340 Edge Model #S03NB3AS 340 Edge Classic Model #S03ND3AS. E 2001 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /02

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1 0 Edge Model #S0NBAS 0 Edge Classic Model #S0NDAS E 00 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /0

2 TABLE OF CONTENTS 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Parts Manual AIRBOX... BATTERY BOX... BLOWER HOUSING... BRAKE... CARBURETOR... CHAINCASE... CHASSIS... CONSOLE... CRANKCASE... CRANKSHAFT... CYLINDER... A B C D C B C B C B A A C C C DECALS - EDGE... A DRIVE CLUTCH... B- DRIVE TRAIN... B DRIVEN CLUTCH... B ENGINE MOUNTING... EXHAUST SYSTEM... FUEL PUMP E F... G C C C0 GAS TANK... A H HOOD... A- HOOD FOAM/FOIL... M A MAGNETO... C N NOSEPAN... A- OIL PUMP... OIL TANK... PISTON O P... RAIL MOUNTING (SUSPENSION)... RECOIL STARTER... R S C C C B C SEAT... A SHIFT (Reverse Models)... C SKI... A- STARTING MOTOR... C STEERING... B STEERING - HANDLEBAR... B- SUSPENSION... B SUSPENSION, FRONT... A- TOOL KIT... TORQUE ARM, FRONT... TORQUE ARM, REAR... T C B B0 The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

3 CHASSIS 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS E 00 Polaris Sales Inc Asm., Chassis (Edge) Asm., Chassis (Edge Classic) -0 Brkt Rope Guide Guide Rope 0 Rivet 00 Caplug 0 Gasket Seat Base 00 Caplug Screw Rivet 0 Bolt 0 0 Washer, Spring Lock 0 Washer, Flat -0 Bumper, Rear -0-0 Flap, Snow (Edge) Flap, Snow (Edge Classic) 0 Reflector, Red Asm., Snow Skirt/Reflector, LH Asm., Snow Skirt/Reflector, RH 0 Gasket Seat Base 0 Strap Rivet A Support, Footrest, LH (Edge) Support, Footrest, RH (Edge) Support, Footrest, LH (Edge Classic) Support, Footrest, RH (Edge Classic) Mount, Console, Toe Clip, LH (Edge) Mount, Console, Toe Clip, RH (Edge) Mount, Console, Toe Clip, LH (Edge Classic) Mount, Console, Toe Clip, RH (Edge Classic) Footrest, LH (Edge) Footrest, RH (Edge) Footrest, LH (Edge Classic) Footrest, RH (Edge Classic) Brace, Tunnel Roll (Edge) Brace, Tunnel Roll (Edge Classic) Guard, Belt Kit, Trailing Arm Mount, LH Kit, Trailing Arm Mount, RH 00 Plug, Hole 00 Plug Hole 0 Rivet Bulkhead Front 00 Clip, Rosebud 0 Brkt Airbox Edge 0 Brkt Oil Tank Hose Support /0

4 SEAT AND GAS TANK 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Cap, Fuel w/gauge Asm., Seat Cushion (Incl. -,)(Edge) Cover, Seat (Edge) Asm., Seat Cushion (Incl. -,)(Edge Classic) Cover, Seat (Edge Classic) Grommet, Relatch, Bottom 00 Grommet, Relatch, Top 00 Relatch w/hole, Twist Lock Rivet 000 Bulb, Taillight 000 Bulb, Brakelight 0 Lens 0 0 Screw Housing, Taillight Nut, Seat Rivet 0 Washer, Flat Screw 0 Harness, Taillight Nut, Nylok 0 Washer, Flat 00 Nut, Speed 0 Bolt, Carriage 0 00 Foam, Seal Tape, Foam AR Line, Fuel 000 Clamp, Hose 0 Fitting, Straight 00 Grommet 000 Ring, Compression AR Line, Fuel 00 Pickup, Fuel w/filter 0 Asm., Fuel Tank (Incl. -0) 0 00 Fitting, 0 Degree AR Line, Fuel 000 Cable Tie /0 A

