o PARTS MANUAL TX& TXC
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1 o PARTS MANUAL TX& TXC
2 TX/TK-C MODEL NUM BERS CONT ENTS BODY. HOOD ASSEMBLY CONSOLE.... SEAT ASSEMBLY. MAIN WI RE HARNESS CHAINCASE ASSEMBLY. STEERING ASSEMBLY DRIVE CLUTCH. DRIVEN CLUTCH. DRIVE SHAFT.. TRACK ASSEMBLY. SUSPENSION.... ENGINE MOUNTING CRANKCASE & CYLINDER CRANKSHAFT & PISTON RECOI L STARTER MAGNETO. FUEL PUMP CARBURETOR
3 BODY ITEM PART PART OTY. NO. NO. DESCRIPTION TX TX-C Outlet Fitting Spring Gas Tank Gas Cap w/gauge Holddown - Cushion Gas Tank Strap Nut Seat Cushion Asm Track Warning Decal Snow Flap Backing - Snow Flap Rivet Tunnel - Back Panel Rivet Red Reflector Decal - Tunnel 340 L.H Decal - Tunnel 340 R.H Decal - Tunnel 440 L.H Decal - Tunnel 440 R.H Wear Strip Bolt Rivet Rivet Decal - Engine & Clutch Clutch Guard Reinforcement Clutch Guard Bulkhead Pin - Latch Cover Foot Rest L.H Rivet Rivet Bolt Bolt Washer Guard Bolt Screw Pan Reinforcement L.H Nut Steering Stop Bolt Screw Brace Bushing Pan Reinforcement R.H Push On Nut Foot Rest R.H Threaded Bushing Gas Tank Bracket Rivet Intake Guard Steering Support Nut 2
4 BODY ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Nut Gas Tank Pad Screw Rear Bumper Rivet Tool Box l.h Tool Box R.H Weight - Gas Line Rivet Tunnel TX Tunnel TX-C Bolt
5 BODY '--~ "I_-..lMJ+---b ',\,._~~~ 3~~ \ 4
6 HOOD ASSEM BL Y ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Hood Asm Hood Asm Hood Foam - Side L.H Hood Foam - Side R.H Hood Foam - Engine Hood Foam - Center Upper Hinge Pivot Pop Rivet Headli~t Grill Rivet Washer Headli~t Headlight Retainer Headli~t Ring Screw Spring - Adj Windshield Band - Windshield L.H Band - Windshield R.H Screw Speed Nut Cable - Hood Retainer Screw Nut Edge Trim Windshield Pad Hood Latch Hook Hood Latch Rubber Strap Rivet Bolt Nut Plate - Pan Brace Screw Nut Screw Nut Lower Hinge - Pivot Bolt Hinge Plate Hinge Spacer Nut Bolt Hood Guide Rivet Extrusion Nosepan Rivet Rivet Amber Reflector Decal - TX Extrusion Decal - TX R. H Decal - TX L.H Decal - TX C R.H. 5
7 HOOD ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Decal - TX-C L.H Decal - Hood Side R.H Decal - Hood Side L.H Decal - Polaris Decal - Deck Decal - Instruments Decal - Instrument Warning Decal - Panel Decal - Panel Warning R. H Decal - Panel Warning L.H Angle Drive - Speedometer Speedometer Cable Square Key Speedometer Bushing Tachometer Head Speedometer Head Replacement Glass & Bezel (Tach or Speedol Adapter Harness Nut Hood Guide Hood latch Rivet. 4 6
8 HOOD ASSEMBLY ~ i'-::;':"---~Y-~----'
9 CONSOLE ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Ignition Switch Ignition Key Ignition Nut Regulator Screw lock Nut Heat Sink lever Kit (Incl. 8, 9, 0) 9 Flipper Pin. 0 Choke Slide Choke Cable Choke Nut Recoil Handle Decal - Ignition Switch Retaining Ring.-.c-~--!l""" !9 r ~r
