaf, pu a cuing secion surface on he enire circumference wih a permanen marker and cu using a manual saw by avoiding misalignmen. 2 Chamfering of Inserion Por Chamfer he end surface of inserion por wih a file, ec. /2 15 Normal Applicaion Amoun 6 Cleaning of Inserion Ouer Face Wipe off he soil and sand aached on he inserion por ouer side wih a cloh. 7 AV ubrican Applicaion Apply AV lubrican o inner face of rubber ring and inserion por (especially he chamfered ip area) evenly. (Never use oil, grease, soap, ec.) g/locaion (mm) Applicaion Amoun cm 3 Enry of Gauge ine (Inserion engh) Mark a gauge line on he inserion por pipe Cleaning of Socke Inner Face Wipe off he soil and sand aached on he rubber ring and groove and he socke inner face wih a cloh. 5 ubber ing Insallaion Mehod If he rubber ring is removed for cleaning, pu i ino he groove by squeezing ino a hear shape. Check for wising and misalignmen. <Example> In he case of he size 100 Noes: 1. Doed line shows he posiion immediaely afer insering soil and sand. Noes: 2. Solid line shows he posiion afer ampering he soil and sand. Piping Precauions 8 Connecion Inser o beween 2 gauge lines. Make sure o avoid he shaf cener misalignmen and never hammer in by using a hammer. 9 Inserion Deph Check Afer connecion, check he enire circumference using a check gauge o see if he rubber ring is in a proper condiion. 1 Do no hrow around when loading/unloading. Be cauious especially in Winer. 2 Sore away from direc sunligh and avoid unevenness on he pipe plaform. Do no use a ransparen shee because i has no effec and gives a negaive influence. 3 Do no hammer in when connecing pipes. 4 For rubber ring connecion, make sure o check he rubber fiing and inspec for wising and direcion. Be cauious of aachmen of soil/sand, muddy waer, ec. 5 Do no clean he rubber ring groove wih a slippery iem such as lubrican. 6 If you noice spring waer before backfilling, drain, pu sand in a couple of layers and amper sufficienly. 7 Sufficienly fill he area around pipes o avoid any caviy. 8 The groove boom shall be sand, in principle. For weak ground, addiionally lay crushed sones underneah or improve he soil qualiy. Do no have sones and bedrock hi pipes direcly. 9 Follow he procedure below in he diagram for backfilling. Original soil 30 o 50 cm or more Original soil Original soil 30 o 50 cm or more Original soil 110 cm or more Sand Sand 10 cm or more Sand Pipe ouer diameer (114 mm) Sand Sand Sand Approximaely 15 cm or more Sand Sand Sand Sand Sand Sand Sand Sand Sand 15 cm or more 114 cm 10 cm or more 058

61 Package is TS Fiing Elbow (mm) Packing: pcs / / / / / / / Elbow 45 (mm) Packing: pcs / / 160 Tee T (mm) Packing: pcs / / / / / / / / / / / / / / / / / / / / / / / / / / / / Fauce Elbow F (mm) Packing: pcs / / / / 160 Meal-Conaining Fauce Elbow KF (mm) Packing: pcs / / / / / 160 Fauce Socke FS (mm) Packing: pcs / / / / 200 Meal-Conaining Fauce Socke KFS (mm) Packing: pcs / / / / / 180 Fauce Tee FT (mm) Packing: pcs / / / / / / / 100 Meal-Conaining Fauce Tee KFT (mm) Packing: pcs / / / / / 60 Valve Socke VS (mm) Packing: pcs / 1, / 1, / / / / / / Union Socke US (mm) Packing: pcs / / / / / / / 50 Socke S (mm) Packing: pcs / / / / / / / / / / / / / / / / / / / / / / Cap C (mm) Packing: pcs / 1, / 1, / / / / / Meal-Conaining Valve Socke KVS (mm) Packing: pcs /

62 Package is ITS Fiing Elbow (mm) Packing: pcs / / / / / / / Elbow 45 (mm) Packing: pcs / / 160 Tee T (mm) Packing: pcs / / / / / / / / / / / / / / / / / / / / / / / / / / / / Fauce Elbow F (mm) Packing: pcs / / / / 160 Meal-Conaining Fauce Elbow KF (mm) Packing: pcs / / / / / 160 Fauce Socke FS (mm) Packing: pcs / / / / 200 Meal-Conaining Fauce Socke KFS (mm) Packing: pcs / / / / / 180 Fauce Tee FT (mm) Packing: pcs / / / / / / / 100 Meal-Conaining Fauce Tee KFT (mm) Packing: pcs / / / / / 60 Valve Socke VS (mm) Packing: pcs / 1, / 110 / 60 / 40 / 50 / 30 / Union Socke US (mm) Packing: pcs / / / / / / / 50 Socke S (mm) Packing: pcs / / / / / / / / / / / / / / / / / / / / / / Cap C (mm) Packing: pcs / 1, / 1, / / / / / Meal-Conaining Valve Socke KVS (mm) Packing: pcs /

63 DV Fiing 90 Elbow D 90 arge-bend Y T Socke DS (mm) Packing: pcs. (mm) Packing: pcs. (mm) Packing: pcs arge-bend Elbow (mm) Packing: pcs Elbow 45 (mm) Packing: pcs Y DT (mm) Packing: pcs arge-bend Boh Y WT (mm) Packing: pcs Increaser IN (mm) Packing: pcs Y Y (mm) Packing: pcs

64 Package is VU Fiing & arge- VU Fiing Bend & arge- Fiing 90 Elbow D 90 arge-bend Y T AV90 Elbow VU-D AV90 Bend (mm) Packing: pcs. (mm) Packing: pcs. (mm) Packing: pcs. (mm) Packing: pcs arge-bend Elbow (mm) Packing: pcs Elbow 45 (mm) Packing: pcs Y Y (mm) Socke DS Packing: pcs Elbow VU-45 (mm) Packing: pcs Socke VU-DS (mm) Packing: pcs Y VU-DT (mm) Packing: pcs AV45 Bend (mm) Packing: pcs AV Shor Elbow (mm) Packing: pcs Y DT (mm) Packing: pcs (mm) Increaser IN (mm) Packing: pcs Packing: pcs AV Socke (mm) AV Tee (mm) Packing: pcs Packing: pcs

65 To use piping maerials (PVC Pipe & Fiings) safey 1.5 m or less Piping Design Precauions Selec an appropriae maerial in consideraion of use condiions (fluid ype, emperaure, pressure, ec.) For deails, please consul our neares office in advance. Maximum working pressure is he pressure including he waer hammer pressure. Do no use hem exceeding he maximum working pressure. As maximum working pressure differs by size and emperaure, design and use wihin he allowable range. Since hey are made from plasic, hea expansion/conracion agains emperaure change is large compared o meals and hea sress is also generaed. Therefore, perform piping suppor or expansion/consrucion reamen applicable o he use condiions and insallaion place. In he case of using under he posiive-pressure gas, a dangerous condiion is expeced due o he paricular reacion force of compressive fluid even when he he value is he same as he waer pressure. Therefore, implemen a safey measure such as covering pipes wih a proecion maerial, ec. o proec he surrounding area before use. Do no join wih solven adhesive or welding connecion on differenial plasic maerials (I may cause damage) Approximaely Approximaely 1.5 m or less 1.5 m or less Transporaion Precauions Do no drag hem as i could scrach pipes. Do no drag hem as boh ends of pipes are easily damaged. End Sopper Panel Sorage Precauions When soring pipes and fiings ouside, avoid direc sunligh and implemen a measure such as placing a shee in a way of avoiding hea accumulaion. End Sopper Panel Two people should handle a pipe wih he size of 150 mm or more. End Sopper Panel Enclosed vehicle Packed producs in a (may deform due o hea) sealed condiion End Sopper Panel Enclosed vehicle End Sopper Panel (may deform due o hea) 1 m or less 1 m or less 1 m or less 1 m or less End Sopper Panel Enclosed vehicle Packed producs in a 1 m or less 1 m or less 1 m or less 1 m or less (may deform due o hea) sealed condiion Enclosed vehicle Packed producs in a 1 m or less 1 m or less 1 m or less 1 m or less (may deform due o hea) sealed condiion Approximaely 1.5 m or less Approximaely 1.5 m or less Insallaion 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less Approximaely 1.5 m or less Do no leave fiings in an enclosed condiion (inside a vehicle in summer, in an enclosed plasic bag, ec.) under a high emperaure amosphere. Enclosed vehicle (may deform due o hea) Packed producs in a sealed condiion 1 m or less 1 m or less 1 m or less 1 m or less Do no hrow pipes from he ruck plaform. End Sopper Panel Packed producs in a sealed condiion Follow our insallaion procedure o fully exer he work safey and piping performance for insallaion. Make sure o use he specified AV cemen for bonding AV PVC pipes. Be cauious of excessive adhesive (i may cause solven cracking and damage). Cauion is needed in low-emperaure insallaion because solven seam does no evaporae easily and ends o remain (i may cause solven cracking and damage). During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam. During curing, i can be removed more effecively by venilaing inside piping using a venilaor (low-pressure specificaion) or washing inside piping by filling he waer fully afer he adhesive is hardened. Make sure o perform a compleion inspecion under waer pressure. Do no perform an airighness es by using air (compressed air or posiive-pressure gas) as i is exremely dangerous. 063

66 To use piping maerials (PVC Pipe & Fiings) safey Solven Cracking (SC) Measure SC (Solven Cracking) is a ype of sress cracking and specifically disinguishes he cracking phenomenon ha occurs when solven gives an impac inside PVC pipe. SC is caused by he exisence of solven (adhesive, preservaive, ec.) I ends o occur more easily due o sress (hea sress, sress of TS connecion par, bending, oher exernal sress) and insallaion during low-emperaure like in winer (solven ends o remain). When piping, implemen an SC measure as explained as follows. Iem Adhesive Usage Measure Apply adhesive compaible o he ype of pipe hinly and evenly. Do no apply adhesive exending ou from he inserion lengh on he pipe ouer face. In paricular, apply hinly and evenly o he inner face of fiing. The reference raio of adhesive applicaion is 7 o 3 for pipe and fiing. Wiping of Adhesive Opening of pipe on boh ends Afer bonding, make sure o wipe off he proruded adhesive wih a cloh afer insering. During applicaion, remove he adhesive spilled on he groove floor. Fully open valve, air valve, blind flange, ec. for beer venilaion and remove he solven seam (do no enclose). Uilizaion of Prefab Mehod Prefabricae 2 o 4 pipes in advance, remove he solven seam by naural venilaion and hen connec he pipes. Venilaion inside Piping During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam (do no enclose). During curing, he seam can be removed more effecively by venilaing inside piping using a venilaor (lowpressure specificaion). During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam. I is more effecive if you fill waer all he way and wash afer he adhesive is hardened (do no apply he waer Washing inside Piping pressure a his ime). Immediaely perform his afer leaving 30 minues for he size of 50 mm or less and approximaely 1 hour for he size of 65 mm or more. Expansion Measure Suppor Adhesive Usage Implemen an expansion/conracion reamen o preven he hea sress from rising due o emperaure differences. When fixing piping, ry o avoid using U-bols as much as possible and use fixaion bands wih a wider widh. In he case of using U-bols, provide a cushion such as rubber o preven piping from ouching U-bols. Be fully cauious no o ighen he fixaion bands and U-bols oo much. Do no apply adhesive exending ou from he gauge line. Wiping of Adhesive Wipe off he proruded adhesive wih a cloh afer insering. Suppor Be cauious no o ighen saddle bands, U-bols and U-bands oo much. Apply hinly and evenly o he inner face of TS fiing gaske. Expansion Measure Provide expansion/conracion reamen o lower he hea sress. emoval of Solven and Opening of Pipe on Boh Ends Venilaion Gas Boom! Opening of pipe on boh ends ef as bonded ogeher Blower Washing wih waer Gas Proecion cap No enclosing Curing ape 064

67 C-PVC Pipe & Fiings C-PVC Pipe C-PVC Fiings Expansion Join/Prefab Join Flange Welding od Technical Documen P.066 P.067 P.075 P.077 P.077 P.078 ea-esisan 065

68 C-PVC Pipe & Fiings MODE CODE IST Type Field Maerial Sandard/Wall Thickness Sandard Type engh P N S PP J N *** ** P Pipe N Sandard S Super PP Sraigh Pipe VP J JIS N Sandard mm 04 4m 05 5m Sraigh Pipe (C-PVC Pipe) MODE CODE P N S PP J N d mm C-PVC Pipe Caegory Ouer Diameer D d Mass Tolerance Thickness engh Approximae Inner Diameer (kg/m) (eference) (eference) Max/Min. Average Basic Dimension Tolerance Basic Dimension Tolerance ±0.20 ± ± ±0.20 ± ± ±0.20 ± ± ±0.20 ± ± ±0.30 ± ± ±0.30 ± ± ±0.40 ± ± ±0.50 ± ± ±0.50 ± ± ±0.60 ± ± ± ±0.80 ± ± ±1.00 ± ± ±1.30 ± ± Noes: 1. are JIS K6776 (ea-esisan Unplasicized Polyvinyl Chloride Pipe). 2. conform o he AV sandard. Dimensions are accordance wih JIS K6741 (Unplasicized Polyvinyl Chloride Pipe) and lengh 5 m are build-o-order producs. 066

69 MODE CODE IST Type Field Maerial Model Sandard Type T N S ** J N *** T TS Fiing N Sandard S Super 9 Elbow 4 45 Elbow Bend SO Socke TE Tee KS Fauce Socke (Meal conained) K Fauce Elbow (Meal conained) KV Valve Socke (Meal conained) J JIS N Sandard mm mm mm mm mm Type Field Maerial Model Sandard Ohers B N S 45 V N *** B Bend N None Color S Super Bend V AV N Normal Color mm mm Type Field Maerial Model Sandard Ohers T N S ** V N 200 T TS Fiing N Sandard S Super 9 90 Elbow SO Socke V AV N Normal Color mm C-PVC Fiings Connecion Par Dimensions A-Syle (Injecion Molding Produc) d d2 Taper 1/T d1 d1 d2 d D Basic Dimension Tolerance Basic Dimension Tolerance Basic Dimension Tolerance (Min.) (Min.) Taper 1/T ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± / ± / ± / ± / ± /63 Noes: 1. are JIS K6777 (ea-esisan Unplasicized Polyvinyl Chloride Pipe Fiing). 2. conform o he AV sandard , 100 and 150 are accordance wih JIS K6743 (Tap Waer Unplasicized Polyvinyl Chloride Pipe Fiing) and125 are accordance wih he associaion sandard (AS 21). 067

70 C-PVC Pipe & Fiings C-PVC Fiings Connecion Par Dimensions Combinaion Type d2 Taper 1/T Chamfer Elbow Abbreviaion: Elbow (A-Syle) MODE CODE TS T N S 9 J N d1 d1 d2 D Basic Dimension Tolerance Basic Dimension Tolerance (eference) Basic Dimension Tolerance Taper 1/T ± / ± / ± / ± / ± / ± / ± / ± / ± / ± / ± / ± /63 Noes: 1. conform o he AV sandard , 20, 25, 30, 40, 50, 75, 100 and 150 are accordance wih JIS K6743 (Tap Waer Unplasicized Polyvinyl Chloride Pipe Fiing) , 65 and 125 are accordance wih he associaion sandard (AS 21). TS C-PVC / T D (Min.) D (Min.) Basic Dimension Tolerance (Min.) Basic Dimension Tolerance Basic Dimension Tolerance (Min.) Basic Dimension Tolerance ± ± ± ± ± ± ± Noes: 1. are JIS K6777 (ea-esisan Unplasicized Polyvinyl Chloride Pipe Fiing). 2. conform o he AV sandard. 3. Connecion par dimensions are A-Syle. Shor Elbow 90 d2 d d1 d1 d2 Basic Dimension Tolerance Basic Dimension Tolerance Basic Dimension Tolerance D d Basic Dimension Tolerance ± ± Noes: 1. I conforms o he AV sandard ±

71 45 Elbow/Bend Abbreviaion: 45 MODE CODE T N S 4 J N 40 o 150 B N S 45 V N 45 Elbow d1 45 d Taper 1/T TS C-PVC / T d1 Taper D d Basic Dimension Tolerance 1/T Basic Dimension Tolerance Basic Dimension Tolerance Basic Dimension Tolerance Basic Dimension Tolerance ±0.25 1/ ±0.20 1/ Noes: 1. conform o he AV sandard. 45 Bend 1 d1 Z 45 d2 d d1 d2 d D D1 Basic Dimension Tolerance Basic Dimension Tolerance Basic Dimension Tolerance (Min.) Basic Dimension Tolerance Z ± ± ± ± ± ± ± ± ± ± ± ± ± ± Noes: 1. conform o he AV sandard. Cap Abbreviaion: C Cap MODE CODE TS T N S CP J N Nominal mm TS φd C-PVC / T D Noes:1. olerance should be +5mm,0. 2. conform o he AV sandard. 3. olerance should be 1 o 5mm. 069

72 C-PVC Pipe & Fiings Socke Abbreviaion: S MODE CODE TS T N S SO J N Socke (A-Syle) TS C-PVC / T D (Min.) Basic Dimension Tolerance Basic Dimension Tolerance (Min.) ± ± ± ± ± ± ± ± ± ± ± ± Noes: 1. are JIS K6777 (ea-esisan Unplasicized Polyvinyl Chloride Pipe Fiing). 2. conform o he AV sandard. 3. Connecion par dimensions are A-Syle. 4. dimension for size 65 o 150 is reference value (minimum). z d d2 d1 d1 d2 D d Z Basic Dimension Tolerance Basic Dimension Tolerance Basic Dimension ± ± Noes: 1. conform o he AV sandard. 070

73 educing Socke Abbreviaion: S educing Socke (A-Syle) MODE CODE TS T N S SO J N TS C-PVC / T D (Min.) D1 (Min.) 1 2 Basic Dimension Tolerance Basic Dimension Tolerance Basic Dimension Tolerance (Min.) (Min.) ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± Noes: 1. are JIS K6777 (ea-esisan Unplasicized Polyvinyl Chloride Pipe Fiing). 2. conform o he AV sandard. 3. Connecion par dimensions are A-Syle educing Socke (Combinaion ype) 1 TS C-PVC / T D D1 D Noes: 1. conform o he AV sandard. 2. Connecion par dimensions are he combinaion ype

74 C-PVC Pipe & Fiings Tee Abbreviaion: T MODE CODE TS T N S TE J N Tee (A-Syle) 1 D (Min.) D1 (Min.) 1 Basic Dimension Tolerance (Min.) Basic Dimension Tolerance Basic Dimension Tolerance Basic Dimension Tolerance ± ± ± ± ± ± ± ± ± ± ± ± ± ± Noes: 1. are JIS K6777 (ea-esisan Unplasicized Polyvinyl Chloride Pipe Fiing). 2. conform o he AV sandard. 3. Connecion par dimensions are A-Syle. educing Tee (A-Syle) TS C-PVC / T D (Min.) (Min.) TS C-PVC / T D1 (Min.) 1 and 1 Tolerance ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ±4 D (Min.) Basic Dimension Tolerance (Min.) D1 (Min.) 1 and 1 Basic Basic Tolerance Dimension Tolerance Dimension Tolerance ± ± ± ± Noes: 1. are JIS K6777 (ea-esisan Unplasicized Polyvinyl Chloride Pipe Fiing). 2. conform o he AV sandard. 3. Connecion par dimensions are A-Syle

75 Tee Abbreviaion: T MODE CODE TS T N S TE J N educing Tee (Combinaion Type) TS C-PVC / T D D1 D Noes: 1. conform o he AV sandard. 2. Connecion par dimensions are he combinaion ype. Fauce Socke (A-Syle) (Meal Inser Included) Abbreviaion: KFS MODE CODE TS T N S KS J N Inser Gaske Groove d D1 D (Min.) TS C-PVC / T oo Diameer D1 Threaded End Number of Threads (per 25.4 mm) D1 Basic Dimension Tolerance Basic Dimension Tolerance ± ± ± ± ± ± ± ± ± ±4 4.0 (Min.) Noes: 1. are JIS K6777 (ea-esisan Unplasicized Polyvinyl Chloride Pipe Fiing). 2. conform o he AV sandard. 3. Connecion par dimensions are A-Syle. 4. Inser maerial of hreaded end is CAC406 of JIS 5120 and CAC406406C of JIS 5121 or free-cuing brass of JIS Threaded end is parallel female hread of JIS B0203. <Use Precauions> * Use boh seal ape and gaske for connecion of hreaded ends. Do no use liquid seal or liquid gaske. 073

76 C-PVC Pipe & Fiings Fauce Elbow (A-Syle) (Meal Inser Included) Abbreviaion: KF MODE CODE TS T N S K J N 1 Gaske Groove d D1 TS C-PVC / T Inser D (Min.) (Min.) oo Diameer D1 Threaded End Number of Threads Basic Dimension Tolerance (per 25.4 mm) D1 1 Basic Dimension Tolerance ± ± ± ± ± ± ± ± ± ±4 Noes: 1. are JIS K6777 (ea-esisan Unplasicized Polyvinyl Chloride Pipe Fiing). 2. conform o he AV sandard. 3. Connecion par dimensions are A-Syle. 4. Inser maerial of hreaded end is CAC406 of JIS 5120 and CAC406406C of JIS 5121 or free-cuing brass of JIS Threaded end is parallel female hread of JIS B0203. <Use Precauions> * Use boh seal ape and gaske for connecion of hreaded ends. Do no use liquid seal or liquid gaske. Valve Socke wih Meal Male Thread (A-Syle) Abbreviaion: KVS Inser MODE CODE TS T N S KV J N d 1 D (Min.) TS C-PVC / T d Sandard Ouer Shape D1 Number of Threads (per 25.4 mm) Threaded End Sandard Posiion a 1 a a Tolerance Effecive Threaded engh 1 (Min.) D2 Basic Dimension Tolerance D2 (Min.) 13 1/ ± ± / ± ± / ± ± ± ± / ± ± / ± ± ± ± Noes: 1. are JIS K6777 (ea-esisan Unplasicized Polyvinyl Chloride Pipe Fiing). 2. Connecion par dimensions are A-Syle. 3. Inser maerial of hreaded end is CAC406 of JIS 5120 and CAC406406C of JIS 5121 or free-cuing brass of JIS Threaded end is apered male hread of JIS B0203. <Use Precauions> * Use boh seal ape and gaske for connecion of hreaded ends. Do no use liquid seal or liquid gaske. (Min.) 074

