440 PRO X Model #S03NX4CS Rev. 01. E 2002 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /03

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1 0 PRO X Model #S0NXCS Rev. 0 E 00 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /0

2 TABLE OF CONTENTS 0 PRO X S0NXCS Parts Manual AIRBOX... BRAKE A B... C C B CARBURETOR... C0 CHAINCASE... B CHASSIS... A CONSOLE... A COOLING SYSTEM... B CRANKCASE... C CYLINDER... C- DECALS... DRIVE CLUTCH... DRIVE TRAIN... DRIVEN CLUTCH... ENGINE MOUNTING... EXHAUST SYSTEM... D E F A B B B C C FOIL/FOAM... A0 FRONT SUSPENSION... A- FRONT TORQUE ARM... B M MAGNETO... C N NOSEPAN... A- OIL PUMP O... PISTON and CRANKSHAFT P... RAIL MOUNTING (SUSPENSION)... REAR TORQUE ARM... RECOIL STARTER... R S C C B B C SEAT... A SKI (M -0)... B STEERING... B STEERING - HANDLEBAR... B- SUSPENSION... B0 TOOL KIT... T D GAS TANK... H HOOD... A- G A W WALKER EVANS - FRONT TRACK SHOCK. WALKER EVANS - IFS SHOCK... WALKER EVANS - REAR TRACK SHOCK.. WATER PUMP... C C C C The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

3 CHASSIS 0 PRO X S0NXCS E 00 Polaris Sales Inc Asm., Chassis, Racer Screw 0 Bracket, Torque Stop, Front 0 Screw 0 Nut Nut, Nylok Washer, Flat 0 Limiter, Torque Bracket, Torque Limiter 0 Bolt 0 0 Screw 0 Bracket, CDI Rivet 00 Stop, Torque, Course 0 Nut 0 Stop, Torque Bracket, Mount, Airbox Bracket, Seat Holddown 0 Bolt 0 Washer, Spring Lock Washer, Flat -0 Asm., Bumper, Rear Unpainted Rivet -0 Flap, Snow, Black w/chrome 0 Reflector, Red 0 0 Grip, Tunnel, LH Grip, Tunnel, RH 0 Brace, Tunnel, Fishbone LH Brace, Tunnel, Fishbone RH 0 Rivet 0 Strap, Airbox Top Footrest, Toe Clip, Upper, LH Footrest, Toe Clip, Upper, RH 0 0 Support, Footrest, LH Support, Footrest, RH Screen, Footrest 00 Footrest, Race LH Footrest, Race RH 0 0 Kit, Mount, Trailing Arm, LH Kit, Mount, Trailing Arm, RH 00 Plug, Hole 0 Plate, Inner Radius Rod, Lower /0 A

4 GAS TANK 0 PRO X S0NXCS E 00 Polaris Sales Inc Asm., Tank Cover, Race 0 Cap, Gas, Vented 0 Asm., Fuel Tank (Incl. ) 0 Rivet Bracket, Tank Hold Down, Rear 0 Foam, Seal, Cooler, Rear Bracket, Tank Hold Down, Front 0 Fitting 00 Grommet, Flanged Ring, Compression AR Line, Fuel 00 Pickup w/filter, Fuel 0 Spring, Gas Tank Hold Down /0 A

5 SEAT 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 0 Cable, Seat, Retention Asm., Seat Pro X Racer Asm., Seat Cover Pro X Racer 000 Slide, Bar Cover, Seat Base, Rear 00 Speed Nut, Washer Plate, Seat Pro X Nut, Seat Rivet Rivet Asm., Taillight w/brake Light Bulb, Taillight Gasket, Taillight Lens, Taillight Screw, Taillight Rivet 0 Washer Screw Bracket, Seat Base Holddown 0/0 A

6 NOSEPAN 0 PRO X S0NXCS E 00 Polaris Sales Inc Rivet -0 Hinge, Pivot, Lower, RH Rivet 0-0 Brace, Cross 0-0 Bracket, Radius Rod Support Rivet Cover, Shock Tower, RH Screw Washer 0 Nut, Nylok Rivet Shield, Heat Exhaust, Extended Rivet Cover, Shock Tower, LH -00 Nosepan, Pro X 000 Clamp, Hose Screw 0 Bumper, Front, Race Screw 0 Nut, Nylok, Flanged -0 Hinge, Pivot, Lower, LH 00 Brace, Pan, Lower Guide, Hood, LH Guide, Hood, RH 0/0 A

7 NOSEPAN 0 PRO X S0NXCS E 00 Polaris Sales Inc Clip, Speed, U-Type Foil 00 J-Clip, Retain Rivet 00 Foil, Tape, Nosepan 0 Foil, Tape, Nosepan Lower, RH 0 Foil, Tape, Nosepan Upper, RH 0 Rivet 00 Guard, Clutch 00 Pin, Clutch Cover 0 Pad, Clutch Guard 00 Decal, Engine and Clutch 0 Plug 0 Reflector, Amber Plug, Nose Pan, Oblong Plate, Backer, Clutch Guard 0/0 A

8 HOOD 0 PRO X S0NXCS E 00 Polaris Sales Inc Asm., Hood (Incl. Foam and Foil) AR Trim, Edge 0 Harness, Headlight 0 Asm., Headlamp (Incl. Bulbs) Foam, Seal, Headlight, Top Foam, Seal, Headlight, Bottom 0 Bulb, Headlight 00 Retainer, Headlamp Bulb Bolt, Tee Adjuster 0 Spring, Headlight Adjust 0 00 Cable Tie 00 Knob, Headlight Adjust Foam, Seal, Forward Post Foam, Prefilter Asm., Plenum w/foil Foil Foil, Plenum 0 Cover, Headlight Access 0 0 Screw -0 Hinge, Upper, LH 0 Bolt 0 Washer, Flat 0 Bolt 0 Spacer Nut, Nylok -0 Hinge, Upper, RH 0/0 A

9 HOOD 0 PRO X S0NXCS E 00 Polaris Sales Inc Rivet Windshield, Chrome, Inch, Race 00 Retainer, Windshield 0 Plug, Dash Asm., Tachometer w/fuel Light, White Bulb, Taillight 00 Cushion, Rubber, Tach Speedo 00 Bracket, Speedometer/Tachometer 0 Washer, Flat 0 Washer, Split Lock 0 0 Nut 0 Knob, Trip Odometer Asm., Speedometer Bulb, Taillight 0 Cable, Speedometer 00 Clip, Dart 0 Screw Nut, Nylok 00 Cable, Hood Retainer Rivet 0/0 A

10 FOIL/FOAM 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 VIEW LOOKING AT HOOD FROM UNDERNEATH Rivet -00 Closure, Hood, Side, RH -00 Backer, Hood Closure, Upper -00 Closure, Hood, Upper 0 Retainer, Closure, Upper 0 Foam, Hood, Rear, LH Foam, Hood, Front, LH 0 Retainer, Closure, Lower -00 Closure, Hood, Lower Backer, Hood Closure, Lower -00 Closure, Hood, Side, LH -00 Closure, Hood, Upper, LH 0/0 A0

11 DECALS 0 PRO X S0NXCS E 00 Polaris Sales Inc Kit, Hood Decals, 0 0 Pro X Decal, Hood Center Pro X Decal, Hood Center, Chrome, LH 0 Decal, Polaris Handlebar Pad 0 Decal, Hood Top, Pro X, LH Decal, Hood Top, Pro X, RH Decal, Seat Pro X 00 Decal, Track/Seat, LH/RH, Eng/Fr Decal, Seat, Polaris 0 Decal, Tunnel Walker Evans LH Decal, Tunnel Walker Evans RH Decal, Pan LH Decal, Pan RH 0 Decal, Hood Side, Polaris, LH Decal, Hood Side, Polaris, RH Decal, Trailing Arm Edge IFS LH Decal, Trailing Arm Edge IFS RH Decal, Hood Top, Chrome 0, LH Decal, Hood Top, Chrome 0, RH 0 Decal, Oil, Premix Race 0 Decal, No Passenger, Warning 0 Decal, Warning, English 0 Decal, 0 Octane Premix 0 Logo, Polaris Star 0 Decal, Warning, French 0 Urocal, Polaris, Fr Cover 0 Decal, Hood Center, Star Decal, Hood Center, Chrome, RH /0 A

