700 SKS Model #099SS7AS EURO 700 SKS Model #E99SS7AU Rev. 02

Transcription

1 00 SKS Model #0SSAS EURO 00 SKS Model #ESSAU Rev. 0 PARTS MANUAL PN and MICROFICHE PN 0 /

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3 TABLE OF CONTENTS 00 SKS 0SSAS and EUROPEAN 00SKS ESSAU Parts Manual BRAKE B... C B CARBURETOR... C CHAINCASE... B-0 CONSOLE... A COOLING SYSTEM... B CRANKCASE... C0 CYLINDER... C D DECALS... DRIVE CLUTCH... DRIVE TRAIN... DRIVEN CLUTCH... E A C B C ENGINE MOUNTING... C EXHAUST SYSTEM... C- F FRONT SUSPENSION... FRONT SUSPENSION... FRONT TORQUE ARM... H B B C HOOD... A- HOOD - FOAM/FOIL... A M MAGNETO... D N NOSEPAN... A-0 O OIL PUMP... OIL TANK/AIR BOX... P D C PART NUMBER INDEX... D-0 PISTON and CRANKSHAFT... C PRIMER... C R RAIL MOUNTING (SUSPENSION)... REAR TORQUE ARM... RECOIL STARTER... REVERSE LINKAGE... S B C D B SEAT and GAS TANK... A- SKI... B STEERING... B- STEERING - HANDLEBAR... B SUSPENSION... B T TOOL KIT... TUNNEL... W WATER PUMP... D A C The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly. The European 00 SKS (EURO) has the same parts as the 00 SKS(US) unless noted as (EURO).

4 Type 00 SKS and EUROPEAN 00 SKS SPECIFICATIONS BRAKES CAPACITIES Coolant Capacity (qts.) Chaincase Oil Capacity (oz.) Dry Weight (lbs.) Fuel Tank Capacity (US/lmp. Gal.) Gearcase Oil Capacity (oz.) Height (in.) Length (Incl. skis) Oil Capacity (qts.) Ski Center Distance (in.) Ski Length (in.) Ski Width (in.) Width (in.) CHAINCASE Drive Chain Length Drive Shaft Sprocket Reverse Transmission Sprocket Ratio DRIVE CLUTCH Center Distance (in.) Clutch Offset (in.) Clutch Type Clutch Weight Ring Gear Spider Spring Color DRIVEN CLUTCH Covers Diameter (in.) Helix Angle Spring Position Spring Type ENGINE SPECS Engine Model Number Alternator Output Bore X Stroke (mm) Displacement (cc s) Carburetion/Throttle Body Carburetor Model Cooling Cylinders Cylinder Plating Electric Start Ignition Timing Dynamic Deg. BTDC Ignition Type Oil Injection SparkPlugType(RFI) Spark Plug Gap (in.) Liquid Cooled Hydraulic Disc TBD./. N/A 0.. 0P (/W) T-W Accessory :0 (/W). / P- 0-0 Accessory Cast Dark Blue Yes 0. Mod Silver SN0-0-A V 0W x 00 Keihin -MM D-Slide Liquid Nicasil RPM Digital CDI Yes RNC Champion.0 GRAPHICS Backrest Pad Color Drive Clutch Cover Color Front Shock Color Front Springs Color Grab Bars Color Handlebar Cover Headlight Pod Color Hood Color Hood Accent Colors Snow Flap Color Nosecone-Top/Bottom Color Radius Rods Color Rear Rack (Cargo) Color Rear Idler Wheel Color Seat Color Ski Color Trailing Arm Color Tunnel Color Tunnel Stripe Color Windshield (Size & Color) Windshield Base Color LIGHTS/BATTERY Headlight Type Headlight (watts) Thumbwarmer Handwarmers Indicator Light TRACK Track Construction Track Length Overall (in.) Track Pattern Lug Height Track Width (in.) SUSPENSION Front Type Front Travel (in.) Radius Rods (Adj. or Lub.) Shock Torsion Bar Rear Type Front Torque Arm Limiter Rear Torque Arm Limiter Rear Travel (in.) Shock: Front Torque Arm Rear Torque Arm Springs: Front Torque Arm Rear Torque Arm Rear Torque Arm Spring N/A Black Black Medium Blue N/A Black Black Rigel Blue Br. Silver/Pro Blue/Racing Red/Med Yellow/White Black N/A High Gloss Black N/A Medium Blue Black Black Composite High Gloss Black Black Pro Blue/Br. Silver/Med Yellow/Racing Red/White/Silver Flared Smoke Black Band/No Flags Halogen High X. & Low 0 Standard Multi Range Standard Hi/Low Brake/Oil/Temp/Acc/HiBeam Polyester-C Lightning. X-0 CRC Adjustable Nitrogen/Thread Adjustment / XTRA-0 Quick Adjustable Quick Adjustable 0 Nitrex Indy Select Chrome Silicon/Variable Torsion. Polaris Industries Inc. reserves theright tomake changes in designand specifications and/or tomake additions or improvements to its products without notice.

5 POLARIS SNOWMOBILE PUBLICATION NUMBERS MODEL MODEL # OWNER S MANUAL & SUPPLEMENT PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS 00 SKS 0SSAS & 0 European 00 SKS ESSAU & 0

6 TUNNEL 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description Rivet Guard, Chaincase 0 Rivet 0 Rivet 0-0 Asm., Tunnel (US)(Incl.,,) 0-0 Asm., Tunnel (Euro)(Incl.,,) Rivet 0 Flap, Snow Rivet 0 Bolt 0 0 Washer 0 Washer, Flat -0 Brace, Tunnel LH (Euro) -0 Brace, Tunnel RH (Euro) 00-0 Panel, Tunnel Back 0 Bumper, Rear 0 Screw 0 Reflector, Red (US) 000 Reflector, Red (Euro) Rivet Support, Hand Hold Cover, Bumper w/handle, LH Cover, Bumper w/handle, RH 0 0 Screw (Euro) 0-0 Bracket, Rear Suspension, LH 0-0 Bracket, Rear Suspension, RH Tube, Tunnel Support 0-0 Footrest, LH (Euro) 000 Footpad, Safety, LH (Euro) 0-0 Footrest, RH (Euro) 000 Footpad, Safety, RH (Euro) 0 Footrest, LH 0 Footrest, RH 0-0 Support, Tunnel, LH 0-0 Support, Tunnel, RH Extrusion, Clutch Guard 0-0 Pad, Suspension, Front, LH 0-0 Pad, Suspension, Front, RH Rivet 00 Snap, Male 0-0 Brace, Footrest/Trailing Arm LH -0 Brace, Footrest/Trailing Arm RH 0-0 Bulkhead, CRC Rivet Guard, Adaptor Drive 00 Plug, Hole 00 Plug, Hole / A

7 DECALS 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 RH LH Ref. Part Qty. Description Ref. Part Qty. Description 0 Kit - Hood Decals, 00 SKS (Incl.,,,,,,,,) 00 Kit - Decal Application Solution (For Seat Decals) 00 Decal - Track/Seat, English/French 00 0 Decal - Seat, POLARIS (US) Decal - Seat, POLARIS (Euro) 0 00 Decal - NO PASSENGER Warning, English/French Decal - ONE PASSENGER Warning English/French 0 Decal - Hood Center, INDY 00 Decal - Hood Center, POLARIS 0 Decal - CRC 0 Decal - Hood Side, SKS, RH A 0 Decal - IFS XTRA, RH 0 Decal - 00 HIGH PERFORMANCE TWIN, RH 0 0 Decal - Tunnel, RH 0 Decal - XTRA Decal - Suspension Set-up 00 Decal - Warning/Caution, French 0 Decal - Warning/Caution, English 0 Decal - SNOW KING SPECIAL 0 Decal - Tunnel, LH 0 Decal - HIGH PERFORMANCE TWIN 00, LH 0 Decal - IFS XTRA, LH 0 Decal - Hood Side, SKS, LH /

8 SEAT and GAS TANK 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU A

9 SEAT and GAS TANK 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description 0 Cap, Gas w/gauge Gasket, Gas Cap Asm., Seat Cushion, Long (Incl. -,-)(US) 000 Bulb, Taillight 000 Bulb, Brakelight 0 Lens 0 Screw Asm., Seat Cushion, -Up (Incl. -,-)(Euro) Cover, Seat (Euro) Cover, Backrest (Euro) 0 Asm. Backrest (Incl. )(Euro) Spacer, Knot, Backrest (Euro) 0 Screw (Euro) 00 Asm., Knob (Incl.,)(Euro) 000 Reflector, Red (Euro) Washer (Euro) Nut, Nylok Screw (Euro) 0-0 Plate, Hitch Brace (Euro) Nut, Flanged (Euro) 0 Nut, Nylok (Euro) Washer (Euro) 0 Screw (Euro) Nut, Nylok (Euro) 0 Washer(Euro) Screw (Euro) Rivet (Euro) Bar, Grab, LH (Euro) Bar, Grab, RH (Euro) 00 Screw (Euro) 0 Grip, Hand (Euro) 0 Cover, Seat, Long (US) 00 Cable, Tank Retention 0 Harness, Taillight Washer 00 Clip, Dart Retainer, Weld Nut Housing, Taillight Cover, Taillight Protector 0 Rivet, Pop Screw 0 Rivet, Pop 00 Fuel Pick-Up w/strainer 000 Ring, Compression 000- AR Line, Fuel 0 Fitting, Outlet, Double 0000 Clamp, Hose, Red AR Line, Fuel AR Line, Fuel 00 Fitting, 0 Degree / A

10 NOSEPAN 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0-0 Brace, Hinge 0 Washer Bolt 0 Rivet 0 Nut Guide, Hood, LH Guide, Hood, RH 0 Rivet 00 Strap, Hood Latch Brace, Pan, LH Brace, Pan, RH 0 Rivet Cap, Bumper, LH Cap, Bumper, RH Screw 00 Plug, Hole Extrusion, Bumper, Formed, LH Extrusion, Bumper, Formed, RH Bolt -0 Brace, Pan, Lower Bumper, Front Nut, Nylok Screw 0 0 Washer 0-0 Brace, Pan, Upper / A

11 NOSEPAN 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Tape, Foil 0 Tape, Foil 0 Tape, Foil 00-0 Tape, Foil Tape, Foil 0 Tape, Foil 0 Tape, Foil Tape, Foil Foil, Foam AR Tape, Foil 0 Rivet 0 Decal - Trouble Shooting, XTRA-0 Clip, Belt Retainer 00 Pin, Clutch Guard 0 Asm., Clutch Guard (Incl. Decals) 00 Decal - Engine & Clutch Rivet Rivet 00 Plug, Hole 0 Nosepan 0 Plug, Hole Plate, Backer 00 Clip Rivet / A0

12 HOOD 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description 0-0 Mount, Headlight 0 Screw 00 Nut, U-Type Speed 00 Asm., Headlamp (Incl. Bulbs) 000 Bulb, High Beam 0 Bulb, Halogen Lens/Reflector, LH Lens/Reflector, RH - Asm., Hood (Incl. Foam/Foil) Screw Clip, U-Type Bolt, Tee, Adjuster 00 Spring, Headlight Adjust Foam, Headlight Seal 000 Knob, Headlight Adjust 0 Washer 00 Hinge, Upper, LH 0 Hinge, Upper, RH Plate, Bolt Screw Bolt, Carriage 0 Nut, Nylok Plate, Hinge, Lower -0 Shim, Hinge Cover Brace, Hood, Upper Brace, Hood, Lower Rivet 0 Spring, Extension 00 Ring, Spring Attachment 00 Clamp, Retainer Screw 0 Screen, Front / A

13 HOOD 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Windshield, Mid-Height, Flared, Smoke 0 Rivet, Plastic 0 Nut 0 Washer 0 Washer 00 Bracket, Speedo/Tach 0 0 Housing, Instrument (US) (Incl. Warning Decals) Housing, Instrument (Euro) (Incl. Warning Decals) 00 Cushion, Rubber 00 Tachometer, Pulse 000 Bulb, Replacement 0 Knob, Trip Meter Speedometer (US) Speedometer (Euro) Bulb, Replacement A 0 0 Cable, Speedometer Foam, Pre-Filter 00 Cable Tie 0 Harness, Headlight 00 Clip, Rosebud Screw Rivet 0 Cup, Hood Latch 00 Retainer 0 Washer 0 Clip, Pigtail Rivet 00 Cable, Hood Rivet 0 Screw Deflector, Air /

14 HOOD - FOAM/FOIL 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 Ref. Part Qty. Description Ref. Part Qty. Description Foil, Hood, RH -0 Screen, Hood, RH Screw 000 Clip, U-Type 0 Foil, Hood Tab Reinforcement Screen, Hood, Front, Upper, LH Screen, Hood, Front, Upper, RH Tape, Foil Tape, Foil Screen, Hood, Front, Lower, LH Screen, Hood, Front, Lower, RH 0 Foil, Hood, RH Foil/Foam, Hood Rivet 0 Foam, Hood, LH 0 Foam, Hood, Center -0 Screen, Hood, LH / A

15 CONSOLE 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Footrest 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw Spacer 00 Regulator, LR Nut, Nylok 0 Decal - Console, Ignition Washer (Euro) 00 Switch, Tether (Euro) 00 Socket 000 Housing Terminal, Ring 000 Housing 00 Harness, Wire, Main 00 Kit - Ignition Switch 0 Washer Screw 000 Cable Tie 00 Cable, Choke (Incl.,) 00 Kit - Choke Control Washer 0 0 Rivet 0 Guide, Recoil 0 Washer, Lock Nut, Choke 0 Key, Ignition NOTE: When ordering ignition key PN 0 be sure to specify if for an A,B,C,D, or E switch. Letter code will be labeled on underside of switch body behind console. Key dot code found on key cap (i.e. one dot = A, two dots= B, etc.). 0 Nut, Ignition Console (US) NOTE: For units with a serial number in the series, you must also order Ignition Jumper Harness PN 00. Console (Euro) NOTE: For units with a serial number in the series, you must also order Ignition Jumper Harness PN 00. / A

16 FRONT SUSPENSION 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU B

17 FRONT SUSPENSION 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description Strap, Spacer, Bottom 0 Nut, FLEXLOC 0 Washer Screw Nut, Nylok 0 Nut, FLEXLOC -0 Bar, Sway 0 Bushing, Sway Bar Rivet 0 0 Nut, FLEXLOC Arm, Steering, LH Arm, Steering, RH Washer Rivet Washer 000 Bushing 0 Pivot, Rubber Bolt Arm, Trailing, LH (Incl.,) Arm, Trailing, RH (Incl.,) Slide, Sway Bar Stop, Steering, LH Stop, Steering, RH 0 Bushing, Flange 0 Bushing 0 Bushing, Flange 00-0 Spindle 000 Fitting, Lubrication 000 Retainer, Spring, Threaded Ring, Spring Preload 0-0 Spring, Compression 00 Retainer, Spring Slotted 0 0 Shock, Gas IFS Select 00 Bushing 00 Fitting, Lubrication Screw Screw 00 Bushing Washer Bushing, Pivot, Radius Rod, Outer 000 Rod End, RH 0 Nut, Jam 0-0 Rod, Radius, Upper -0 Rod, Radius, Lower Nut, Jam 00 Rod End Rivet Rivet -0 Brace, Pan, Lower Bolt Bracket, Radius Rod, Lower -0 Brace, Bulkhead, Front / B

18 BRAKE 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Kit - Cover Screws 0 Kit - Cover Asm. (Incl.,) Gasket 00 Kit - Spring, Parking Lever 000 Asm., Master Cylinder (Incl.,,,,0,) Screw 0 Kit - Lever & Pivot Pin Screw 0 00 Kit - Body/Reservoir Clamp Switch, Brakelight 0 0 Kit - Cartridge Asm. 00 Asm., Control, LH Button, Switch, HI/LO, LH Control 0 Kit - Pivot Pin 0 Kit - Parking Lever & Spring (Incl. ) 0 Asm., Brake Caliper (Incl.,,) 0 Line, Brake 00 Kit - Clip, Spring (Qty. ) 0 Inlet 0 00 Kit - Cooler, Water Kit - Gasket, Brake Cooler 0 0 Screw (Pkg. of ) Bolt 0 Washer, Spring Lock 0 Washer 0 Guide, Rope 0 Bracket, Caliper 0 Piston & Seal (Incl. ) 00 Kit - Seal 000 Kit - Heavy Duty Brake Pad, Type (Incl. ) / B

19 SKI 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 Ref. Part Qty. Description Ref. Part Qty. Description Nut, Flange Nut Washer 0-00 Toe, Ski, Plastic 0 Pin, Cotter Nut 0 Stop, Rubber Retainer, Ski Rubber -0 Support, Ski, Rubber 0 Nut, Nylok Washer Ski, Plastic 0 0 Kit - Carbide,, 0 Degree Kit - Skag (Incl. 0,,) Screw Screw 0-0 Plate, Skag 0 Screw / B

20 STEERING 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU B

21 STEERING 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description 0 Nut, FLEXLOC Washer 0 Washer 0 Spacer 0 00 Asm., Idler Arm (Incl.,) Fitting, Lubrication 00 Bushing 0 Nut, FLEXLOC 00 Asm., Pitman Arm (Incl.,) Fitting, Lubrication Nut 0 00 Rod End 0 Bolt Rod, Drag Link 0 Nut 00 Rod End, Hi Angle Nut, FLEXLOC 00 Rod End 00-0 Tie Rod Bolt, Carriage 00 Fitting, Lubrication 0 0 Nut, FLEXLOC 0-0 Hoop, Steering Rivet Bolt, Carriage 0 Nut, FLEXLOC Rivet 0 Stop, Torque 0 Nut 00 Stop, Torque Boot, Tie Rod 0-0 Plate, Boot Rivet 00 Plug 0 Screw 00 Clip, Rosebud Bolt Screw Washer 0 O-Ring 00 Tube, Spacer 0 0 Rack, CRC / B

22 STEERING - HANDLEBAR 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description Grip, Handlebar Pin, Retaining 0 Washer 00 Ring, Retaining 0 00 Lever, Throttle Lever, w/heater Block, Throttle Adaptor, Block Screw 00 Nut, Push-On 0 0 Emblem, POLARIS Cover, Handlebar 0 Slide, Cover, LH Slide, Cover, RH Screw Washer 0 Nut 0-0 Block, Handlebar -0 Handlebar Asm., Control, LH (See Brake Pg. B, Ref. ) 00 Plug, Cap 0 0 Grip Heater, Hi/Lo/Med Screw Bracket, Tank Retention 0 Nut, Nylok Nut, Nylok 0-0 Post, Steering Screw Screw Holder, Wire 00 Ring, Retaining 0 Screw, Set 00 Switch, Auxiliary Shut-Off / B

23 COOLING SYSTEM 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Cap, Pressure (See Oil Tank/Air Box Pg. C, Ref. ) 000- AR Line, Fuel Tank, Oil/Coolant (See Oil Tank/Air Box Pg. C, Ref.) Hose, Tee/Bottle Hose, Brake Cooler/Rear 0 Exchanger, Cooling 00 Clamp, Hose 0 Hose Rivet 0 00 Clamp 00 Cable Tie Hose, Cooler/Rear 00 Clamp 00 Clamp, Hose 0 Exchanger, Close-Off, Cooling Tubing, Convoluted Hose, Engine Out/Bottom Close-Off Rivet 0 Hose, Tee/Pump In 0 00 Spring, Hose Retainer 00 Connector, Tee Hose, Tee/Brake Cooler / B

24 CHAINCASE 00 SKS 0SSAS 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 000 Seal, Oil Screw 0 Nut 0 Bearing 0 Ring, Retaining Tightener, Gearcase Bearing, Chaincase Idler Block, Tightener Wheel, Idler Washer, Thrust Pin, Chain Tightener 00 Sprocket, T, /W 0 Washer, Spring Nut, FLEXLOC 0 0 Pin, Cotter 0 Gasket, Chaincase 0 Cover, Chaincase Screw 0 Screw Washer, Spring 0 Sprocket 0T, /W 0 Chain, Silent, 0P, /W Nut, Nylok 0 Plug 0 Chaincase Screw / B