77 MODE CODE IST Model JEP Maerial S ubber * Connecion T Sandard J *** JEP Expansion Join S Super E EPDM V FKM F Viflon /FKM-F C Viflon C/FKM-C T Socke J JIS mm mm Expansion Join MODE CODE EPDM JEP S E T J FKM JEP S V T J Viflon F/FKM-F JEP S F T J Viflon C/FKM-C JEP S C T J Main Specificaion Maerial ea-esisan Polyvinyl Chloride (C-PVC) Working Temperaure 5 90 Maximum Working Pressure (Normal Temperaure) MPa{kgf/cm2} Connecion Socke End 1.0{10.2} Feaures Expansion/conracion absorpion margin is large and he hermal sress of piping is absorbed. Easy removal from piping by jus loosening he union nu. No need for a large piping space wih he compac design. No need for insallaion of piping expansion U bend. No slipping of pipe. (Because sop ring 5 is provided) 2 d d1 1 1/T D2 D1 D3 Expansion/ mm inch Max. Min. Conracion Margin 20 3/ / / / / / / / / / / / Pars Table No. Descripion Pcs. Maerial 1 Body 1 C-PVC 2 End Connecor (A) 1 C-PVC 3 End Connecor (B) 1 C-PVC 4a Union Nu (A) C-PVC 4b Union Nu (B)1) 1 C-PVC 5 Sop ing 1 C-PVC 6 O-ing (A) 1 EPDM, FKM, Viflon F (FKM-F), Viflon C (FKM-C) 7 O-ing (B) 2 EPDM, FKM, Viflon F (FKM-F), Viflon C (FKM-C) 1) Use for mm. <Use Precauions> Make sure o provide he firs suppor (loose suppor) a 0.5 m or less of an expansion join on boh sides. Sufficienly consider he expansion and conracion amouns of piping. (When piping expands: Use he expansion join being exended o a cerain degree.) (When piping conracs: Use he expansion join being shrunk o a cerain degree.) 0.5 m or less AV Expansion join 0.5 m or less Firs insrucion Pipe ea Expansion Table Piping engh Temperaure Difference Dimensions Diagram φd1 φd2 φd1 Taper 1 /T 1 φd When insalling 2 6 4a b 3 When insalling When piping is expanded by hea 5m 10m 20m 30m 40m 50m 60m 70m 80m 10 C 4 7 When piping is expanded by hea C C C C C C <Example> ow ofen (every XX m) shall expansion joins be insered when he size is 75 mm and emperaure difference is 20 C? Calculaion Formula = (1) α : engh of piping ha he expansion join absorbs (mm) : Piping expansion/conracion lengh Expansion/conracion margin for 75 mm from he dimensions able 2=80 mm Give margins on boh ends 5 mm 2=10 mm :=(80 10) mm α : ea expansion coefficien of hard polyvinyl chloride pipe (/ C) : Temperaure difference 20 ( C) When he value above is assigned o (1) = One piece per 50m =50000mm φd3 075

78 C-PVC Pipe & Fiings MODE CODE IST Model Maerial ubber Connecion Sandard JPF C * T J *** JPF Prefab Join C C-PVC E EPDM V FKM F Viflon F/FKM-F C Viflon C/FKM-C T Socke J JIS mm mm Prefab Join MODE CODE EPDM JPF C E T J FKM JPF C V T J Viflon F/FKM-F JPF C F T J Viflon C/FKM-C JPF C C T J Feaures Insallaion is exremely simple and i can be done quickly and cerainly. (Especially necessary for sleeve bonding/screw-in piping) Insallable on piping where suiable and easy cleaning inside pipes. Afer insalling piping, he valve pars can be removed by jus loosening he union nu. I is suiable for pipelines requiring regular removals such as emporary piping and slurry piping. Main Specificaion Maerial ea-esisan Polyvinyl Chloride (C-PVC) Working Temperaure 0 90 C Maximum Working Pressure 1.0MPa{10.2kg/cm 2 } Prefab Join Sandard Table Body Maerial Connecion Mehod C-PVC Socke End Socke End (13 50 mm) Socke End ( mm) φd φd Taper 1/T φd Taper 1/T φd1 φd φd φd1 Taper 1/T 4 φd Pars Table No. Descripion pcs. Maerial 1 Body 1 C-PVC 2 End Connecor 1 C-PVC 3 Union Nu 1 C-PVC 4 O-ing 1 EPDM FKM Vifron F/FKM-F Viflon C/FKM-C Socke end d C-PVC D d1 1/T / / / / / / / / / / Taper 1/T φd1 076

79 MODE CODE IST Type Field Model Maerial Sandard F N T C * *** F Flange N None Color T TS Flange C C-PVC 1 JIS 10K 5 JIS 5K mm mm TS Flange MODE CODE JIS 10K F N T C 1 JIS 5K F N T C 5 φd1 φd1 Taper 1/T C-PVC n~φh φd P.C.D.C φd C-PVC JIS 10K mm, JIS 5K mm d d1 Taper 1/T D1 C D pcs. h 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K / / / / / / / / / / / / * / Noes: 1. Dimensions for C, D, n and h are accordance wih he JIS 10K 5K sandards. 2. * 200 is build-o-order producs. MODE CODE IST Type S Maerial S * * 0 S Welding od S Super 2 2 mm 3 3 mm 1 Single 2 Double 0 Welding od MODE CODE 2mm single S S mm single S S mm double S S mm x single 3mm x single 3mm x double * Color of welding rod is brown, same as C-PVC Pipe. 077

80 Technical Documen Technical Daa Propery (Basic Propery) Physical Propery Mechanical Propery Characerisics Uni JIS K6776 Asahi AV C-PVC Pipe ea-esisan Unplasicized Polyvinyl Chloride (ea-esisan Unplasicized Polyvinyl Chloride Pipe) Pipe Sandard (Applicable area 13 o 50 mm) Specific Graviy No specified 1.48 Absorpion Amoun mg/cm 2 No specified inear Expansion Coefficien C -1 No specified 6 o Specific ea cal/g/ C No specified ea Conduciviy kcal/mh C No specified Combusibiliy No specified Self-Exinguishing Abiliy Vica Sofening Temperaure C 95 or higher Tensile Yield Sress MPa 50 or more/ Exension aio % No specified 40 or more Bending Srengh MPa No specified 78 Compression Srengh MPa No specified Shear Srengh MPa No specified Verical Modulus of Elasiciy MPa No specified Poisson's aio No specified 0.38 Charpy Impac Srengh V-Noch kj/m 2 No specified 8 10 Compress a circle es piece of 50 Fla Srengh mm o 1/2 of pipe ouer diameer and Pass confirm no breaking and cracking. elaionship beween Maximum Working Pressure and Temperaure JIS K6776 ea-esisan Unplasicized Polyvinyl Chloride Pipe Sandard (Applicable area 13 o 50 mm) mm Temperaure C-PVC Pipe {10.2} 0.6{6.1} 0.4{4.1} 0.2{2.0} Uni: MPa {kgf/cm 2 } Uni: MPa {kgf/cm 2 } mm Temperaure Up o 40 Up o 50 Up o 60 Up o 65 Up o 70 Up o 75 Up o 80 Up o 85 Up o {10.2} 1.0{10.2} 1.0{10.2} 0.7{ 7.1} 0.9{9.2} 0.8{8.2} 0.8{8.2} 0.55{5.6} 0.8{8.2} 0.6{6.1} 0.6{6.1} 0.4{4.1} 0.7{7.1} 0.6{6.1} 0.5{5.1} 0.3{3.1} 0.6{6.1} 0.4{4.1} 0.4{4.1} 0.2{2.0} 0.5{5.1} 0.35{3.6} 0.3{3.1} 0.15{1.5} 0.45{4.6} 0.3{3.1} 0.2{2.0} 0.1{1.0} 0.35{3.6} 0.25{2.6} 0.2{2.0} 0.05{0.5} 0. {3 3.1} 0. {2 2.0} 0.15{1. 5 } 0.05{0. 5 } Noes: Maximum Working Pressure is he pressure including he waer hammer pressure. Do no use hem exceeding he maximum working pressure. Shor-Term Srengh Tes Temperaure Dependence of Tensile Srengh Tensile srengh (MPa) PVDF U-PVC I-PVC PP C- PVC elaionship of Tensile Srengh and Temperaure beween C-PVC and Oher Plasics C- PVC Temperaure ( C) Noes: Tension speed...10 mm/min PVDF 078

81 Package is C-PVC Pipe & Fiings Elbow (mm) Package: pcs / / / / Elbow 45 (mm) Package: pcs / /50 45 Bend 45 (mm) Package: pcs Tee T (mm) Package: pcs / / / / / / / / / / Socke S (mm) Package: pcs / / / / / / / / / / Meal-Conaining Fauce Elbow KF (mm) Package: pcs Meal-Conaining Fauce Socke KFS (mm) Package: pcs Meal-Conaining Valve Socke KVS (mm) Package: pcs Super Welding od Package 2φ S (1kg 5)5kg 3φ S (1kg 5)5kg 3φ W (1kg 5)5kg Super Adhesive No.88 Package: pcs. 250g 12/24 500g 12/24 C-PVC Pipe (mm) Package: pcs

82 Insallaion Procedure Insallaion of C-PVC Pipe/TS Connecion 1 Pipe Cuing Use wide hick paper or ape for he pipe cuing area, pu a cuing gauge line wih a permanen marker on he enire circumference, and cu perpendicular o he pipe shaf. 7 Adhesive Treamen Afer connecion, wipe he proruded adhesive immediaely and do no apply forcible sress on he connecion par. 2 Chamfer Noes: No properly performing chamfering could cause insallaion failure so please make sure o chamfer. ighly chamfer he enire inner/ouer perimeers using a ool such as file or chamfer. When a pipe is cu, especially, finish he pipe end surface wihou burrs Gauge ine and warping. 8 emoval of Solven Conen Adhesive conains organic solven, and he solven seam needs o be removed afer connecion. During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam. During curing, he seam can be removed more effecively by venilaing inside piping using a venilaor (low-pressure specificaion) or washing inside piping by filling he waer afer he adhesive is hardened. * efer o [Explanaion] * Use an inserer for large diameers. 3 6 Enry of Gause ine For he pipe inserion gauge line of he sizes 13 o 40 mm, measure he fiing socke lengh from he pipe end and mark on he pipe body wih a marker. For he pipe inserion gauge line for he sizes 50 o 150 mm, i shall be a a posiion of he zero poin plus he bonding margin lengh in Table 2. Mark he gauge line on he pipe body wih a permanen marker. Table 1. TS Fiing Socke Normal engh Uni: mm Fiing Socke engh [eference] Table 2. Bonding Margin engh Uni: mm Bonding Margin engh * efer o [Explanaion] 2. 4 insing Wipe and clean he inner face of fiing socke and he ouer face of pipe inserion por wih a cloh. In paricular, when oil or waer is on he connecion par, clean by using a small amoun of aceone and alcohol. Noes: No properly performing rinsing could cause insallaion failure so please make sure o rinse. 5 Adhesive Applicaion Use a special adhesive (No.88) compaible o he ype of pipe and apply i evenly in he order of on he inner face of fiing and he ouer face of pipe. In paricular, apply hinly and evenly o he inner face of fiing. The reference raio of adhesive applicaion is 7 o 3 for pipe and fiing. Table 3. Usage of Adhesive per Connecion Par (eference) (mm) (15) (32) Usage (g) * efer o [Explanaion] 4. Inserion Afer applying adhesive, inser pipe ino fiing sraigh wihou urning he pipe immediaely a once and press i in ha condiion. efer o Table 4 for his normal press ime. Table 4. Normal Press Time of TS Connecion (mm) 50 or less 65 or more Normal Press Time (Sec.) 30 or more 60 or more Noes: Due o he relaionship of pipe and fiing dimension olerance, i may no be insered all he way o he end. In his case, do no inser i forcibly by hammering and such. Insering forcibly may place a large burden on he fiing and cause damage. [Explanaion] TS connecion uilizes he swelling and elasiciy of PVC by making he fiing socke apered and using adhesive. Applying adhesive o he pipe and fiing would creae a swelling layer of approximaely 0.1 mm hickness on is surface as shown (Figure 1), and his layer makes he inserion of he pipe fluidly. Afer inserion, respecive swelling layers of he pipe and fiing would inerac each oher, and he bonding surface would be unified. Based on a resul of esing he relaionship beween he bonding margin lengh and pressure-resisan srengh, i has been confirmed ha pracically accepable waer pressure srengh can be secured by insering approximaely 1/3 of he fiing socke [] in addiion o he inserion lengh wihou applying adhesive (zero poin). In regards o inserion margin in TS connecion, i is ideal o inser TS fiing o he lengh of TS fiing gaske (sopper), bu considering he olerance of pipe and fiing dimensions, he lengh from zero poin plus he bonding margin lengh shown in Table 2 o he sopper in Table 1 is sufficien enough, and insering o he sopper of he fiing is no necessarily required. owever, if i canno be insered due o he adhesive being dried,ec., cu he connecion par and reconnec again by using a new socke. Insering he pipe ino he fiing before applying adhesive is o check he zero poin. In his case, a combinaion of pipe and fiing ha provide he inserion lengh of 1/3 o 2/3 from he pipe end surface (refer o Figure 2) is sandard. Be cauious of excessive adhesive (i may cause solven cracking and damage). Cauion is needed in low-emperaure insallaion because solven seam does no evaporae easily and ends o remain (i may cause solven cracking and damage). During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam. During curing, he seam can be removed more effecively by venilaing inside piping using a venilaor (low-pressure specificaion) or washing inside piping by filling he waer fully afer he adhesive is hardened.

83 Precauions C-PVC Pipe Precauions Design Cauion Working Pressure vs. Temperaure Cauion Use for Indusrial Kichen Drainage Piping Working pressure differs by emperaure and size. Use wihin an allowable range of relaionship beween maximum working pressure and emperaure. Use for o Waer Equipmen Avoid using hem for insan heaer. If he insan heaer breaks down or has a malfuncion, waer or seam of abnormal emperaure may flow and damage piping. Waer heaer Expansion/Conracion Treamen Since AV C-PVC pipes have a higher hea expansion/conracion amoun compared o seel pipes, an expansion/conracion reamen is imporan. No performing an expansion/conracion reamen could cause damage. Provide a reamen o absorb expansion/conracion using AV expansion joins or elbows, ec. Fiing Type Expansion/Conracion Absorpion Amoun AV Expansion Join Elbow Cauion Cauion 20 mm o 100 mm 13 mm o 200 mm ( 20 o 75 mm) 80 mm ( 100 mm) 100 mm Implemenaion example (absorbable expansion/conracion lengh) Use o absorb expansion/conracion a a sraigh par. When lengh of he sraigh par is over 4 m * In he case of emperaure difference of 70 or less. Fixaion oose 0.5 m or less 0.5 m or less oose 20 o 75mm:14m or less 100mm:18m or less Fixaion Use o absorb expansion/conracion a a bending par. When lengh of he sraigh par is 2 m or less Fixaion oose 4 m or less 0.5 o 2 m 2 m or less When lengh of he sraigh par is 2 up o 4 m 2 m or less 2 m or less Fixaion 0.5 m o 1 m 4 m or less 0.5 m or more 0.5 m or more Do no use hem for piping draining from he seam convecion oven, one of kichen equipmen. Deergens used in seam convecion oven may conain ingrediens ha would give a negaive influence (cracking, waer leakage, ec.) o pipes and fiings. Piping o Archiecural Srucure When using as piping for high-rise archiecural srucure such as buildings, consider no only he pump pressure bu also he influence of he waer head pressure (heigh) and use wihin a range of allowable relaionship beween maximum working emperaure and pressure. If securing space for sufficien expansion/conracion measure is difficul, do no use AV C-PVC pipes and consider using oher ypes of pipes (copper pipes, lining seel pipes, meal reinforced double laminaed pipes, cross-linked polyehylene pipes, ec.) * Verical piping, buried piping, ec. are examples of places where implemening an expansion/conracion measure is difficul. Expansion/Conracion Absorpion a Branch Area For branching ou from he main pipe side, he sress generaed by expansion/conracion of he main pipe shall no be focused on he fiing of a branch poin. For he purpose of branching mehod, basic iems requiring an exra aenion are as follows. Never execue direc branching and avoid having expansion/conracion of he main pipe give an impac o he branch pipe side by placing an elbow. ocae a branch poin of he main pipe near a fix poin as much as possible. Cauion Cauion 0.3 m or more Elbow 0.5 m or more Elbow 2m or less Fixing poin oose suppor Tee Fixing suppor oose suppor Expansion Join oose suppor Expansion Join * Also refer o [Piping Suppor/Fixaion]. Cauion Piping Under Concree Cauion Use of ubber ing Join Avoid using AV C-PVC pipes for burring under concree or morar. Cauion Muli-Branching Piping Avoid using AV C-PVC pipes for muli-branching piping in bah, ec. and consider using lining seel pipes, ec. Fiings ha use a rubber ring o ighen pipes canno be used. Warning Use for Chemical Soluion Piping In he case of using for chemical soluion piping, please consul our neares office wheher or no i is usable in advance. Can I use his chemical soluion? Cauion Piping Suppor/Fixaion U-bands (wih rubber sea) are recommended for fixing piping. In he case of using U-bols ineviably, provide a cushion such as rubber o preven he pipes from ouching he hardware direcly. Cushion saddles and U-bol rails are available as a cushion maerial. Please consider using hem. Be cauious no o ighen nus excessively. As a reference of nu ighening, 1 ighen by hand and hen roae 1/2 using a spanner, ec., or 2 ighen by seing orque wrench a 1N m (10kgf cm). Squared imber ubber shee C-PVC Pipe Saddle hand U-bols C-PVC Pipe ubber shee Angle Cushion saddles and U-bol rails 081

84 Precauions Cauion If handled inappropriaely, "i may cause deah or serious injuries." Warning If handled inappropriaely, "i may cause injuries or physical damage." Insallaion Cauion andling Warning Selecion of Adhesive Do no drop or hrow during ransporaion and piping. Warning Use of Adhesive AV Cemen is applicable o he "second class organic solvens, ec." in he Ordinance on Prevenion of Organic Solven Poisoning. If indoor usage per hour exceeds he following allow a ble usage, "Ordinance on Prevenion of Organi c Solven Poisoning" will be applied and qualificaion of "operaion chief of organic solvens" will be required. For deails, please check wih he local abour Sandard Inspecion Office. Allowable adhesive usage W (g/ime) = 0.4 (g/m 3 ime) x workplace cubic capaciy (m 3 )Cubic capaciy of room excludes a space a 4 m or higher from he floor surface. owever, if he cubic capaciy exceeds 150 m 3, i shall be 150 m 3. To preven poisoning from organic solvens or fires, be cauious of venilaion and avoid flammables. Warning Conac wih Organic Compounds Do no spray or apply an organic compound o cause a negaive impac o he maerial of pipes and fiings such as aceone, hinner, creosoe, pesicide and ermie exerminaion agen. Even if he compounds above do no ouch he pipes and fiings direcly, hey migh damage he pipes and fiings buried shallow hrough peneraion ino he soil when if spilled on he ground. * Exclude aceone and alcohol o be used for cleaning of pipes and fiings before connecion. Aceone Thinner Creosoe Make sure o use AV Adhesive No.88 (For ea-esisan Unplasicized Polyvinyl Chloride Pipe). Try o apply adhesive hinly and evenly. Applying oo much could cause solven cracking, ec. and lead o waer leakage. Warning Sorage of Adhesive Connecion Inser sraigh immediaely afer applying adhesive and hold i sufficienly o preven "reurning." When insering, do no inser i forcibly by hammering and such. Wear mask and gloves Adhesive AV cemen is applicable o "Class 1 Peroleums, Class 4 azardous Maerials" of Aricle 2 of he Fire Services Ac. Follow he laws and regulaions and municipal ordinances for sorage. Avoid flammables afer use and sore in a cool and dark place. Cauion Warning Avoid conacing o he skin during handling, and wear organic gas mask or air-supplied respiraor, proecion gloves, proecion glasses and ohers, as necessary. If conaced o he skin, rinse wih soap and waer immediaely. Cauion Use of Sealing Agen (Threaded End Connecion Par) Warning Use of Sealing Agen (Wall/Floor Peneraion Par) Make sure o use seal ape for hread connecion par. Using liquid seal or liquid gaske could cause sress cracking due o he organic solven conained and lead o damage of fiings or waer leakage. iquid Gaske Seal Seal Tape A sealing agen is someimes used o fill a gap when peneraing piping hrough wall and floor. Please check wih he manufacurer of sealing agen in advance as some sealing agens conain plasicizer (phhalae eser, DOP, ec.) or organic solven ha could cause a negaive influence and damage or cause waer leakage from unplasicized polyvinyl chloride pipes and fiings. PVC Pipe Sealing Agen Wall Cracking Fiing Warning Compleion Inspecion Make sure o perform a compleion inspecion under waer pressure afer curing for a sufficien amoun of ime following he bonding work. Do no perform an airighness es by using air (compressed air or posiive-pressure gas) as i is exremely dangerous. Waer Air 082

85 To use piping maerials (PVC Pipe & Fiings) safey anel Approximaely 1.5 m or less Approximaely 1.5 m or less End Sopper Panel 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less Enclosed vehicle Packed producs in Enclosed vehicle (may deform due o hea) an sealed condiion (may deform due o hea) Do no drag hem as i could scrach Two people should handle a pipe wih Do no hrow pipes from he ruck pipes. Do no drag hem as boh ends he size of 150 mm or more. plaform. of pipes are easily damaged. End Sopper Panel Piping Design Precauions Selec an appropriae maerial in consideraion of use condiions (fluid ype, emperaure, pressure, ec.) For deails, please consul our neares office in advance. Maximum working pressure is he pressure including he waer hammer pressure. Do no use hem exceeding he maximum working pressure. As maximum working pressure differs by size and emperaure, design and use wihin he allowable range. Since hey are made from plasic, hea expansion/conracion agains emperaure change is large compared o meals and hea sress is also generaed. Therefore, perform piping suppor or expansion/consrucion reamen applicable o he use condiions and insallaion place. In he case of using under he posiive-pressure gas, a dangerous condiion is expeced due o he paricular reacion force of compressive fluid even when he value is he same as he waer pressure. Therefore, implemen a safey measure such as covering pipes wih a proecion maerial, ec. o proec he surrounding area before use. Do no join wih solven adhesive or welding connecion on differenial plasic maerials (I may cause damage) Transporaion Precauions End Sopper Panel Sorage Precauions 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less or less 1 m or less 1 m or less Enclosed vehicle (may deform due o hea) When soring pipes and fiings ouside, avoid direc sunligh and implemen a measure such as placing a shee in a way of avoiding hea accumulaion. Approximaely 1.5 m or less End Sopper Panel Insallaion Approximaely 1.5 m or less End Sopper Panel End Sopper Panel 1 m or less 1 m or less 1 m or less 1 m or less Enclosed vehicle (may deform due o hea) Enclosed vehicle Packed producs in (may deform due o hea) an sealed condiion Approximaely 1.5 m or less Do no leave fiings in an enclosed condiion (inside a vehicle in Summer, in an enclosed plasic bag, ec.) under a high emperaure amosphere. Packed producs in an sealed condiion Enclosed vehicle (may deform due o hea) 1 m or less 1 m or less 1 m or less 1 m or less Packed producs in an sealed condiion Packed producs in an sealed condiion Follow our insallaion procedure o fully exer he work safey and piping performance for insallaion. Make sure o use he specified AV cemen for bonding AV PVC pipes. Be cauious of excessive adhesive (i may cause solven cracking and damage). Cauion is needed in low-emperaure insallaion because solven seam does no evaporae easily and ends o remain (i may cause solven cracking and damage). During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam. During curing, i can be removed more effecively by venilaing inside piping using a venilaor (low-pressure specificaion) or washing inside piping by filling he waer fully afer he adhesive is hardened. Make sure o perform a compleion inspecion under waer pressure. Do no perform an airighness es by using air (compressed air or posiive-pressure gas) as i is exremely dangerous. Packed producs an sealed condii 083