12 CONSOLE 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 0 Screw Washer 00 Regulator Nut, Nylok Console, Pro X Racer 00 Switch, Tether, Pro X Lever, Choke (Incl. Pin) 00 Cable, Choke (Incl.,) Rivet 0 0 Switch, Heater, Hi/Lo Hairpin, Cotter Nut, Choke w/notch 00 Cable Tie 000 Housing 000 Housing Harness, Main 000 Terminal, Ring Screw 0/0 A

13 FRONT SUSPENSION 0 PRO X S0NXCS E 00 Polaris Sales Inc A

14 FRONT SUSPENSION 0 PRO X S0NXCS Bracket, Radius Rod Support (See Nosepan Pg. A, Ref. ) 0 Rivet 0 Bracket, Radius Rod, Lower Strap 0 Support, Radius Rod, Reinforce Bushing, Bulkhead, Upper Radius 0 Plate, Lower, Inner, Radius Rod Screw 0- Spring, Compression 0 Bolt 0 0 Nut, FLEXLOC Screw 0 Spacer Nut, Nylok 00 Shock, IFS, Walker/Evans Screw Washer Kit, Steering Arm, Pro X Washer, Flat 0 Nut, Nylon 0 0 Washer, Flat 0 Cup, Trailing Arm Mount 00 Bearing, Spherical 0 Ring, Retainer 0 Screw - - Asm., Trailing Arm, LH (Incl.,) Asm., Trailing Arm, RH (Incl.,) 00 Rod End, RH Bushing, Flange 00 Fitting, Lubrication 0 Bushing 0 Bushing, Flange 0-0 Shaft, Spindle 000 Fitting, Lubrication w/ball 00 Bushing 0 Nut, Jam Tube, Radius Rod, Upper Nut, LH 00 Rod End, LH Washer 00 Rod End, RH 0 0 Bolt 0 Nut, Nylon 00 Rod End, RH 0 Bolt Nut Tube, Radius Rod, Lower 0 Nut, Jam, LH 00 Rod End, LH 0 Nut, FLEXLOC Bolt 0/0 A

15 BRAKE 0 PRO X S0NXCS E 00 Polaris Sales Inc Asm., Master Cylinder (Incl. -,,,0-) 000 Kit, Master Cylinder Reservoir (Incl. -) 0 Bolt, Reservoir Cap 0 Cap, Reservoir 0 Diaphragm Ring, Square, Reservoir 00 Switch, Pressure Brake 00 Line, Brake, Braided 00 Bolt 0 Bolt, Reservoir 0 Seal Kit, Park Brake Lever (Incl.,) 00 Nut Spring, Flat 0 Kit, Brake Lever (Incl. -) 00 Rivet, Park Brake 000 Kit, Master Cylinder Clamp 00 Kit, Bleeder Fitting Screw 0 Washer, Spring Lock 0 Washer 0 00 Kit, Pin Retaining 00 Asm., Brake Caliper (Incl. Brake Pad) Kit, Piston, Seal Kit, Seal 00 Kit, Brake Pad 0/0 B

16 SKI 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 Nut, Flange Nut, Nylok Washer -00 Toe, Ski, Plastic, Black 0 Washer, Belle 0 Stop, Ski Rubber Bushing -00 Asm., Ski Screw 0 Bolt 0 Screw 0/0 B