5 NOSEPAN 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS 0 0 Rivet -0 Hinge, Pivot, Lower, RH Mount, Shock, Upper, RH 0 Foam, Seal 0 Nut, Flanged Screw Mount, Shock, Upper, LH Rivet Rivet 0 Rivet 0-0 Bracket, Radius Rod Support 00 Brace, Pan, Lower -0 Hinge, Pivot, Lower, LH Nut, Nylok -00 Bumper, Front Bolt Rivet Shield, Heat Nosepan (Edge) Nosepan (Edge Classic) 0 Nut, Nylok Washer Screw Rivet Screw 0 Washer, Spring Lock Guide, Hood, LH Guide, Hood, RH 0 Plug (0 Edge Only) 00 Clip Rosebud /0 A

6 NOSEPAN 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS 0 00 Clip, Speed, U-Type 00 J-Clip, Retainer Rivet Foil 00 Tape, Foil Tape, Foil 0 Foil, Nosepan 0 Rivet Duct, Engine Air Outlet 0 00 Guard, Clutch 00 Pin, Clutch Guard Pad, Clutch Guard Rivet 0 Decal, Engine and Clutch 00 Decal, Troubleshooting 0 Reflector, Amber Plug, Hole, Oblong Plate, Backer /0 A

7 HOOD 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Asm., Hood (Incl. Foam and Foil)(Edge) Asm., Hood (Incl. Foam and Foil)(Edge Classic) 0 Harness, Headlight 0 Asm. Headlamp (Incl. Bulbs) Foam, Headlight Seal, Top 0 Bulb, Headlight 00 Retainer, Headlamp Bulb Foam, Headlight Seal, Bottom Bolt, Adjust Tee 0 Spring, Headlight Adjust 0 00 Cable Tie 00 Knob, Headlight Adjust Foam, Prefilter Asm, Plenum Foil Foil 00 Decal, Suspension Set-Up, Rear 0 Cover, Headlight Access 0 0 Screw -0 Hinge, Upper, LH Nut, Nylok 0 Washer, Flat 0 Bolt 0 Spacer 0 Bolt 00 Clamp -0 Hinge, Upper, RH /0 A

8 HOOD 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS 0 0 Rivet Windshield, Inch, Flared, Smoke 00 Retainer, Windshield 0 Plug, Dash 0 Knob, Trip Odometer Asm., Speedometer Bulb, Replacement 00 Cushion, Rubber 00 Bracket, Speedometer/Tachometer 0 Washer, Flat 0 0 Washer, Split Lock 0 Nut 0 Cable, Speedometer Mirror LH (Edge Classic Only) Mirror RH (Edge Classic Only) Washer (Edge Classic Only) Nut (Edge Classic Only) 00 Clip, Plastic, Nylon 0 Screw Nut, Nylok 00 Cable, Hood Retainer Rivet /0 A

9 DECALS - EDGE 0 EDGE S0NBAS 0 00 Kit, Hood Decal, 0 0 Edge (Incl. -,,) 0 0 Decal, Trailing Arm, LH Decal, Trailing Arm, RH 00 Kit, Decal Application Solution 0 Decal, Fan Cooled Twin, LH (For Seat Decals) 0 Decal, Fan Cooled Twin, RH 00 Decal, Hood Center, POLARIS 0 00 Decal, Choke 0 Decal, Hood Center, EDGE XC 0 Decal, Warning, NO PASSENGER 00 Decal, Hood Top, POLARIS 0 Decal, Warning, French 00 Decal, Track/Seat, English/French, LH/RH 0 Decal, Warning/Rev/Elec. Rev. Opt. 0 Decal, Seat, EDGE XC POLARIS 0 Decal, Warning, English Decal, Pan, 0 TWIN CYLINDER, LH Decal, Pan, 0 TWIN CYLINDER, RH 00 Decal, Ignition 0 0 Decal, Hood Side, EDGE XC, LH Decal, Hood Side, EDGE XC, RH /0 A