86 To use piping maerials (PVC Pipe & Fiings) safey Solven Cracking (SC) Measure SC (Solven Cracking) is a ype of sress cracking and specifically disinguished from he cracking phenomenon ha occurs when solven gives an impac inside PVC pipe. SC is caused by he exisence of solven (adhesive, preservaive, ec.) I ends o occur more easily due o sress (hea sress, sress of TS connecion par, bending, oher exernal sress) and insallaion during low-emperaure like in Winer (solven ends o remain). When piping, implemen a SC measure as explained as follows. Iem Adhesive Usage Wiping of Adhesive Measure Apply adhesive compaible o he ype of pipe hinly and evenly. Do no apply adhesive exending ou from he inserion lengh on he pipe ouer face. In paricular, apply hinly and evenly o he inner face of fiing. The reference raio of adhesive applicaion is 7 o 3 for pipe and fiing. Afer bonding, make sure o wipe off he proruded adhesive wih a cloh afer insering. During applicaion, remove he adhesive spilled on he groove floor. Opening of pipe on boh ends Fully open valve, air valve, blind flange, ec. for beer venilaion and remove he solven sream (do no enclose). Uilizaion of Prefab Mehod Prefabricae 2 o 4 pipes in advance, remove he solven seam by naural venilaion and hen connec he pipes. Venilaion inside Piping Washing inside Piping Expansion Measure Suppor During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam (do no enclose). During curing, he seam can be removed more effecively by venilaing inside piping using a venilaor (low-pressure specificaion). During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam. I is more effecive if you fill waer all he way and wash afer he adhesive is hardened (do no apply he waer pressure a his ime). Immediaely perform his afer leaving 30 minues for he size of 50 mm or less and approximaely 1 hour for he size of 65 mm or more. Implemen an expansion/conracion reamen o preven he hea sress from rising due o emperaure differences. When fixing piping, ry o avoid using U-bols as much as possible and use fixaion bands wih a wider widh. In he case of using U-bols, provide a cushion such as rubber o preven piping from ouching U-bols. Be fully cauious no o ighen he fixaion bands and U-bols oo much. Adhesive Usage Do no apply adhesive exending ou from he gauge line. Wiping of Adhesive Wipe off he prorubed adhesive wih a cloh afer insering. Suppor Be cauious no o ighen saddle bands, U-bols and U-bands oo much. Apply hinly and evenly o he inner face of TS fiing gaske. Expansion Measure Provide expansion/conracion reamen o lower he hea sress. emoval of Solven and Opening of Pipe on Boh Ends Venilaion Gas Boom! Opening of pipe on boh ends ef as bonded ogeher Blower Washing wih waer No enclosing Gas Proecion cap Curing ape 084

87 igh Puriy Pipe & Fiings igh Puriy esisance Polyvinyl Chloride Pipe (P-PVC) igh Puriy esisance Polyvinyl Chloride Fiings (P-PVC) Flange Prefab Join Muli-Join Join Equipmen Technical Documen P.086 P.087 P.098 P.099 P.100 P.104 P.105 Precision 085

88 igh Puriy Pipe & Fiings MODE CODE IST igh Puriy Type Field Maerial Sandard/Wall Thickness Sandard Type engh P N 2 PP J N *** 04 P Pipe N Sandard 2 igh Puriy PP Sraigh Pipe VP J JIS N Sandard mm 04 4m mm Sraigh Pipe (VP) MODE CODE P N 2 PP J N 04 igh Puriy PVC Pipe Allowable Pressure by TemperaureMPa{kgf/cm 2 } d Temperaure mm 20 C 30 C 40 C 50 C 1.0 {10.2} 0.9 {9.2} 0.7 {7.1} Noes: This daa is based on high puriy waer. 0.3 {3.1} D d Ouer Diameer Wall Thickness Approximae Inner Basic Dimension Max/Min. Tolerance Average Tolerance Min. Tolerance Diameer (eference) engh ±0.2 ± ± ±0.2 ± ± ±0.2 ± ± ±0.2 ± ± ±0.3 ± ± ±0.3 ± ± ±0.4 ± ± ±0.5 ± ± ±0.5 ± ± ±0.6 ± ± ±0.8 ± ± ±1.0 ± ± ±1.3 ± ± ±1.6 ± ± ±1.9 ± ±10 Noes: 1. engh olerance shall be ±10 mm. 2. Maximum/minimum ouer dimensional olerance is he allowed difference of measured ouer diameer a any locaion. 3. Average ouer dimensional olerance is he allowed difference of arihmeic mean value of measured ouer diameers in 2 direcions perpendicular o each oher a any locaion. 086

89 MODE CODE IST igh Puriy Type Field Maerial Model Sandard Type T N 2 ** J N *** T TS Fiing N Sandard 2 igh Puriy 9 Elbow 4 45 Elbow SO Socke TE Tee VS Valve Socke (Meal no conained) CP Cap F Fauce Elbow (Meal no conained) FS Fauce Socke (Meal no conained) J JIS N Sandard mm mm mm mm igh Puriy Bend Type Field Maerial Model Sandard Ohers B N 2 45 V N *** B Bend N None Color 2 igh Puriy Bend V AV N Normal Color mm mm igh Puriy arge- Bend Type Field Maerial Model Sandard Ohers B * 2 ** V N *** B Bend N None Color F FP (SU) G FP (GU) 2 igh Puriy Bend Bend V AV N Normal Color mm mm igh Puriy arge- Fiing Type Field Maerial Model Sandard Ohers T * 2 ** V N *** T TS Fiing N None Color F FP (SU) G FP (GU) 2 igh Puriy 9 90 Elbow SO Socke TE Tee V AV N Normal Color mm mm mm mm AVTS Fiing Socke Common Dimensions mm φd φdt igh Puriy PVC Fiing Allowable Pressure by Temperaure MPa{kgf/cm 2 } Temperaure (mm) 20 C 30 C 40 C 50 C mm Noes: 1. This daa is based on high puriy waer. Taper 1/T φd1 φd Applicable Pipe Ouer d1 D and DT d d1 Tolerance 1/T D DT Tolerance (Min.) Diameer ± / ± / ± / ± / ± / ± / ± / * ± / ± / ± / * ± / ± / Noes: 1. olerance shall be mm. 2. * The marked ones conform o he AV sandard and he JPPFA sandard. 087

90 igh Puriy Pipe & Fiings igh Puriy PVC Pipe & Fiings Sandard Table (mm) Produc Name Pipe S T 45 TS Flange Q Flange 90 Bend F VS FS C Prefab Join igh Puriy PVC educer Fiing Sandard Table Produc Name (mm) T S Produc Name (mm) T S Produc Name (mm) T S * Canno perform welding connecion. igh Puriy PVC Fiing Allowable Pressure by Temperaure Temperaure (mm) 20 C 30 C 40 C 50 C {10.2} 0.9{9.2} 0.7{7.1} 0.3{3.1} {7.7} 0.6{6.1} 0.5{5.1} 0.25{2.6} {6.1} 0.5{5.1} 0.4{4.1} 0.2{2.0} {4.1} 0.4{4.1} 0.3{3.1} 0.1{1.1} 088

91 Elbow Abbreviaion: MODE CODE TS T N 2 9 J N 13-50mm mm Maximum Working Pressure (20 C) TS 1.0MPa φd φd TS igh Puriy PVC TS D Noes: 1. olerance shall be +5 1mm. 2. conform o he JPPFA sandard. 3. are accordance wih JIS K6743. TS D Elbow Abbreviaion: 45 MODE CODE TS P N 2 4 J N φd Maximum Working Pressure (20 C) TS 1.0MPa 45 TS D TS igh Puriy PVC Noes: 1. olerance shall be +5 1 mm. 2. are accordance wih JIS K Bend MODE CODE TS B N 2 45 V N Maximum Working Pressure (20 C) TS 1.0MPa φd TS igh Puriy PVC TS D Noes: 1. conform o he AV sandard. 2. are accordance wih JIS K

92 igh Puriy Pipe & Fiings Socke Abbreviaion: S MODE CODE TS T N 2 SO J N 13-50mm mm Maximum Working Pressure (20 C) TS 1.0MPa φd φd TS igh Puriy PVC TS D TS D Noes :1. olerance shall be ±4.0 mm. 2. conform o he JPPFA sandard. 3. are accordance wih JIS K6743. educing Socke Abbreviaion: S MODE CODE TS T N 2 SO J N Maximum Working Pressure (20 C) TS 1.0MPa Deails of A mm A mm A TS igh Puriy PVC φd TS D D Noes :1. olerance shall be ±4.0 mm. 2. conform o he JPPFA sandard. 3. conform o he AV sandard. 4. are accordance wih JIS K conform ha's no available o welding connecion. φd1 φd φd1 TS D D

93 13-50mm φd mm φd 1 1 Tee Abbreviaion: T MODE CODE TS T N 2 TE J N Maximum Working Pressure (20 C) TS 1.0MPa TS igh Puriy PVC TS D φd φd TS D Noes : 1. olerance shall be +5 1 mm. 2. conform o he JPPFA sandard. 3. are accordance wih JIS K6743. educing Tee Abbreviaion: T MODE CODE TS T N 2 TE J N 13-50mm φd mm φd1 Maximum Working Pressure (20 C) TS 1.0MPa φd φd 1 1 TS igh Puriy PVC TS D D TS D D Noes : 1. and 1 olerance shall be +5 1 mm. 2. conform o he JPPFA sandard. 3. conform o he AV sandard. 4. are accordance wih JIS K conform ha's no available o welding connecion. TS D D TS D D

94 igh Puriy Pipe & Fiings Fauce Elbow Abbreviaion: F MODE CODE TS T N 2 F J N Maximum Working Pressure (20 C) TS 1.0MPa TS igh Puriy PVC W φd1 φd2 <Use Precauions> * Use boh seal ape and gaske for connecion of hreaded ends. * Do no use hem for connecing seel pipe and PVC pipe. * Fix he area around an elbow using a reainer. φd TS D D1 D2 1 2 W 1 Female Thread p1/ p1/ p3/ p1 Noes: 1. Threaded end shall be parallel female hread of JIS B 0203 (aper hreaded end for pipes). 2. olerance shall be +5 1 mm olerance shall be +5 2 mm. 4. conform o he AV sandard olerance shall be ±1 mm. 092

95 Fauce Socke Abbreviaion: FS MODE CODE TS T N 2 FS J N TS igh Puriy PVC φd2 φd1 1 2 W φd Maximum Working Pressure (20 C) TS 1.0MPa <Use Precauions> * Use boh seal ape and gaske for connecion of hreaded ends. * Do no use hem for connecing seel pipe and PVC pipe. TS D D1 D2 1 2 W Female Thread p1/ p1/ p3/ p1 Noes: 1. Threaded end shall be parallel female hread of JIS B 0203 (aper hreaded end for pipes). 2. olerance shall be +5 1 mm olerance shall be ±1 mm. 4. conform o he AV sandard. Valve Socke Abbreviaion: VS MODE CODE TS T N 2 VS J N TS igh Puriy PVC TS D d φd Thread Nominal W d 1 Basic Diameer Ouer Diameer D1 a φd1 Thread Number of Threads/Inch B Basic Diameer Posiion a Maximum Working Pressure (20 C) TS 1.0MPa <Use Precauions> * Avoid screwing in and removing repeaedly. * Do no connec hreaded pars using seal ape. * Do no use hem for connecing wih seel pipe. * Do no use hem for buried pipe. * Do no use hem for he area where an exernal force such as bending and vibraion is applied. 1 (Min.) W B / / / / / / Noes: 1. Threaded end shall conform o aper male hreaded end of JIS B0203 (aper hreaded end for pipes). 2. olerance shall be +5 2 mm. 3. are accordance wih JIS K conform o he AV sandard. 5. B olerance shall conform o D olerance. 093

96 igh Puriy Pipe & Fiings Cap Abbreviaion: C MODE CODE TS T N 2 CP J N mm mm Maximum Working Pressure (20 C) TS 1.0MPa φd φd TS igh Puriy PVC TS D Noes: 1. olerance shall be +5 0 mm. 2. conform o he AV sandard and he JPPFA sandard. 3. olerance shall be 1 o 5 mm. 4. are accordance wih JIS K6743. AV45 Bend TS D FP Z MODE CODE 90 φd1 φd TS B N 2 45 V N FP(SU) B F 2 45 V N FP(GU) B G 2 45 V N FP Maximum Working Pressure (20 C) 200mm TS 0.75MPa 250mm TS 0.6MPa 300mm TS 0.4MPa FP einforcemen Produc 1.0MPa TS igh Puriy PVC Z 1 d1 FP einforcemen Produc (SU, GU) d Z φd1 φd TS FP d1 d2 D (Min.) D1 (eference) d (Min.) Z Noes: 1. conform o he AV sandard. FP φd1 φd Z Z d2 094

97 Elbow () MODE CODE TS T N 2 9 V N FP(SU) T F 2 9 V N FP(GU) T G 2 9 V N Maximum Working Pressure (20 C) 200mm TS 0.75MPa 250mm TS 0.6MPa 300mm TS 0.4MPa FP einforcemen Produc 1.0MPa Z TS igh Puriy PVC TS igh Puriy PVC z d d2 90 d d2 d1 d1 Z Z Z TS FP d1 d2 D d Z 200 Z FP 90 φd1 φd FP φd1 FP φd φd1 φd TS FP d1 d2 D d Noes: 1. conform o he AV sandard. Socke Z FP 90 φd1 Dimensions φd Table Noes: 1. conform o he AV sandard. l Z FP 095 D1 1 d3 D2 D1 FP φd1 φd FP einforcemen Produc (SU, GU) FP einforcemen Produc (SU, GU) l Z Z MODE CODE FP FP φd1 φd φd1 φd1 TS T N 2 SO V N FP(SU) T F 2 SO V N FP(GU) T G 2 SO V N Maximum Working Pressure (20 C) 200mm TS 0.75MPa 250mm TS 0.6MPa 300mm TS 0.4MPa FP einforcemen Produc 1.0MPa 2 2 Z FP φd2 φd3 FP

98 φd igh Puriy Pipe & Fiings educing Socke FP φd2 φd3 MODE CODE TS T N 2 SO V N FP(SU) T F 2 SO V N FP(GU) T G 2 SO V N Z Z φd1 φd 2 2 Z 1 Z 1 1 φd1 φd1 Maximum Working Pressure (20 C) FP 200mm TS 0.75MPa 250mm TS 0.6MPa 300mm TS 0.4MPa FP einforcemen Produc 1.0MPa TS igh Puriy PVC FP Z FP einforcemen Produc (SU, GU) 90 FP φd1 φd l1 Z l2 1 Z 2 FP 変形 リョウ氏より指示 TS FP d1 d2 1 d3 d4 2 D1 D2 d Z TS igh Puriy PVC TS φd1 T N 2 TE V N FP(SU) φd T F 2 TE V N FP φd1 φd 2 Z φd1 φd1 φd3 φd2 φd1 φd1 φd3 φd2 Noes: 1. conform o he AV sandard. Tee MODE CODE FP(GU) T G 2 TE V N Maximum Working Pressure (20 C) 200mm TS 0.75MPa 250mm TS 0.6MPa 300mm TS 0.4MPa FP einforcemen Produc 1.0MPa FP einforcemen Produc (SU, GU) Z 096 TS FP d1 d2 D d Noes: 1. conform o he AV sandard. φd1 φd1 l1 Z FP l2 φd3 φd2

99 φd1 φd Z educing Tee φd1 φd Z MODE CODE TS T N 2 TE V N FP(SU) T F 2 TE V N FP(GU) T G 2 TE V N Maximum Working Pressure (20 C) 200mm TS 250mm TS 300mm TS FP einforcemen Produc 0.75MPa 0.6MPa 0.4MPa 1.0MPa Z TS igh Puriy PVC 2 FP 2 d3 d4 2 FP einforcemen Produc (SU, GU) 2 φd2 φd3 FP d d5 φd1 d2 φd d1 1 2 Z φd1 φd TS FP d1 d2 1 d3 d4 2 D1 D2 d d FP FP Noes: 1. conform o he AV sandard. φd1 φd1 Z φd3 φd2 φd1 φd1 1 Z 1 1 φd3 φd2 l1 Z l2 1 Z 2 097

100 igh Puriy Pipe & Fiings MODE CODE IST Type F Field N Model * Maerial 2 Sandard 1 *** F Flange N None Color T TS Flange Q Blind Flange 2 igh Puriy PVC 1 JIS10K mm mm TS Flange MODE CODE JIS 10K F N T 2 1 φd1 φd1 Taper 1 T Maximum Working Pressure (Normal Temperaure) JIS 10K mm 1.0MPa n~φh P.C.D.C φd φd JIS 10K Taper d d1 D1 1/T 0.5 mm inch D C n h 13 3/ ±0.20 1/ / ±0.20 1/ / ±0.20 1/ ±0.25 1/ / ±0.25 1/ / ±0.30 1/ ±0.30 1/ / ±0.30 1/ (75) ±0.30 1/ ±0.30 1/ ±0.35 1/ ±0.40 1/ ±1.00 1/ ±1.00 1/ ±1.80 1/ Blind Flange MODE CODE JIS 10K F N Q 2 1 n~φh Maximum Working Pressure (Normal Temperaure) JIS 10K mm 1.0MPa T P.C.D.C φd Noes: This is for closing he pipe end. JIS 10K d mm inch D C n h 15 1/ / / / / (75)

101 MODE CODE IST Model Maerial ubber Connecion Sandard JPF 2 * * J *** JPF Prefab Join 2 igh Puriy PVC E EPDM VFKM F Viflon F/FKM-F C Viflon C/FKM-C T Socke N Threaded J JIS mm mm Prefab Join Feaures Insallaion is exremely simple and i can be done quickly and cerainly. (Especially necessary for sleeve bonding/screw-in piping) Insallable on piping where suiable and easy cleaning inside pipes. Afer insalling piping, he valve pars can be removed by jus loosening he union nu. I is suiable for pipelines requiring regular removals such as emporary piping and slurry piping. Prefab Join Sandard Table Body Maerial Connecion Mehod Socke End U-PVC Threaded End Pars Table No. Descripion pcs. Maerial 1 Body 1 U-PVC 2 End Connecor 1 U-PVC 3 Union Nu 1 U-PVC 4 O-ing 1 EPDM, FKM, Viflon F/FKM-F, Viflon C/FKM-C Main Specificaion Maerial Working Temperaure 0 50 C Made of Unplasicized Polyvinyl Chloride (U-PVC) Maximum Working Pressure 1.0MPa{10.2 kg /cm 2 } Dimensions Diagram Socke End (13 50 mm) Threaded End (13 50 mm) Socke End ( mm) φd φd1 Taper 1/T φd Taper 1/T φd1 φd φd φd2 φd φd2 d1 Taper 1/T d Taper 1/T d d Socke end Threaded end d1 1/T d2 D /30 46 c 3 / /34 46 c 1 / /34 61 c 3 / /34 70 c /34 77 c1 1 / /37 95 c1 1 / / c / / /

102 igh Puriy Pipe & Fiings MODE CODE IST Threaded End TYPE mm Type/Field Maerial Model 1 Model 2 Sandard of Special Connecion Pars WM 2 * * * * *** WM Muli J 2 igh Puriy PVC (ubrican Free Produc) 1 Threaded Welding TYPE C Thread End 2 1/ mm 2 Threaded Bonding T TYPE T N NPT Threaded End 3 3/ mm Threaded End TYPE mm Type/Field Maerial Model 1 Model 2 Sandard of Special Connecion Pars WM 2 * * * *** WM Muli J WM 2 igh Puriy PVC (ubrican Free Produc) N Threaded Cas Produc TYPE C Thread End 2 1/ mm 2 Threaded Bonding N NPT Threaded End 3 3/8 4 Bonding FP einforcemen 4 1/ mm 200 mm is processed produc. 6 3/ mm Threaded End TYPE T mm Type/Field Maerial 2 Model 1 * Model 2 * Sandard * of Special Connecion Pars * *** WM Muli J 2 igh Puriy PVC (ubrican Free Produc) 1 Threaded Welding TYPE C Thread End 2 1/ mm 2 Threaded Bonding T TYPE T N NPT Threaded End 3 3/ mm Threaded End TYPE T mm Type/Field Maerial Model 1 Model 2 Sandard of Special Connecion Pars WM 2 * T * * *** WM Muli J TS-Syle TYPE TYPE T mm Type/Field Maerial WM 2 igh Puriy PVC (ubrican Free produc) 1 Welding T TYPE T C Thread End 2 1/ mm 2 Threaded Bonding N NPT Threaded End 3 3/8 3 Welding FP einforcemen 4 1/ mm 4 Bonding FP einforcemen 6 3/4 2 Welding FP reinforcemen and bonding reinforcemen are only available wih 200 mm. Model 1 * Model 2 * Sandard T of Special Connecion Pars * *** WM Muli J 2 igh Puriy PVC (ubrican Free Produc) 1 Welding T TYPE T T TS-Syle A mm 2 Bonding TYPE B Welding FP einforcemen C mm D Bonding FP einforcemen E 050 Welding FP reinforcemen and bonding reinforcemen are only available wih 200 mm. F 065 G I 125 Muli-Join Main Specificaion Maerial igh Puriy Polyvinyl Chloride Working Temperaure 0-50 C Use Example Insallaion of various sensors such as pressure gauge and hermomeer. Insallaion of valves and cocks for sampling and draining. Compac pipeline wih reduced diameer. 100

103 Muli-Join, TYPE, Threaded-End Syle MODE CODE igh Puriy PVC (ubrican Free produc) WM 2 N Special Fiing 20 30, 200 mm mm Maximum Working Pressure (20 C) mm 1.0MPa 200mm 0.6MPa d 1 P Combinaion Table (mm) Threaded End c NPT 1/4 3/8 1/2 3/4 1/4 3/8 1/2 3/ d d1 1/T D / / / / / / P d 1/T Taper 1/T d Noes: U-PVC (Gray) is no cased produc so ha he shape varies. P P P d 1 1 d 1Taper D d d D 1/T (mm) Taper 1/T P d Threaded End D 1Taper 1 d 1 Taper 1/T1 d d Taper 1/T Taper 1/T1 1 d D d d1 1/T D / / /58 Taper /63 1/T / d 1 d 1 d d d d 1 Taper 1/T Taper 1/T1 Taper 1/T d l1 d 1 c NPT 1/4 3/8 1/2 3/4 1/4 3/8 1/2 3/ d D d d 1 d 1 Taper 1/T 1 Taper 1/T l1 d 1 d 1 Muli-Join, TYPE T, Threaded-End Taper Syle d 1/T P d 1 d 1 Taper 1/T MODE CODE igh Puriy PVC (ubrican Free Produc) WM 2 Model 1 T d 1 1 Sandard Special Fiing Maximum Working Pressure (20 C) mm 1.0MPa 200mm 0.6MPa Combinaion Table (mm) Threaded End P c NPT 1/4 3/8 1/2 3/4 1/4 3/8 1/2 3/ d d1 l 1/T D / / / / / / (mm) Threaded End P c NPT 1/4 3/8 1/2 3/4 1/4 3/8 1/2 3/ d d1 l 1/T D / / / / /

104 igh Puriy Pipe & Fiings Muli-Join, TYPE, TS-Syle MODE CODE igh Puriy PVC (ubrican Free produc) WM 2 Model 1 T Special Fiing d 1 Taper 1/T1 1 d d Taper 1/T d 1 1 Combinaion Table (mm) Model TYPE TYPE T 50 TYPE TYPE T 65 TYPE TYPE T 75 TYPE TYPE T 100 TYPE TYPE T 125 TYPE TYPE T 150 TYPE TYPE T 200 TYPE TYPE T Noes: can be handled wih TS fiing. Maximum Working Pressure (20 C) mm 1.0MPa 200mm 0.6MPa d d1 1/T D d' d1' ' 1/T1 D' / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /

105 Muli-Join, TYPE T, TS-Syle MODE CODE igh Puriy PVC (ubrican Free produc) WM 2 Model 1 T T Special Fiing Maximum Working Pressure (20 C) mm 1.0MPa 200mm 0.6MPa d 1 D Taper 1/T1 d 1 d d Taper 1/T d 1 l1 1 Combinaion Table (mm) Model TYPE TYPE T 50 TYPE TYPE T 65 TYPE TYPE T 75 TYPE TYPE T 100 TYPE TYPE T 125 TYPE TYPE T 150 TYPE TYPE T 200 TYPE TYPE T Noes: can be handled wih TS fiing. 1 d D d 1 1 d d1 1/T D d' d1' ' 1/T1 D' / / / / / / / / Taper 64 1/ / Taper 1/T /T / / / / / / / / / / d 1 d d d / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /

106 igh Puriy Pipe & Fiings Join Equipmen Special connecor is available for secure and efficien insallaion of high puriy resisance polyvinyl chloride pipes (P-PVC). Bonding Connecion (Inserion bonding machine) Power source no required Descripion Applicable Inpu Power Source Maximum Power Consumpion Dimensions (mm) INSE mm - - Body: 1080 W * INSE-50 is a manual ype (power source no required). Weigh (kg) Body: 80 Descripion Applicable Inpu Power Source Maximum Power Consumpion Dimensions (mm) INSE mm 200V (hree-phase) / 50 o 60z / 20A 5.0kW Body: 1500 W Welding Connecion (Welding machine) Weigh (kg) Body: 500 * Power source plug is no equipped on INSE-200 when shipped. Please prepare and wire depending on he power source condiion on sie. Descripion Applicable Inpu Power Source Maximum Power Consumpion Dimensions (mm) AV mm 200V (hree-phase) / 50 o 60z / 60A 12.0kW Body: 1325 W Weigh (kg) Body: 460 * Power source plug is no equipped on AV150 when shipped. Please prepare and wire depending on he power source condiion on sie. Descripion Applicable Inpu Power Source Maximum Power Consumpion Dimensions (mm) PISMA125C mm 110V / 50 o 60z / 15A 1.4kW Body: 1500 W Weigh (kg) Body: 100 * Inserion bonding machine is a special machine for ASAI AV polyvinyl chloride pipe & fiings, C-PVC pipe & fiings and high puriy pipe & fiings. I canno be used for pipe & fiings of oher manufacurers and maerials. * Fusion machine is a special machine for high puriy resisance polyvinyl chloride pipes (P-PVC). I canno be used for pipe & fiings of oher manufacurers and maerials. * We lease his machines. For deails, please consul our neares office, when necessary. * Our supervisor will provide handling insrucions before using his machine, as necessary. Please consul our neares office. * The number of his machines is limied. We may no be able o accep your reques depending on he condiion. * Please read manuals and insallaion procedures carefully and insall properly. 104

107 To use piping maerials (PVC Pipe & Fiings) safey 1.5 m or less Approximaely 1.5 m or less Transporaion Precauions Do no drag hem as i could scrach Two people should handle a pipe Do no hrow pipes from he ruck pipes. Do no drag hem as boh wih he size of 150 mm or more. plaform. ends of pipes are easily damaged. End Sopper Panel End Sopper Panel Approximaely 1.5 m or less End Sopper Panel End Sopper Panel 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less Piping Design Precauions Selec an appropriae maerial in consideraion of use condiions (fluid ype, emperaure, pressure, ec.) For deails, please consul our neares office in advance. Maximum working pressure is he pressure including he waer hammer pressure. Do no use hem exceeding he maximum working pressure. As maximum working pressure differs by size and emperaure, design and use wihin he allowable range. Since hey are made from plasic, hea expansion/conracion agains emperaure change is large compared o meals and hea sress is also generaed. Therefore, perform piping suppor or expansion/consrucion reamen applicable o he use condiions and insallaion place. In he case of using under he posiive-pressure gas, a dangerous condiion is expeced due o he paricular reacion force of compressive fluid even when he value is he same as he waer pressure. Therefore, implemen a safey measure such as covering pipes wih a proecion maerial, ec. o proec he surrounding area before use. Do no join wih solven adhesive or welding connecion on differenial plasic maerials (I may cause damage) Approximaely 1.5 m or less Approximaely 1.5 m or less Sorage Precauions End Sopper Panel 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less 1 m or less When soring pipes and fiings ouside, avoid direc sunligh and implemen a measure such as placing End Sopper Panel a shee in a way of avoiding hea accumulaion. Insallaion 1 m or less 1 m or less 1 m or less 1 m or less Enclosed vehicle (may deform due o hea) Packed producs in a sealed condiion Enclosed vehicle Packed producs in a (may deform due o hea) sealed condiion Enclosed vehicle Packed producs in a (may deform due o hea) sealed condiion Enclosed vehicle Packed producs in a (may deform due o hea) sealed condiion 1 m or less 1 m or less 1 m or less 1 m or less Enclosed vehicle (may deform due o hea) Enclosed vehicle (may deform due o hea) Do no leave fiings in an enclosed condiion (inside a vehicle in Summer, in an enclosed plasic bag, ec.) under a high emperaure amosphere. Packed producs in an sealed condiion Packed producs in an sealed condiion Follow our insallaion procedure o fully exer he work safey and piping performance for insallaion. Make sure o use he specified AV cemen for bonding AV PVC pipes. Be cauious of excessive adhesive (i may cause solven cracking and damage). Cauion is needed in low-emperaure insallaion because solven seam does no evaporae easily and ends o remain (i may cause solven cracking and damage). During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam. During curing, i can be removed more effecively by venilaing inside piping using a venilaor (low-pressure specificaion) or washing inside piping by filling he waer fully afer he adhesive is hardened. Make sure o perform a compleion inspecion under waer pressure. Do no perform an airighness es by using air (compressed air or posiive-pressure gas) as i is exremely dangerous. 105

108 To use piping maerials (PVC Pipe & Fiings) safey Solven Cracking (SC) Measure SC (Solven Cracking) is a ype of sress cracking and specifically disinguished from he cracking phenomenon ha occurs when solven gives an impac inside PVC pipe. SC is caused by he exisence of solven (adhesive, preservaive, ec.) I ends o occur more easily due o sress (hea sress, sress of TS connecion par, bending, oher exernal sress) and insallaion during low-emperaure like in Winer (solven ends o remain). When piping, implemen a SC measure as explained as follows. Iem Adhesive Usage Wiping of Adhesive Opening of pipe on boh ends Measure Apply adhesive compaible o he ype of pipe hinly and evenly. Do no apply adhesive exending ou from he inserion lengh on he pipe ouer face. In paricular, apply hinly and evenly o he inner face of fiing. The reference raio of adhesive applicaion is 7 o 3 for pipe and fiing. Afer bonding, make sure o wipe off he proruded adhesive wih a cloh afer insering. During applicaion, remove he adhesive spilled on he groove floor. Fully open valve, air valve, blind flange, ec. for beer venilaion and remove he solven sream. Do no enclose hem. Uilizaion of Prefab Mehod Prefabricae 2 o 4 pipes in advance, remove he solven seam by naural venilaion and hen connec he pipes. Venilaion inside Piping Washing inside Piping Expansion Measure Suppor During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam. Do no enclose hem. During curing, he seam can be removed more effecively by venilaing inside piping using a venilaor (low-pressure specificaion). During curing afer piping, open boh ends of pipe wihou enclosing and remove he solven seam. I is more effecive if you fill waer all he way and wash afer he adhesive is hardened (do no apply he waer pressure a his ime). Immediaely perform his afer leaving 30 minues for he size of 50 mm or less and approximaely 1 hour for he size of 65 mm or more. Implemen an expansion/conracion reamen o preven he hea sress from rising due o emperaure differences. When fixing piping, ry o avoid using U-bols as much as possible and use fixaion bands wih a wider widh. In he case of using U-bols, provide a cushion such as rubber o preven piping from ouching U-bols. Be fully cauious no o ighen he fixaion bands and U-bols oo much. Adhesive 接着剤の使用量 Usage Do no apply adhesive exending ou from he gauge line. Wiping 接着剤の拭き取り of Adhesive Wipe off he proruded adhesive wih a cloh afer insering. Suppor サポート Be cauious no o ighen saddle bands, U-bols and U-bands oo much. Apply hinly and evenly o he inner face of TS fiing gaske. Expansion 伸縮対策 Measure Provide expansion/conracion reamen o lower he hea sress. emoval 溶剤成分の除去 of Solven & 管の両端開放 and Opening of Pipe on Boh Ends Venilaion Gas B o o m! Opening of pipe on boh ends ef as bonded ogeher Blower Washing wih waer Gas Proecion Cap No enclosing Curing Tape 106

109 Chemical Pipe Chemical Pipe Pipe Technical Technical Documen Documen P.108 P.109 Chemical 107

110 Chemical Pipe MODE CODE IST Type Field Maerial Sandard/Wall Thickness Sandard Type engh P N K PP J N *** 04 P Pipe N Sandard K Chemical PP Sraigh Pipe VP J JIS N Sandard mm 04 4m mm Sraigh Pipe (Chemical Pipe) MODE CODE P N K PP J N 04 Excellen chemical-resisance igher chemical-resisance compared o general unplasicized polyvinyl chloride pipes and excellen peneraion resisance specially agains hydrochloric acid, fluorine, ec. ong-erm durabiliy Excellen long-erm durabiliy wih high creep propery. igh pressure-resisan capabiliy Excellen safey and reliabiliy wih high pressure-resisan srengh. φd φd AV Chemical Pipe D (Ouer Diameer) (Thickness) d Basic Max/Min. Ouer Average Ouer Min (Approximae Tolerance (Overall engh) Dimension Dimensional Tolerance Dimensional Tolerance Dimension Inner Diameer) Weigh per 1m (eference) (kg/m) ±0.2 ± ± ±0.2 ± ± ±0.2 ± ± ±0.3 ± ± ±0.3 ± ± ±0.4 ± ± ±0.5 ± ± ±0.5 ± ± ±0.6 ± ± ±0.8 ± ± ±1.0 ± ± ±1.3 ± ± ±1.6 ± ± ±1.9 ± ± Noes: Various fiings o connec o chemical pipes are TS fiings. 108

111 Technical Documen Chemical-resisance <Secional Picure of VP50 Impregnaed Piece> ydrochloric acid 35%, 50 C 12 days of impregnaion General Pipe Soluion conac face 500 µm Chemical Pipe Soluion conac face Effusion of hydrochloric acid is seen wih he general pipe bu compleely free from i wih he chemical pipe. 500 µm Weigh change (ydrochloric acid 35%, 50 C) 3.0 Weigh change raio Impregnaion days (days) Weigh change (Niric acid 65%, 50 C) 1.2 Weigh change raio General Pipe Chemical Pipe General Pipe Chemical Pipe Impregnaion days (days) Basic Propery Type Iem Chemical Pipe General Pipe Tensile srengh (MPa) Exension aio (%) Izod Impac Value (kj/m 2 ) Vica Sofening Temperaure ( C) Shor-Term Burs Pressure Tes (Uni: MPa) Type Chemical Pipe General Pipe VP VP VP Noes: Various fiings o connec o chemical pipes are convenional TS fiings, bu hey have he equivalen chemical-resisance o chemical pipes. Creep Propery <Creep Tes esuls> Circumferenial sress 12.5MPa, 60 C Breakage ime (hr) Chemical Pipe ISO1167 sandard value 109

112 110

113 AV Pipe & Fiings Produc Type/Prefabricaed Produc AV Pipe AV Fiing Flange Technical Documen P.112 P.113 P.114 P.118 P.119 Srong 111

114 AV Pipe Type AV Pipe Inernal Corrosion-esisan ayer: PVC (Unplasicized Polyvinyl Chloride Pipe) Inernal Corrosion-esisan ayer: PP (Polypropylene Pipe) SU Type (Max. Working Temperaure: 90 C) Srong double laminaed pipe wih PVC pipe and fiing wrapped wih polyeser resin impregnaed glass fibers coninuously. GU Type (Max. Working Temperaure: 95 C) FP layer of AV pipe is enhanced o be able o use in high emperaure (95 C) and high pressure. PP Series (Maximum Working Temperaure: 100 C) Srong double laminaed pipe using PP pipe for he inernal corrosion-resisan layer. SU Type igh Puriy Type GU Type GU-N Type PP Series <Exerior color> Gray <Use> General chemical lines Sea waer lines, arge size <Exerior color> Green (GU Type) Dark gray (SU Type) <Use> Elecrolye (Purified sal waer) Oher high puriy chemical soluion <Exerior color> Dark blue <Use> Elecrolye (Chlorine gas lines) Iron-making acid-washing lines, Oher soluion lines <Exerior color> Dark Viole <Use> Elecrolye (Causic soda lines) <Exerior color> Ivory <Use> Elecrolye (Causic soda lines) Iron-making acid-washing lines, Oher organic chemical plan mm mm mm mm mm * Exerior color is changeable on reques. * PP Series will be delivered only in prefabricaed condiion (end flange connecion). For deails, please conac our neares office. Prefab Produc "Field producion is difficul because piping shape is complicaed..." "We wan o minimize field fabricaion..." In hese cases, we can manufacure hem a our facory and deliver o you. Please feel free o conac us. 112

115 MODE CODE IST Type P Field * Maerial * Sandard/Wall Thickness Sandard ** J Type N *** engh 04 P Pipe F SU G GU U U-PVC 2 igh Puriy N GU-N PP Sraigh Pipe VP UP Sraigh Pipe VU P6 Single-Side Sleeve VP U6 Single-Side Sleeve VU J JIS N Sandard mm mm 04 4m Sraigh Pipe MODE CODE FP SU P F U PP J N 04 GU P G U PP J N 04 d AV Pipe FP ayer Wall Thickness * FP layer wall hickness (mm) is reference value. I is no guaraneed. Produc Name (mm) FP ayer Wall Thickness (mm) AV-SU Pipe, Socke, educer AV-SU Elbow, Tee 1.4 AV-GU Elbow, Tee AV-GU Pipe, Socke, educer, Elbow, Tee 400, , D d eference Weigh (kg) SU GU Noes: Dimension 300 mm is for SU Type and GU Type D d eference Weigh (kg) SU GU Single-Side Sleeve MODE CODE FP SU P F U P6 J N 04 GU P G U P6 J N 04 d Taper 1/T d1 1 d1 1/T D d eference Weigh (kg) SU GU / / / / / / / / / / Noes: Dimension 300 mm is for SU Type and GU Type. 1 1 d1 1/T D d eference Weigh (kg) SU GU / / / / / / / / / /

116 AV Fiing MODE CODE IST Type * Field * Maerial * Sandard/Wall Thickness ** Sandard J Type N *** T Elbow B Bend F SU G GU U U-PVC 2 igh Puriy N GU-N 9 Elbow (90 ) 90 Bend (90 ) 4 Elbow (45 ) 45 Bend (45 ) TE Tee SO Socke P6 Single-Side Sleeve VP U6 Single-Side Sleeve VU J JIS V JIS N Sandard mm mm AV TS Fiing Common Dimensions FP d Noes: dimension differs slighly depending on he fiing such as bend, ec. Please refer o deails in Fiing Dimensions Table. For sandard of 350 mm or over, please conac our neares office. D d 1/T / / / / / / / / / / / / / / /55 Elbow, Bend (90 ) MODE CODE Elbow SU T F U 9 J N Elbow GU T G U 9 J N Bend SU B F U 90 V N Bend GU B G U 90 V N Elbow FP Bend FP Z Z d d 90 Elbow Z D d eference Weigh (kg) SU GU Bend Z D d eference Weigh (kg) SU GU Noes: 1. Elbow is sandard, unless oherwise specified. 2. of 350 mm or over can also be manufacured. Please consul our neares office. 114

117 Elbow, Bend (45 ) MODE CODE Elbow SU T F U 4 J N Elbow GU T G U 4 J N Bend SU B F U 45 V N Bend GU B G U 45 V N FP 45 Z 45 Elbow mm d Elbow, Bend (45 ) Z D d eference Weigh (kg) SU GU Bend mm Noes: of 350 mm or over can also be manufacured. Please consul our neares office. Z D d eference Weigh (kg) SU GU Tee MODE CODE SU T F U TE J N GU T G U TE J N FP d Z Z D d eference Weigh (kg) SU GU Noes: of 350 mm or over can also be manufacured. Please consul our neares office. Tee Z D d eference Weigh (kg) SU GU

118 AV Fiing educing Tee MODE CODE SU T F U TE J N GU T G U TE J N ' d' FP ' Z' ' d Z educing Tee Z D d ' ' Z' D' d' eference Weigh (kg) SU GU Noes: of 350 mm or over can also be manufacured. Please consul our neares office. 116

119 d FP 90 Socke MODE CODE SU T F U SO J N GU T G U SO J N FP d FP Z Socke Z D d eference Weigh (kg) SU GU Noes: of 350 mm or over can also be manufacured. Please consul our neares office. Z 45 Z D d eference Weigh (kg) SU GU d Z educing Socke MODE CODE SU T F U SO J N GU T G U SO J N FP d d' ' O.D C.D Z Z d N- e FP eference Weigh (kg) D d ' D' d' Z SU GU ' Z' ' ' d' Noes: of 350 mm or over can also be manufacured. Please consul our neares office. Z educing Socke ' eference Weigh (kg) D d ' D' d' Z SU GU FP d T1 Z T2 Z 117

120 AV Flange MODE CODE IST Type Field Model Maerial Sandard F * * U 1 *** F Flange F SU G GU T TS Flange Q Blind Flange U U-PVC 1 JIS10K mm TS Flange (JIS 10K Type) MODE CODE SU F F T U 1 0 GU F G T U mm mm N- e FP O.D C.D d mm Z O.D C.D D d T1 T2 eference Weigh (kg) N-φe SU GU SU GU Noes: of 350 mm or over and welding flange modificaion are also available. Please consul a near-by sales office. T1 Z T2 Blind Flange (JIS 10K Type) MODE CODE SU F F Q U 1 0 GU F G Q U 1 0 FP N- e C,D O,D O.D C.D T1 T2 eference Weigh (kg) N-φe SU GU SU GU SU GU T1 T2 O.D C.D T1 T2 eference Weigh (kg) N-φe SU GU SU GU SU GU

121 Insallaion Procedure Insallaion Procedure 1 Afer cuing he pipe wih specified lengh, pu a gauge line along he perimeer of he pipe and pu incision in he circumference direcion spirally wih a saw, ec. 2 ea evenly by a propane gas burner. 3 Pinch he FP layer wih pliers, ec. and peel i off. 4 Finish he FP peeled par wih a sand paper, ec., chamfer he ip 45, and apply adhesive evenly on he connecion par of pipe and fiing. 5 Inser ino fiing using a lever block, ec. 6 emove he proruded adhesive from he connecion end and weld. 119

122 Insallaion/Piping Suppor Procedure 7 Afer applying primer, fill he area where i has a level difference in joins and he corner par wih he mixure made by adding and mixing he hardener wih he volume raio of 1 o 2% agains Q Coa Puy lile by lile, and hen finish smoohly using a spaula. Mixing aio and Curing Time (Volume raio agains polyeser resin 100) Ouside ardener Temperaure 1% 2% 10 C 48 minues 15 minues 20 C 22 minues 30 C 9 minues 8 Add hardener o polyeser resin and apply i on he connecion par wih a brush or roller o impregnae he polyeser resin ino he glass fibers o build specified laminaion. Piping Suppor Procedure Suppor Inervals Insall suppors on he sraigh par by referring o he inervals in he following able. SU ype mm Temperaure mm mm mm mm mm mm 600mm 20 C C C (Uni: m) GU Type mm Temperaure mm mm mm mm mm mm 600mm 20 C C C (Uni: m) For supporing he bending pars and oher areas, refer o he separae Technical Documen " AV Pipe Insallaion Procedure (AV-T-018-J)." 120

123 Mainenance Maerial Mainenance Maerials for AV Pipe Insallaion Produc Name Use Shipmen Uni AV Cemen No.88 ( of 150 mm or less) AV Cemen No.62 ( of 200 mm or more) Connecs PVC pipe wih FP removed and fiing. 250 g/can 500 g/can 1 kg (No.62) Welding rod (φ3, φ4) Welds he small end of bonded pipe fiing. 1 kg/box Primer (UA soluion, UB soluion) Enhances he bonding of PVC and FP. 500 g/can Q Coa Puy Polyeser resin Fills a level difference beween pipe and fiing and enhances he srengh of conneced/welded par. Impregnaes resin o glass fibers when laminaing hem on he op layer of conneced pipe fiing. 1kg/can 500 g/can ardener ardens Q Coa Puy and polyeser resin. 500 g/can Glass fibers SU ype GU Type Glass Cloh (GC) Surface Cloh (SC) Glass Cloh (GC) Ma (M) oving Cloh (W) Surface Cloh (SC) aminaes on he op layer of conneced pipe/fiing for reinforcemen. (Type of glass fibers differs by size.) m/lap Acceleraor (equired when insalling a overseas.) Acceleraes hardening. 1kg/can Aceone Cleans he connecion par. 500 g/can Mainenance maerials above are required for AV pipe field insallaion. Mainenance maerials are for AV pipe only. Do no use hem for oher purposes. For required quaniy of mainenance maerials, please consul our neares office. Precauions for Soring and andling of Mainenance Maerials 1) Precauions for sorage Be cauious in sorage as mainenance maerials conain hazardous maerials. Display of he hazardous maerials and avoid flammables. 2) Precauions for handling 1 Never mix hardener and acceleraor direcly as i could cause an explosive reacion and creae an exremely dangerous condiion. 2 Never pu polyeser resin, acceleraor, hardener, primer, Q Coa Puy, aceone and adhesive close o fire as hey are flammable. 3 Wear proecion gloves, proecion glasses and organic gas mask when working. 4 Do no apply an excessive impac o hardener. 5 Afer using mainenance maerials, pu a lid and sore in a hazardous maerial sorage place. 6 For used conainers, punch a hole a he boom of he conainer and dispose according o he local disposal sandard. 7 If mainenance maerials cach a fire, disinguish by using powder and carbon dioxide fire exinguisher. 8 If polyeser resin, acceleraor, hardener, primer, aceone or adhesive leaks, absorb i using an absorber and wipe off wih a cloh immediaely. 9 When handling mainenance maerials excluding welding rod, never ouch or pull wih bear hands. 10 If oxic condiions caused by mainenance maerials are seen, lay in a breezy area wih he head lower han he legs and consul a docor immediaely. 11 In case of conacing wih he eyes by misake, rinse he eyes wih clean waer immediaely for more han 30 minues and consul a docor immediaely. 121

124 Piping Suppor ardware Piping Suppor ardware Be cauious of he following poins when providing suppor o piping. Use a ype ha can bear he oal weigh of pipe, fluid inside he pipe and hea insulaor. Be fully cauious abou excessive ighening ha could flaen piping. For suppor hardware o be used for piping fixaion, use he following suppor hardware and make sure o provide a buffer wih a rubber sea, ec. Suppor ardware o be Used 30 mm or less U-bol, U-band mm U-band 150mm or more U Band wih Pipe ower Suppor Saddle 1 Piping U-Band mm ubber Sea ubber Sea ubber Sea ubber Sea ubber Sea (mm) SU GU d P W T1 T2 d P W T1 T2 40 M M M M M M M M M M M M For fiing maerials, refer o he separae Technical Documen " AV Pipe Insallaion Procedure (AV-T-018-J)." 2 Piping U-Band mm ubber Sea ubber Sea ubber Sea ubber Sea Saddle Weld Insallaion Type Saddle Bol Insallaion Type (mm) SU GU d P W1 W2 T1 T2 d P W1 W2 T1 T2 150 M M M M M M M M For fiing maerials, refer o he separae Technical Documen " AV Pipe Insallaion Procedure (AV-T-018-J)." 122

125 Double Conained Pipe & Fiings Overview of Double Conained Pipe Double Conained Pipe Double Conained Fiings Thermal Pipe & Fiings Technical Documen P.124 P.128 P.130 P.132 P.133 Safeguard 123