17 STEERING - HANDLEBAR 0 PRO X S0NXCS 0 0 E 00 Polaris Sales Inc. 0 B

18 STEERING - HANDLEBAR 0 PRO X S0NXCS Pin, Retaining 0 Washer 00 Ring, Retaining Block, Throttle, Rear Block, Throttle, Front 0 Screw 00 Ring, Retaining Lever, Throttle Lever Heater, HI/LO Asm., Throttle Control Grip, Handlebar 0 Plug, Overflow 0 00 Switch, Auxiliary Shut Off 00-0 Handlebar, Race 00 Screw Clamp, Handlebar Cover, Handlebar, Race Pad, Handlebar, Race Asm.,Master Cylinder (See Brake Pg. B) 00 Switch, Horn 0 Heater, Grip, HI/LO 00 Switch, Dimmer 0 Block, Riser, HB, Race 000 Clip, Dart -0 Post, Steering Plate, Steering Hoop Block, Steering Hoop Bolt, Carriage 0-0 Hoop, Steering Race Bolt, Carriage Nut, Flange Rivet 0 0 Plate, Tie Rod Boot Boot, Tie Rod, LH Boot, Tie Rod, RH Bolt, Carriage 00 Palnut Shim, Lower Steering Post 000 Fitting, 0 Degree Bracket, Steering Post Bushing, Steering Post Bracket, Steering Post 0/0 B

19 STEERING 0 PRO X S0NXCS E 00 Polaris Sales Inc Rod End, RH 0 Nut (RH) Tie Rod Nut, LH 00 Rod End, LH 00 Rod End, LH Nut, Nylok -0 Rod, Draglink 00 Rod End, RH 0 Screw 0 Bushing, Spacer, Steering Rack 0 O-Ring B Asm., Steering Rack Nut, Flange Washer 0 Bolt Screw Washer, Flat 0 Bushing, Reducer 0 0 Bearing, Ball 0 Asm., Idler Arm (Incl.,0,) 0 Spacer, Tube, Pitman/Idler Arms 0 Asm., Pitman Arm (Incl.,0,) 0/0

20 COOLING SYSTEM 0 PRO X S0NXCS E 00 Polaris Sales Inc Line, Fuel 0 Cap, Pressure 00 Decal, Water Bottle Cap 0 Bottle, Coolant 00 Cable Tie 00 Clamp, Springband Hose, Brake Out/Bottle In Hose, Strip Cooler/Brake Rivet 0 Rivet Cover, Hose Protector Hose, Crossover, Wear Strip 00 Clamp, Springband 0 Strip, Wear B Tubing, Convoluted Hose, Center Out/Strip In Rivet 0 Cooler, Bulkhead 00 Cable Tie 0 00 Clamp, Hose Plastic 0 Hose, Engine Out/Center Cool In Tubing, Convoluted 000 Clamp, Hose 0 Hose,BottletoPump -0 Conduit, Flex Washer, Flat 00 Clamp, Coated Hose 0/0

21 CHAINCASE 0 PRO X S0NXCS E 00 Polaris Sales Inc Seal, Oil 0 Nut Screw Asm., Tightener, Sliding 0 Bearing, Ball 0 Dipstick w/o-ring O-Ring 0 Ring, Retaining 0 Sprocket, T, /W 0 Washer, Spring 0 0 Pin, Cotter 0 Nut Gasket, Chaincase O-Ring Cover, Chaincase Screw Screw Washer, Spring 000 Sprocket, T, /W 0 Chain, P, /W Nut, Nylok 0 0 Plug Chaincase Screw 0/0 B

22 DRIVE TRAIN 0 PRO X S0NXCS E 00 Polaris Sales Inc Screw 0 Washer, Flat AR Washer, Flat 0 Spacer, Input Shaft Asm., Driven Clutch, 0 W/B (See Driven Clutch Pg. B, Ref. ) 00 Belt, Drive AR Washer AR Washer 0 AR Bushing 0 Nut, Nylok 0 Washer, Flat Flangette w/grease Zerk 0 Gasket, Jackshaft Bearing, Jackshaft, Inch -0 Flangette, Jackshaft Reinforcement Bolt, Carriage Key Asm., Jackshaft (Incl. ) 0 Ring, Retaining 0 0 Disc, Brake, Vented Nut, Flange 00 Sleeve, Seal 0 O-Ring Bolt, Carriage 0 Washer Screw Screw 0 Asm., Drive Shaft (Incl.,0,) 0 Asm., Flangette w/screws 0 Bearing 00 Bushing, Speedometer, Metal Flangette, Offset, w/hole 00 Key, Speedometer, Square 00 Gasket, Drive Adaptor 0 Adaptor w/zerk, Drive 0/0 B

23 RAIL MOUNTING (SUSPENSION) 0 PRO X S0NXCS 0 0 E 00 Polaris Sales Inc Nut, Nylok Bumper, Front, Jounce Nut, Nylok Bracket, Rail Reinforcement Nut, FLEXLOC 0 Washer, Flat Bumper, Front Torque Arm Screw Screw 0 Mount, Bumper 0 Bumper, Pivot Arm Asm., Rail, Race LH (Incl.,,,) Asm., Rail, Race RH (Incl.,,,) Block, Idler Bolt Adjusting 0 Rivet Nut, Jam Screw Plate, Rail Reinforcement Bolt Nut, Nylok 0 0 Block, Wheel Mount Bolt Screw Washer, Spring 0- Asm., Wheel Scrolled (Incl.,) 0 Bearing ( per Wheel) 0 Ring, Retaining ( per Wheel) Pin, Hitch Pin, Clevis Screw 0 Washer Spacer Guide, Spring Wire Rivet Washer, Flat 00 Screw Washer Hifax Screw Cap, Rail Tip 0 00 Bolt 0/0 B

24 SUSPENSION 0 PRO X S0NXCS E 00 Polaris Sales Inc Nut, Nylok 0 Washer, Flat Spacer, Idler Bushing Asm., Wheel Ring, Retaining Bearing 0 Shaft, Idler Spacer, Idler, Center 0 Washer, Belle Bolt 0 Screw Bolt 0 Washer, Flat 0 Washer, Spring Lock Screw 00 Palnut 0 Track Clip, Guide -0 Tube, Cross Shaft 00 Shaft, Pivot Arm Asm., Wheel w/hole 0 0 Bushing Shaft Screw 00 Fitting, Lubrication Bushing -0 Arm, Shock Pivot Arm -0 Asm., Mount, Shock Nut, Nylok Clamp, Reservoir Washer, Flat 0 0 Shaft -0 Arm, Pivot Arm, Rear /0 B0

25 FRONT TORQUE ARM 0 PRO X S0NXCS E 00 Polaris Sales Inc Arm, Torque Arm, Front 0 Sleeve 00-0 Spring, Compression Nut, Nylok 0 Sleeve 0 Shock, Front Track, Walker/Evans 00 Retainer, Slotted Spring Screw - Cover, Shock 0 Bolt Shaft Washer 0 Nut, Nylon Screw Washer, Flat Shaft Screw Washer, Flat Nut, Nylok 0 Strap, Limiter 0/0 B

26 E 00 Polaris Sales Inc. REAR TORQUE ARM 0 PRO X S0NXCS Arm, Torque Arm, Rear Nut, FLEXLOC 0 Screw Nut, Nylok Washer, Flat Shaft, Arm Washer, Thrust Bushing, Arm Screw 0 Washer, Flat Washer, Lock Screw Asm., Rear Torque Arm (Incl. ) Spacer, Wheel 0 Asm., Carrier Wheel Washer, Thrust 0 Sleeve, Torsion Spring 0 Roller, Spring, Adjustable 00 Clip, Push-On Spring, Torsion,. Pro X/, LH Spring, Torsion,. Pro X/, RH Screw 0 Washer, Flat 0 Shaft Bolt Washer, Wave Bushing -0 Rod, Shock Screw Bushing 0 0 Shock, Rear Track, Walker/Evans Sleeve 00 Fitting, Lubrication /0 B

27 DRIVE CLUTCH 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 Bolt 0 Washer, Spring Lock Bearing, Cover 0 Ring, Retaining, Cover 0 Spring, Clutch Drive, Almond/Red 0 Button, Guide 0 Washer, Multilube Asm., Roller and Bushing 0 Pin, Roller 0 00 Kit, Drive Clutch Shim 0 Asm., Weight/Bushing, S-H (High Octane) Asm., Weight/Bushing, S-H ( Octane Head Kit) 0 Pin, Hardened Weight 0 Bearing, Sleeve 00 Insert, Moveable AR AR AR AR Spacer (.00) Spacer (.0) Spacer (.0) Spacer (.00) 0 Nut, FLEXLOC 00 Nut, Jam 0 Asm., Drive Clutch, Basic 0 (Incl. All Less,) /0 B