10 DECALS 0 EDGE CLASSIC S0NDAS 0 0 Kit, Hood Decal, 0 0 Edge Classic (Incl.,-,0,,) 0 00 Decal, Pan, LH Decal, Pan, RH 00 Kit, Decal Application Solution 0 0 Decal, Hood Side, Classic, LH (For Seat Decals) 0 Decal, Hood Side, Classic, RH 0 Decal, Warning, English 0 Decal, Hood Side, Front, LH 0 Decal, Electric Start, Domed 0 Decal, Hood Side, Front, RH 0 Decal, Warning, French 0 Decal, Trailing Arm, Edge IFS, LH 0 Decal, Hood Center, 0 Classic 0 Decal, Trailing Arm, Edge IFS, RH 0 Decal, 0 Fan Cooled Twin, LH 0 Decal, Hood Center, Polaris 00 Decal, 0 Fan Cooled Twin, RH 00 Decal, Choke 0 Decal, Hood Top, Polaris, LH 0 Decal, Warning, NO PASSENGER 0 Decal, Hood Top, Polaris, RH 0 Decal, Warning/Rev/Elec. Rev. Opt. 00 Decal, Track/Seat/LH/RH/Eng/Fr 00 Decal, Ignition 0 Decal, Classic Polaris, Seat A0 /0

11 CONSOLE 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Screw (Edge) Screw (Edge Classic) Washer Regulator (Edge) Regulator Electric Start (Edge Classic) Nut, Nylok 00 Cable Tie -00 Console (Edge) Console w/accy (Edge Classic) 00 Kit, Ignition Switch 00 Decal, Ignition, Console 00 Clip, Dart 0 Lever, Choke (Incl. Pin) Cable, Choke Control (Incl. 0,) Kit Choke Control 00 Decal Choke Screw 00 Nut, Choke Slide 0 Cap w/key NOTE: When ordering ignition key PN 0 be sure to specify if for an A,B,C,D, or E switch. Letter code will be labeled on underside of switch body behind console. Key dot code found on key cap (i.e. one dot = A, two dots= B, etc.). 0 Nut, Ignition 00 Receptacle Pod (Edge Classic) 00 Housing, Connector 00 Socket Housing 000 Housing Harness, Main /0 A

12 HOOD FOAM/FOIL 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS VIEW FROM UNDER HOOD -0 Screen, Nostril Hood, RH -0 Screen, Louver Hood, Front Rivet -0 Screen, Louver Hood, Rear -0 Screen, Nostril Hood, LH 0 Foam, Hood, Rear, LH 00 Foam, Hood, Center, Edge Foam, Hood, Front, LH /0 A

13 FRONT SUSPENSION and SKI 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS A

14 FRONT SUSPENSION and SKI 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS 0 Bolt 0 Bushing, Pivot, Inner Bushing, Shoulder 0 Nut, Nylok 0-0 Rod, Radius, Upper 0 Nut, Jam Nut, Nylok Screw 00 Retainer, Spring, Slotted Spring, Compression Ring, Spring Preload 000 Retainer, Threaded 0 Shock Screw Washer Arm, Steering Washer, Flat 0 Washer, Flat Cup, Trailing Arm Mount 0 00 Bearing, Spherical 0 Ring, Retaining 0 Screw Asm., Trailing Arm, LH (Incl. 0,)(Edge) Asm., Trailing Arm, RH (Incl. 0,)(Edge) Asm., Trailing Arm, LH (Incl. 0,)(Edge Classic) Asm., Trailing Arm, RH (Incl. 0,)(Edge Classic) Rod End (See Steering Pg B, Ref ) 0 Bushing 00 Fitting, Lubrication Bushing, Torsion Bar Rivet -0 Bar, Torsion 0 Slide, Torsion Bar 0 Bushing 0 Bushing, Flanged 0-0 Shaft, Spindle 000 Fitting, Lubrication 0 Stop, Rubber Nut, Nylok 00-0 Ski Screw Plate, Skag Kit, Carbide,, Easy Steer (Incl. Skag and Plate) Skag -0 Shim, Skag Plate Nut 0 Pin, Cotter 00 Bushing 000 Rod End Nut 0-0 Rod, Radius, Lower 0 Nut, Nylok 00 Rod End 0 0 Bushing, Shoulder Bolt /0 A