126 Double Conained Pipe Double Conained Pipe Overview Double conained pipes are producs of inner pipe (acual pipe) and ouer pipe (proecion pipe) combined ogeher. Wih his srucure, even if liquid leaks due o breakage of he inner pipe, he fluid is received by he ouer pipe and scaering or leakage o ouside can be prevened. You can idenify a leakage direcly and recover immediaely by using ransparen PVC pipe for ouer pipe. Double conained pipes are effecive for safey and environmenal measures. evisions of he Waer Polluion Prevenion Ac - Creaion of a Sysem Effecive for Prevenion of Underground Waer Conaminaion in Advance -(Enforcemen dae on June 1, 2012) aw o revise par of he Waer Polluion Prevenion Ac was enaced on June 14, 2011, promulgaed on June 22, 2011, and enforced on June 1, Based on his law, new regulaions are added o his Ac o regulae he insallers of faciliies using and soring hazardous subsances (*1) o follow he sandard for srucure, equipmen and use mehod of underground peneraion prevenion, conduc regular inspecions, and keep records of he resuls. (*1) azardous subsances subjec o he regulaions are in oal of 28 iems (as of June 2013) regulaed in Aricle 2 of he Ordinance of Waer Polluion Ac such as cadmium, lead and richloroehylene. Measures (Effecive Use of Double Conained Pipe) Piping, ec. accompanied wih he faciliy iself (Above ground faciliies) I is o preven leakage o he floor surface, ec. by prevening leakage of hazardous maerials from piping, ec. or checking any leakage easily. Because of his, i shall be a maerial/srucure required for prevenion of leakage from piping, ec. or a piping layou ha is easy o check any leakage visually. In boh cases, i shall be ha any abnormaliy or leakage can be easily checked visually in regular inspecions. Piping, ec. includes he piping main uni, fiings, flanges, valves and pump equipmen where waer conaining hazardous maerials would flow. Safey Measure In he case of breakage, ec., you can easily check a leakage area wih double conained pipes. Fluid o scaer o ouside can be prevened. Environmen Preservaion 124

127 Feaures and Srucure 1. Chemical Scaering Prevenion Making piping he dual design prevens chemical soluions from ouflowing o ouside even when he inner pipe is damaged, ec. Ouer pipe is designed o wihsand he full capaciy (non pressure). 2. Visual Inspecion is Feasible (Ouer Pipe Transparen PVC) Making ouer pipe ransparen PVC makes visual inspecion done easily. Transparen PVC is available o he size of 200 mm (inner pipe 100 mm). 3. Expansion Measure (Elasic Slide Pipe) Expansion/conracion amouns of ouer pipe (ouside emperaure) and inner pipe (fluid emperaure) are differen. Inner pipe and ouer pipe of double conained pipes are independen o each oher (no fixed), and expansion/conracion is absorbed wih he ouer pipe of elasic slide pipe. Basic Srucure Inner pipe is no conneced o ouer pipe and moves and expands/conracs freely inside ouer pipe. Ouer Pipe Guide Panel Inner Pipe Inner Pipe Ouer Pipe Elasic Slide Pipe Elasic slide pipe absorbs hea expansion/conracion of ouer pipe caused by ouside emperaure flucuaion, ec. Inserion Pipe (Movable) Inner Pipe Insallaion Procedure Ouer Pipe Cap Sleeve Pipe Increaser Piping insallaion shall be done in he order of inner pipe and ouer pipe. Produc ineup Inner pipe can be seleced based on condiions of chemical soluion. [Inner Pipe] mm U-PVC, I-PVC, igh Puriy PVC [Ouer Pipe] mm U-PVC ( mm), Transparen PVC ( mm) 125

128 Double Conained Pipe ineup and Piping Example Double Conained Pipe/Fiings Available * I may be U-PVC (Gray) specificaion depending on ype of produc. Inner Pipe For x Piping Maerial deails, refer o respecive produc sandards. Ouer Pipe Inner Pipe (VP) Ouer Pipe (VU Equivalen) Pipe & Fiings Pipe Fiing U-PVC I-PVC igh Puriy PVC U-PVC Transparen PVC U-PVC * I may be U-PVC (Gray) specificaion depending on ype of produc. For deails, refer o respecive produc sandards. Double Conained Pipe & Fiings ineup 1 Pipe 2 Pipe (For Inner Pipe Fixing) 3 Elasic Slide Pipe 4 Elbow 5 Elbow (Wih Drain) 6 Tee 7 Tee (Wih Drain) 8 End Cap 9 Splash Panel * Guide Panel Tee * Guide Panel For Inner Pipe Suppor Noes: Guide panel can be provided as a supplemenary produc a he ime of insalling double conained pipe. Use hem for dimension adjusmen for 75 x 150mm, ec. a he ime of field insallaion. Please specify ouer pipe specificaion (VU, Transparen) when ordering. For deails, please consul our neares office. Elasic Slide Pipe Absorb expansion/conracion of ouer pipe Pipe 126

129 Prevenion of Scaering o Ouside of Piping Prevenion of Environmen Polluion Safey Measure of Overhead Piping Piping crossing beween buildings Also effecive produc for prevenion of human damages from leakage of ceiling piping, ec. Tee (Wih Drain) Elbow Splash Panel The maerial of O-ring used o dam he leaked fluid o ouer pipe is EPDM Pipe (For Inner Pipe Fixing) Use when he disance of verical piping is long End Cap Drain Valve Insall in fron of splash panel in he case of sloped piping Elbow (Wih Drain) 127

130 Double Conained Pipe 1 Pipe Appearance image when he ouer pipe is ransparen PVC Pars Inner Pipe VP Ouer Pipe VU Guide Panel Inner Pipe VP 4,000 mm Ouer Pipe VU 4,000 mm Inner Pipe x Inner Pipe (VP) Ouer Pipe (VU) Guide Panel Weigh Ouer Pipe Ouer Diameer Approximae Inner Diameer Ouer Diameer Approximae Inner Diameer 1 2 (kg/se) (155) Noes: Approximae inner diameer will be ( ) when he ouer pipe is ransparen PVC for 75 x 150mm. Ouer Pipe Transparen PVC 2 Pipe (For Inner Pipe Fixing) Appearance image when he ouer pipe is ransparen PVC. 1 2a 2b 3 4 Pars Inner Pipe VP Ouer Pipe VU Ouer Pipe VU Inner Pipe Suppor Panel VU Socke Inner Pipe VP 4,000 mm Ouer Pipe VU 3,000 mm Inner Pipe x Inner Pipe (VP) Ouer Pipe (VU) Inner Pipe Suppor Panel Weigh Ouer Pipe Ouer Diameer Approximae Inner Diameer Ouer Diameer Approximae Inner Diameer 1 2 (kg/se) (155) Noes: 1. Approximae inner diameer will be ( ) when he ouer pipe is ransparen PVC for 75 x 150mm. 2. * 4 UV Socke is no ransparen. Ouer Pipe Transparen PVC 128

131 3 Elasic Slide Pipe Appearance image when he ouer pipe is ransparen PVC Pars Inserion Pipe VU Sleeve Pipe VU VU Cap VU Increaser O-ing 1 2 * 2 Sleeve pipe and 4 VU increaser are conneced on sie. * Elasic slide pipe does no have inner pipe and ouer pipe. 3 Weigh Sleeve Pipe Inner Pipe x Ouer Pipe Sleeve Pipe (Min.) (kg/se) Transparen PVC Noes: 1. When he ouer pipe is ransparen PVC, 1 Inserion Pipe VU, 3 VU Increaser and 4 UV Cap are no ransparen. 2. O-ring is EPDM. Movemen image of elasic slide pipe The inserion pipe moves inside he sleeve pipe of he elasic slide pipe in conjuncion wih expansion/conracion of he ouer pipe. Ouer pipe is conraced (inserion pipe wen backward). Ouer pipe is expanded (inserion pipe wen forward). Precauions for Insallaion of Elasic Slide Pipe Take he produc ou from package immediaely before insallaion. Avoid aachmen of foreign objecs of sand and chips, ec. o inserion pipe and sleeve pipe. Silicon grease is already applied on O-ring of inserion pipe. If i is difficul o inser ino sleeve pipe when adjusing he posiion of inserion pipe, spray waer ino sleeve pipe wih a spray gun or apply AV lubrican (separaely sold). Never use a solven-base grease. If posiion will be adjused by insering ino sleeve pipe afer connecing inserion pipe, avoid pulling he connecion par forcibly. 129

132 Double Conained Pipe 4 Elbow 1 2 O Pars 1 TS Elbow 4 Ouer Pipe VU 2 Inner Pipe VP 5 Guide Panel 3 VU Elbow Appearance image when he ouer pipe is ransparen PVC. Inner Pipe x Weigh i Ouer Pipe (kg/se) Ouer Pipe Transparen PVC Noes: 1. When he ouer pipe is ransparen PVC, 5 Guide Panel is no ransparen. 5 Elbow (Wih Drain) 1 2 i O Pars 1 TS Elbow 5 Guide Panel 2 Inner Pipe VP 6 VU Pipe (Drain par) 3 VU90 Y 7 VU Cap 4 Ouer Pipe VU 8 TS Socke 20 mm Appearance image when he ouer pipe is ransparen PVC. 1 2 O i 3 Inner Pipe x Weigh i Ouer Pipe (kg/se) Ouer Pipe Transparen PVC Noes: 1. When he ouer pipe is ransparen PVC, 5 Guide Panel, 6 VU Pipe (Drain par), 7 VU Cap and 8 TS Socke are no ransparen. 6 Tee Appearance image when he ouer pipe is ransparen PVC. Pars 1 TS Tee 4 Ouer Pipe VU 2 Inner Pipe VP 5 Guide Panel 3 VU90 Y 1 2 i O 1 2 O i Inner Pipe x Weigh Ouer Pipe i (kg/se) Ouer Pipe Transparen PVC Noes: 1. When he ouer pipe is ransparen PVC, 5 Guide Panel is no ransparen. 130

133 7 Tee (Wih Drain) * Pu on he ouer pipe. 1 Z1 Z2 2 Pars 1 VU90 Y 3 VU Cap 2 VU Pipe (Drain par) 4 TS Socke20 mm Appearance image when he ouer pipe is ransparen PVC. Inner Pipe x Ouer Pipe 1 2 Z1 Z2 Weigh (kg/se) Ouer Pipe Transparen PVC Noes: 1. When he ouer pipe is ransparen PVC, 3 VU Cap and 4 TS Socke (20 mm) are no ransparen. 8 End Cap φd φd1 φd Inner Pipe x Ouer Pipe D l d1 d Weigh (kg) Noes: I is no ransparen. 9 Splash Panel φd φd O-ing Inner Pipe x Ouer Pipe D d Weigh (kg/se) (155) Noes: 1. I is no ransparen. 2. O-ring is EPDM. 3. Ouer pipe dimension for 75 x 150mm will be ( ) when D is ransparen PVC. Please specify ouer pipe specificaion (VU, Transparen) of applicable size. 131

134 Double Conained Pipe MODE CODE IST Pipe Type Field Maerial Shape Sandard/Model engh P K U PP JA *** 04 P Pipe K ea Insulaing Pipe U U-PVC PP Sraigh Pipe JA JIS A Type mm 04 4m mm U-PVC Fiings Type Field Maerial Shape Sandard/Model T K U ** JA *** T Fiing K ea Insulaing Fiing U U-PVC SO Socke 9 90 Elbow 4 45 Elbow TE Tee JA JIS A Type mm mm Thermal Pipe & Fiings For Cold egions Specially made for cold regions by combining unplasicized polyvinyl chloride pipe and independen hea insulaing maerial ogeher and reinforcing is surface wih FP. There are various ypes of fiings available. Unplasicized Polyvinyl Chloride Pipe Inner/Ouer Diameer Inner Diameer Ouer Diameer D1 D2 ea Insulaing Maerial T1 Thickness FP T2 ea Insulaing Pipe Ouer Diameer D T2 T1 D D2 D1 U-PVC Pipe ea Insulaion FP einforcemen

135 Technical Documen Technical Daa 1. Basic Connecion Procedure Separae sockes (inner pipe TS socke, ouer pipe VU socke) are required for connecion. 1) Componen preparaion Prepare required socke for connecing double conained pipe and fiing. Seps Ouer Pipe VU Socke Inner Pipe TS Socke 1 Slide inner pipe (backward) and hrus he connecing ouer pipe. 2) Ouer pipe connecion 1 VU socke connecion 2 Connec VU socke and ouer pipe. 1 Slide pipe ouer pipe (backward) and hrus he connecing inner pipe. 3) Inner pipe connecion 1 TS socke connecion 2 Connec TS socke and inner pipe. 4) Inner pipe connecion 2 Inner-o-inner pipe (fiing) connecion Slide ouer pipe (backward) and connec inner pipe wih socke conneced and oher inner pipe. 5) Ouer pipe connecion 2 Ouer-o-ouer pipe (fiing) connecion Connec ouer pipe wih socke conneced and oher ouer pipe. If he pipe is going o be exended furher, do no forge o place VU socke firs before connecion. 133

136 Technical Documen 2. Irregular Pipe Procedure (Dimension Adjusmen) Seps 1 Separae inner pipe and ouer pipe and cu hem o specified dimensions. 1) Pipe cuing 2 Prepare required socke for connecing he cu double conained pipe and fiing. 2) Componen preparaion Double Conained Pipe (Fiing A) Double Conained Pipe (Inner Pipe) Double Conained Pipe (Ouer Pipe) Inner Pipe TS Socke Ouer Pipe VU Socke Double Conained Pipe (Fiing B) 3 Connec TS socke o double conained pipe (inner pipe). Also connec VU socke o double conained pipe (ouer pipe). 3) Inner/ouer pipe connecion Sep 1 4 Connec double conained pipe (inner pipe) wih TS socke conneced o double conained pipe (fiing A). 4) Inner/ouer pipe connecion Sep 2 5 Connec double conained pipe (ouer pipe) o double conained pipe (fiing A). Connec VU socke o double conained pipe (fiing B). 5) Inner/ouer pipe connecion Sep 3 6 Connec double conained pipe (fiing B) wih socke conneced. This will make simulaneous connecion. 6) Inner/ouer pipe connecion Sep 4 134

137 eference Calculaion of irregular pipe (required pipe lengh l) dimensions (When he dimension of elbow-o-elbow, elbow-o-ee and ee-o-ee is se o ) Inner Pipe Ouer Pipe Inner Pipe equired Pipe engh Ouer Pipe (460-7 TS Socke quaniy) - (300-3 VU Socke quaniy) (470-7 TS Socke quaniy) - (300-3 VU Socke quaniy) (524-7 TS Socke quaniy) - (344-4 VU Socke quaniy) (554-7 TS Socke quaniy) - (344-4 VU Socke quaniy) (658-7 TS Socke quaniy) - (434-5 VU Socke quaniy) ( TS Socke quaniy) - (550-5 VU Socke quaniy) ( TS Socke quaniy) - (666-5 VU Socke quaniy) (1, TS Socke quaniy) - (880-5 VU Socke quaniy) (1, TS Socke quaniy) - (1,074-6 VU Socke quaniy) (1, TS Socke quaniy) - (1,074-7 VU Socke quaniy) (Ouer Pipe engh) (Inner Pipe engh) (Overall engh) 135

138 Technical Documen 3. Elasic Slide Pipe Connecion Procedure Seps 1 Prepare required fiing for connecion wih elasic slide pipe. 1) Componen preparaion Increaser Sleeve Pipe Inserion Pipe Cap 2 Connec increaser o ouer piper (exising). 2) Increaser connecion Ouer Pipe (Exising) 3 Inser sleeve pipe from cap side (hole in he cener) and penerae hrough ouer pipe (exising). 3) Sleeve pipe inserion Sleeve Pipe Ouer Pipe (Exising) 4 Inser inserion pipe and connec o ouer piper (exising). 4) Inserion pipe connecion Ouer Pipe (Exising) 5 Connec inner piper (exising). 5) Inner pipe connecion Inner Pipe (Exising) 6 Connec sleeve pipe and increaser. 6) Sleeve pipe connecion 136

139 eference Allowable exension/conracion amoun and absorbable piping lengh of elasic slide pipe efer o he following for insallaion of elasic slide pipe. Absorbable piping lengh of elasic slide pipe per elasic slide pipe above is as follows. Allowable Expansion/Conracion Amoun: 200 mm (±100 mm) Temperaure Difference ( C) Absorbable Piping engh (m) Insallaion Image of Elasic Slide Pipe Elasic slide pipes are srucured o absorb (single side absorpion) expansion/conracion of ouer pipe wih specified piping lengh as shown in he following diagram. Insall necessary quaniy of elasic slide pipes in consideraion of piping sraigh lengh and absorbable piping lengh based on he able above. Elasic Slide Pipe Insallaion Area Piping Sraigh engh * Make sure o fix and suppor elasic slide pipes. Also provide suppor a specified inervals o avoid cener misalignmen wih ouer pipe. 137

140 Technical Documen 4. Piping Suppor Mehod 1) Piping Suppor Inervals Double conained pipe suppors ouer pipe and elasic slide pipe (sleeve pipe). Inervals differ by size. efer o he following for inervals. When insalling suppor hardware, be cauious of no ighening nus excessively. Excessive ighening of suppor hardware may cause deformaion, breakage and leakage (from O-ring, ec. of elasic slide pipe). Use of double nus or saddle band and uilizaion of level difference of fiing is an effecive way o preven excessive ighening. Suppor Inerval (Uni: m) (Ouer Pipe) Temperaure ( C) o 20 o 40 o 60 VU VU VU VU VU VU VU Saddle Band U-Band U-Bol Double Nus 2) Fixaion of Elasic Slide Pipe For insallaion of elasic slide pipe, use a pipe plaform, ec. as shown below and fix he pipe a a place where here is a level difference of fiing (increaser, end cap) par. A his ime, use U-bol or U-band as seady brace. If providing suppor above is difficul, suppor he cener of elasic slide pipe and suppor boh ends of ouer pipe. A his ime, provide suppor for respecive levels as pipe sizes differ beween ouer pipe and elasic slide pipe. Inner Pipe Ouer Pipe Elasic Slide Pipe (Sleeve Pipe) Inner Pipe Ouer Pipe Elasic Slide Pipe (Sleeve Pipe) VU VU VU VU VU VU VU VU VU VU300 Coninuous suppor which is o suppor he enire elasic slide pipe wih angle or channel is also effecive. Ouer Pipe Elasic Slide Pipe (Sleeve Pipe) 138

141 5. Drain Insallaion The fluid flown from inner pipe o ouer pipe needs o be drained rapidly and safely. For his purpose, insall drains in he middle of piping. To be able o idenify a leakage area, insalling a drain every 20 m as shown in he following diagram is recommended. Marking on ouer pipe where a splash panel is insalled is useful. When piping is insalled on slope, insall drain valves on he down sream side. Splash Panel Mark ouer pipe o show he insallaion posiion of splash panel Splash Panel Tee (Wih Drain) (Transparen) PVC Pipe Approximaely 20 m Drain Valve 6. Ouer Pipe End Treamen Use an end cap for he end of ouer pipe. There is a gap beween inner pipe and end cap, and ouer pipe is no sealed. When sealing ouer pipe, insall a splash panel or fill he gap by welding. Ouer Pipe End Cap (wih hole in cener) Inner Pipe End Cap End Cap Ouer Pipe Splash Panel (Bonded o inner pipe) Ouer Pipe Filling Gap (Welding) Inner Pipe Inner Pipe Insall a splash panel before puing an end cap or fill he gap by welding afer puing an end cap. 7. Various Covers (valve cover, flange cover, halved fiing) You can insall a box or cover when valves or flanges are going o be locaed in he middle of piping or he piping needs o be double layers afer insallaion of inner pipe. These ypes of covers are also available on reques. 139

142 andling Precauions andling Precauions 1. Usage Ouer pipe is for prevenion of scaering o ouside. Do no apply pressure o ouer pipe. Ouer pipe may change color by direc sunligh. Do no use hem for ransporing he compressed air. azardous subsances regulaed by he Waer Polluion Ac include piping invasive maerials. Please check heir chemical resisance in advance. 2. Insallaion Do no drop or hrow during ransporaion and piping. Sore hem by avoiding direc sunligh and implemen a measure such as placing a shee in a way of avoiding hea accumulaion. Do no leave fiings in an enclosed condiion (inside a vehicle in Summer, in an enclosed plasic bag, ec.) under a high emperaure amosphere. For adhesive connecion, follow he pipe fiing insallaion procedure o connec properly. Use adhesive applicable for pipe fiing o connec. Adhesive is applicable o he "second class organic solvens, ec." in he Ordinance on Prevenion of Organic Solven Poisoning regulaed by he Minisry of ealh, abour and Welfare, and if i is going o be used over he indoor allowable usage limi, he cerificaion of "Operaion chief of organic solvens work" is required. To preven poisoning from organic solvens or fires, be cauious of venilaion and avoid flammables. AV cemen is applicable o "Class 1 Peroleums, Class 4 azardous Maerials" of Aricle 2 of he Fire Services Ac. Follow he laws and regulaions and municipal ordinances for sorage. Try o apply adhesive hinly and evenly. Applying oo much could cause solven cracking, ec. and lead o waer leakage. During curing afer connecion, open boh ends of pipe wihou enclosing and remove he solven seam inside he pipe. U-bands (wih rubber sea) are recommended for fixing piping. In he case of using U-bols ineviably, provide a cushion such as rubber o preven he pipes from ouching he hardware direcly. Use elasic slide pipes, expansion joins, elbow reurns o absorb hea expansion/conracion. Make sure o use seal ape for hread connecion par. Never use liquid seal or liquid gaske. 3. andling in he case of liquid leakage from inner pipe When approaching o he pipe, wear proecion glasses, gloves and clohes. Make he pressure inside he pipe o zero immediaely. Do no leave he fluid accumulaed in he ouer pipe and discharge immediaely. 140

143 PP Pipe & Fiings Pipe & Fiings Flange EF Socke Welding od Prefab Join IAM OCK Technical Documen P.142 P.153 P.154 P.155 P.155 P.157 P.158 Ecology 141

144 PP Pipe & Fiings MODE CODE IST Type Field Maerial Sandard/Wall Thickness Sandard Type engh P N * PP I N *** 04 P Pipe N Sandard P PP 4 ubrican Free X PPEX PP PP Pipe I ISO N Sandard mm mm 04 4mPN10 04U 4mPN4 Sraigh Pipe MODE CODE PP P N P PP I N 04 ubrican Free P N 4 PP I N 04 PN10/SD11 Produc Display 15 d d d d d d d d d d d d PN10/SD11 D (Ouer Diameer) (Wall Thickness) Inner Diameer Basic Average Ouer Basic Proximiy Tolerance Dimension Dimensional Tolerance Dimension (eference) PN4/SD Basic Dimension (engh) Tolerance eference Weigh (kg/m) ± Produc Display 125 d d d PN4/SD26 D (Ouer Diameer) (Wall Thickness) Inner Diameer Basic Average Ouer Basic Proximiy Tolerance Dimension Dimensional Tolerance Dimension (eference) Basic Dimension (engh) Tolerance eference Weigh (kg/m) ± Noes: o 200 mm: DIN PN4 means 20 C maximum working pressure is 0.4 MPa. 2. SD (Sandard Dimension aio): aio of sandard 5. For connecion of PN4/SD26, fiings shown in his caalog are usable. ouer diameer and minimum wall hickness (D/) 6. For oher sizes, please consul separaely. 3. PN10 means 20 C maximum working pressure is 1.0 MPa. 142

145 MODE CODE IST TS Fiing Type Field Maerial Model Sandard Connecion Usage T N * ** I * *** ** T TS Fiing N Sandard PPP 4 ubrican Free SO Socke/educer 9 90 Elbow 4 45 Elbow TE Tee CP End Cap AO Male Adoper AM Female Adoper 9B 90 Bend AD Flange Adoper I ISO T Socke F Spigo mm mm mm mm BF For Buerfly Valve Flange Type Field Model Maerial Sandard Ohers F N B P 1 *** F F Flange N Sandard B Backing Flange P PP 1 JIS 10K mm F For Spigo d2 d mm Socke Common Dimensions mm (d20 d110) mm (d140 d225) Produc Display Basic Dimension 15 d d d d d d d d d d d d d1 d2 Average Inner Dimensional Tolerance Circulariy (Max.) Basic Dimension Average Inner Dimensional Tolerance Noes: 1. are accordance wih DIN ype B. 2. conform o he AV sandard. 3. Circulariy: Difference of maximum and minimum of socke inner dimensions. Circulariy (Max.) Socke lengh (Min.) 1 2 (eference)

146 PP Pipe & Fiings Socke MODE CODE PP T N P SO I T ubrican Free T N 4 SO I T mm (d20 d110) mm (d140 d225) z z 90 Elbow MODE CODE PP T N P 9 I T ubrican Free T N 4 9 I T mm (d20 d110) mm (d140 d225) 90 z 90 z z z Produc Display D z eference Weigh (kg) 15 d d d d d d Noes: 1. are accordance wih DIN conform o he AV sandard. Produc Display D z eference Weigh (kg) 65 d d d d d d Produc Display D z eference Weigh (kg) 15 d d d d d d Noes: 1. are accordance wih DIN conform o he AV sandard. Produc Display D z eference Weigh (kg) 65 d d d d d d

147 45 Elbow MODE CODE PP T N P 4 I T ubrican Free T N 4 4 I F mm (d20 d110) mm (d140 d225) z z z z d20 d mm,80 mm,100 mm d75,d90,d110 Produc Display D z eference Weigh (kg) 15 d d d d d d Noes: 1. are accordance wih DIN conform o he AV sandard. Produc Display D z eference Weigh (kg) 65 d d d d d d Tee (Same Diameer) MODE CODE PP T N P TE I T ubrican Free T N 4 TE I T mm (d20 d110) mm (d140 d225) z z z z d20 d mm,80 mm,100 mm d75,d90,d110 Produc Display D z eference Weigh (kg) 15 d d d d d d Noes: 1. are accordance wih DIN conform o he AV sandard. Produc Display D z eference Weigh (kg) 65 d d d d d d z 145

148 PP Pipe & Fiings educer (Bush-Type) MODE CODE PP T N P SO I T ubrican Free T N 4 SO I T mm mm (d25 d20 d110 d90) z d z d z d Noes: The marked (*) producs in he Dimensions Table have he shape shown in he figure above mm mm (d140 d110 d225 d180) Produc Display D d Z eference Weigh (kg) d25 d d32 d d32 d d40 d d40 d d40 d d50 d d50 d d50 d d50 d d63 d d63 d d63 d d63 d d75 d d90 d d90 d d110 d d140 d d180 d d225 d Noes: 1. are accordance wih DIN conform o he AV sandard. 3. Socke is required for connecion wih pipe. 146

149 End Cap mm (d20 d110) MODE CODE PP T N P CP I T ubrican Free T N 4 CP I T mm d20 d50 z mm d63 d110 z Produc Display D z eference Weigh (kg) 15 d d d d d d d d d Noes: are accordance wih DIN Male Threaded Adoper (Spigo) mm (d20 d63) MODE CODE PP T N P AO I F ubrican Free T N 4 AO I F d 2 1 Produc Display D d 1 2 Z eference Weigh (kg) 15 d / d / d d / d / d Noes: 1. : Tapered male hread for pipes. 2. Socke is required for connecing pipe. 3. Do no use hem for connecing wih seel pipe. Female Threaded Adoper (Spigo) MODE CODE PP T N P AM I F ubrican Free T N 4 AM I F mm (d20 d63) 2 1 Z p Produc Display D p 1 2 Z eference Weigh (kg) 15 d p1/ d p3/ d p d p11/ d p11/ d p Noes: 1. p: Parallel female hread for pipes. 2. Socke is required for connecing pipe. 3. Do no use hem for connecing wih seel pipe. 147

150 PP Pipe & Fiings 90 Bend (Spigo) MODE CODE PP T N P 9B I F ubrican Free T N 4 9B I F z e 45 Elbow (Spigo) MODE CODE PP T N P 4 I F ubrican Free T N 4 4 I F z 45 Produc Display D e z Weigh (kg) 15 d d d d d d Produc Display D e z Weigh (kg) 65 d d d d d d z Produc Display D z Weigh (kg) 15 d d d d d d Produc Display D z Weigh (kg) 65 d d d d d d Same Diameer Tee (Spigo) MODE CODE PP T N P TE I F ubrican Free T N 4 TE I F z Produc Display D z Weigh (kg) 15 d d d d d d Produc Display D z Weigh (kg) 65 d d d d d d

151 educing Tee (Spigo) MODE CODE PP T N P TE I F ubrican Free T N 4 TE I F z Produc Display D1 1 1 D2 2 2 z Weigh (kg) d63 d d75 d d75 d d75 d d90 d d90 d d90 d d110 d d110 d Produc Display D1 1 1 D2 2 2 z Weigh (kg) d110 d d160 d d160 d d160 d d160 d d225 d d225 d d225 d d225 d educer (Spigo) MODE CODE PP T N P SO I F ubrican Free T N 4 SO I F Produc Display D1 1 1 D2 2 2 Weigh (kg) d25 d d32 d d32 d d40 d d40 d d40 d d50 d d50 d d50 d d63 d d63 d d63 d d75 d d75 d d75 d d75 d Produc Display D1 1 1 D2 2 2 Weigh (kg) d90 d d90 d d90 d d110 d d110 d d110 d d110 d d140 d d140 d d140 d d160 d d160 d d160 d d225 d d225 d

152 PP Pipe & Fiings Flange Adoper (Spigo) MODE CODE PP T N P AD I F ubrican Free T N 4 AD I F For Buerfly Valve T N P AD I F BF For Buerfly Valve(ubrican Free) T N 4 AD I F BF e Produc Display D1 D2 D3 e Weigh (kg) 15 d d d d d d d d d d d d For Buerfly Valve e d 3 Produc Display D1 D2 D3 d e Weigh (kg) 100 d d d d Backing Flange (For Spigo) n- h MODE CODE F N B P 1 F d P.C.D.C Produc Display d JIS 10K D C n h Weigh (kg) 15 d d d d d d d d d d d d * Maerial: STEE+PPG Covering 150

153 End Cap (Spigo) MODE CODE T N P CP I F Male Threaded Adoper (Spigo) MODE CODE PP T N P AO I F ubrican Free T N 4 AO I F Z d Produc Display D Weigh (kg) 15 d d d d d d Produc Display D Weigh (kg) 65 d d d d d d Produc Display D d 1 2 z Weigh (kg) 15 d /2 inch d /4 inch d inch d /4 inch d /2 inch d inch Noes: "" means aper pipe hread. Do no use hem for connecing wih seel pipe. Female Threaded Adoper (Spigo) MODE CODE PP T N P AM I F ubrican Free T N 4 AM I F 2 1 z p Produc Display D p 1 2 z Weigh (kg) 15 d /2 inch d /4 inch d inch d /4 inch d /2 inch d inch Noes: "p" means parallel pipe hread. Do no use hem for connecing wih seel pipe. 151

154 PP Pipe & Fiings Flange Adoper (Socke) MODE CODE PP T N P AD I T ubrican Free T N 4 AD I T mm (d20 d110) 1 e z 2 Produc Display D1 D2 e z eference Weigh (kg) 15 d d d d d d d d d Noes: 1. DIN Connecion requires backing flange. Flange Adoper MODE CODE PP T N P AD I T ubrican Free T N 4 AD I T For Buerfly Valve T N P AD I T BF For Buerfly Valve(ubrican Free) T N 4 AD I T BF mm (d140 d225) For Buerfly Valve d 2 e e Produc Display D1 D2 D3 (eference) e ±2 d eference Weigh (kg) 125 d (Min.) d (eference) d (eference) Noes: 1. D1 and are accordance wih DIN (PN10/SD11). 2. Connecing wih pipe requires socke and backing flange. 152

155 MODE CODE IST Type Field Model Maerial Sandard Ohers F N * P 1 *** K F Flange N Sandard T TS Flange B Backing Flange P PP 1 JIS 10K mm mm K For Socke Socke Flange MODE CODE F N T P mm (d20 d110) n- h 1 z d P.C.D.C Produc Display T JIS 10K eference Weigh (kg) D1 d Z T D C n h 15 d d d d d d d d d Noes: Flange sandard is only JIS 10K. Backing Flange (For Socke) MODE CODE F N B P 1 K mm (d20 d225) n- h d P.C.D.C Produc Display JIS 10K eference Weigh (kg) d D C n h 15 d d d d d d d d d d d d Noes: 1. * Maerial: STEE+PPG Covering 2. DIN and ANSI sandard producs are also available. 153

156 PP Pipe & Fiings MODE CODE IST Type F Field N Model * Maerial * Sandard 1 *** Ohers WG F Flange N Sandard J J Flange P P Flange Q Q Flange P PP 4 ubrican Free 1 JIS 10K mm mm WG Warm Gray Weld/Blind Flange MODE CODE PP F N J P 1 WG PP F N P P 1 WG PP F N Q P 1 WG MODE CODE ubrican Free F N J 4 1 WG ubrican Free F N P 4 1 WG ubrican Free F N Q 4 1 WG Weld Flange C1 n- h Blind Flange n- h d P.C.D.C MODE CODE IST Type TN Maerial * Model EF Sandard IS *** TN EF Socke P PP 4 ubrican Free EF EF Socke IS ISO mm mm (d20 d225) d T T C2 Q P.C.D.C J Produc JIS 10K Produc JIS 10K d C1 C2 T d Display C D n h Display C D n h C1 C2 T 15 d d d d d d d d d d d d d d Noes: 1. d dimension is accordance wih DIN8077 PP Pipe Ouer Diameer. P mm EF Socke MODE CODE PP TN P EF IS ubrican Free TN 4 EF IS Produc Display d D eference Weigh (kg) 15 d d d d d d Produc Display d D eference Weigh (kg) 65 d d d d d d

157 MODE CODE IST Type S Maerial P * * * S Welding od P PP 3 3M/M 4 4M/M 5 5M/M 1 Single 1KG 2 Double 1KG 0 Wrap 1 1M Welding od MODE CODE S P S P S P S P MODE CODE S P S P S P S P Welding od Shape Diameer Package Uni 3 2 kg (1 m sick) 4 kg (roll) Single 4 2 kg (1 m sick) 4 kg (roll) 5 2 kg (1 m sick) 4 kg (roll) Double 3 2 kg (1 m sick) MODE CODE IST Type JPF Maerial P ubber * Connecion T Sandard D *** Ohers C JPF Prefab Join P PP E EPDM VFKM T Socke D DIN mm mm C 21 Type Prefab Join (21-Type) DIN Socke MODE CODE PP EPDM JPF P E T D C PP FKM JPF P V T D C mm (d20 d63) z d2 d1 d d1 d2 Pars Table No. Descripion Pcs. Maerial 1 Body 1 PP 2 End Connecor 1 PP 3 Union Nu 1 PP 4 O-ing 1 EPDM, FKM Produc Display d d1 d2 D z eference Weigh (kg) 16 (15) d d d (32) d d d Noes: 1. d1, d2 and l dimensions are accordance wih DIN Assembled appearance/shape differs slighly by size. 155

158 PP Pipe & Fiings MODE CODE IST Type JPF Maerial * ubber * Connecion * Sandard * *** Type * JPF Prefab Join P PP U PP *U-PVC C PP *C-PVC 4 ubrican Free E EPDM V FKM T Socke F Spigo D DIN I ISO mm mm D PP Socke E PP Spigo Prefab Join (Spigo) MODE CODE PP EPDM JPF P E F I PP FKM JPF P V J I PP EPDM ubrican Free JPF 4 E F I PP FKM ubrican Free JPF 4 V F I z z Produc Display D1 D2 1 2 Z Weigh (kg) 15 d d d d d d Noes: Maerial of O-ring is normally EPDM bu also available wih FKM. Prefab Join DIN Socke PP DIN Spigo PP Feaures JIS Socke U-PVC C-PVC JIS Socke U-PVC C-PVC Use hem for connecing PVC pipe (U-PVC, C-PVC) and PP pipe. 1 Maerial of body and cap nu: For U-PVC Maximum Working Pressure by Temperaure (Uni: MPa) Working Temperaure (Max.: 50 C) 0 C 20 C 40 C 50 C 16(d20) (d25) (d32) (d40) (d50) (d63) Maerial of body and cap nu: For C-PVC (Uni: MPa) Working Temperaure (Max.: 90 C) 0 C 20 C 40 C 60 C 80 C 90 C 16(d20) (d25) (d32) (d40) (d50) (d63) <Use Precauions> 1. Values in he able are waer maximum working pressure and are no applicable for chemical soluions oher han waer. 2. Values in he able are calculaed based on he service life of 10 years and he safey facor of Maximum working pressure is he pressure including he waer hammer pressure. Do no use hem exceeding he maximum working pressure. Pars Table No. Descripion Pcs. Maerial 1 Body 1 U-PVC C-PVC 2 End Connecor 1 PP 3 Union Nu 1 U-PVC C-PVC 4 O-ing 1 EPDM, FKM DIN Socke DIN Spigo JIS Socke d mm inch d1 d2 1 z d 1 d3 2 1/T / / / / / / / / / /37 156

159 MODE CODE IST Type Model Maerial ubber I ** P * *** I IAM OCK SO Socke 9 Elbow TE Tee SP Muli-Spigo P PP E EPDM VFKM mm mm mm mm mm IAM OCK TM Simplified insallaion of PP Pipe Posiioning Collar O-ing Scrach Prevenion Prevens scraching pipe by fixing he nu wihou conacing he meal (SUS304) of IAM ring fied on he nu when insering he pipe iquid Seal Double O-ring srucure perfecly accommodaes various ypes of seal liquid. (EPDM, FKM) EPDM uses special EPDM also suiable for ap waer (warm waer) Fiing Main Uni Slippage Prevenion Slippage is prevened by he ring made of meal chip fiing ino a groove and ighening he pipe when ighening he nu. No applicaion of liquid on his par <Use Precauions> This diagram shows he composiion and disassembly is prohibied. IAM ing Meal Chip Nu Feaures No need for ools and mainenance maerials for insallaion. Easy insallaion as insering pipe and ighening nu. All pars where soluion conacs are plasic so no need o worry abou corrosion. Applicable ange Canno be used in he negaive pressure of working emperaure range of 0 o 90 C. Working Temperaure 20 C 40 C 60 C 80 C 90 C Maximum Working Pressure MPa Applicable Pipe PP Pipe wih DIN8077 (PN10) Easy insallaion wihou fusing! We received many commens ha PP pipe insallaion and connecion requires a special fusion machine and power source and is no easy on sie where working space is small. Then IAM OCK TM is developed o make he insallaion more easier. Produc Sandard is Socke 90 Elbow Tee Muli-Spigo 15 (d20) 20 (d25) 25 (d32) (d25 d20) (d32 d20) (d32 d25) 157

160 Technical Documen Basic Propery Feaures Value Uni Tes Mehod Specific Graviy JIS K 7112 Tensile Srengh (Yield) 35 MPa JIS K 7113 Tensile Srengh (Breakage) > 150 % JIS K 7113 Tensile Elasiciy 1340 MPa JIS K 7113 Izod Impac Value 23 C (Wih noch) 0 C 3 5 KJ/m 2 JIS K C 3 4 Specific ea 2.2 J/g C JIS K 7123 ea Conduciviy 0.21 W/m K JIS A 1412 Vica Sofening Poin 158 C JIS K 7206 inear Expansion Coefficien / C Deflecion Temperaure Under oad 0.45MPa 106 C JIS K 7191 Volume esisiviy Ω-cm JIS K 6911 Permiiviy JIS K 6911 Waer Absorpion 23 C < 0.05 % JIS K 7209 * Dae in his documen are purely reference values and changes slighly depending on a producion mehod, ec. of he es piece. Please be noed ha hese daa canno be applied o producs direcly. Maximum Working Pressure by Temperaure (elaionship of Temperaure, Pressure and Service ife) PP pipe has a creep phenomenon specific o plasics, and he srengh under a specific pressure is involved in emperaure and ime. elaionship beween Working emperaure/period and Maximum Working Pressure (SD11/PN10) (Uni: MPa) Working Temperaure 10 C 20 C 30 C 40 C 50 C 60 C 70 C 80 C 90 C 1 year Service ife 5 years years years years (SD26/PN4) (Uni: MPa) Working Temperaure 10 C 20 C 30 C 40 C 50 C 60 C 70 C 80 C 90 C 1 year Service ife 5 years years years years * Values in he able are maximum working pressure in waer and are no applicable for chemical soluions oher han waer. * These values are calculaed based on a simple work condiion (emperaure and pressure are consisen and no influence of ulraviole rays) wih safey facor of 2 a he ime of elapse of service life. (Max.=1.0 MPa) * These daa are experimenal values and do no guaranee he performance. * These figures are no applicable o processed producs. * Assume maximum working pressure of hreaded connecion par o be 75% of his value. 158

161 Dissoluion PP Pipe & Fiings use hygienic maerials wih less effusion of fluid. Because of his, hey exer a high level of eluing capabiliy close o PVDF used for high puriy lines. TOC Eluion Amoun(µg/m 2 day) Cl - Eluion Amoun(µg/m 2 day) igh Puriy PVC igh Puriy PVC igh Puriy PP igh Puriy PP igh Puriy PVDF igh Puriy PVDF Ca Eluion Amoun(µg/m 2 day) SO4 2- Eluion Amoun(µg/m 2 day) igh Puriy PVC igh Puriy PVC igh Puriy PP igh Puriy PP igh Puriy PVDF igh Puriy PVDF * Tesing emperaure: 23 C * Subjec o "igh Puriy Waer Closing Mehod" (Ulra Clean Sociey) * Daa above are experimenal values and do no guaranee he performance. -1day 2-7day 8-30day Combusibiliy Combusion produc of Polypropylene only conains componens of he maerial such as C (Carbon), (ydrogen) and O (Oxygen). Therefore, here is no emission of hazardous subsances such as dioxin. Carbon monoxide(co) Combusion Produc Mehane(C4) Ehane(C26) 23% 77% Propylene(C3-C=C2) Ohers * Daa above are experimenal values and do no guaranee he performance. Carbon dioxide(co2) Combusion condiions: Air flow rae 100 (cc/minue) Oxygen flow rae 40 (cc/minue) 159

162 Technical Documen Weaherproof In regards o weaherproof of PP Pipe & Fiings, even hough he exension raio was lowered due o an influence of he deerioraion par on he surface, he ensile srengh was no lowered from he measuremens of ensile srengh and exension raio afer an acceleraion es by Sunshine Weaher Meer. Therefore, i is expeced o have equivalen or longer service life han PVC. owever, i is recommended, as a basic insallaion mehod, o provide an appropriae covering for he exposed piping area where direc sunligh his. - Acceleraion Tes Daa by Sunshine Weaher Meer Tensile srengh (MPa) PVC PP Tensile Elongaion (%) PVC PP ,200 1,800 2, ,200 1,800 2,400 UV Irradiaion Time (our) UV Irradiaion Time (our) Ouside Exposure Equivalen Duraion (year) Ouside Exposure Equivalen Duraion (year) Tes Mehod: JIS K "Exposure Tes using Plasic-Experimen oom igh Source" JIS K 7113 "Plasic Tensile Tes Mehod" (eference) Surface Deerioraion Thickness afer Acceleraion Tes UV Irradiaion Time (our) 600 1,200 1,800 2,400 Surface Deerioraion Thickness (mm) * Daa above are experimenal values and do no guaranee he performance. 160

163 60 C 95 C Convenional PP PPEX Convenional Small ea PPExpansion 60 C * Fix he pipe end in size of 50 mm (d63) x 4 m compleely and ranspor warm waer Piping meandering phenomenon is resrained wih a small expansion coefficien similar o PVC (7x10-5 PPEX ). Expansion/conracion reamen is reduced Piping meandering phenomenon is resrained wih as expansion is resrained and i is effecive Piping Image a small expansion coefficien Convenional similar o PVC (7x10-5). in reducing he insallaion expense. Convenional PP PP 95 C 60 C PPEX PPEX * Fix he pipe end in size of 50 mm (d63) x 4 m compleely and ranspor warm waer Convenional Piping meandering phenomenon PP is resrained wih a small expansion 95 C coefficien similar o PVC (7x10-5) PPEX Convenional PP Pipe Expansion/conracion reamen is reduced as expansion is resrained PPEX and Pipe i is effecive in reducing he insallaion expense. Expansion/conracion reamen is reduced as expansion is resrained and i is effecive in reducing he insallaion expense Convenional PP Pipe 2500 Increased ea-esisance 2000 Tensile Elasiciy Piping Image ea-resisance improved compared o convenional PP maerials. I is an excellen and safe maerial wih 1500 no degradaion of physical propery even in he high emperaure range PPEX PPEX Pipe Tensile Elasiciy (MPa) Convenional PP Feaures Tensile Elasiciy (MPa) PPEX Convenional PP Tes Temperaure ( C) ea resisan PVC Tes Temperaure ( C) ea-resisance 0 increased compared o convenional PP 20 maerials. 40 I is 60 an excellen and safe maerial wih no degradaion Tes Temperaure of physical ( C) propery even in he high emperaure range. ea-resisance increased compared o Tensile Elasiciy (MPa) PPEX Convenional PP ea resisan PVC Tensile Elasiciy ea-resisance increased compared o convenional PP maerials. I is an excellen and safe maerial wih no degradaion of physical propery even in he high emperaure range. Convenional PP Pipe Piping Image Convenional PP Pipe PPEX Pipe educed piping deflecion leads o wider suppor inervals so i is effecive o reduce educed piping deflecion leads o wider he number of suppor hardware. suppor inervals so i is effecive o reduce he number of suppor hardware. Increased Weaherproof Wih our mixing raio, weaherproof improved dramaically and he service life in he oudoor exposed condiion is longer han PVC. Weaherproof Tes: UV irradiaion equivalen o 2 years of ouside exposure Enlarged surface of complee produc afer weaherproof es Convenional PP Pipe Weaherproof Tes: UV irradiaion equivalen o 2 years of ouside exposure Enlarged surface of complee produc afer weaherproof es Convenional PP Pipe Produc ineup Tensile Elasiciy Weaherproof is added (No cracking!) Weaherproof is added (No cracking!) PPEX パイプ Pipe Convenional PP Pipe Piping Image Convenional PP Pipe Tensile Elongaion (%) Tensile Elongaion (%) Piping Image PPEX Pipe UV Irradiaion Time (day) PPEX Pipe Piping Image PPEX Pipe educed piping deflecion PPEX Pipe leads o wider suppor inervals so i is effecive o reduce he number of suppor hardware. Convenional PP PPEX PV C 0 Wih our unique 0 mixing 6raio, weaherproof improved UV Irradiaion dramaically Time (day) and he service life in he oudoor exposed condiion is longer han PVC. Wih our unique mixing raio, weaherproof improved dramaically and he service life in he oudoor exposed condiion is longer han PVC. PPEX パイプ Pipe (mm) Produc Display d20 d25 d32 d40 d50 d63 d75 d90 d110 d140 d180 d225 PN10 * Use socke-ype fiing for insallaion of PPEX pipe. Spigo-ype fiing canno be used (bu fusion). 161

164 Technical Documen Chemical-resisance PP Pipe & Fiings have an excellen durabiliy agains acid, alkali and some organic solvens. In addiion, hey exer favorable chemical-resisance in a high emperaure range. In addiion o he chemical-resisance shown below, hings such as emperaure, concenraion, pressure, ec. of solven need o be considered a he ime of making a selecion. If you have any concerns, i is recommenced o conduc a proof es. Please conac us for chemicals, ec. no lised in he able. Chemical-resisance Chemicals Molecular Formula Type Concenraion (%) Sae 20 C 60 C Poassium hydroxide KO Alkali 25 Soluion 50 Soluion Sodium NaO Alkali 15 Soluion hydroxide 5 Soluion Ammonia gas N3 Alkali 100 Gas Ammonium hydroxide N4O Alkali 10 Soluion 40 Soluion Ehanol C3C2O Alcohol 96 Mehanol C3O Alcohol pure Aceic acid C3COO Acid 50 Soluion 10 Soluion ydrogen sulfide 2S Acid dry Gas 60 Soluion Sulfuric acid 2SO4 Acid 50 Soluion 30 Soluion 10 Soluion 85 Soluion Phosphoric acid 3PO4 Acid 50 Soluion 10 Soluion ydrochloric acid Cl Acid 20 Soluion 5 Soluion Fluorine F Acid 30 Soluion 10 Soluion Niric acid NO3 Acid 65 Soluion 10 Soluion ydrogen 50 Soluion 2O2 peroxide waer 10 Soluion Poassium 18 Soluion KMnO4 permanganae 6 Soluion Tomao juice Foods iquid Vegeable/animal oil Foods Syrene C2CC65 Aromaic pure iquid Phenol OC65 Aromaic pure Polyaluminum chloride (AlCl3)n Soluion Ferric chloride FeCl2 Diluion Soluion Sal (Sodium chloride) NaCl Diluion Sauraion egends Compleely or almos no influence. Slighly influenced. Influenced. Dramaically influenced. Vacan No confirmed or no acual resuls. 162

165 esuls of Performance Tes 1 imi ydraulic Fracuring Tes Purpose: Check he shor-erm srengh of pipe and fiings (eference) elaionship beween emperaure and burs pressure Temperaure ( C) Burs Pressure (MPa) Noes: PP pipe has no relaionship wih he size and has almos he same srengh. <Before es> <Afer es> esul: No abnormaliies such as leakage from he fused par are seen. 2 Pulling Tes Purpose: Check he srengh of he pipe-o-fiing fused par agains a pulling load (Pulling speed: 10mm/min) 3 Bending Tes Purpose: Check he srengh of he pipe-o-fiing fused par agains a bending load (Bending angle (Angle of aack): 15 ) <Before es> <Afer es> esuls: No slippage or damage of he fused par. <Before es> esuls: No slippage or damage of he fused par. <Afer es> 4 Flaening Tes Purpose: Check he air-ighness when he pipe is flaened near he fused par (Flaen rae: 30%, Waer pressure: 2.5 MPa) 5 Pulsaion Tes Purpose: Check The srengh agains repeaed pressure (0 3.0 MPa) on he fiing (Waer emperaure: 10 C, Number of imes: 1,000,000 imes) <Before es> <Afer es> esuls: No delaminaion or leakage from he fused par. <Tes view> esul: No abnormaliies such as breakage of he fiing and leakage from he fused par are seen. Noes: Daa above are experimenal values and do no guaranee he performance. 163

166 Technical Documen Piping Suppor Inervals Changes by pipe wall-surface emperaure, size and fluid specific graviy. Suppor inervals by emperaure are shown in he following able. In he case of fluid being liquid (mm) Produc Display PN10/SD11 Temperaure ( C) 20 C 30 C 40 C 50 C 60 C 70 C 80 C 90 C 15 d d d d d d d75 1, d90 1,120 1,080 1,040 1, d110 1,230 1,190 1,150 1,110 1,070 1,040 1, d140 1,390 1,340 1,300 1,250 1,200 1,170 1,140 1, d180 1,580 1,520 1,470 1,420 1,370 1,330 1,290 1, d225 1,760 1,700 1,650 1,590 1,530 1,490 1,440 1,380 *) Calculaed by seing waer (specific graviy=1) as fluid and deflecion a 5 mm. (mm) Produc Display PN4/SD26 Temperaure ( C) 20 C 30 C 40 C 50 C 60 C 70 C 80 C 90 C 125 d140 1,160 1,120 1,090 1,050 1, d180 1,320 1,280 1,230 1,190 1,140 1,110 1,080 1, d225 1,470 1,430 1,380 1,330 1,280 1,240 1,210 1,150 *) Calculaed by seing waer (specific graviy=1) as fluid and deflecion a 5 mm. Uni: mm Uni: mm In he case of duc pipe (mm) Produc Display PN10/SD11 Temperaure ( C) 20 C 30 C 40 C 50 C 60 C 70 C 80 C 90 C 15 d d d d40 1, d50 1,110 1,080 1,040 1, d63 1,250 1,210 1,170 1,120 1,080 1,050 1, d75 1,360 1,320 1,270 1,230 1,180 1,150 1,120 1, d90 1,490 1,440 1,400 1,340 1,290 1,260 1,220 1, d110 1,650 1,600 1,540 1,490 1,430 1,390 1,350 1, d140 1,860 1,800 1,740 1,680 1,610 1,570 1,520 1, d180 2,110 2,040 1,970 1,900 1,830 1,780 1,730 1, d225 2,360 2,280 2,210 2,130 2,040 1,990 1,930 1,850 (mm) Produc Display PN4/SD26 Temperaure ( C) 20 C 30 C 40 C 50 C 60 C 70 C 80 C 90 C 125 d140 1,910 1,850 1,790 1,720 1,650 1,610 1,560 1, d180 2,170 2,090 2,020 1,950 1,870 1,830 1,770 1, d225 2,420 2,340 2,260 2,180 2,100 2,050 1,980 1,890 Uni: mm Uni: mm Figures above are suppor inervals for sraigh pipe. Consideraion is required when adding flanges, valves, ec. If he fluid specific graviy is differen, he suppor inervals need o be shorened by muliplying wih a value in he able below. Specific Graviy owering Coefficien

167 Expansion Measure Since PP pipes have a large linear expansion coefficien compared o oher maerials, an expansion/conracion measure is required in he case of piping emperaure flucuaion. Maerial PP PVC PVDF inear Expansion Coefficien ( 10 4 / C) andling Wih Elbow Sress caused by hea expansion/conracion is disribued by arranging piping wo- and hree-dimensional ways wih elbows. Elbow (Passing) (Good) (Excellen) Fla U-Shape Three-dimensional U-Shape Measure for Branch Par *) Acual design needs o be finalized afer fully considering he piping sress in erms of fiing inerval dimensions and pipe suppor locaions. 165

168 Insallaion Procedure educer Insallaion Procedure In he case of size-reducing pipe educer is a single-side ype (socke+inser). Socke is required as shown below when connecing o pipe. (Inser x Socke) Pipe Socke educer Pipe In he case of making reducer ee Make a reducing ee combining ee (same diameer) and reducer. Pipe educer Tee (Same Diameer) Piping Bol Dimensions Piping Bol Dimensions Table Produc Bol (mm) Display Quaniy BKF+BKF BKF+DV SF+SF SF+DV 15 d20 4 M d25 4 M d32 4 M d40 4 M d50 4 M d63 4 M d75 4 M d90 8 M d110 8 M d140 8 M d180 8 M d M BKF: Flange Adoper + Backing Flange SF : Socke Flange DV : Diaphragm Valve Type14, Type 15, Type72 166

169 Fusion Machine Specificaion Descripion 63 (TE Model) PISMA 125 AV225 AVEF200 Appearance Applicable Fiing Socke Fiing Socke Fiing Socke Fiing EF (Elecro Fusion) Fiing Feaures Applicable Ouer Diameer Manual fusion machine igh and easy o carry Workable in a small space (fusion a sie is possible) mm (d20 d63) Mechanical fusion machine Wide applicable sizes Suiable for coninuous work Suiable for coninuous work Workable in a small space (prefab producs) mm (d25 d110) Mechanical fusion machine owered burden by hydraulic drive igh and easy o carry (prefab producs) mm (d140 d225) Elecric fusion machine (fusion a sie is possible) mm (d20 d225) Inpu Power Source 110 V / 50-60z 110 V / 50-60z 220 V / 50-60z 100 V / 50-60z Maximum Power Consumpion 800 W 1400 W 4100 W 2400 W Dimensions 360 W mm 1,500 W mm 1400 W mm 320 W mm Weigh 1.82 kg 100 kg 200 kg 10 kg Insallaion Tools Tools oher han a fusion machine are required. ❶: Beveling ool SME2 ❶ ❷ ❸ ❹ ❺ ❷: Beveling ool SME1 ❸: Aceone ❹: Paper owel ❺: yper saw cuer guide ❻: yper saw body ❻ ❼: Scraper TC315 ❼ ❽: Pipe cuer PE100 ❾: Piper cuer B67PE ❽ : Surface hermomeer : Scraper ST : Scraper ST ❾ ❶, ❷, ❺, ❻, ❼, ❾: EX INDUSTIES CO., TD. ❽: MCC Corporaion { These are he pars manufacures. 167

170 Insallaion Procedure Insallaion Seps Socke Fusion 63 Applicable ange mm (d20 d63) 1 Preparaion of Fusion Machine 1) Se fusion machine on a fla place. Noes: Fix o a able, ec., if necessary. 2) Fix heaer face and urn on he power. Noes: No biing of foreign objecs. Tighen firmly wihou looseness. The power will urn on when he cable is insered. 2 Pipe Cuing and Cleaning 1) Cu pipe a necessary lengh wih a pipe cuer. 2) Check for no scraches and dir on pipe and clean, if any. Noes: I shall be cu a righ-angle. Cu and remove any harmful scraches. 3 Enry of Inserion Amoun ine 1) Ener a gauge line for inserion deph. 7 ea Fusion 1) Inser pipe & fiings ino heaer face o he inserion gauge line and hea/fuse for specified ime. Noes: Inser a a cerain speed. Do no inser while wising. 8 emoval, Crimping, Cooling 1) Afer compleing hea fusion, remove pipe & fiings from heaer face immediaely, inser i by hand, and hen hold i in ha condiion. Noes: Time from compleion of hea fusion o compleion of crimping shall be done wihin he specified conversion ime. Do no pull or wis afer compleing crimping. Do no apply any load on he fused par unil compleely cooled. 9 Inspecion 1) Check ha bead is consisenly applied along he enire circumference. 2) Check for no scraches, abnormaliies, ec. on he conneced par. Noes: If any defecs are seen, cu he conneced par and redo from he beginning. (eference) 4 Chamfering of Pipe End 1) Chamfer he pipe end. Noes: Chamfer using a special ool. 5 Pipe & Fiings Cleaning 1) Clean he pipe cu surface and he inernal face of fiing socke wih a special paper owel fully impregnaed wih aceone. Noes: Clean wih bare hands and check ha grease, ec. is removed from he fused face. Do no ouch he fused face afer cleaning. eaer faces wih 2 sizes can be insalled a he same ime. 6 eaer Check 1) Check he emperaure is 260±10 C using a surface hermomeer. Noes: Measure a several locaions and check for no flucuaion. If he emperaure is ou of he specified range, adjus wih he emperaure selecor. 2) Clean he heaer face surface. Noes: efer o P.172 for he fusion condiions. 168

171 Insallaion Seps Socke Fusion PISMA125 Applicable ange mm (d25 d110) 1 Preparaion of Fusion Machine 1) Se fusion machine on a fla place. 2) Fix heaer face and urn on he power. Noes: No biing of foreign objecs. Tighen firmly wihou looseness. 3) Mach selecor o fusion size. 4) Mach clamp o fusion size. Noes: 50 mm or less: Small-end side, 65 mm or over: arge-end side 2 Pipe Cuing and Cleaning 1) Cu pipe a a necessary lengh wih a pipe cuer. 3) Prorude pipe unil he pipe end surface becomes he sraigh line wih he fiing socke end and hen fix. (Common for all sizes) 4) Clean he pipe cu surface and he inernal face of fiing socke wih a special paper owel fully impregnaed wih aceone. Noes: Clean wih bare hands and check ha grease, ec. is removed from he fused face. Do no ouch he fused face afer cleaning. 5 eaer Check 1) Check ha he emperaure is 260±10 C using a surface hermomeer. Noes: Measure a several locaions and check for no flucuaion. If he emperaure is ou of he specified range, adjus wih he emperaure selecor. 2) Clean he heaer face surface. Check no dir and hen se a a specified locaion. 2) Check for no scraches and dir on pipe and clean, if any. Noes: I shall be cu a righ-angle. Cu and remove any harmful scraches. 3 Cuing of Fused Face 1) Ener a gauge line for inserion deph. 6 ea Fusion 1) Forward clamp, inser pipe & fiings ino heaer face (o he sopper of fusion machine), and hea/fuse for he specified ime. Noes: Inser a a cerain speed. 2) Cu he surface from pipe end o gauge line wih a scraper. Noes: No need for sizes of 50 mm or less. 3) Chamfer he pipe end. Noes: Afer cuing, check for no scraches on he fused surface. If some uncu areas remain, cu again. Use special ools for surface cuing and chamfering. 4 Fixing and Cleaning of Pipe & Fiings 1) Fix fiing a a posiion where he fiing end surface ouches he clamp flange. Noes: For 65 mm or over, use nonslip spike of auxiliary clamp. 2) Forward clamp unil i ouches he buon while pressing he posiion buon. 7 eaer emoval, Crimping, Cooling 1) Afer compleing hea fusion, rerac clamp immediaely and remove heaer. 2) Afer removing heaer, move clamp forward o he sroke end. Noes: Time from compleion o compleion of crimping shall be done wihin he specified conversion ime. 3) Afer compleion of crimping, cool i for he specified ime while clamped. 4) emove from clamp and cool i for he specified ime. Noes: Do no apply any load on he fused par unil compleely cooled. 8 Inspecion 1) Check ha bead is consisenly applied along he enire circumference. 2) Check for no scraches, abnormaliies, ec. on he conneced par. Noes: If any defecs are seen, cu he conneced par and redo from he beginning. Noes: efer o P.172 for he fusion condiions. 169

172 Insallaion Procedure Insallaion Seps Socke Fusion AV225 Applicable ange mm (d140 d225) 1 Preparaion of Fusion Machine 1) Se fusion machine on a fla place. 2) Wire he power cable from he main uni and hydraulic uni o heaer. 3) Fix heaer face and urn on he power. Noes: No biing of foreign objecs. Tighen firmly wihou looseness. Main Power Source eaer Power Source Temperaure Adjusmen Selecor 4 Fixing and Cleaning of Pipe & Fiings 1) Fix fiing a a specified locaion. Noes: Mach cushion rubber corner par and fiing sep par. 2) Fix pipe in alignmen wih hrus gauge line. Noes: Check ha i is wihin gauge conrol widh. 3) Forward pipe close o fiing and check he alignmen of pipe shaf. (Up/down and righ/lef) 4) Clean he pipe cu surface and he inernal face of fiing socke wih a special paper owel fully impregnaed wih aceone. (Fiing fixing) (Pipe fixing) (Forward) 4) Insall fusion-size liner (pipe liner, fiing liner). 5) Operae he uni lever forward and adjus he pressure adjusmen selecor o 5 MPa while making clamp ouching and checking he pressure gauge. Noes: Check ha he filer regulaor is fully closed. Pressure Gauge Selecor (Backward) 2 Pipe Cuing and Cleaning 1) Cu pipe a a necessary lengh wih a pipe cuer. 2) Check for no scraches and dir on pipe and clean, if any. Noes: Check ha i was cu a righangle. Cu and remove any harmful scraches. 3 Cuing of Fused Face 1) Mark gauge lines for inserion lengh and hrus lengh using a gauge. 2) Cu he surface from pipe leading end o inserion gauge line wih a scraper. 3) Chamfer he pipe end. Pressure Gauge Filer egulaor Inserion lengh (Pipe inserion amoun) Thrus lengh (Clamp insallaion posiion) Noes: Afer cuing, check for no scraches on he fused surface. If some uncu areas remain, cu again. Use special ools for surface cuing and chamfering. 5 eaer Check 1) Check ha he emperaure is 260±10 C using a surface hermomeer. Noes: Measure a several locaions and check for no flucuaion. If he emperaure is ou of he specified range, adjus wih he emperaure selecor. 2) Clean he heaer face surface. Check no dir and hen se a a specified locaion. 6 ea Fusion 1) Forward clamp, inser pipe & fiings ino heaer face, and hea/fuse for he specified ime. Noes: Inser a a cerain speed. 7 eaer emoval, Crimping, Cooling 1) Afer compleing hea fusion, rerac clamp immediaely and remove heaer. 2) Afer removing heaer, move clamp forward o he sroke end. Noes: Time from compleion o compleion of crimping shall be done wihin he specified conversion ime. 3) Afer compleion of crimping, cool i for he specified ime while clamped. 4) emove from clamp and cool i for he specified ime. Noes: Do no apply any load on he fused par unil compleely cooled. 8 Inspecion 1) Check ha bead is consisenly applied along he enire circumference. 2) Check for no scraches, abnormaliies, ec. on he conneced par. Noes: If any defecs are seen, cu he conneced par and redo from he beginning. Noes: efer o P.172 for he fusion condiions. 170

173 Insallaion Seps EF Insallaion AVEF200 Applicable ange 1 Pipe Cuing Cu pipe a a necessary lengh wih a pipe cuer. Noe) Diagonal cuing of 5 mm or over may cause insallaion failure. Power Source Cable mm (d20 d225) 8 Fusion Preparaion 1) Open he cable housing cover on he back of uni body and ake ou he power source cable, oupu cable and bar code reader. 2 Pipe Cleaning Wipe off dir or he like aached on pipe. Oupu Cable Bar Code eader 2) Connec he power source cable o AC 100V power source. Noes: In he case of using an exension cable, use he one provided (10x3.5mm 2 ). Noes: Do no connec oher equipmen o he exension cable. 3 Enry of Inserion Gauge ine Mark inserion lengh (fiing overall lengh/2) in he circumference direcion wih a permanen marker, ec. eference) Useful o use cardboard, ec. ON 3) Turn on he swich of leakage beaker (main power source) and close he housing cover. Inserion engh d20 (15) d25 (20) d32 (25) d40 (32) d50 (40) d63 (50) d75 (65) (mm) d90 (80) d110 (100) d140 (125) d160 (150) d180 (150) d225 (200) (mm) Enry of Fusion Surface Mark he surface where fusion o fiing would be made wih a permanen marker, ec. 9 Fusion 1) Press he "Power" buon on he operaion panel. The liquid crysal display shows as follows. 2) Connec fiing erminal and adaper on he leading end of oupu cable. Warning: Cauion for elecric shocks!! Make sure o pu a cap on erminals no conneced o adaper when working. Touching he meal par inside will give elecric shocks. 5 Cuing of Fusion Surface (Scrape) Cu unil he marked par compleely disappears wih a PP special scraper. Noe) No cuing or uneven cuing may cause fusion failure. 6 Cleaning of Fusion Surface of Pipe & Fiings Clean he fusion surface of pipe and fiing wih a special paper owel fully impregnaed wih aceone. Noe) Do no use issue paper or cloh. 7 Fixing of Fiing and Pipe Inser pipe ino fiing o he inser gauge line and fix securely using clamp. Noe) Insufficien pipe inserion may cause fusion failure. Noe) Misalignmen of pipe and fiing (oblique inserion) may cause fusion failure. Check for no angle misalignmen and fix clamp. eave 5 o 15 cm 3) ead bar code aached on fiing using a bar code reader. eference) You can read bar code in he disance of 5 o 15 cm. eference) efer o he nex secion for enering bar code key. 4) Check for no error in descripion on he liquid crysal display and press he "Sar" buon. eference) Once energizaion is properly compleed, compleion buzzer goes off 8 imes and cooling ime will be displayed on he liquid crysal display. 10 Cooling Afer fusion (energizaion), remove adoper from fiing and hen remove clamp afer he elapse of cooling ime. Noes: Do no move he fused par or move clamp unil he end of cooling ime. 171

174 Insallaion Procedure Fusion Condiions Socke Fusion 63 (mm) Produc Display Inserion lengh (minimum) (mm) ea Fusion Time (sec) Conversion Time (sec) eaining Cooling Time (sec) Toal 15 d (2min) 20 d (2min) 25 d (4min) 32 d (4min) 40 d (4min) 50 d (6min) Socke Fusion PISMA125 (mm) Produc Display Inserion lengh (minimum) (mm) ea Fusion Time (sec) Conversion Time (sec) eaining Cooling Time (sec) Toal 20 d (2min) 25 d (4min) 32 d (4min) 40 d (4min) 50 d (6min) 65 d (6min) 80 d (6min) 100 d (8min) Socke Fusion AV225 (mm) Produc Display ea Fusion Time (sec) PN10/SD11 PN4/SD26 Conversion Time (sec) eaining Time (sec) Cooling Time (min) 100 d d d d * eaer emperaure: 260±10 * 100 mm: Only reducer (125x100 mm) is fusible. <Use Precauions> * ea Fusion Time: Time from compleion of inserion * Conversion Time: Time from compleion of heaing o compleion of crimping * eaining Time: Time while fixed on fusion machine clamp (For 63, ime while fixed manually) * Cooling Time: Time o cool wihou clamp 172

175 EF Insallaion AVEF200 EF Conroller (Fusion Machine) No. Accessories Dimensions Weigh 1 EF Conroller 202 W mm 10.0kg 2 Exension Cable engh 10 m (Thickness 3.5mm 2 ) 2.7kg 3 ousing Case 320 W mm 1.5kg Toal: 14.2kg Adoper Power Source Cable Oupu Cable Bar Code eader Main Uni Inserion engh Descripion of Bar Code (mm) Produc Display Inserion engh (One Side) (mm) 15 d d d d d d d d d d d d Bar Code (eadable using reader) Cooling Time (min) Precauions This is our designaed EF Conroller (energizaion conrol device) for PP Pipe EF Fiing (Socke). Only personnel received raining from our insrucors can use he device. Sufficienly inspec he main uni, cable and oher pars for no damage before use. Do no drop or give a grea impac o his machine. I may cause damage or failure. Do no disassemble or modify. I may cause acciden or injury. Make sure o connec he ground. I may cause elecric shocks. Do no look a he laser ligh of bar code reader direcly. I may cause damage o he eyes. Aceone is caegorized ino Type 4 azardous Maerials and flammable. Follow he laws and regulaions and municipal ordinances for sorage. The blades of pipe cuer and scraper are sharp. Be cauious of handling and do no ouch he blade wih bare hands. In he case of removing or cleaning he adoper or bar code, unplug he power source. Sore in he housing case when no using and do no leave under he direc sunligh. When reurning he machine, enclose he main uni and exension cable in he provided housing case and hen reurn. 173

176 Insallaion Procedure Bu Fusion Machine/Insallaion Tools Bu Fusion Machine Specificaion Iem MINIPAST 2 Applicable Ouer Diameer (Inner Diameer mm) Inpu Power Source Dimensions (mm) Weigh (kg) 20 (15mm) 110 (100mm) 100V kg Iem 4600 Applicable Ouer Diameer (Inner Diameer mm) Inpu Power Source Dimensions (mm) Weigh (kg) 75 (65 mm) 250 (200 mm) 200V kg Insallaion Tools Pipe Cuer Aceone Special Paper Towel * For operaion mehod and ool selecion, refer o he Insallaion Procedure. 174

177 elaed Producs Gaske Bellmouh Opening/Closing Base Gauge Flange Diaphragm Type Pressure Gauge Bol/Nu/Washer Saddle Adhesive/ubrican Air-Condiioning Drain Pipe & Fiings, Saddle P.176 P.181 P.182 P.183 P.185 P.186 P.188 P.189 P.191 elaed produc 175