25 CHAINCASE EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description Asm., Jackshaft (See Drive Train Pg. B, Ref. ) 000 Seal, Oil Bolt 0 Nut 0 Bearing w/seal 0 Ring, Retaining Washer 00 Sprocket, T, /W 0 Washer, Spring 0 Nut, FLEXLOC 0 Pin, Cotter Asm., Tightener Bearing, Chaincase Idler Block, Tightener Wheel, Idler Washer, Thrust Pin, Chain Tightener 0 Gasket, Chaincase Cover, Chaincase 0 Washer, Wrought Bolt Bolt 00 Seal, Oil -0 Shaft, Shift 0 Pin, Dowel 0 Ring, Retaining Kit-ShiftFork/Shaft(Incl.,0) Fork, Shift 0 O-Ring Washer, Thrust 0 Asm., Sprocket, Pinion Bearing 0 0 Asm., Pinion Gear, Spur Bearing Chain, 0P, /W 0 Shaft, Pinion 0 Screw 0 Bracket, Chain Retention Screw Chaincase 0 Plug Washer 0 Sprocket w/bearing, 0T, /W Bearing 00 Coupler, Drive Reverse Gear 00 Spring, Compression 0 Retainer, Drive Coupler 0 0 Washer, Spring Lock Bolt / B0

26 REVERSE LINKAGE EUROPEAN 00 SKS ESSAU 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Lever, Shift Pin, Clevis Actuator, Shift 00 Washer, Wave 0 Bolt, Shoulder 0 Nut, Nylok Screw 0 Rod, Threaded Nut 0 00 End, Rod Bolt 0 Nut 00 End, Rod 0 Screw 0 Washer 0 Nut, FLEXLOC Bracket, Shift Actuator 00 Pin, Cotter / B

27 DRIVE TRAIN 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description Screw 0 Washer, Flat AR Washer 00 Spacer, Input Shaft Asm., Driven Clutch (See Driven Clutch Pg. C, Ref. ) 0 AR Spacer 00 Flangette w/fitting Fitting, Lubrication 0 Gasket, Jackshaft Bolt, Carriage 0 0 Belt, Drive Key Bearing Flangette 0 Washer Nut, Nylok 0 Asm., Jackshaft (Incl.,) 0 Ring, Retaining 0 Disc, Brake 00 Sleeve, Seal 0 0 O-Ring Dipstick 0 O-Ring Nut Bolt, Carriage 0 Asm., Drive Shaft (Incl.,,) 00 Bushing, Speedometer Bearing 0 Flangette w/screws 00 Key, Square, Speedometer 0 Flangette 00 Gasket, Drive Adaptor 0 Adaptor, Drive w/zerk / B

28 SUSPENSION 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Screw 0 Washer 0 Washer Bracket, Shaft Support Nut, FLEXLOC Bolt Washer 0-0 Wheel, Idler, Medium Blue Spacer, Idler 0 Bushing 0 Wheel, Idler Spacer, Idler, Long 00 Shaft, Idler Screw Screw (See Rail Mnting. Pg. B, Ref. ) Hi-Fax B Cover, Rail Tip (See Rail Mnting. Pg. B, Ref. ) Rivet, Pop (See Rail Mnting. Pg. B, Ref. ) 0 0 AR AR Track Track (Euro) Clip, Slide Clip, Guide 0 00 Shaft, Pivot Arm 00 Shaft Nut (See Rail Mnting. Pg. B, Ref. ) 0 Shaft 00-0 Arm, Shock Pivot Washer 00 Fitting, Lubrication Screw Washer, Flat -0 Arm, Rear Pivot /

29 RAIL MOUNTING (SUSPENSION) 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU LH Shown Ref. Part Qty. Description Ref. Part Qty. Description 0-0 Wheel, Bogie (Incl.,,) Insert, Wheel( per Wheel) 0 Bearing ( per Wheel) 0 Ring, Retaining ( per Wheel) Bolt Washer 0 Asm., Bogie Wheel Nut 0 Bumper, Suspension Angle, Reinforcement, Bumper 0 Screw Mount, Bumper 0 Bumper, Pivot Arm Bolt 00 Nut, Tensioner Adjusting Rail, LH, Xtra-0 (Incl.,,,,,,) Rail, RH, Xtra 0 (Incl.,,,,,,) 0 Rivet, Flat Head 00 Block, Idler, Adjustable Nut, FLEXLOC 0 Roller, Spring 0 Spacer 0 Bolt 0 Spacer, Bogie Wheel Rivet Screw 00 Cover, Rail Tip Rivet Nut 0 Bumper, Suspension Angle, Reinforcement, Bumper Nut 0 Plate, Rail Support /00 B

30 FRONT TORQUE ARM 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description Screw 0 Washer Washer, Flat 000 Shaft 0-0 Arm, Front Torque (Incl. ) Nut, Nylok Washer 0000 Bolt, Eye -0 Retainer, Spring 0 0 Shield, Spring 0 Shock, Front Track 00 Retainer, Spring, Slotted 0-0 Spring, Compression Rivet Protector, Track, LH Protector, Track, RH 00 Fitting, Lubrication Shaft (See Suspension Pg. B, Ref. ) Shaft (See Suspension Pg. B, Ref. ) Asm., Bogie Wheel (See Rail Mounting Pg. B, Ref.) 0 0 Bushing Spacer Screw Nut, FLEXLOC, Thin Screw 0 Strap, Limiter, Front Shaft, Pivot Arm (See Suspension Pg. B, Ref. 0) Nut, Nylok, Thin Bolt, Carriage / C