15 BRAKE 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Kit, Cover Screws 0 Kit, Cover Assembly (Incl.,) Gasket 00 Kit, Park Lever Spring 00 Asm., Master Cylinder (Incl.,,,,,) Screw 0 Screw 0 Kit, Lever Screw 0 0 Kit, Snap Ring 0 00 Kit, Asm., Master Cylinder, Hayes Switch, Brake Light 0 Kit, Cartridge Subassembly 00 Asm., Control, LH Button, Switch, HI/LO, LH Control 0 Kit, Pivot Pin 0 Kit, Park Lever and Spring (Incl. ) 00 Line, Brake 0 Kit, Bleeder Fitting Screw 0 0 Washer, Spring Lock 0 Washer 0 Kit, Asm., Brake Caliper (Incl.,,,) 00 Kit, Pin Retaining 00 0 Kit, Brake Pad, Type Kit, Brake Pad, Carbonite Kit, Piston/Seal Kit, Seal /0 B

16 STEERING 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS (If built after /0/0) 0 (If built before /0/0) 00 Rod End, RH 0 Nut Tie Rod Nut, LH 00 Rod End, LH 00 Rod End, RH (Qty used after /0/0) Rod, Steering Rack 00 Rod End LH (Qty. used after /0/0) -0 Rod, Draglink 0 00 Rod End, RH (If built after /0/0) Bolt 00 Rod End, LH Nut, Nylok 0 Bushing, Reducer 0 Asm., Pitman Arm (Incl.,,) Spacer, Tube Screw 0 Bearing, Ball 0 Asm., Idler Arm (Incl.,,) 0/0 B

17 STEERING - HANDLEBAR 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS B

18 STEERING - HANDLEBAR 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Pin, Retaining 00 Ring, Retaining Lever, Throttle Lever w/heater Block, Throttle/Brake Grip, Handlebar 0 Plug, Overflow Adaptor, Block -0 Handlebar Screw 0 00 Nut, Push-On Emblem, Star -00 Cover, Handlebar 0-00 Slide, Handlebar Cover 00 Clip, Dart Collar Console LH Collar Console RH Asm., Control, LH (See Brake Pg. B, Ref. ) 0-0 Block, Handlebar 0-0 Post, Steering Nut, Nylok 0 Bolt, Carriage 0 Heater, Grip, Lo/Med/Hi 0-0 Hoop, Steering 00 Clip, Rosebud Bolt, Carriage Nut Rivet 0 Plate, Tie Rod Boot Boot, Tie Rod, LH Boot, Tie Rod, RH 00 Palnut 0 0 Washer, Flat Nut, Nylok 000 Bracket, Steering Post Fitting, Zerk Bushing 000 Bracket, Steering Fitting, Zerk Bracket, Console Support Screw Holder, Wire 00 Ring, Retaining Screw, Set 0 Washer 00 Switch, Auxiliary Shut-Off 0 Washer /0 B

19 CHAINCASE 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Seal, Oil 0 Nut Screw Asm., Tightener 0 Bearing, Ball 0 Ring, Retaining Dipstick 0 Sprocket, T, /W 0 Washer, Spring 0 0 Nut, Nylok 0 Pin, Cotter 0 Sprocket, Pinion, T, /W Bearing, Needle 0 0 Gear, Pinion, Spur Bearing, Needle Pin, Dowel Kit - Shift Fork/Shaft (Incl.,) Fork, Shift Gasket, Chaincase Cover, Chaincase Screw 00 Seal, Oil 0 0 Ring, Retaining -0 Shaft, Shift Washer, Thrust 0 Chain, P, /W 0 Shaft, Pinion Screw Asm., Jackshaft (See Drive Train Pg. B, Ref. ) Chaincase 0 Plug Bracket, Chain Retention 0 0 Screw Washer 0 Sprocket, T, /W Bearing Needle 00 Coupler, Drive 0 Gear, Reverse 0 Spring, Compression 0 Retainer, Drive Coupler 0 Washer, Spring Lock Screw 0 Screw /0 B