178 elaed Producs MODE CODE IST Type G Model * ubbers * Sandard * *** G Gaske A Full Face N Inner Face E EPDM F PVDF-Covering T PTFE-Covering 1 Viflon F/ FKM-F 2 Viflon C / FKM-C V FKM S SB J EPDM (ubrican Free) PTFE (ubrican Free) 1 JIS 10K 5 JIS 5K A ANSI D DIN W Waerworks mm mm AV Gaske Working Temperaure ange AV Gaske Type Working Temperaure ange AV EPDM Gaske C * AV CSM Gaske C * AV NB Gaske C * AV II Gaske C * AV FKM Gaske C * AV SB Gaske 5 35 C AV PTFE-Covering Gaske C AV PVDF-Covering Gaske C <Use Precauions> 1. Values on he lef are general working emperaure range. I may be invasive depending on ype, emperaure, ec. of chemical soluion. 2. Working emperaure range for Viflon F/FKM-F and Viflon C/ FKM-C is same as FKM. 3. If insulaion is required wih EPDM gaske, specify "Insulaion EPDM". 4. The marked (*) ones are build-o-order producs. - These are cas producs so here is no unevenness in hickness and he surface is fla. The prorusion of dual-layer O-ring prevens leakage even when he surface pressure is low. Appropriae rubber hardness exers an buffering effec agains hea sress and piping sress. The maerial of high-qualiy virgin rubber exends duraion of life. Full-Face Asahi AV Gaske Gaske Dimension (JIS Drawing 10K, (Full Face) JIS 5K) andle P.C.D Deail of par A 1 1 (1.5) (1.5) n~eφ φd1 φd1 φd2 andle φd2 φd3 Par A AV Gaske Sandard Type Sandard JIS 10K JIS 5K Waerworks ANSI, DIN Full Face Gaske Inner-Face Gaske 一 PTFE-Covering Gaske 一 一 PVDF-Covering Gaske 一 一 <Use Precauions> 1. When using AV gaske for connecing meal-o-meal flange or resin-o-meal flange, use fla face (FF) meal flange. Using plane-sea flange (F) may cause damage o gaske. 2. Some maerials are no available for AV gaske depending on sandard and ype. For deails, please conac our neares office. n~eφ n~eφ P.C.D eail of par A φd1 φd1 φd2 φd2 φd3 Dimensions in parenhesis show he case of 350 mm (14 inch). Par A Asahi AV Gaske Dimension Drawing andle MODE CODE JIS 10K G A ubber Type 1 Asahi AV Gaske Dimension Drawing (Inner Face) andle φd1 φd1 φd2 JIS 5K G A ubber Type P.C.D Deail of par A φd1 φd1 φd2 (1.5) (1.5) φd2 Deail of par A Par A φd2 φd3 Dimensions in Sandard 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K D1 (Inner Diameer) D2 (P.C, D) D3 (Ouer Diameer) n e d1 d Sandard 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K D1 (Inner Diameer) D2 (P.C, D) D3 (Ouer Diameer) n e d1 d

179 Full-Face Gaske (DIN, ANSI, Japan Waerworks) Asahi AV Gaske Dimension Drawing (Full Face) andle P.C.D Deail of par A 1 1 (1.5) (1.5) n~eφ φd1 φd1 φd2 MODE CODE Asahi AV Gaske Dimension Drawing (Full Face) andle φd2 φd3 Par A n~eφ P.C.D Deail of par A φd1 φd1 φd2 φd2 φd3 Dimensions in parenhesis show he case of 350 mm (14 inch). Par A Asahi AV Gaske Dimension Drawing DIN PN10 G A ubber Type D andle ANSI CASS 150 G n~eφ A ubber Type A Waerworks(SB) G A S W Asahi AV Gaske Dimension Drawing (Inner Face) andle 1 1 P.C.D Deail of par A φd2 (1.5) (1.5) φd1 φd1 φd2 Deail of par A φd1 φd1 φd2 Asahi AV Par A φd2 φd3 andle Dimensions in For DIN PN (1.5) (1.5) Dimensions in parenhesis show he case of 350 mm (14 (Uni: inch). mm) D1 D2 D3 n e d1 d D1 D2 D3 n e d1 d For ANSI Class 150 D1 D2 D3 n e d1 d (Uni: inch) D1 D2 D3 n e d1 d For Waerworks D1 D2 D3 n e d1 d (80) Noes:1. 40mm(1 1/2inch) is ou of waerworks specificaion (JIS 10K Sandard Producs) 2. ubber used for AV gaske is accordance wih ap waer rubber(jis K 6353) (SB: Syrene-Buadiene ubber) D1 D2 D3 n e d1 d

180 1 3 1 elaed Producs Inner-Face Gaske MODE CODE JIS 10K G N ubber Type 1 JIS 5K G N ubber Type 5 Waerworks(SB) G A ubber Type W andle Par A φd2 φd1 φd1 φd2 Deail of par A For JIS 10K, 5K Maerial: EPDM Sandard D2 D1 d1 d K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K 5K 10K For Waerworks Maerial: SB D2 D1 d2 d (80) Noes: 1.40 mm (11/2 inch) is ou of waerworks specificaion. (JIS 10K Sandard Produc) 2. ubber used for AV gaske is accordance wih ap waer rubber (JIS K 6353). (SB: Syrene-Buadiene ubber) 178

181 AV PTFE/PVDF Gaske PTFE-Covering n- h Par A * PTFE covering hickness is mm. P.C.D. D1 d 1 d 2 D D3 2 PVDF-Covering MODE CODE PTFE G A T Sandard PVDF G A F Sandard 2.5 * PVDF covering hickness is 15 mm ( 1 / 2 inch) 65 mm (2 1 / 2 inch) 0.4 mm Deail of par A 80 mm(3 inch) 300 mm (12 inch) 0.5 mm Noes: Dimensions in parenhesis show he case of 350 mm. n- h D d d D P.C.D. D 3 2 Par A 3 1 Deail of par A 12.5 EPDM PTFE- and PVDF-Covering For JIS 10K D1 (Inner Diameer) D2 (P.C.D) D3 (Ouer Diameer) n e d1 d D1 (Inner Diameer) D2 (P.C.D) D3 (Ouer Diameer) n e d1 d For DIN PN10 For ANSI Class 150 (Uni: inch) D1 D2 D3 n e d1 d (mm) D1 D2 D3 n e d1 d Noes: s of 1-1/4 (30 mm), 2-1/2 (65 mm) and 12 (300 mm) for ANSI Sandard PVDF-covering gaske canno be manufacured. 179

182 elaed Producs Viflon Excellen eluion characerisic for TOC, meal ions, ec. Beer cos performance compared o perfluoro fluorine rubber. MODE CODE Viflon F/FKM-F G A 1 1 Viflon C/FKM-C G A 2 1 Viflon F/FKM-F (For Acid-esisan) Effecive for niric acid, hydroflluoric acid, hydrochloric acid, ec., especially works well wih mixed acid such as niric hydrofluoric acid. Viflon C/FKM-C (For Chlorine-esisan) Effecive for chlorine-ype chemicals, especially sodium hypochlorie injecion lines, and excellen chemicalresisance compared o convenional fluorine-based rubber. Viflon Full Face Gaske Viflon F/FKM-F Gaske...For Acid-esisan Type Viflon C/FKM-C Gaske...For Chlorine-esisan Type andle n- e P.C.D Deail of par A 1 d1 d2 2 3 Par A Dimensions in parenhesis show he case of 350 mm (14 inch). Full Face JIS 10K D3 D2 D1 d2 d1 n e

183 MODE CODE IST Bellmouh Type Field Model Maerial Sandard F N * * *** F Bellmouh N None Color Bellmouh U U-PVC I I-PVC 1 JIS 10K W Waerworks mm mm AV Bellmouh φd1 30 n-φh U-PVC I-PVC φd P.C.D. C φd JIS10K JIS B 2062 Waerworks D C n h D C n h d D1 40 ー ー ー ー ー ー ー ー (75) ー ー ー ー Noes: I-PVC is available for 80 o 200 mm wih JIS10K and 40 o 200 mm for waerworks. 181

184 elaed Producs MODE CODE IST Type Maerial Model Sandard Type K ** J * *** K Opening/Closing Base FP 1P F-1 P Type 1S F-1 S Type J JIS J ef-opening Spindle SUS G igh-opening Spindle SUS mm mm FP Opening/Closing Base D SPV Deails of Fiings (500: Special Order) M16Bol Noes: 1) Transparen 2) Up o size 150 mm 3) Tar-epoxy resin pain when he maerial is FC200 No. Descripion Pcs. Maerial 1 Sand 1 FP 2 andle 1 PP 3 Seady Brace 1 FP 4 Sem 1 SUS403 5 Bush 1 BC6 6 Indicaor Needle 1 BC6 7 Scale Plae 1 PVC 1) 8 andle Bush 1 AC4C 9 Cap Nu 1 SUS Washer 1 U-PVC 2) 11 Scale Plae Insallaion Screw 2 C Seady Brace Insallaion Screw 2 SUS Middle Join 1 FC200 (Sandard Produc) 3) 14 exagonal Bol (A) 2 SUS Middle od 1 SUS403 (Sandard Produc) 16 Fiing 1 FC200 (Sandard Produc) 3) 17 exagonal Bol 1 SUS (75) andle Diameer D Noes: A higher version made wih handle diameer can be insalled on reques. 182

185 MODE CODE IST Type: I Type G Maerial * Type G1 Sandard 1 Connecion ** *** G Gauge Flange Type II Type G U U-PVC C C-PVC F PVDF Maerial * G1 Type I Type G2 1 JIS 10K Sandard 1 A 15mm B 20mm C 25mm Gauge Connecion Side N mm mm *** G Gauge Flange Type III Type G U U-PVC C C-PVC F PVDF Maerial * G2 Type II Type G3 1 JIS Sandard 1 N Threaded Gauge Connecion Side S mm mm *** * G Gauge Flange U U-PVC C C-PVC F PVDF G3 Type III 1 JIS S Sandard mm mm E c1/2 F c3/4 Gauge Flange Applicaion Example Maerial Unplasicized Polyvinyl Chloride Pipe (U-PVC) ea-esisan Polyvinyl Chloride (C-PVC) Polyvinylidene Fluoride (PVDF) Fluid Temperaure 0 50 C 0 80 C C Working Pressure (Normal Temperaure) 1.0MPa {10.2kg/ cm2 } 1.0MPa {10.2kg/ cm2 } 1.0MPa {10.2kg/ cm2 } Connecion Mehod Wafer (JIS 10K) Wafer (JIS 10K) Wafer (JIS 10K) Feaures Excellen corrosion-resisance and chemical-resisance. The wafer shape gives srengh and compac piping is feasible. Mainenance of a deecion pah is easy wih he aached plug. Aaching a cock makes a soluion sampling por. ighweigh and insallaion is easy. Cos can be reduced from he convenional ype. Type : I O.D P.C.D φd N-φE (75) Type : I In he case of JIS10K 20 mm 20 mm 300 mm JIS10K Available in 15 mm and 25 mm. 30 P.C.D JIS10K 20 mm 300 mm N- E 11 20mm JIS10K Cuing Deph c 1/4 Deph 15 P.C.D c 1/ c 1/ O.D/2 O.D/2 O.D 183

186 elaed Producs AV Gauge Flange Type : I I JIS10K mm n- h Z Z6.3 d P.C.D.C n- h P.C.D.C c 1/4 Deph 15 1/4 Type: III JIS10K mm d 11 c P Deph 20 Type : I I Type:III d JIS 10K D C n h d D C n h In he case of c¹ ₂ In he case of c³ ₄ ± ¹ ₂ ³ ₄ ± ¹ ₂ ³ ₄ ± ¹ ₂ ³ ₄ ± ¹ ₂ ³ ₄ ± ¹ ₂ ³ ₄ Applicaion Example P 184

187 f f MODE CODE IST Type PG Maerial U Case * Sandard * Connecion ** Scale ** PG Diaphragm Type Pressure Gauge 01 U PVC A φ75 B φ100 1 JIS 10K 5 JIS 5K 3 G 3/8 8 3/8 2 G 1/2 4 1/ mm 20 20mm 25 25mm 0.1MPa MPa MPa MPa MPa o MPa AV Diaphragm Type Pressure Gauge Feaures Because PTFE diaphragm is used for he pressure-receiving par and he Bourdon ube is filled wih a food anifreezeing soluion and disconneced from he indicaor by he diaphragm, he pressure of fluid can be measured wihou going hrough he Bourdon ube. There are 2 ypes for insallaion of diaphragm ype pressure gauge, hreaded and flanged. Flanged φ98 φd 1 φd P.C.D. C φd 4 φh JIS: Threaded End φd2 l (Flanged) Pressure Gauge Case φ75 φ100 d JIS 10K D C h D1 D (JIS: Threaded End) Pressure Gauge Case d f D2 1 G3/ φ75 3/ G1/ / G3/ φ100 3/ G1/ / φ98 φ5 d (For G) Opposie Side φd Specificaion Pressure Gauge Case φ75 φ100 JIS 10k Flanged 15 mm 20 mm 25 mm 15 mm 20 mm 25 mm JIS Threaded End G3/8 3/8 G3/8 3/8 G1/2 1/2 Pressure Gauge Maximum Scale 0.1MPa 0.16MPa 0.2MPa 0.25MPa 0.3MPa 0.4MPa 0.5MPa 0.6MPa 0.7MPa 1.0MPa 1 d (For ) <Use Precauions> Because diaphragm ype pressure gauge conains pressurizing liquid in he upper flange and Bourdon ube, never loosen he ighening bols of upper/lower flanges and he indicaor's hreaded par. Pressurize gradually. Avoid abrup opening of valves, especially, and pressurize quiely. ead indicaed pressure from he deflecion widh of he needle of indicaor. No. Descripion Pcs. Maerial 1 ower Flange 1 PVC 2 Gaske 1 PTFE 3 Diaphragm 1 PTFE 4 Upper Flange 1 PVC 5 Bol & Nu 12 SUS304 6 Seal iquid Food Addiive Glycerin 7 Gaske 1 PTFE 8 Pressure Gauge Thread 1 SUS304 9 Pressure Gauge 1 ABS and ohers 185

188 elaed Producs MODE CODE IST Type M Model B Maerial * *** engh *** Sandard A M Mainenance Maerial B Bol U U-PVC F PVDF 008 M8 010 M M M M A Full Thread Bol/Nu/Washer MODE CODE Normal Thread M B U engh Full Thread M B U engh A Nu M N U Washer M W U Feaures Excellen corrosion-resisance as unplasicized polyvinyl chloride bol and nu are cased ogeher. Main Specificaion Maerial Unplasicized Polyvinyl Chloride Pipe (U-PVC) M8, M10, M12, M16, M20 Working Temperaure ange Produc ineup Bol Bol Nu Dimensions Diagram Normal Thread Full Thread Nu Washer S M M D e S e B d M8 M10 M12 M16 M20 S S S S S Full Full Full Full Sandard Thread Sandard Thread Sandard Thread Sandard Thread Sandard Full Thread M8 M10 M12 M16 M20 S S S S S Full Full Full Full Full Sandard Thread Sandard Thread Sandard Thread Sandard Thread Sandard Thread Thread Nominal M Pich B e D d M M M M M <Use Precauions> Use in combinaion of AV bol, nu and washer is recommended. Engagemen may differ if a combinaion oher han AV bol and nu is used. Do no use in combinaion wih meal bol and nu. 186

189 MODE CODE IST Type M Model N Maerial * *** Type M Model W Maerial U *** M Mainenance Maerial N Nu U U-PVC F PVDF PVDF is only available in M8, M10 and M M8 010 M M M M20 M Mainenance Maerial W Washer U U-PVC 008 M8 010 M M M M20 Bol&Nu MODE CODE Normal Thread M B F engh Full Thread M B F engh A Nu M N F Dimensions Diagram Normal Thread Feaures Excellen chemical-resisance agains srong acid/organic solvens or halogens such as chlorine and bromine for which convenional meals or U-PVC bols and nus could no use. Impac srengh is 3 o 4 imes of U-PVC as made of PVDF. Non-oxic and odorless bols and nus passed he es under he Food Saniaion Ac. Main Specificaion Working Temperaure Produc ineup Maerial ange Bol Nu Polyvinylidene Fluoride (PVDF) Full Thread S Nu M M e S e B M8 M10 M12 S S S Sandard Full Thread Sandard Full Thread Sandard Full Thread M8 M10 M12 S S S Sandard Full Thread Sandard Full Thread Sandard Full Thread Thread Nominal M Pich B e D d M M M M M <Use Precauions> Engagemen may differ if a combinaion oher han AV bol and nu is used. Do no use in combinaion wih meal bol and nu. 187

190 elaed Producs MODE CODE IST Type Model Maerial M S U *** M Mainenance Maerial S Saddle U U-PVC mm mm Saddle Feaures Corrosion-resisance as made of unplasicized polyvinyl chloride and no elecric corrosion. Safe o use wih increased srengh by reaining sufficien wall hickness. U-PVC B T e 45 h C D1 D2 C 1 T B e 2 h Bol in Use M M M M M M M M M M M M16 188

191 MODE CODE IST Type Model Brush Weigh C * * *** C AV Cemen 3 AV Cemen 32 5 AV Cemen 52 6 AV Cemen 62 8 AV Cemen 88 9 AV Cemen 90 1 AV Cemen AV Cemen Wih brush 0 Wihou brush g g g 010 1kg AV Cemen Adhesives in he following able are available depending on ypes of pipes & fiings. AV Cemen 32 AV Cemen 52 AV Cemen 62 AV Cemen 88 AV Cemen 90 AV Cemen 100 AV Cemen 102 Japan Waer Works Associaion (JWWA-S101) Japan Waer Works Associaion (JWWA-S101) Japan Waer Works Associaion (JWWA-S101) Japan Waer Works Associaion (JWWA-S101) Classificaion ow Viscosiy Quick Dry igh Viscosiy Quick Dry igh Viscosiy Slow Dry ow Viscosiy Quick Dry ow Viscosiy Quick Dry ow Viscosiy Quick Dry igh Viscosiy Slow Dry Adhesive Color Transparen Transparen Transparen Transparen Transparen Whie Whie Applicable Pipe Type 1 General Pipe (VP, VU) igh Puriy esisance Polyvinyl Chloride Pipe (P-PVC) 2 I Pipe 3 C-PVC Pipe Packaging 100g 500g 1kg can wih brush 500g can wih brush 1kg can wih brush 250g 500g can wih brush 500g 1kg can wih brush 1kg can wih brush 1kg can wihou brush (wide mouh) Conainer Color Blue ed Yellow Brown Dark Blue igh Blue Dark Green Noes: 1. is recommended, is no usable. 2. is usable. 3. Selec an adhesive wih higher resoluion (higher number circled in he able above) when connecing differen maerials. esoluion C-PVC > I-PVC > U-PVC (Example: In he case of connecing C-PVC Pipe and igh Puriy Pipe...Use AV Cemen 88) 4. Producs marked as "Japan Waer Works Associaion (JWWA S101)" in he able above are accordance wih maerials, manufacuring mehods and composiions specified in he "JWWA S101 Tap Waer ard Polyvinyl Chloride Pipe Adhesive", and is qualiy has been confirmed by passing our sandard esing. 189

192 elaed Producs AV Cemen AV Cemen Sandard Table Conainer Produc Name Classificaion Symbol Color Viscosiy (CP) oss on Drying (%) Bonding Power (MPa) Afer 15 minues Afer 2 hours AV Cemen 32 ow Viscosiy Quick Dry A Blue or more 2.5 or more AV Cemen 52 igh Viscosiy Quick Dry B ed or more 2.5 or more AV Cemen 62 igh Viscosiy Slow Dry ー Yellow ー 1.5 or more AV Cemen 88 ow Viscosiy Quick Dry ー Brown ー 1.25 or more 2.5 or more AV Cemen 90 ow Viscosiy Quick Dry A Dark Blue or more 2.5 or more AV Cemen 100 (Whie) ow Viscosiy Quick Dry A igh Blue or more 2.5 or more AV Cemen 102 (Whie) igh Viscosiy Slow Dry ー Dark Green ー 1.5 or more <Use Precauions> * AV cemen is applicable o Class 1 peroleums, Class 4 hazardous maerials of Aricle 2 of he Fire Services Ac. Be cauious of sorage. * ead "Use Precauions" sipulaed on he can carefully and follow he insrucions when using. elaionship Beween eave Time and Bonding Srengh in he Case of Using AV Cemen for TS Fiing Maximum pulling load wih he size of 13 mm a 20 C Bonding power inside ( ) Produc Name 1 minue 3 minues 5 minues 10 minues 15 minues 30 minues 1 hour 2 hours 3 hours 6 hours 12 hours 24 hours AV Cemen 32 AV Cemen 52 AV Cemen 62 AV Cemen (0.4) 1,260 (0.9) 1,320 (1.0) 1,770 (1.3) 1,570 (1.2) 2,160 (1.6) ーーー 2,010 (1.5) 2,510 (1.9) 410 (0.3) ーーーー 2,260 (1.7) 2,790 (2.1) 800 (0.6) 1,670 (2.3) 2,840 (2.1) 3,330 (2.5) 1,320 (1.0) 2,260 (2.8) 3,330 (2.5) 3,730 (2.7) 2,150 (1.6) 3,040 (3.6) 3,730 (2.7) 4,120 (3.0) 2,750 (2.1) 3,240 (4.2) 4,020 (2.9) 4,360 (3.2) 3,040 (2.3) 3,630 (4.7) 4,560 (3.3) 4,810 (3.5) 3,880 (2.8) 4,410 (5.7) Cracked ー Cracked ー 4,460 (3.3) 5,300 (6.9) Cracked 6,180 (8.2) Sandard Table of Adhesive Necessary for TS Fiing Connecion (mm) Applicaion Amoun (g/locaion) Applicable Adhesive AV Cemen 32 or AV Cemen 52 or AV Cemen 90 or AV Cemen 100 (Whie) AV Cemen 62 or AV Cemen 102 (Whie) Noes: Applicable adhesives above are described from how quick or slow o dry by ype and his will no be applied depending on he work environmenal condiions. MODE CODE IST Type Model Maerial Use Weigh Q Q ubrican 0 ubrican 0 ubrican g AV ubrican Use AV lubrican for rubber ring connecion. Do no use oher soap waer, grease, ec. Normal applicaion amoun per rubber ring connecion (mm) Applicaion Amoun (g) Ne Weigh: 1 kg Noes: ead "Use Precauions" sipulaed on he produc carefully when using. 190

193 MODE CODE IST Type PD Maerial U Maerial ** Color VN *** Overall engh 04T PD Air-Condiioning Drain Pipe U U-PVC PP VP UP VU VN Sandard mm mm 04T 4m Type Maerial Type Color TD U ** JN *** TD Air-Condiioning Drain Fiing BD Air-Condiioning Drain Bend Type SB Maerial U U U-PVC 9 90 Elbow 4 45 Elbow 45 Bend TE Tee SO Socke Color * JN Sandard VN 45 Bend *** mm mm mm mm SB Saddle Band U U-PVC D Ivory Whie G Gray mm mm Air-Condiioning Drain Pipe & Fiings, Saddle Produc Number VP Feaures ighweigh and easy insallaion as made of unplasicized polyvinyl chloride. Use of high-grade pigmens gives brigh colors and brings harmony o consrucion faciliies. VP pipes of 16 o 40 mm and VU pipes of 20 and 25 mm as well as a variey of fiings and saddle bands are available. Color Value Ivory Whie Munsell 5Y 9/07 (Sandard Color) Approximae Ouer Wall Cardboard Approximae Ouer Wall engh engh Inner Diameer Diameer Thickness Packaging (pcs.) Inner Diameer Diameer Thickness 16 AVP AVP , AVP , AVP AVP * Accordance wih JIS K Elbow d VU eference Cardboard Packaging (pcs.) Produc Number φd φd Package (pcs.) 16 AV / AV / AV / AV / AV /60 45 Elbow 45 d Produc Number φd φd Package (pcs.) 20 AV / AV / AV / AV45B /36 are sock producs. * 40 mm is nominal bend. 191