31 REAR TORQUE ARM 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description Bolt 0 Washer, Lock Washer, Flat 0 Shaft 0-0 Arm, Rear Torque Nut, FLEXLOC Shaft Bolt 0000 Bolt, Eye 0 00 Fitting, Lubrication Nut, Nylok Bolt 00 Clip, Push-On Roller, Spring Square Collar, Bearing Lock Screw, Set Washer Wheel, Carrier Bearing ( Per) Ring, Retaining ( Per) Spring, Rear, LH (./ Degree)Standard Spring, Rear, RH (./ Degree)Standard Spring, Rear, LH (./ Degree) Optional Spring, Rear, RH (./ Degree) Optional Spring, Rear, LH (./ Degree) (Standard Euro), Optional Spring, Rear, RH (./ Degree) (Standard Euro), Optional 0 00 Sleeve, Torsion Spring Washer 0 Strap, Limiter, Rear 0 Bolt 00 Bushing Washer Spacer 0-0 Rod, Shock Bolt 0 Shock, Rear, Adjustable 0 00 Bushing 0 Bolt / C

32 DRIVE CLUTCH 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 Ref. Part Qty. Description Ref. Part Qty. Description Bolt 0 Washer, Spring Lock Bearing, Cover 0 Ring, Retaining, Cover 0 Spring, Clutch, Dark Blue 0 Washer, Multilube Roller and Bushing 0 Button, Guide Weight/Bushing, Pin, Weight, Hardened 0 Bearing, Sleeve 00 Insert, Moveable 0 Nut, FLEXLOC AR AR AR AR Spacer (.00mm) Spacer (.0mm) Spacer (.0 mm) Spacer (.00mm) 00 Nut, Jam 00 Pin, Roller 00 Kit - Drive Clutch Shim 0 Asm., Drive Clutch, Basic (Incl. All Less,) Kit - Wide Roller Clutch Update (Incl. -,0,) / C

33 DRIVEN CLUTCH 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw 0 Bushing, Driven, Large DU 0 AR AR AR Washer (.0) Washer (.0) Washer (.0) 00 Pin, Adjustable, Driven Screw Cam, Adjustable Driven 0 Asm., Driven Clutch, R (Incl. -) 0 Button, Ramp 0 Spring, Clutch, Silver/Blue 0 0 Key Ramp, Driven 0 Washer 0 Ring, Retaining / C

34 PRIMER 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description AR Line, Fuel AR Line, Fuel 0 Adaptor 0 Primer, Piston 00 Valve, Check 00 Fitting, Tee / C

35 ENGINE MOUNTING 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Screw 00 Washer 00 Cable, Throttle 0 Kit - Short Block, S0-0-A NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization is required for warranty consideration. 00 Spark Plug, Champion RNC Washer 0 E-Ring 00 Nut, FLEXLOC Washer 0 Handle, Recoil 00 Mount, Engine, Front 0 Nut C Plate, Engine Mounting 0 Washer Screw 0000 Clamp, Hose, Red AR Line, Fuel 0 Pump, Fuel Nut 0 0 Valve, Fuel Shut-Off 0 Filter, Fuel 00 Clamp, Hose 00 Fitting, Tee Screw 0 Washer Brace, Engine Mount Washer, Flat 00 Mount, Engine, Rear Plate, Engine Shim /

36 OIL TANK/AIR BOX 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description Tank, Oil/Coolant 0 Decal - Fuel Shut-Off 0 Decal - Surge Tank, Full Cold Screw 0 Washer 00 Nut, Chimney 0 Sensor, Oil Level Cap, Oil Tank 0 Cap, Pressure, lb Valve, Fuel (See Engine Mounting. Pg. C, Ref. 0) Pump, Fuel (See Engine Mounting Pg. C, Ref. ) Screw 00 Grommet 00 Fitting 00 Clip, Twist Lock Rivet Screw 0 Bracket, Mount, Fuel Pump Nut, Nylok 0 00 Clamp Bracket, Oil/Coolant Tank 00 Clip, Rosebud C 000 Clamp, Large Green 000- AR Line, Oil 000 Filter, Oil 0 Boot, Carb 0 Fitting 00 Clip Screw 0 0 Washer, External Tooth Nut, Well 0 Decal - Cooling System 0 Foam, Airbox, Chimney Mesh, Wire Formed 0 Retainer, Tab Top, Silencer 00 Decal - Adjustable Driven Clutch 0 Decal - Caution, Air Box 0 Decal - Greasing 0 Foam, Airbox, Internal 0 Plate, Silencer, Intake 0 Plate, Silencer, Intake, Vertical Silencer, Intake, Drilled Strap, Tie Down Bracket, Silencer Mount /

37 EXHAUST SYSTEM 00 SKS 0SSAS 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Shield, Heat 0 Rivet -0 Support, Resonator 0 Shield, Heat, Side Exhaust Rivet Shield, Resonator/Cradle Rivet Rivet 00 Shield, Heat, Front Exhaust Asm. Pipe, Tuned (Incl. ) Pipe, Tuned Cover, Pipe, Top Cover, Pipe, Bottom Matte, Sound Matte, Sound, Bottom 0 Spring, Exhaust Rivet 00-0 Resonator 00-0 U-Tube Outlet, Exhaust Gasket, Exhaust Screw 0-0 Manifold 00 Seal, Exhaust 0 Bracket, Muffler, Front 00 AR Washer Dampener, Vibration Clamp (. x.) Clamp (. x.) Clamp (. x.) Clamp (. x.) / C

38 EXHAUST SYSTEM EUROPEAN 00 SKS ESSAU 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Spring, Exhaust Rivet Asm. Pipe, Tuned (Incl. ) Pipe, Tuned Cover, Pipe, Top Cover, Pipe, Bottom Matte, Sound Matte, Sound, Bottom Clamp (. x.) Clamp (. x.) Clamp (. x.) Clamp (. x.) Dampener, Vibration 00 AR Washer Bracket, Muffler, Front C Rivet 00 Seal, Exhaust 0 Screw 0-0 Manifold Gasket, Exhaust -0 Hook, Spring Outlet, Exhaust 0-0 Resonator 0-0 Bracket, Chassis/Resonator 0 Rivet Rivet Shield, Heat /

39 CRANKCASE 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Screw Plate, Torque Stop Stud 000 Valve, Check 0 Kit - Crankcase (Incl.,,,,) O-Ring 00 Manifold, Inlet Retainer, Manifold Screw Hose 000 Clamp C0 Seal 0 Plug Screw Screw 0 Ring, Retaining 0 Fitting 00 Pin, Dowel AR Line, Fuel Clamp Washer, Flat 00 Valve, Check Screw /

40 CYLINDER 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description Screw Washer, Flat 00 Valve, Check 00 Clamp, Hose Screw 00 Clamp, Hose Adapter, Carb 0 Stuffer, Reed Block 0 Asm., Reed Valve 0 Stuffer O-Ring 0 Thermostat 00 Cover, Thermostat Screw Screw, Bleed C Screw 0 Sensor, Temperature 0-0 Cover, Head Seal 0 0 O-Ring 00 Head, Cylinder 0 O-Ring 0 O-Ring Cylinder Gasket, Cylinder Base 0 Nut - AR Conduit Hose, Bypass 000 Clamp /

41 WATER PUMP 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Pulley Bearing, Ball 0 Shaft Housing, Ignition (See Magneto Pg. D, Ref. ) 00 Seal 00 Seal, Water Pump 00 Washer, Flat 0 Impeller Washer 0 0 Nut Gasket, Cover 0 Cover 0 Fitting, 0 Degree Screw Screw / C

42 PISTON and CRANKSHAFT 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Circlip, Piston Pin, Piston 00 Kit - Piston Rings 0 Kit - Piston (Incl.,,) 00 Bearing 00 Kit - Connecting Rod (Incl. Rod, Pin, Bearing, Washers) Key, Woodruff 0 Bushing 0 Bearing, Ball 0 Spacer 0 Bearing, Ball 00 Kit - Crankshaft (Incl. -) / C

43 CARBURETOR 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description Asm., Carburetor (PTO Side) (Incl. -,-) Asm., Carburetor (Mag. Side) (Incl. -,-) 00 Top 00 Gasket 00 Spring, Throttle 00 Collar 00 Holder, Cable 00 Needle, Jet (G) 00 Clip, Needle, Jet 00-E0 Valve, Throttle 00 Cap, Rubber 0 00 Clip 00 Pipe, Vent 00 T-Joint 00 Vent, Short Bowl 00 Pin, Float Main Jet (# PTO) Main Jet (#0 Mag) 00 Valve, Float 00 Clip, Float Valve C 00 Float 00 Gasket 0 00 Chamber, Float 000 Screw 00 O-Ring 00 Plug 00 Clamp, Hose 00 Clamp, Hose Plug, Trap 00-0 Line, Fuel 00- Pilot Jet (#) 00 Spring 0 00 Screw, Air Adjuster 00 Adjuster, Idle 00 Spring 00 Pipe, Vent 00 Valve, Starter 000 Spring 00 O-Ring 00 Cap, Starter /

44 OIL PUMP 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description 00- AR Line, Fuel 000 Clamp 0 Screw 00 Pump, Oil 00 Clamp Housing, Ignition (See Magneto Pg. D, Ref. ) / D

45 MAGNETO 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 Ref. Part Qty. Description Ref. Part Qty. Description Screw 00 Pulley, Starting 0 Belt 0 Pulley, Water Pump Drive 0 Nut 0 Washer 00 Flywheel Screw Washer, Lock 0 0 Washer, Flat 00 Stator Screw 0 00 Housing, Ignition Plug Grommet 00 Cap, Spark Plug 00 Wire, Ignition 0 00 Kit - CDI (Incl., Nyogel & Decal) Decal - Spark Plug / D