20 DRIVE TRAIN 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Screw 0 Washer, Flat AR Washer, Flat Spacer Asm., Driven Clutch, (See Driven Clutch Pg. B, Ref. 0) 0 Belt, Drive AR Washer 0 AR Bushing Washer 0 0 Washer, Flat 0 00 Flangette w/grease Groove Fitting, Lubrication 0 Gasket, Jackshaft Nut, Nylok Bearing Flangette Bolt, Carriage Asm., Jackshaft (Incl.,) 0 Ring, Retaining 0 Disc, Brake 0 Bolt, Carriage 00 Sleeve, Seal 0 O-Ring Nut 00 Asm., Drive Shaft (Incl.,,) 0 Asm., Flangette w/screws 00 Bushing, Speedometer, Metal Flangette 00 Key, Speedometer, Square 00 Gasket, Drive Adaptor 0 0 Adaptor, Drive w/zerk 0/0 B

21 RAIL MOUNTING (SUSPENSION) 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Asm., Scrolled Wheel Indy Red (Incl.,)(Edge) 0- Asm., Scrolled Wheel Sliver Metallic (Incl.,)(Edge Classic) 0 Ring, Retaining ( per Wheel) 0 Bearing ( per Wheel) Nut, Nylok Washer Cap, Rail Tip Washer, Flat Bumper, Front Nut, Nylok 0 Rivet Nut, Nylok Bracket, Rail Reinforcement Liner, Bumper Bumper, Rear Screw Mount, Bumper 0 Bumper, Pivot Arm B Spacer Block, Idler Bolt Adjusting 0 0 Rivet Nut, Jam Screw Asm., Rail, LH (Incl.,,,,) Asm., Rail, RH (Incl.,,,,) 00 Screw 0 Block, Wheel Mount Washer, Spring Screw Screw Screw 0 Washer Spacer Roller, Spring Hi-Fax Screw Screw /0

22 SUSPENSION 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Nut, Nylok Bushing -0 Arm, Shock Pivot Screw 0 Washer, Flat Spacer, Idler Bushing 0 Wheel Spacer, Idler, Long 0 00 Shaft, Idler Washer Asm., Idler Wheel Red (Edge) Asm., Idler Wheel Sliver Metallic (Edge Classic) Ring, Retaining Bearing Bolt Screw Screw 0 Washer, Spring Lock 0 Track Clip, Guide 00 Shaft, Pivot Arm Asm., Wheel 0 0 Bushing -0 Mount, Shock 0 Shaft Washer, Flat 00 Fitting, Lubrication 0 Shaft 0-0 Arm, Pivot, Rear /0 B

23 FRONT TORQUE ARM 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS 0 0 Screw 0 Washer, Spring Lock Washer, Flat 0 Shaft -0 Arm, Torque, Front 000 Fitting, 0 Degree Nut, Nylok 0 Shock, Front Track 0 Sleeve 0 00 Retainer, Slotted Spring 0 Shield, Spring 0-0 Spring, Compression 0 Retainer, Spring 0 Retainer, Spring 0 Sleeve Screw 00 Fitting, Lubrication 0 Shaft Washer 0 0 Nut, Nylok 0 O-Ring Screw Screw Washer, Flat Nut, Nylok 0 Strap, Limiter /0 B

24 REAR TORQUE ARM 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Arm, Torque, Rear Nut, FLEXLOC 0 Screw Washer Shaft, Arm Bushing Screw 0 Washer, Flat Washer, Flat 0 0 Washer, Spring Lock Screw Asm., Rear Torque Arm (Incl. ) Nut, Nylok Spacer 0 Asm., Carrier Wheel Washer, Thrust Sleeve, Torsion Spring Roller, Spring, Adjustable B0 00 Clip, Push On Spring, Torsion,./, LH (Std) Spring, Torsion,./, RH (Std) Spring, Torsion,./, LH (Opt) Spring, Torsion,./, RH (Opt) Screw Shaft Bolt Washer, Wave Bushing -0 Rod, Shock Screw 0 Bushing, Nut 0 Sleeve 0 00 Fitting, Lubrication 0 Spacer 00 Shock 00 Bushing /0

25 DRIVE CLUTCH 0 EDGE S0NBAS 0 Bolt 0 Washer, Spring Lock Bearing, Cover 0 Ring, Retaining, Cover 0 Spring, Clutch, Dark Blue/White 0 Button, Guide 0 Washer, Multilube Asm., Roller and Bushing 00 Pin, Roller 0 00 Kit, Drive Clutch Shim 0 Weight, Shift, 0 0 Pin, Hardened Weight 0 Bearing, Sleeve 00 Insert, Moveable AR AR AR Spacer (.00) Spacer (.0) Spacer (.00) 0 Nut, FLEXLOC 00 Nut, Jam Asm., Drive Clutch, Basic (Incl. All Less,) /0 B

26 DRIVE CLUTCH 0 EDGE CLASSIC S0NDAS 0 0 Bolt 0 Washer, Spring Lock Bearing, Cover 0 Ring, Retaining, Cover 0 Spring, Clutch, Dark Blue/White 00 Nut, Jam 0 Washer, Multilube Asm., Roller and Bushing 0 Pin, Roller 0 00 Kit, Drive Clutch Shim 0 Button, Guide 0 Weight, Shift, AR AR AR AR AR Spacer (.00) Spacer (.0) Spacer (.0) Spacer (.00) Spacer (.0) 0 Pin, Hardened Weight 0 Bearing, Sleeve 00 Insert, Moveable Gear, Ring Screw 0 Nut, FLEXLOC 0 Asm., Drive Clutch ES Basic (Incl. All Less,) /0 B

27 DRIVEN CLUTCH 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS 0 0 Ring, Retaining, Extension 0 Ramp, Stationary Bolt 0 Button, Ramp 0 Spring, Clutch, Silver Bearing, Moveable, Inch 0 Bearing, Moveable, / Inch 0 AR Washer AR Washer 0 Clutch, Driven (Incl. -) /00 B

28 BATTERY BOX 0 EDGE CLASSIC S0NDAS 0 0 Nut, Nylok Washer 00 Regulator,. V Screw 00 Pad, Battery 000 Strap, Battery Hold-Down 0 AR Tube, Vent 000 Battery 00 Cable, Battery 0 00 Kit, Battery Bolt 000 Cable, Solenoid/Starter Switch, Magnetic (See Starting Motor Pg. C, Ref. ) 0 Insulator, Cable 0 Cable, Battery/Solenoid 000 Wire, Jumper, Solenoid/Battery 00 Breaker, Circuit Nut, Nylok 0-0 Box, Battery 0 Foil Tape X 0 Rivet 0 Plate, Stud 0 Bolt Washer, Spring (See Starting Motor Pg. C, Ref. ) Nut (See Starting Motor Pg. C, Ref. ) /0 B

29 SHIFT (REVERSE MODELS) 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS 0 Handle, Reverse Rivet 00 Pin, Cotter Nut, Nylok Washer, Wave Nut, Nylok Nut 00 Rod End, RH Screw 0 Rod, Threaded 0 Nut, Jam Bolt 0 Washer, Flat Bushing 000 Rod End, LH Actuator, Shift Pin, Clevis 0 Bracket, Shift Lever Guide /0 C

30 ENGINE MOUNTING 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Engine, EC-PM-0/0 Short Block NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization is required for warranty consideration. -00 Handle, Recoil 00 Cable, Throttle Control 00 Plug, Spark, NGK BRES 000 Clamp, Hose 0000 Clamp, Hose AR Line, Fuel Asm., Fuel Pump (See Fuel Pump Pg. C0, Ref. ) Conduit, Convoluted 0 0 Valve, Fuel AR Line, Fuel 00 Washer, Clutch Retainer 0 Washer, Lock Bolt 0 Cap, Dampener, Vibration 00 Dampener, Vibration 00 Bushing, Motor Mount Bolt, Carriage 0 Nut Flanged 0 0 Bolt, Carriage -0 Strap, Engine 0 Retainer Bolt, Pushnut Bolt 0 Washer, Spring Lock Spacer Plate, Motor Mount Screw /0 C

31 OIL TANK / AIR BOX 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Clamp, Hose 000- AR Line 000 Fitting, Oil Sender 00 Grommet Tank, Oil w/sending Unit 00 Cap, Oil Screw 0 Cover, Tool Box Nut, Nylok 0 0 Foam Screw 0 Washer Asm., Fuel Pump (See Fuel Pump Pg.C0, Ref. ) Washer, Nylon Nut, Nitrile Boot, Carburetor 0 Decal, Greasing 00 Decal, Adjustable Driven Clutch 0 Strap 0 Asm., Air Silencer (Incl. Decals) 0 Decal, Caution Foam /0 C

32 EXHAUST SYSTEM 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Muffler 00 Spring, Exhaust 0 Bracket, Retainer 0 Spring, Exhaust Dampener, Vibration -0 Manifold 0 Boot -Exhaust, Outlet Gasket, Exhaust (See Cylinder Pg. C, Ref. ) 0 Washer, Lock 0 0 Nut /0 C

33 CRANKCASE 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS 0 0 Stud 00 Asm., Crankcase (Incl. -,-0) 0 Pipe, Pulse 000 Pin, Dowel 0 Bolt, Flange 0 Gasket, Aluminum 00 Seal, Oil 00 Bolt and Washer 0 Bolt and Washer 0 0 Bolt and Washer /0 C

34 CYLINDER 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Cylinder Head 00 0 Nut, Flange 0 Gasket, Head 00 Stud 0 Stud 00 Cylinder Unit (Incl.,) 0 Gasket, Cylinder 0 Asm., Check Valve 0 Adaptor 0 00 Bolt 0 Band, Adaptor (Incl. ) 0 Screw 0 Gasket, Exhaust /0 C

35 PISTON and CRANKSHAFT 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS 0 0 Clip, Piston Pin 0 0 Ring, Piston (Standard) Ring, Piston (0. O/S) 0 Ring, Piston (0.0 O/S) Piston, Set (Standard) Piston, Set (0. O/S) Piston, Set (0.0 O/S) 00 Pin, Piston 00 Bearing, Needle 0 Crank Pin 0 Bearing, End, Large 0 Rod, Connecting 0 Spacer 0 00 Bearing, Ball 00 Crankshaft (PTO Side) 0 Crankshaft (Incl. ) 0 0 Asm., Crankshaft (Incl. -,) Crankshaft (MAG Side) 0 Key 00 Bearing, Ball 00 Washer, Spring 00 Nut /0 C

36 BLOWER HOUSING & RECOIL STARTER 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Baffle, Cylinder, 0 Bolt and Washer 0 Cylinder Baffle 0 Gasket, Intake 0 Cylinder Baffle (Incl. ) 0 Reel 0 Spring, Spiral 0 Bolt and Washer 0 0 Starter, Recoil (Incl. -) Case, Starter 0 00 Clamp 0 Bolt and Washer 00 Guide, Rope 0 Blower Housing 0 Bolt and Washer 00 Pulley, Starting 0 AR Rope, Starter 0 Spring, Return 0 Ratchet 0 Spring, Friction 0 0 Plate, Friction 0 Nut, Flange 0 Nut 000 Washer, Spring /0 C