10 SEAT ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C 2683 Seat Cushion Frame - Door Washer Nut Rivet Door - Tool Compartment Latch Spring Pin - Latch Latch Pin - Hinge Screw Taillight Harness Taillight Bulb Brake Light Bulb Screw Taillight Lens Taillight Housing Shield - Wiring Bolt Tool Kit Seat Covering Tool Compartment 9
11 MAIN WIRE HARNESS ITEM NO. PART NO. PART DESCRIPTION QTY. TX TX-C Main Wire Harness [Incl. - 7) Receptacle Housing w/receptacles. Brake light Switch Connector Ignition Switch Connector.... Ring Term inal Headlight Connector w/receptacles Tachometer Connector. Speedometer Connector.... 0
12 ,., CHAINCASE ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C r Bushing Brake Lever Set Screw Brake Line Male Connector Master Cylinder Housing Cover Gasket Cover Screw Screw Spring "U" Pack Seal "0" Ring Master Cyl. Piston Spring Clip Pad Retainer Pin Bleeder Screw Bridge Bolt Spacer Bushing Bracket Nut Female Connector [Incl. 23 & 24) 23 Ferrule Fitting 24 Male Adapter Seat, Insert Piston Casting Piston Seal Connector Piston Stop Light Switch Pad Assembly Carrier Casting Snap Ring Brake Disc Asm Jack Shaft Key Nut Washer Key Flangette Bearing Bolt Machinery Bushing ~ t~ Drive Belt Driven Clutch TX Driven Clutch TX Spacer Washer Bolt Screw Spring Washer Machinery Bushing Nut, 3 3
13 CHAINCASE ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX C Bolt Bolt Chaincase Clip Hose - Bulk (Cut to fit] Pin Spiral Nut Bolt Bearing Retaining Ring Spacer Sprocket - 7 Tooth TX - TX C Sprocket - 9 Tooth TX Sprocket - 6 Tooth - Optional Sprocket - 2 Tooth - Optional Chain - 66 Pitch - 340,440 TX, TX C Chain - 68 Pitch - Optional Tightener Asm Shakeproof Washer Bolt Gasket Chaincase Cover Rubber Plug Bolt Cap Screw Washer Well Nut Sprocket - 39 Tooth - 340, 440 TX, 340 TX C Sprocket - 35 Tooth - Optional Sprocket - 4 Tooth - Optional 2
14 o J: ~ Z o»en 49 ~ '---..-/ I m 50= :s---- ~... j6 7 ~ ' en w -:/ )')9))2 3 J~6~. ~ - ~... -<
15 STEERING ASSEMBLY IT EM PART PART QTY. NO. NO. DESCRIP TION TX TX-C Pad Decal - Pad Decal - Pad Handlebar Grip Master Cylinder Dimmer Switch Bolt Steering Post Weldment Emergency Stop Switch Throttle Control Asm. (Incl. 9 -, 45 & 46) Throttle Block Retaining Ring Set Screw Strap Nut Nut Screw Nut Washer Steering Arm R.H Bolt Bolt Steering Arm L.H Drag Link L:.H. Nut Tie Rod L.H Spindle Shaft Ski Pivot Bushing Rubber Ski Sto p Ski Spring Stop Tie Rod R.H Tie Rod Nut Bolt Clevis Pin Shock Absor ber Bottom Shock Bushing Clevis Pin Clevis Pin Spring - Monoleaf Cotter Pin Washer Ski Skag Nut Wear Plate Throttle Lever Retaining Pin Retaining Ring Ski Saddle Weld Plate - Leaf Spring Stop Bolt Nut 4 4 4
16 5 STEERING ASSEMBLY.
17 DRIVE CLUTCH ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Drive Clutch Asm TX, TX-C Drive Clutch Asm TX Cover Screw Screw Lock Washer Clutch Spring (Yellow) Guide Sutton Kit - Spider Pin (lncl, 5) Jam Nut Spacer Kit - Shift Weight "S" TX, TX-C Kit - ShiftWeight "A/P" TX HIGH ELEVATION MODIFICATIONS (4) Clutch Spring (Red) TX, TX-C Clutch Spring (Orange) TX (9) Kit - Shift Weight "G" TX, TX-C Kit - Shift Weight"A" TX 6
18 DRIVEN CLUTCH ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Driven Clutch Asm TX Driven Clutch Asm TX. TX-C Screw Driven Plate Retaining Ring Washer Square Key Clutch Spring Ramp Button Driven Cap Stationary Ramp. r 7
19 DRIVE SHAFT - TX ITEM NO. PART NO. PART DESCRIPTION QTY. TX TX-C Drive Shaft Sprocket - Track... Metal Bushing Speedometer 2 8
20 DRIVE SHAFT - TX-C ITEM NO. PART NO. PART DESCRIPTION OTY. TX TX-C Drive Shaft.. Sprocket Speedometer Bushing
21 TRACK ASSEMBLY - TX ITEM NO. PART NO. PART DESCRIPTION QTY. TX TX C Track Asm. (lncl.. 4). Outside Belt Inside Belt. Pop Rivet Cleat \ \ 20
22 TRACK ASSEMBLY - TX-C ITEM NO. PART NO. PART DESCRIPTION OTY. T X TX-C Track - Molded Clip Replacement 96 (, ( \ <. 2
23 SUSPENSION - TX ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Slide Rail Asm Rail Asm. L.H Rail Asm. R.H Hi-Fax Bolt Nut Front Torque Arm Weldment Pivot Arm Weld Bolt Pivot Arm Shaft Front Suspension Arm Weld Bolt Nut Spring L.H. Front Spring R.H. Front Mounting Shaft Bolt Rear Torque Arm Weldment Rear Pivot Arm Weld Bolt Nut Washer Spacer Roller Spring Tube Spring - Susp. L.H. Rear Spring - Susp. R. H. Rear Spacer - Wheel Outer Shaft - Return Wheel Bolt Wheel - Track Carrier Shock - Rear Torque Arm Bushing Spacer Bolt Nut Bolt Nut Eye Bolt - Spring Adj Nut Roller Spring Bolt Nut Washer Shaft - Rear Idler Idler Wheel - Rear Spacer - Rear Idler Spacer - Idler Shaft Washer Bolt Bolt Nut Susp. Bumper Spring Pin 4 22
24 SUSPENSION - TX v IS I. fjj}j \ 23
25 SUSPENSION - TX-C ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Slide Rail Asm Rail Asm. - l.h Rail Asm. - R. H Hi-Fax l.h Hi-Fax R.H Bolt Nut Bumper - Susp Spring Pin Front Torque Arm Weld Rear Pivot Arm Pivot Arm Shaft Bolt Mounting Shaft Bolt Shock Nut Bolt Rear Torque Arm Weld Bolt Nut Washer Wheel - Track Carrier Wheel - Track Bumper Spring Tube Spring - Rear Susp, L.H Spring - Rear Susp. R.H Bolt Spacer - Wheel Outer Shaft - Return Wheel Shock - Rear Torque Arm Bushing Spacer Bolt Nut Bolt Nut Eye Bolt - Spring Adj Nut Roller Spring Spacer - Roller Bolt Nut Washer Bogie Wheel / Outer Spacer Tube Center Spacer Tube Bogie Wheel Shaft Rear Idler Shaft Rear Idler Wheel _ Rear Idler Spacer - Inner _ Rear Idler Spacer - Outer Rear Idler Spacer - Inner. 24
26 SUSPENSION TX C ITEM NO. PART NO. PART DESCRIPTION QTY. TX TX-C Washer.. Bolt... Bolt.. Nut.. Limit;r ~tra~ : Bolt Nut... Washe~.. Bottom ~0''S pring." Ret'.... Top Coil S. arner.. prmq Retainer Sprmg \\,'),\ \ '\. ---~\\ 25
27 ENGINE MOUNTING ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C 2379 Engine - EC34PT , TX-C 2367 Engine - EC44PT Cap Screw Washer Well Nut Boot Strap Intake Silencer Intake Silencer - 340, TX-C Drive Clutch Asm , TX-C Drive Clutch Asm Bushing - Retaining Bolt Washer - Clutch Retainer Lock Washer Bolt Clamp Fuel Line (Bulk - Cut to fit) Filter Screw Tube Spacer - Fuel Pump. 2 -l Nut Wrought Washer Plate - Motor Mount - 340, TX-C Plate - Motor Mount Nut Bolt Nut Bolt Lock Washer Cap - Vibration Dampener - Vibration Hanger - Muffler Spring Bolt Muffler - 340, TX-C Muffler Exhaust Spring (Otv Only) Nut Lock Washer Exhaust Manifold - 340, TX-C Exhaust Manifold Bushing - Motor Mount Exhaust Gasket - 340, TX-C Exhaust Gasket Decal - Intake Silencer Throttle Cable. 26
28 ENGINE MOUNTING c 27
29 CRANKCASE & CYLINDER - TX 340 & TX-C ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Crankcase Asm Screw Dowel Pin Bolt & Washer Asm Bolt & Washer Asm Bolt & Washer Asm Stud Plug Wave Washer Wave Washer Union Oil Seal Cylinder Cp Cylinder 3 Cp Stud Fin Damper Fin Damper Fin Damper Stud Exhaust Gasket Spring Washer Nut Nut Spring Washer Washer Cylinder Gasket Head Gasket Cylinder Head Fin Damper Fin Damper Spark Plug Nut Washer Grommet Magneto Cover Bolt Washer Washer Adapter Bolt Band Asm
30 CRANKCASE & CYLINDER - TX 340 & TX-C 29
31 CRANKCASE & CYLINDER - TX 440 ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Crankcase Asm Dowel Pin Bolt & Washer Asm Bolt & Washer Asm Bolt & Washer Asm Stud Plug Wave Washer Union Oil Seal Cylinder Cylinder Fin Dam per Fin Dam per Stud Stud Cylinder Gasket Nut Spring Washer Washer Cylinder Head Fin Damper Fin Damper Fin Damper Head Gasket Nut Spring Washer Washer Exhaust Gasket Nut Magneto Cover Bolt Washer Washer Adapter Band Asm Screw Bolt Fin Damper Grommet Spark Plug Wave Washer 2 30
32 CRANKCASE & CYLINDER TX ~ 24 ~ - 26.i-> I "" 32 ~ 0 3 3
33 CRANKSHAFT & PISTON ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX C Crankshaft Asm Crankshaft Asm Spacer Ball Bearing Ball Bearing Piston Piston Piston Pin Piston Pin Piston Ring Piston Ring Clip Clip Small End Bearing Small End Bearing Spacer Spacer Nut Washer Key 32
34 CRANKSHAFT & PISTON 5' ~ / II 33
35 RECOIL STARTER ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX C Recoil Starter Starter Case Power Spring Reel Ratchet Slide Plate (B) Return Spring (B) Slide Plate Washer (A) Friction Spring Return Spring Friction Plate Washer (B) Spring Washer Nut Starter Pulley Starter Rope Bolt SpringWasher Washer
36 .. RECOIL STARTER c c 35
37 MAGNETO ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX C Plate Asm Exciter Coil Pulser Coil Collar Screw & Washer Asm Lighting Coil Screw & Washer Asm Clamp Screw & Washer Asm Flywheel Window Cover Grommet P Male Coupler P Male Coupler P Female Coupler COl System Ignition Coil Bracket Bolt & Washer Asm N/A High Tension Wire (400) 2 N/A High Tension Wire (500) 22 N/A Cap Spark Plug Cap Screw Lock Washer Washer
38 MAGNETO ~ c c 37
39 FUEL PUMP ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Fuel Pump Asm Packing - Bottom Diaphragm Packing - Top Screw & Washer Asm
40 FUEL PUMP 39
41 CARBURETOR ITEM PART PART OTY. NO. NO. DESCRIPTION TX TX-C * Carburetor Asm [Incl. - 33) Carburetor Asm , TX-C [Incl. - 33) Top [Incl. 2 & 3). 3 N/A Gasket Throttle Spring Throttle Plate "E" Ring Jet Needle Throttle Valve Throttle Valve - 340, TX-C Needle Jet Needle Jet - 340, TX-C Plunger Cap Plunger Spring Washer Starter Plunger Asm Throttle Stop Screw Throttle Adjuster Spring Air Screw Spring Pilot Jet No Needle Jet Setter Washer '0 ' Ring Needle Valve Packing Float Arm Float Pin Packing. 27 N/A Float Chamber Float Asm Cap Banjo Bolt Washer Main Jet No Main Jet No , TX-C Screw & Washer Asm. 4 4 * Note: Oty's. Per Carburetor 40
42 .. CARBURETOR 4 rr--0 II ~2 ) 3 (/ ~..--J
43 , "
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