46 RECOIL STARTER 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Asm., Recoil (Incl. -, & Starting Pulley) 00 Nut 00 Plate, Friction 00 Spring, Friction 00 Ratchet 00 Spring, Return 00 Reel 000 Spring, Spiral 000 Housing, Recoil 00 Bushing, Rope Slide 0 Screw 00 Rope / D

47 TOOL KIT 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Ref. Part Qty. Description Ref. Part Qty. Description 0 Kit - Tool (Incl. -) Screw Driver, Flat, Shielded Screwdriver Wrench Box Wrench, Special Supplement, Manual, Owner s, 00 SKS Manual, Owner s, Snowmobile 00 Pouch, Tool Kit 00 Strap, Emergency Starter / D

48 PART NUMBER INDEX 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Part Ref. Grid Part Ref. Grid Part Ref. Grid A A B A A A B B A A A A B A A B A A A A A A C D 0... D... C..... C... C C... C C... C C... C C C C C C C C C B B..... B B B B B B B B C..... B..... B C B C C B B B B B B B B B B B B B B B B B B B B B B B B A A B C B B A C B C B D C B B B B B B B B 0... A C C C C A A A B A A C C B B C C C D A D A A A... A A A A A A A A A A D A D 0... D B B C C C D D D D D D D D D D D C C C C C C C C C C C C C C C C C C 00-E C C C C C C C C C C C C

49 PART NUMBER INDEX 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Part Ref. Grid Part Ref. Grid Part Ref. Grid C C C C C C C B C B B.. B B B B B B B A A A A A A A A A A B... C B.. B C..... C..... B..... B B.. B B B C B B C C C C B B.. B C C... C C D D B A A A A A B... C A D A.. A A A A A D B C C B B C B B C B B C C C B C B B B B C B B B B B B C..... C B B.. B A..... C B C C C C C D B C C C C B..... A..... A B..... B D C C A A A A..... B.. B..... A..... B..... A B B A C B A B B C A A..... B..... B..... C C B B B C C... C C... C B B C... C B A C A C... C C A A A A A... B B A A..... A C C..... B A A A C C

50 PART NUMBER INDEX 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Part Ref. Grid Part Ref. Grid Part Ref. Grid..... A..... A..... A C A A A A C C A A A A B..... B C C A C..... B..... B B B C C A A A B A B B B A B C B C C A C C C B D C..... C C D..... B B.. B B B B B C C..... C..... C A B B B B C B..... C..... C C... C B A C C B C A C A A..... B A B C..... B A B B..... A..... A..... C B C B B C C..... B B A A B C C A A A A..... A B B B C B B..... A..... A B B B..... A C D B A C..... B B B B.. B B B B... C C B D C C C A A A A A B B B C... C A A C C C A A..... A A..... A..... A A..... A..... C..... A A..... A..... A A A B C... C C... C C C B C... C C A B C C

51 PART NUMBER INDEX 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Part Ref. Grid Part Ref. Grid Part Ref. Grid B B C C C C C C C C... C A C A B C C C C C A C B A B.. B C A C C0.. C C C C C C B B B B B B B C C A C C A A A D A A A C A A A A A A A A A A A A A A A A A C A... C A... B A D B C C A C A A A... A B... B... B.. B... C 0... C B A C.. C C A C B.. B B B B C0... D A B A C C B A D C C... C C... C D C... C C... C C A A C A A B B..... A..... A B A C A A A A.. A C A B.. B0... A C C B A... C C..... B... C... C B 0.. B A... C B..... B C B B..... B B B B C A C..... A..... B A A.. B..... A A B B B

52 PART NUMBER INDEX 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Part Ref. Grid Part Ref. Grid Part Ref. Grid A..... B B... B..... B C B..... B..... B... C B 0.. B B B..... B..... B B.. B D..... C D..... C C..... C C D 0... D..... C..... C C B D..... B... C... C A C..... C C 0... C C..... B B..... B..... C B B..... A.. A.. A... B C C..... C B..... C B..... C B B C B C C A.. A B A... B... B A 0.. A... B.. B... C... C..... B A A B B A 0... B.. B... C... C C B B B... B B... B.. B B.. B.. B... C... C..... B B B A... B.. B B B B B..... B B B B 0.. B C D C C C B A D B B.. B... C... C C A... A... C B C B C... C B... B B B..... B A C..... B... C B B.. B.. B..... A B... B B..... B C..... B C..... B B.. B... C... C... C C A C D C..... B B A..... A C D D..... C0.. C C C... C C B B

53 PART NUMBER INDEX 00 SKS 0SSAS and EUROPEAN 00 SKS ESSAU Part Ref. Grid Part Ref. Grid Part Ref. Grid C B.. B C... C A A A 0... A.. A C A.. B B B... B.. B A B B.. B B A A B A..... A..... A A.. A0... C... C A.. A B..... A C A... C..... B A... B... C A..... A0.. A C..... B B B A A A B B B.. B B..... A.. A A... A... B... B... B... C... C... C A... B... B... C... C B A A..... B B.. B C A.. A A C A C B B B C B C C B C B.. B B... C C..... B..... C C A A A... B... C C A... C C A.. C D C D D D0

54 PRINTEDINTHEUSA PARTS MANUAL PN and MICROFICHE PN 0 /