28 DRIVEN CLUTCH 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 0 Screw Plate, Windage Screw Ramp, Driven 0 Ring, Retaining Roller Washer, Thrust 0 E-Ring, Retaining 0 Spring, Driven Clutch, Red/Blue 0 Washer, Thrust Spacer 0 Screw 0 Nut, FLEXLOC Plate, Windage Asm., Driven Clutch, (Incl.,,-,-) 0/0 B

29 WALKER EVANS - IFS SHOCK 0 PRO X S0NXCS E 00 Polaris Sales Inc Shock, IFS, WALKER EVANS 000 O-Ring Body 0000 Washer 000 Asm., Piston 000 Shaft Bushing 000 O-Ring Shaft, Seal Head 000 Shaft, Seal, U Cup 000 Wiper D/Type 000 End Bearing, Snap Ring 000 Eyelet, Shaft 0 00 Washer 000 Wear Band 000 Nut 00 Washer 000 O-Ring Reservoir 000 Reservoir, Piston 000 Cap, End 000 Screw 000 O-Ring 000 Valve, Needle Reservoir, Snap Ring 000 Wear Band 00 Bolt, Check Ball 000 Shim, Valve 00 Ball, Check 000 Body, Reservoir 0000 Body, Threaded 00 Asm., Shaft Seal Housing 000 O-Ring 000 Shaft 0 00 Ring, Spring Ret End Bearing 000 Wear Sleeve 000 Spring, Retainer 000 Loop, Body 00 Fitting, Degree 000 Asm., Hose 00 Housing, Adjuster 00 Spring, D-Tent 00 Knob 0 00 Ball, D-Tent 000 Shim, Valve 000 O-Ring 00 O-Ring 00 Screw 00 Drum 0/0 C

30 WALKER EVANS - FRONT TRACK SHOCK 0 PRO X S0NXCS E 00 Polaris Sales Inc Shock, Front Track, WALKER EVANS 000 Sleeve O-Ring Body 000 O-Ring 000 Shaft 000 Sleeve Wear 000 Body, Threaded 00 Asm., Hose 000 Cap, End 000 Valve, Needle O-Ring 000 O-Ring Reservoir 000 Screw 000 Snap Ring Reservoir 0000 Washer 00 Washer 000 Eyelet, Shaft 000 Bushing/Urethane 00 Ring, Spring Retainer 00 Asm., Shaft Seal Housing Wiper D/Type 000 Shaft Seal, U Cup 000 O-Ring Shaft, Seal Head 000 Shaft Bushing 000 Wear Band 00 Asm., Piston 000 Nut, Crimp 000 Retainer Spring 000 Sleeve. 000 Bushing/Urethane Loop, Body 000 Wear Band 00 Ball, Check 00 Bolt, Check Ball 000 Shim, Valve 000 Shim, Valve 000 O-Ring 00 Drum 000 Piston, Reservoir 00 Ball, D-Tent 0 00 Spring, D-Tent 00 O-Ring 00 Screw 00 Knob 00 Housing, Adjuster 000 NPT, Female, 0 Degree 000 Body, Reservoir 00 Extension, / 00 Elbow 0 Degree 0/0 C

31 WALKER EVANS - REAR TRACK SHOCK 0 PRO X S0NXCS E 00 Polaris Sales Inc Shock, Rear Track, WALKER EVANS 000 Shaft Seal, U Cup 000 O-Ring 000 Shim, Valve 000 O-Ring Body 00 Drum 000 Shim, Valve 00 Washer 000 O-Ring Reservoir 000 Wear Band Reservoir, Piston 000 Reservoir, Snap Ring 000 Cap, End 000 Sleeve O-Ring Body 00 Bolt, Check Ball 00 Ball, Check 0000 Washer 000 Nut 00 Asm., Piston Wear Band 000 Shaft Bushing C 000 O-Ring, Shaft, Seal Head 000 Wiper, D/Type 000 Eyelet, Shaft 00 Asm., Shaft Seal, Housing 00 Elbow, 0 Degree 000 Body 00 Asm., Hose 000 Loop, Body Bushing/Urethane 000 Screw 000 Valve, Needle 000 O-Ring 000 Hose Clamp 000 Reservoir, Body 00 Housing, Adjuster 00 Ball, D-Tent 00 Knob 00 O-Ring 0 00 Screw 00 Spring, D-Tent 0000 Shaft 000 O-Ring 0/0