37 CARBURETOR 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Top, Mix Chamber (Incl. Gaskets) 0 Spring, Throttle 000 Plate, Throttle 00 E-Ring Needle, Jet (DP-) 0 Throttle Valve (.) 0 Needle Jet,O- () 0 Cap Asm., Carburetor (Incl. -) 0 00 Packing, Needle Valve Needle Valve (.) 0 Pin, Float 00 Arm, Float 000 Gasket, Float Chamber 0 Cap 00 Float 0 00 Washer Main Jet (#0) 0 O-Ring 0 00 Fitting, Sediment 00 Screw and Washer 00 Screw, Air 00 Spring, Air Adjust 00 Pilot Jet (#) 0 Screw, Throttle Stop 000 Spring, Throttle Adjuster 0 Plunger 000 Spring, Plunger 0 Cap, Plunger Clamp AR Line, Fuel Plug Trap /0 C

38 FUEL PUMP 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Ref. Part No. Qty. Description 0 Screw 00 Diaphragm, Gasket Set 00 Asm., Fuel Pump (Incl. -) / C0

39 OIL PUMP 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS 0 0 Vinyl Pipe 0 Clamp, Hose 0 Screw, Air Vent 0 Packing 0 Asm., Oil Pump (Incl. -0,) 0 Spring, Return 0 Collar, Cam Shaft 0 Lever, Control 0 Washer, Spring 0 00 Nut 0 Screw and Washer 000 Gear, Small 00 Spacer 0 Bushing, Oil Pump AR AR AR 0 O-Ring Spacer (.mm) Spacer (.mm) Spacer (.mm) /0 C

40 MAGNETO 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Coupler, P Coupler, P 0 Grommet 00 Harness, Wire (Incl. -,) 00 Screw and Washer 0 Clamp 0 0 Asm., Plate (Incl. -0,) Plate 0 Stator 0 Screw and Washer 0 Screw and Washer 0 0 Coil, Exciter 0 Screw and Washer 0 Coupler, Male P 00 Cap, Spark Plug 0 Asm., Flywheel (Incl. -) 00 Bolt and Washer 0 Blower 0 Screw and Washer 0 Coil, Ignition 00 Nut, Rubber /0 C

41 STARTING MOTOR 0 EDGE CLASSIC S0NDAS Kit, Brush & Spring Asm., Brush & Screw Asm., Brush Bushing, Insulation Washer, Insulation Nut 0 Nut 00 Kit, Commutator Cap (Incl. ) Nut Screw Bracket, Starter, Rear 00 Kit, Armature Kit, Drive Hardware Washer, Curved Spring Washer, Thrust Spacer Spring, Antidrift Pinion, Stop Ring, Lock Cover, Dust 00 Kit, Drive Cap Motor, Starter, Domestic Kit, Drive Plate, Drive Pinion Bracket, Starter, Front 0 Washer, Spring Lock Screw 0 Screw Kit, Screw Bolt, Thru 0 Nut 000 Washer, Spring 0 Switch, Magnetic (Incl.,) /0 C

42 TOOL KIT 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Screwdriver Wrench, 0- Spanner Box Wrench, Special Video -Suspension Setup 00 Strap, Emergency Starter (Edge) 0 Tool Scissor, Top Wrench Manual, Owner s, 0 Snowmobile Supplement, Owner s Manual 0 0 Edge Supplement, Owner s Manual 0 0 Edge Classic 00 Wrench box end 00 Kit, Tool (Incl. -) /0 C

43 PRINTED IN THE USA PARTS MANUAL PN and MICROFICHE PN /0

44 Changed pages in 0 A cover toc B x x C D E F G 0

SUPERSPORT EDGE Model #S01NB5BS Model #S01NB5BSA Rev. 03. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

SUPERSPORT EDGE Model #S01NB5BS Model #S01NB5BSA Rev. 03. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00 SUPERSPORT EDGE Model #S0NBBS Model #S0NBBSA Rev. 0 E 000 Polaris Sales Inc. PARTS MANUAL PN 0 and MICROFICHE PN 0/00 TABLE OF CONTENTS SUPERSPORT S0NBBS and SUPERSPORT S0NBBSA Parts Manual AIR BOX A...