ILLUSTRATED PARTS MANUAL

Size: px

Start display at page:

Download "ILLUSTRATED PARTS MANUAL"

Peter Bridges
6 years ago
Views:

1975 EL TIGRE' Z 250 Model No. 0250-067 - Engine Model No. T7C250FR2 340 Model No. 0250-068 - Engine Model No.

1 1975 EL TIGRE' Z 250 Model No Engine Model No. T7C250FR2 340 Model No Engine Model No. T7C340FR2 440 Model No Engine Model No. T7C440FR2 ILLUSTRATED PARTS MANUAL Arctic Enterprises, Inc Section IX Form No

2 Chassis - EI Tigre' Z Ski.. Steering Belly Pan and Front Frame Drive Train..... Undercarriage and Track Tunnel, Gas Tank and Seat Console and Wiring Taillight Assy. Hood... Engine Mounting Parts Drive Clutch Driven Clutch VM Carburetor VM Carburetor VM Carburetor Fuel Pump.... Table Of Contents Page IX 1 IX-2 IX-3 IXA,5 IX-6,7 IX-8 IX-9 IX-10 I X-11 IX-12,13 IX-14 IX-15 IX-16 IX-17 IX-18 IX-19 ) Engine - T7C250/340/440FR2 Crankcase and Cylinder Piston and Crankshaft Magneto Cover C D Ignition System Recoil Starter EI Tigre' Z Related Items IX-20 IX-21 IX-22 IX-23 IX-24 Back Cover NOTE: New Arctic Part Numbers have been assigned to industry-accepted standard hardware such as bolts, nuts, washers and rivets. All 1975 illustrated parts manuals will show the new number in the usual column and will also show the previously-used part number in parenthesis immediately following the description. EXAMPLE : No. Part No. Qty. Description Nut, Lock ( ) f New Part Number t Old Part Number )

3 SI<i Ski Damper Skag Spindle Nut, Lock Arm, Spindle Screw, Cap Washer Washer Screw, Cap - Lock Nut, Lock ( ) AR Washer, Wave Bumper Screw, Cap Screw, Cap Screw, Cap Bumper Bushing Rivet Shock Absorber Spring Assy. - Right Sleeve Spri ng Assy. - Left Saddle IX-l

4 33, r35 N 36 3/ ~ 31 No Part No. Oty. Description Post Assy Screw, Cap Nut, Lock Spring Nut, Flange Nut, Lock ( ) Clevis Screw, Cap Bushing, Brake Spring Cable, Brake Screw, Self-Tapping Cap, Brake Handle Decal, Dimmer Switch Handle, Brake Ring, Retaining Lever Pin Pin, Spring ( ) Switch, Brake/ Dimmer Pin Nut, Speed Steering No. Part No. Oty. Description Pad, Handlebar Insert Switch, Stop Lever Decal, Kill Switch Handle, Throttle (250) Handle, Throttle (340,440) Cap, Throttle Handle Clamp Screw, Cap ( ) Cable, Throttle (250) Cable, Throttle (340) Cable, Throttle (440) End, Tie Rod Screw, Cap Nut, Jam - R.H. Thd Bolt, Tie Rod Adj Nut, Jam - L.H. Thd T ie Rod Nut, Lock Handle Assy. IX-2

5 c ~ Belly Pan and Front Frame Plug E-Ring Bumper Rivet ( ) Strip, Reflectorized Washer Strip, Reflective - 50 Yd. Roll Plate, Clutch Screw, Machine Decal, "Warning" Reflector Shield, Clutch (250) Trim Shield, Clutch (340,440) Belly Pan wlo Exhaust Hole Screw, Cap - Lock Rivet Pump, Fuel Footrest - Right Front End Assy Footrest - Left Bushing Rod, Brace - Right Washer Rod, Brace - Left Rivet ( ) Nut, Lock ( ) Cable, Hood Screw, Machine ( ) Channel, Hood Nut, Lock ( ) Channel, Hood - Front Bolt, Carriage Clamp, Cable Pin, Hitch Hinge, Hood Rivet Pin, Hinge IX-3

6 4S 4~ 44 ~ X ( '{/' ~ 48 ~ ~, 37 ~ ~ ~36 ~ 9 ;> 33 /~~~35 t~ I.', 2~ ~ 30 Jf J~~... ~ ~ g~ 32 \ 31 ) 25 Ref, No. Part No. Oty Drive Train Descri pti on No. Part No. Oty. Description Drive Shaft Assy AR Washer Clamp Key Sprocket Screw, Cap Dropcase Key Washer ( ) Screw, Cap Bolt, Carriage ( ) Bracket Plate Caliper, Brake wlpuck Bearing Puck Nut, Locking ( ) Bolt, Carriage ( ) Screw, Cap - Lock Nut, Lock ( ) Washer Bolt, Ribbed Sprocket, 39T (250,340) Nut, Lock Sprocket, 35T (440) Beari ng, 7/8" Plate Nut, Lock ( ) Bearing, 1" Sprocket, 15T (250) Seal Sprocket, 19T (340, 440) Stud Washer Bolt, Carriage Seal Nut, Lock ( ) Washer, Fiber Disc, Brake Plug Hub Decal, "Oil Fill" Shaft, Driven Decal, "Oil Level" Plug Screw, Cap Flange w/zerk Washer, EXT Lock ( ) Bearing, 1" Cover Clutch, Driven Pin, Cotter Washer Washer IX-4

7 c 45 38~, 37 '~ \ /36 ~ 50 f;:~ Oo~33~,, (/ ' \J ' : \ <;:{ 34 " 'I - ~ 32 \ r Drive Train Spring Assy. (250,340) Bushing Spring Assy. (440) Chain, 70P (340) Pad Chain, 68P (250,440) Screw, Cap Cable Pin/Link Drive, Adaptor AR Washer, External Spacer AR Washer, Internal Spacer IX-5

8 ) Undercarriage and Track Strip, Wear Wheel, Idler Pin, Spring Spacer, Axle Screw, Machine Washer Nut, Lock ( ) Support, Axle - Rear Bolt, Carriage Axle, Rear Brace, Rail - Front Spacer Pad, Shock - Rubber Washer, Lock ( ) Screw, Cap Screw, Cap Nut ( ) Rear Arm Assy. (Incl. 60) Bracket, Pivot - Front Arm Idler, Track Guide Eye Bolt Shaft, Lower Rear Clamp, Rail - Weldment Shaft, Rear Arm Rail Bracket, Mtg.. Rear Right Rivet ( ) Spri ng - Right Bumper, Rubber - Rear Screw, Cap ( ) Bushing Washer, Lock Bracket, Pivot - Rear Arm Axle, Inner Washer Arm, Front (Incl. 16) Screw, Cap - Lock Nose Piece Spring Left Stop, Front Arm Nut. Lock Screw, Machine ( ) Washer, Flat Washer Bushing Nut, Lock ( ) Screw, Cap Screw, Cap Bracket, Mtg.. Rear Left Track Assy Washer Stud, Ice (See Back Cover) IX-6

9 c Undercarriage and Tracl< AR Rivet, Track Belt, Center AR Rivet, Threaded w/nut Belt, Outer - Right (Pkg. of 50) Cleat Guide Belt, Outer - Left AR Rivet, Ice Stud Bushing IX-7

10 23 o o o o o o o 6 o. Tunnel, Gas T a nl< and S e at Ref Body, Formed Snap Strip, Wear Cushion Assy Plate, Mounting Foam Pad, Safety - Left Cover Assy Pad, Safety - Right Cap, Gas Rivet ( ) Elbow Rivet AR Hose, Gas Line - 100' Roll Snap AR Hose, Gas Line - 500' Roll Rivet ( ) Filter,ln Line Plate, Wear - Right Filter Plate, Wear - Left Tank, Fuel Decal Right Clamp, Hose Decal Left Rivet ( ) Reflector Bracket Rivet Tape, Foam S-XI

11 c 33 "~~ c Console and Wiring Nut, Speed Rim Grommet Insert Screw, Machine ( ) Console Cable, Speedometer Washer, Rubber Decal Left Nut, Speed Switch, