700 SKS Model #S02SS7CS EURO 700 SKS Model #S02SS7CE Rev. 01. E 2001 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /02
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- Helen Miller
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1 00 SKS Model #S0SSCS EURO 00 SKS Model #S0SSCE Rev. 0 E 00 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN 0 /0
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3 TABLE OF CONTENTS 00 SKS S0SSAS and EUROPEAN 00 SKS S0SSCE Parts Manual BRAKE B... B N NOSEPAN... A- CARBURETOR... C- CHAINCASE... B- CONSOLE... A COOLING SYSTEM... B CRANKCASE... C CYLINDER... C C D DECALS... DRIVE CLUTCH... DRIVE TRAIN... DRIVEN CLUTCH... ENGINE MOUNTING... EXHAUST SYSTEM... FRONT SUSPENSION... FRONT SUSPENSION... FRONT TORQUE ARM... E F H A C B0 C C C A A B HOOD... A-0 HOOD - FOAM/FOIL... A O OIL PUMP... C OIL TANK / AIR BOX... C OIL TANK/AIR BOX... C PISTON and CRANKSHAFT... C0 RAIL MOUNTING (SUSPENSION)... B REAR TORQUE ARM... B RECOIL STARTER... C REVERSE LINKAGE... B SEAT and GAS TANK... A- SKI... B STEERING... B- STEERING - HANDLEBAR... B SUSPENSION... B TOOL KIT... D TUNNEL... A P R S T M MAGNETO... C WATER PUMP W... C The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly. The European 00 SKS (Euro) has the same parts as the 00 SKS (US) unless noted as: (Euro).
4 TUNNEL 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE E 00 Polaris Sales Inc Rivet Guard, Chaincase 0 Rivet 0 0 Asm., Tunnel (US) Asm., Tunnel (Euro) 0-0 Flap, Snow Rivet 0 Bolt 0 Washer, Spring Lock 0 Washer, Flat Brace, Tunnel, LH (Euro) Brace, Tunnel, RH (Euro) Bumper, Rear (US) Bumper, Rear (Euro) 0 Screw 0 Reflector, Red Rivet Support, Hand Hold Cover w/handle, Bumper, LH Cover w/handle, Bumper, RH Rivet 0 Footrest, LH (Euro) 000 Footpad, Safety, LH (Euro) 0 Footrest, RH (Euro) 000 Footpad, Safety, RH (Euro) 0 0 Footrest, LH Footrest, RH Support, Tunnel, LH Support, Tunnel, RH Extrusion, Clutch Guard Rivet 00 Snap, Male Brace, Footrest/Trailing Arm, LH Brace, Footrest/Trailing Arm, RH 0 Bulkhead, CRC Guard, Drive Adaptor 00 Plug, Hole 00 Plug, Hole /0 A
5 DECALS 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 RH 0 LH 00 Kit, Hood Decals, 0 00 SKS 0 Decal, Snow King Special, LH (Incl.,,,,) 0 Decal, Snow King Special, RH 00 Kit, Hood Decals, 0 Euro 00 SKS 00 Decal, Seat, POLARIS (Incl.,,,,) 0 0 Decal, Tunnel,, LH 00 Kit, Decal Application Solution 0 Decal, Tunnel,, RH (For Seat Decals) 00 Decal, Reverse Warning, Fr., RH (Euro) 00 Decal, Track/Seat, English/French, LH/RH 00 Decal, Reverse Warning, Eng., LH (Euro) 000 Decal, Suspension Set-up 0 Decal, Warning, English/French 0 Decal, Hood Center, SKS 0 Decal, Caution, English, LH 00 Decal, Hood Center, POLARIS 0 Decal, Caution, French, RH 0 Decal, Trailing Arm, INDY, LH 0 Decal, Trailing Arm, INDY, RH 0 Decal, NO PASSENGER Warning (US) 0 Decal, ONE PASSENGER (Euro) Decal, Hood Side, 00 VE, LH Decal, Hood Side, 00 VE, RH Decal, Hood Side, SKS, LH Decal, Hood Side, SKS, RH A 0 0 Decal, Closeoff, SKS (US) Decal, Closeoff, SKS (Euro) /0
6 SEAT and GAS TANK 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE A
7 SEAT and GAS TANK 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 Cap w/gauge, Gas Gasket, Gas Cap 0 Grommet Asm., Seat Cushion, Long (Incl. -,-)(US) Cover, Seat, Long (US) 000 Bulb, Taillight 000 Bulb, Brakelight 0 Lens 0 Screw Asm., Seat Cushion (Incl. -,-)(Euro) Cover, Seat (Euro) Cover, Backrest (Euro) 0 Asm. Backrest (Incl. )(Euro) Spacer, Backrest Knob (Euro) 0-0 Knob, Backrest 0 Screw (Euro) 00 Asm., Knob (Incl.,)(Euro) Grip, Hand (Euro) 0 Rivet (Euro) Bar, Grab, LH (Euro) Bar, Grab, RH (Euro) Rivet (Euro) Screw (Euro) 0 0 Washer (Euro) Nut, Nylok (Euro) Screw (Euro) 0-0 Plate, Hitch Brace (Euro) Nut, Flange (Euro) Nut, Nylok (Euro) Washer (Euro) 0 Screw (Euro) 0 Asm., J-Hitch (Euro) Retainer, Weld Nut 0 Housing, Taillight Cover, Taillight Protector 0 Rivet Screw Rivet 00 Pick-Up w/filter, Fuel 000 Ring, Compression AR Line, Fuel 0 Fitting, Outlet, Double 000 Clamp, Hose AR Tubing AR Line, Fuel 00 Fitting, 0 Degree 00 Cable, Tank Retention Washer Nut, Nylok 0 Harness, Taillight Retainer, Tool Pouch Clip Rivet 00 Clip, Dart /0 A
8 NOSEPAN 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Brace, Hinge 0 Washer, Spring Lock Bolt 0 Rivet 0 Nut, FLEXLOC Guide, Hood, LH Guide, Hood, RH 0 Rivet 00 Strap, Hood Latch Brace, Pan, LH Brace, Pan, RH 0 Rivet Cap, Bumper, LH Cap, Bumper, RH Screw 00 Plug, Hole Extrusion, Bumper, Formed, LH Extrusion, Bumper, Formed, RH 00 Clip, Rosebud Bolt -0 Brace, Pan, Lower Bumper, Front Nut, Nylok 0 Rivet 0 Brace, Pan, Upper 0 Washer, Flat Screw /0 A
9 NOSEPAN 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 Foam, Nosepan, LH 0 Tape, Foil 0 Tape, Foil 00-0 Tape, Foil Foil, Nosepan, RH 0 Tape, Foil 0 Rivet 0 Decal, Trouble Shooting, XTRA-0 Clip, Belt Retainer 0 00 Pin, Clutch Guard 0 Asm., Clutch Guard 00 Decal, Engine and Clutch Rivet Rivet 0 Plug, Hole Nosepan Plate, Backer 00 Plug, Hole 00 Clip, Dart /0 A
10 HOOD 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Mount, Headlight 0 Screw 00 Nut, U-Type Speed 0 Asm., Headlamp (Incl. Bulbs) 00 Bulb, Headlight, 0W 0 Bulb, Halogen Lens/Reflector, LH Lens/Reflector, RH 0 Seal, Reflector - Asm., Hood, Sonic Blue (Incl. Foam/ Foil) 0 Screw 000 Fastener, U-Type Clip Bolt, Tee, Adjuster 00 Spring, Headlight Adjust Foam, Headlight Seal 00 Knob, Headlight Adjust 00 0 Hinge, Upper, LH Hinge, Upper, RH Plate, Bolt Screw Bolt, Carriage 0 Nut, Nylok Plate, Hinge, Lower Brace, Hood, Upper Brace, Hood, Lower Rivet 0 Spring, Extension 00 Ring, Spring Attachment 00 Clamp, Retainer Screw Screen, Front /0 A
11 HOOD 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 0 Windshield, Flared, Smoke 0 Rivet 0 Nut 0 Washer, Split Lock 0 Washer, Flat 00 Bracket, Speedo/Tach Cover, Intake Foam, Pre-Filter 0 Housing, Instrument (Incl. Warning Decals)(US) Housing, Instrument (Incl. Warning Decals)(Euro) Tachometer w/fuel Light, Pulse Bulb, Replacement 0 Knob, Trip, Odometer 0 0 Speedometer (US) 00 Speedometer (Euro) 000 Bulb, Replacement 00 Cushion, Rubber Foam, Headlight/Pod Seal 00 Cable Tie 0 Harness, Headlight 0 Cable, Speedometer Screw Rivet 0 Cup, Hood Latch 00 Retainer 0 Cover, Access, Headlight 00 Clip, Rosebud 0 Rivet Clip, Pigtail 0 Washer 00 Cable, Hood 0 Rivet 0 Screw Deflector, Air /0 A0
12 HOOD - FOAM/FOIL 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0-0 Screen, Hood, RH Screw 000 Fastener, U-Type Clip Screen, Hood, Front, Upper, LH Screen, Hood, Front, Upper, RH Screen, Hood, Front, Lower, LH Screen, Hood, Front, Lower, RH 00 Foil, Heat Shield Rivet Foam, Hood, LH Foam, Hood, Center 0-0 Screen, Hood, LH /0 A
13 CONSOLE 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Footrest 0 0 ON/ Prem. ON/ Reg. 0 Screw Spacer 00 Regulator, LR Nut, Nylok 00 Cable Tie 00 Socket 000 Housing 000 Terminal, Ring 000 Housing 0 00 Harness, Wire, Main 00 Decal, Choke 00 Decal, Console, Ignition, Off/Prem/ Reg 0 Kit, Ignition Switch Screw Washer, Nylon 00 Cable, Choke (Incl.,) A 0 Kit, Choke Control 0 Rivet 0 Guide, Recoil 0 00 Asm., Switch, Tether (Incl. )(Euro) Washer (Euro) 0 Washer, Lock Nut, Choke Slide 0 Cap w/key NOTE: When ordering ignition key PN 0 be sure to specify if for an A,B,C,D, or E switch. Letter code will be labeled on underside of switch body behind console. Key dot code found on key cap (i.e. one dot = A, two dots= B, etc.). 0 Nut, Ignition 0 Console (US) Console (Euro) /0
14 FRONT SUSPENSION 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE A
15 FRONT SUSPENSION 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Strap, Spacer, Bottom 0 Nut, FLEXLOC 0 Washer, Thrust Screw Nut, Nylok 0 Nut, Nylok 00-0 Bar, Torsion 0 Bushing, Sway Bar Rivet 0 0 Nut, FLEXLOC 0 Arm, Steering, LH Arm, Steering, RH Washer, Flat Rivet 00 Bearing, Spherical, Plastic 0 Washer, Wrought Bolt 0 Ring, Retainer 0-0- Arm, Trailing, LH (Incl. ) Arm, Trailing, RH (Incl. ) Slide, Sway Bar Stop, Steering, LH Stop, Steering, RH 0 Bushing, Flange 0 Bushing 0 Bushing, Flange 00-0 Shaft, Spindle 000 Fitting, Lubrication 000 Retainer, Spring, Threaded Ring, Spring Preload Spring, Compression (US) Spring, Compression (Euro) 00 Retainer, Spring, Slotted Shock, Gas, IFS, Select (US) Shock, Gas, IFS, Select (Euro) 00 Bushing 00 Fitting, Lubrication Screw Screw 00 Bushing Washer Bushing, Pivot, Radius Rod, Outer 000 Rod End 0 Nut, Jam 0 - Rod, Radius, Upper - Rod, Radius, Lower Nut, Jam 00 Rod End Rivet -0 Brace, Pan, Lower Bolt Bracket, Radius Rod, Lower 0-0 Brace, Bulkhead, Front 0 Nut, FLEXLOC /0 A
16 STEERING 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE B
17 STEERING 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 Nut, FLEXLOC Washer 0 Washer, Thrust 0 Bearing, Ball 0 Asm., Idler Arm (Incl.,) 00 Bushing 0 Nut, FLEXLOC 0 Asm., Pitman Arm (Incl.,) Nut, LH 0 00 Rod End, LH 0 Bolt Rod, Drag Link 0 Nut 00 Rod End, RH Nut, FLEXLOC 00 Rod End, LH 000- Tie Rod Bolt, Carriage Rivet 0 Bracket, Bolt Retainer 00 Fitting, Lubrication 0 Nut, FLEXLOC 000 Cable Tie, Releasable 0-0 Hoop, Steering Bolt, Carriage 0 Nut, FLEXLOC Rivet 0 Rivet 0 Stop, Torque 0 0 Nut 00 Stop, Torque Boot, Tie Rod -0 Plate, Boot Rivet 00 Plug, Hole 0 Screw 00 Clip, Rosebud Bolt Screw 0 0 O-Ring 00 Tube, Spacer 0 Rack, Steering /0 B
18 SKI 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 EURO Nut, Flange Nut, Nylok Washer -00 Toe, Ski, Plastic 0 Pin, Cotter Nut 0 0 Stop, Rubber (If built before //0) Stop, Rubber (If built after //0 Retainer, Ski, Rubber -0 Support, Ski, Rubber 0 Nut, Nylok Washer, Flat 0-00 Ski Kit, Skag,, 0 Degree (US) Screw Screw 0 Screw 0-0 Plate, Skag (Euro) 0 0 Kit, Skag,, 0 Degree (Euro) Kit, Skag (Incl. 0,,)(Euro) /0 B
19 E 00 Polaris Sales Inc. BRAKE 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Kit, Cover Screw 0 Kit, Cover Assembly (Incl.,) Gasket 00 Kit, Park Lever Spring 000 Asm., Master Cylinder (Incl.,,,0,,) Screw 0 Kit, Lever and Pivot Pin Screw 0 Kit, Snap Ring Kit, Body/Reservoir Clamp Switch, Brakelight 0 Kit, Cartridge Subassembly 00 Asm., Control, LH Button, Switch, HI/LO, LH Control 0 Kit, Pivot Pin 0 Kit, Park Lever and Spring (Incl. ) 0 Asm., Brake Caliper (Incl.,,) B 0 Line, Brake 00 Kit, Clip, Spring (Qty. ) 0 Inlet Kit, Cooler, Water Kit, Gasket, Brake Cooler 0 Screw (Pkg. of ) Bolt 0 Washer, Spring Lock 0 Washer, Flat 0 Guide, Rope 0 Bracket, Caliper 0 Piston and Seal (Incl. ) 00 Kit, Seal, Piston, Caliper 0 00 Kit, Heavy Duty Brake Pad, Type, Small (Incl. ) Kit, Heavy Duty Brake Pad, Type, Large (Incl. ) /0
20 STEERING - HANDLEBAR 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Grip, Handlebar Pin, Retaining 0 Washer 00 Ring, Retaining 0 00 Lever, Throttle Lever w/heater Block, Throttle/Brake Adaptor, Block Screw 00 Nut, Push-On 0 Emblem, Star -00 Cover, Handlebar 0-00 Slide, Cover 00 Clip, Dart Boot, Handlebar 0-0 Block, Handlebar 0-0 Handlebar B Asm., Control, LH (See Brake Pg. B, Ref. ) 0 Plug, Overflow 0 Heater, Grip, Hi/Lo/Med 0 Screw Bracket, Tank Retention 0 Nut, FLEXLOC Nut, Nylok 0-0 Post, Steering Screw Screw Holder, Wire 00 Ring, Retaining Screw, Set 0 Washer 00 Switch, Auxiliary Shut-Off /0
21 COOLING SYSTEM 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Euro Only Cap, Pressure (See Oil Tank/Air Box Pg. C, Ref. ) 000- AR Line, Fuel Tank, Oil/Coolant (See Oil Tank/Air Box Pg. C, Ref.) Hose, Brake Cooler/Rear 00 Clamp, Springband 0 Exchanger, Cooling Hose, RH (Euro) Hose, LH (Euro) 00 Clamp (Euro) 0 Cover (Euro) Rivet 00 Cooler, Rear (Euro) Rivet 0 Hose (US) 00 Clamp, Springband B 00 Cable Tie Hose, Close-Off 0 Exchanger, Close-Off 00 Clamp, Hose 0 00 Clamp, Springband Hose, Tee, Front Cooler 00 Clamp Hose, Engine In/Tee Tubing, Convoluted 00 Spring, Hose Retainer 000 Clamp Hose, Engine Out/Brake Cooler 0 Connector, Tee Rivet 0 0 Hose, Tee/Bottle 00 Clamp /0
22 CHAINCASE 00 SKS S0SSCS Seal, Oil Screw 0 Nut 0 Bearing, Ball 0 Ring, Retaining Tightener, Gearcase Bearing, Chaincase Idler Block, Tightener Wheel, Idler Washer, Thrust Pin, Chain Tightener 0 Sprocket, T, /W 0 Washer, Spring Nut, FLEXLOC 0 0 Pin, Cotter 0 Gasket, Chaincase, Long 0 Cover, Chaincase Screw Screw Washer, Spring 0 Sprocket, 0T Chain, 0P, /W Nut, Nylok 0 Plug 0 Chaincase Screw /0 B
23 CHAINCASE EUROPEAN 00 SKS S0SSCE Asm., Jackshaft (See Drive Train Pg. B0, Ref. ) 000 Seal, Oil Screw 0 Nut 0 Bearing, Ball 0 Ring, Retaining 0 Sprocket, 0T, /W 0 Washer, Spring Nut, FLEXLOC 0 0 Pin, Cotter Asm., Tightener Bearing, Chaincase Idler Block, Tightener Wheel, Idler Washer, Thrust Pin, Chain Tightener 0 Gasket, Chaincase, Long Cover, Chaincase 0 Washer Screw Screw 00 Seal, Oil -0 Shaft, Shift Pin, Dowel 0 0 Ring, Retaining B Kit, Fork/Shaft Replacement (Incl.,) Fork, Shift 0 O-Ring Washer, Thrust 0 Asm., Sprocket, Pinion Bearing, Needle 0 0 Asm., Pinion Gear, Spur Bearing, Needle Chain, P, /W 0 Shaft, Pinion 0 Screw Bracket, Chain Retention 0 Screw Chaincase 0 Plug Washer 0 Sprocket w/bearing, T, /W Bearing, Needle 00 Coupler, Drive 0 Gear, Reverse Spring, Compression 0 Spring, Compression 0 Retainer, Drive Coupler 0 Washer, Spring Lock 0 Screw /0
24 REVERSE LINKAGE EUROPEAN 00 SKS S0SSCE 0 0 Lever, Shift Pin, Clevis Actuator, Shift 00 Washer, Wave 0 Bolt, Shoulder 0 Nut Screw 0 Rod, Threaded Nut B 0 00 Rod End Screw 0 Nut, Jam 00 Rod End 0 Washer, Flat 0 Nut, FLEXLOC Bracket, Shift Actuator 00 Pin, Cotter /0
25 DRIVE TRAIN 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Screw 0 Washer, Flat AR Washer, Flat 00 Spacer, Input Shaft Asm., Adjustable Driven Clutch (See Driven Clutch Pg. C, Ref. ) 0 AR AR Bushing Washer 00 Flangette w/fitting Fitting, Lubrication 0 Gasket, Jackshaft Bolt, Carriage 0 0 Belt, Drive Key Bearing Flangette 0 Washer, Flat Nut, Nylok 0 Asm., Jackshaft (Incl.,) B0 0 0 Ring, Retaining 00 Disc, Brake 00 Sleeve, Seal 0 0 O-Ring Dipstick (Incl. ) 0 O-Ring Nut, Flange Bolt, Carriage 0 Asm., Drive Shaft (Incl.,) 00 Bushing, Speedometer 0 Flangette w/screws 00 Key, Square, Speedometer Flangette 0 00 Gasket, Drive Adaptor 0 Adaptor w/zerk, Drive 0 Washer Screw /0
26 RAIL MOUNTING (SUSPENSION) 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE & LH Shown Euro Wheel Only 0 Wheel w/insert (Incl.,,) Insert, Wheel ( per Wheel) 0 Bearing ( per Wheel) 0 Ring, Retaining ( per Wheel) Bolt (Euro Qty. ) Washer, Flat (Euro Qty. ) 0 Bolt (Euro Qty. ) 0 Spacer, Bogie Wheel (Euro Qty. ) Nut, Nylok (Euro Qty. ) 0 0 Bumper, Suspension Angle, Reinforcement, Bumper Nut, Nylok (Euro Qty. ) Screw Mount, Bumper 0 Bumper, Pivot Arm Bolt 0 Nut, Tension Adjust Rail, Xtra-0, LH (Incl. 0,,,,,,0) Rail, Xtra-0, RH (Incl. 0,,,,,,0) Rail, Xtra 0, LH (Euro) (Incl. 0,,,,,,0) Rail, Xtra-0, RH (Euro) (Incl. 0,,,,,,0) B 0 Rivet, Flat Head 00 Block, Idler Bolt 0 Nut, FLEXLOC 0- Wheel, Bogie (Incl.,,)(Euro Qty. ) Spacer (Euro Qty. ) Roller, Spring Screw Rivet Screw 00 Cover, Rail Tip Rivet Nut, Nylok 0 0 Bumper, Suspension Angle, Reinforcement, Bumper Plate, Rail Support 0 Nut, FLEXLOC /0
27 SUSPENSION 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Screw 0 Washer, Spring Lock Washer Bracket, Shaft Support Nut, FLEXLOC 0 Washer, Flat Washer, Flat Bolt 0 Washer Wheel, Idler, Indy Red Ring, Retaining Bearing Spacer, Idler Bushing Wheel Ring, Retaining Bearing Spacer, Idler, Long 00 Shaft, Idler Screw B Screw (See Rail Mounting-Suspension Pg.B,Ref.) Hi-Fax Cover, Rail Tip (See Rail Mounting- Suspension Pg. B, Ref. ) Rivet, Pop (See Rail Mounting. Pg. B, Ref. ) 0 AR AR Track Clip, Slide Clip, Guide 00 Shaft, Pivot Arm 00 Shaft Nut (See Rail Mounting-Suspension Pg.B,Ref.) 0 Shaft 00-0 Arm, Shock Pivot Washer, Wave 00 Fitting, Lubrication Screw 0-0 Arm, Rear Pivot /0
28 FRONT TORQUE ARM 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Screw 0 Washer, Spring Lock Washer, Flat 000 Shaft -0 Arm, Torque, Front Nut, Nylok Washer, Flat 0000 Bolt, Eye -0 Retainer, Spring Shield, Spring (US) Shield, Spring (Euro) 0 00 Shock, Front Track (US) Shock, Front Track (Euro) 00 Retainer, Spring, Slotted Spring, Compression (US) Spring, Compression (Euro) 00 Fitting, Lubrication Shaft (See Suspension Pg. B, Ref. ) Shaft (See Suspension Pg. B, Ref. ) Asm., Wheel w/insert (See Rail Mounting-Suspension Pg. B, Ref.) 0 Bushing Spacer 0 Screw Nut, FLEXLOC, Thin Screw 0 Strap, Limiter, Front Shaft, Pivot Arm (See Suspension Pg. B, Ref. ) Nut, Nylok, Thin Bolt, Carriage /0 B
29 REAR TORQUE ARM 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 0 B 0 Screw 0 Washer, Spring Lock Washer, Flat 0 Shaft 0-0 Arm, Torque, Rear 00 Fitting, Lubrication Nut, FLEXLOC Shaft Bolt, Carriage Bolt, Eye Nut, Nylok Screw 00 Clip, Push-On Roller, Spring, Square Collar, Bearing Lock (US) Collar, Bearing Lock (Euro) Screw, Set Wheel Bearing ( Per) Ring, Retaining ( Per) Washer (Euro Qty. ) Spring, Rear, LH, Std. (./)(US) Spring, Rear, RH, Std. (./)(US) Spring, Rear, LH, Opt.(./)(US) Spring, Rear, RH, Opt. (./)(US) Spring, Rear, LH (.0/) (Std. Euro)(Opt. US) Spring, Rear, RH (.0/) (Std. Euro)(Opt. US) 0 00 Sleeve, Torsion Spring Washer, Flat 0 Strap, Limiter, Rear 0 Bolt 00 Bushing Washer, Wave Spacer 0-0 Rod, Shock Screw 0 Shock, Rear, Adjustable 0 00 Bushing 0 Screw /0
30 DRIVE CLUTCH 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 Bolt 0 Washer, Spring Lock Bearing, Cover 0 Ring, Retaining, Cover 00 Spring, Clutch, Black/Green 0 Washer, Multilube Roller and Bushing 0 Button, Guide Weight/Bushing, Pin, Weight, Hardened 0 Bearing, Sleeve 00 Insert, Moveable C 0 Nut, FLEXLOC AR AR AR AR Spacer (.00mm) Spacer (.0mm) Spacer (.0 mm) Spacer (.00mm) 00 Nut, Jam 00 Pin, Roller 00 Kit, Drive Clutch Shim 0 0 Asm., Drive Clutch, Basic 0 (Incl. All Less,) Kit, Wide Roller Spider Rebuild (Incl. -,0,) /0
31 DRIVEN CLUTCH 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 0 Screw Plate, Driven 0 Bushing, Driven, Large DU 0 0 AR AR AR AR Washer (.0) Washer (.0) Washer (.0) Washer (.0) 00 Pin, Driven Cap, Driven Screw Cam, Driven Asm., Adjustable Driven Clutch, 0 (Incl. All Less,,,) 0 0 Button, Ramp 0 Spring, Clutch, Silver/Blue 0 Key Ramp, Driven 0 Washer 0 Ring, Retaining /0 C
32 EXHAUST SYSTEM 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 Rivet 0-0 Bracket, Chassis/Resonator 0 Spring, Exhaust 0-0 Resonator -0 Hook, Spring 0 Rivet Boot, Exhaust, Outlet Gasket, Exhaust 0-0 Manifold 0 Screw 00 Seal, Exhaust Rivet Bracket, Muffler, Front 00 AR Washer Dampener, Vibration Clamp (. x.) Clamp (. x.) Clamp (. x.) Clamp (. x.) Asm., Pipe, Tuned (Incl. ) Cover, Pipe, Top Cover, Pipe, Bottom Matte, Sound Matte, Sound, Bottom /0 C
33 OIL TANK/AIR BOX 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE C
34 OIL TANK / AIR BOX 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 Decal, Fuel Shut-Off Tank w/foil, Oil Foil, Oil Tank Screw 0 Washer 00 Nut, Chimney 0 Sensor, Oil Level 00 Cap, Oil, Vented 0 Cap, Pressure, lb. 0 0 Decal, Surge Tank, Full Cold Valve, Fuel Shut-Off (See Engine Mounting Pg. C, Ref. ) 00 Retainer Pump, Fuel (See Engine Mounting Pg. C, Ref. ) Screw 00 Grommet 00 Fitting, Straight Screw 00 J-Clip Rivet 0 0 Bracket, Fuel Pump Mount Nut, Nylok Bracket, Oil Tank 0 Bracket, CDI Mount Washer Nut, Nylok 000 Clamp, Large 000- AR Line, Fuel 000 Filter Boot, Carb 0 0 Fitting 0 Decal, Cooling System 00 Clip Nut, Well Screw 0 Washer, External Tooth Duct, Air 000 Clip, Dart Duct, Air Inlet 0 Retainer, Tab 0 0 Top, Silencer 00 Decal, Adjustable Driven Clutch 0 Decal, Caution, Air Box 0 Decal, Greasing 0 Foam, Airbox Washer, Nylon Plate, Silencer, Intake Connector Plate, Silencer, Intake, Lower Silencer, Intake, Drilled 0 Strap, Tie Down Bracket, Silencer Mount /0 C
35 ENGINE MOUNTING 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Screw Washer, Clutch Retainer 00 Washer 000 Cable, Throttle 0 Kit, Short Block S0-0-0 NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization is required for warranty consideration 000 Spark Plug, Champion RNYCC Washer 0 E-Ring -00 Handle, Recoil 0 00 Nut, FLEXLOC Washer, Flat 00 Mount, Engine Strap, Engine Mount, LH Strap, Engine Mount, RH 0 Washer, Spring Lock Screw Screw 0 Washer, Flat Brace, Engine Mount Plate, Engine 0 00 Mount, Engine Washer, Flat 0 Pump, Fuel 0000 Clamp, Hose AR Line, Fuel Line, Fuel 000 Clamp, Hose, Large AR Tubing 0 Valve, Fuel Shut-Off /0 C
36 CRANKCASE 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 0 Stud AR Line, Fuel 000 Clamp 000 Valve, Check 00 Kit - Crankcase (Incl.,,,,) O-Ring 00 Manifold, Inlet Retainer, Manifold Screw Hose 000 Clamp, Hose C Seal 0 Plug Screw Screw 0 Ring, Retaining 0 Fitting 00 Pin, Dowel Washer, Flat 0 00 Valve, Check Screw 0/0
37 CYLINDER 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Clamp, Hose Screw 00 Clamp, Hose Adapter, Carb Stuffer, Reed Block 0 Asm., Reed Valve O-Ring 0 Thermostat 0 Cover, Thermostat 0 Screw Washer, Flat Screw, Bleed Screw Screw 00 Sensor, Temperature 0- Cover, Head Seal 0 O-Ring 00 Head, Cylinder 0 0 O-Ring 0 O-Ring 00 Valve, Guillotine Gasket 0 Asm., Base 0 Washer 0 Bellows, Exhaust Valve Cap/Nut Bellows 0-0 Spring Housing, Billows 0 0 Screw Screw 00 Cylinder Gasket, Cylinder Base 0 Nut - AR Conduit Hose, Bypass 000 Clamp 0 Fitting /0 C
38 WATER PUMP / OIL PUMP 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 00 Pulley Bearing, Ball Shaft Housing, Ignition (See Magneto Pg. C, Ref. ) 00 Seal 00 Seal, Water Pump 00 Washer, Flat 0 Impeller Washer, Flat 0 0 Nut, Nylok Gasket, Cover 0 Cover 0 Fitting, 0 Degree Screw 00- AR Line, Fuel 000 Clamp 0 Screw 00 Pump, Oil Housing, Ignition (See Magneto Pg. C, Ref. ) /0 C
39 PISTON and CRANKSHAFT 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 00 Circlip, Piston Pin, Piston 00 Kit - Piston Rings 0 Kit - Piston (Incl.,,) 00 Bearing 0 Kit - Connecting Rod (Incl. Rod, Pin, Bearing, Washers) Key, Woodruff 0 Bushing 0 Bearing, Ball 0 Bearing, Ball Spacer 0 Bearing, Ball 0 Kit - Crankshaft (Incl. -) /0 C0
40 CARBURETOR 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Asm., Carburetor, Rack, 0mm 0 Screw 0 Cap, Top 0 Gasket 0 Screw 0 Packing 0 Clip 0 Ring 0 Plate 0 E-Ring 0 0 Cap, Rubber 00 Holder, Guide 0 Spring 0 Plunger 00 Valve, Piston (.) Needle, Jet (J-DFH0-) 0 Packing 0 E-Ring 0 Plate 0 0 Lever, LH Lever, RH 0 0 Ring 0 Screw, LH 00 Screw, RH C 00 O-Ring, Air Funnel 0 Asm.,Funnel 0 Screw Jet, Pilot Air (PAJ)(.) 0 Jet, Main (0) Asm.,Float Nipple 0 0 O-Ring 0 Screw 0 Body, Float 0 O-Ring 00 Screw 00 Jet, Pilot () 0 Jet, Starter () 0 Washer, Starter 0 Spring 0 Asm., Adjuster 0 0 Cap 0 Cap 0 Packing 000 Valve, Check, 0 Degrees 00 Asm., Sensor (MAG) 00 Screw (MAG) /0
41 CARBURETOR 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Bolt 0 Lever 0 Screw 00 Ring 0 Spring 0 Screw 0 Adjuster 0 Spring 0 Bracket 0 00 Screw 00 Screw 00 Spring 0 Ring Asm.,Shaft (Incl. Lever) 0 Screw 00 Bracket Hose 0 Packing, Starter Shaft 0 Spring, Starter Shaft 0 Shaft Ring 0 E-Ring 0 Lever, Starter 0 Nipple 0000 Clamp, Hose AR Line, Fuel Plug, Trap /0 C
42 MAGNETO 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 Screw 0 Pulley, Starting Belt 0 Pulley, Water Pump Drive 0 Nut, Hex 0 Washer 00 Flywheel Screw Washer, Lock 0 0 Washer, Flat 00 Stator Screw 0 Housing, Ignition Grommet 00 Cap, Spark Plug 00 Wire, Ignition 00 Coil, Ignition 00 Harness, Ignition Kit - CDI (Incl., Nyogel & Decal) Decal, Spark Plug /0 C
43 RECOIL STARTER 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE 0 0 Asm., Recoil (Incl. -, & Starting Pulley) 00 Nut 00 Plate, Friction 00 Spring, Friction 00 Ratchet 00 Spring, Return 00 Reel 000 Spring, Spiral 000 Housing, Recoil 00 Bushing, Rope Slide 0 Screw 00 Rope /0 C
44 TOOL KIT 00 SKS S0SSCS and EUROPEAN 00 SKS S0SSCE Kit, Tool (Incl. -) Screwdriver, Flat, Shielded Screwdriver Wrench Box Wrench, Special 0 Wrench, Scissor Stop Manual, Owner s, 0 Snowmobile Supplement, Owner s Manual, 0 00 SKS 0 Pouch, Tool Kit 00 Strap, Emergency Starter /0 D
45 This page left blank intentionally.
46 PRINTED IN THE USA PARTS MANUAL PN AND MICROFICHE PN 0 /0
SUPERSPORT EDGE Model #S01NB5BS Model #S01NB5BSA Rev. 03. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00
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TRAIL RMK Model #S0SRBS E 00 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /0 This page left blank intentionally. ACCS... AIR BOX... BLOWER HOUSING... BRAKE... CARBURETOR... CHAINCASE... CONSOLE...
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00 XCR Model #S0SBAS Rev. 0 PARTS MANUAL PN and MICROFICHE PN /0 This page left blank intentionally. BRAKE B... CARBURETOR... D- CHAINCASE... B CONSOLE... A COOLING SYSTEM... A- CRANKCASE... C CYLINDER...
XCF SP EDGE Model #S01NX4FS. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00
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600 PRO X Model #S03NX6ES 700 PRO X Model #S03NX7CS 800 PRO X Model #S03NX8CS Rev. 01. PARTS MANUAL PN and MICROFICHE PN /03
00 PRO X Model #S0NXES 00 PRO X Model #S0NXCS 00 PRO X Model #S0NXCS Rev. 0 E 00 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /0 TABLE OF CONTENTS 00 PRO X S0NXES and 00 PRO X S0NXCS and 00 PRO
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0 XC SP Model #S0WBAS Rev. 0 E 00 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /0 This page left blank intentionally. B BLOWER HOUSING... B C CARBURETOR... B CLUTCH... A CONSOLE... A CONTROLS...
600 CLASSIC TOURING Model #S02ST6ES Model #S02ST6ESA Rev. 01. E 2001 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /02
00 CLASSIC TOURING Model #S0STES Model #S0STESA Rev. 0 E 00 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN 0 /0 This page left blank intentionally. AIR BOX TABLE OF CONTENTS 00 CLASSIC TOURING S0STES
340 Edge Model #S03NB3AS 340 Edge Classic Model #S03ND3AS. E 2001 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /02
0 Edge Model #S0NBAS 0 Edge Classic Model #S0NDAS E 00 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /0 TABLE OF CONTENTS 0 EDGE S0NBAS and 0 EDGE CLASSIC S0NDAS Parts Manual AIRBOX... BATTERY BOX...
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0 XC SP Model #S0WBAS Rev. 0 E 000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN 0/00 C CARBURETOR... B CLUTCH... A CRANKCASE... B D DECALS... A DRIVE TRAIN... A E ELECTRIC DEVICE... B ELECTRICAL
600 XC DELUXE Model #S00SD6DS Rev. 01
00 XC DELUXE Model #S00SDDS Rev. 0 PARTS MANUAL PN 0 and MICROFICHE PN 0/ B BATTERY BOX... C BRAKE... A C CARBURETOR... C CHAINCASE... B CONSOLE... A COOLING SYSTEM... B CRANKCASE... C CYLINDER... C D
700 XC DELUXE Model #S00SD7AS Rev. 01
00 XC DELUXE Model #S00SDAS Rev. 0 PARTS MANUAL PN 0 and MICROFICHE PN 0/ BRAKE B... C TABLE OF CONTENTS 00 XC DELUXE S00SDAS Parts Manual A CARBURETOR... C0 CHAINCASE... B CONSOLE... A COOLING SYSTEM...
700 SKS Model #099SS7AS EURO 700 SKS Model #E99SS7AU Rev. 02
00 SKS Model #0SSAS EURO 00 SKS Model #ESSAU Rev. 0 PARTS MANUAL PN and MICROFICHE PN 0 / This page left blank intentionally. TABLE OF CONTENTS 00 SKS 0SSAS and EUROPEAN 00SKS ESSAU Parts Manual BRAKE
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500 XC SP Model #099SP5AS Rev. 02
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600 XC SP EDGE Model #S00NP6ES
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