32 ENGINE MOUNTING 0 PRO X S0NXCS E 00 Polaris Sales Inc Screw 00 Washer Washer, Clutch Retainer 000 Spark Plug, RNYCC 0 Engine, Short Block (S--0) NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston and crankshaft assembly. Prior authorization is required for warranty consideration. -00 Handle, Recoil Nut, Nylok Washer, Flat 0 Mount, Engine, Tab 0 Strap, Engine Mount, RH Screw 0 Strap, Engine Mount, LH Washer, Flat 000 Clamp, Hose AR Line, Fuel 00 Asm., Fuel Pump 0000 Clamp, Hose 00 Cable, Throttle 00 Cable Tie AR Line, Fuel 00- Tubing, Convoluted 0 Valve, Fuel 0/0 C

33 AIRBOX 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 Nut, Nylok Asm., Fuel Pump (See Engine Mounting Pg. C, Ref. ) 0 Bracket, CDI Bolt, Carriage Bumper, Clutch Knob Kit, CDI (See Magneto Pg. C, Ref. 0) 00 Nut, Speed Foam, Air Box, Chimney 0 Decal, Caution, Air Box 0 Asm., Air Silencer (Incl. Decals) 0 Decal, Belt Removal E/R 0 Decal, Greasing 0 Boot, Carburetor 0/0 C

34 EXHAUST SYSTEM 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 0 Rivet 00 Spring, Resonator -0 Bracket, Chassis/Resonator -0 Resonator 0-0 U-Tube 0 Spring, Exhaust 0 Washer Boot, Exhaust/Outlet Nut, Flange 0 Rivet Deflector, Snow, Exhaust Bolt, Carriage Gasket, Exhaust -0 Manifold Screw 00 Seal, Exhaust, Socket 00 Sensor, Exhaust Temperature Bolt, Carriage Plate, Exhaust Spring 0 Dampener, Vibrations Nut, Nylok Clamp, Worm Drive Band, Tuned Pipe Asm., Tuned Pipe 0/0 C

35 CRANKCASE 0 PRO X S0NXCS E 00 Polaris Sales Inc Clamp, Hose 00 Clamp, Wire/Tube Gasket, Reed Stud, Cylinder Stud, Cylinder 0 Kit, Crankcase (Incl.,,-) 0 Plug Bolt Bolt 0 Screw Bolt 00 Pin, Dowel Seal, Flanged 0 0 Asm., Reed Valve Kit, V Force Reed Replacement Adaptor, Carb 00 Clamp, Hose Screw /0 C

36 WATER PUMP / OIL PUMP 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 0 Seal 00 Seal, Water Pump 00 Washer, Flat 0 Impeller, Water Pump Washer, Flat 0 Nut, Nylok 0 Gasket, Water Pump Cover 00 Cover, Water Pump, Hi Flow Screw 0 Washer, Thrust Driveshaft, Water/Oil Pump O-Ring 00 Bearing, Pump Shaft, Flanged Gasket, Oil Pump 0 Cover, Case, Oil Pump Screw 0/0 C

37 PISTON and CRANKSHAFT 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 0 Kit, Piston Rings 0 Kit, Piston (Incl., and Piston Pin) 00 Circlip, Piston Bearing Bearing, Ball Spacer, Crankshaft 0 Bearing, Ball Seal, Flanged Gear, Pump Drive 0 0 Kit, Crankshaft (Incl. -) Key, Woodruff 0/0 C

38 CARBURETOR 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 Holder, Guide 0 Spring, Starter 00 Asm., Plunger 0 Asm., Carburetor (Incl. -,-,-) 0 Screw 0 Asm., Top Cap O-Ring 0 Spring 0 Ring, Spring 0 0 Guide Holder 0 E-Ring Needle, Jet (GL-) 0 Valve, Piston Hose, Vent Line, Bulk Clip 0 Jet, Pilot (#) 0 Jet, Main (#0) 0 Holder 0 Washer 0 0 Screw 0 Asm., Valve, Needle 0 Plate 0 Screw 0 O-Ring 00 Fitting 00 AR Line, Fuel 0000 Clamp, Hose Plug, Trap 00 Plate 0 Asm., Float Body 0 O-Ring 00 Pin, Float 0 Asm., Float 00 Spring, Air Adjuster 0 Screw, Air 0 Spring 0 Adjuster 0/0 C0

39 CYLINDER 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 VES Adapter 0 VES Adapter 0 0 C

40 CYLINDER 0 PRO X S0NXCS Screw 0 Washer Screw Screw Washer, Flat Screw 0 Cover, Thermostat 0 Gasket, Thermostat Cover 0- Cover, Head 0 O-Ring Seal, Rubber, Head 0 0 Head, Cylinder (High Octane) Kit, Octane Cylinder Head (Incl.,,0,,, and Clutch Weights) 00 Sensor, Temperature O-Ring O-Ring 0 Nut 00 Cylinder Gasket, Cylinder Base 0 Asm., Guillotine 0 0 Gasket 0 Asm., Housing w/bushing Screw Gasket, Housing 00 Asm., Adapter Screw 0 Washer, Bellows Bellows, Fabric Cap/Nut, Exhaust Valve 0-0 Spring, Comp 0 Housing, Bellows 0 Screw 0000 Clamp, Hose AR Hose 00 0 Cable Tie 00 T-Fitting 0 Retainer, Solenoid 00 Fitting, Barbed 000 Valve, Control 00 Fitting, Barbed Tubing, Convoluted /0 C

41 MAGNETO 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 Screw 00 Pulley, Starting, Recoil 0 Nut, Hex 0 Washer 00 Flywheel 00 Stator 0 Washer, Flat Washer, Lock Screw 0 0 Kit, CDI (Incl. Nyogel and Decal) 000 Harness, Ignition 00 Coil, Ignition 00-0 Wire, Ignition 00 Cap, Spark Plug 00 Switch, Ignition 0 Decal, Patent Pending 0/0 C

42 RECOIL STARTER 0 PRO X S0NXCS E 00 Polaris Sales Inc. 0 0 Asm., Recoil (Incl. -,,) 00 Nut, Fastening 00 Plate, Friction 00 Spring, Friction 00 Ratchet 00 Spring, Return 00 Reel 000 Spring, Spiral 00 Bushing, Rope Slide, Recoil 0 Screw 0 Housing, Recoil Starter 00 AR Rope, Starter 0/0 C

43 TOOL KIT 0 PRO X S0NXCS E 00 Polaris Sales Inc. Kit, Tool (Incl. -) Screwdriver Wrench Box Wrench, Special 00 Wrench, Box End, / Inch x / Inch 0 Wrench, Scissor Stop D Owner s Manual, 0 Snowmobile Supplement, Owner s Manual, 0 0 PRO X 0 Roll, Tool 00 Strap, Emergency Starter Tool, Belt Removal 0/0

44 PRINTEDINTHEUSA PARTS MANUAL PN and MICROFICHE PN /0

45 Changed pages in 0 A cover toc x B x C D E F G 0

600 PRO X Model #S03NX6ES 700 PRO X Model #S03NX7CS 800 PRO X Model #S03NX8CS Rev. 01. PARTS MANUAL PN and MICROFICHE PN /03

600 PRO X Model #S03NX6ES 700 PRO X Model #S03NX7CS 800 PRO X Model #S03NX8CS Rev. 01. PARTS MANUAL PN and MICROFICHE PN /03 00 PRO X Model #S0NXES 00 PRO X Model #S0NXCS 00 PRO X Model #S0NXCS Rev. 0 E 00 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /0 TABLE OF CONTENTS 00 PRO X S0NXES and 00 PRO X S0NXCS and 00 PRO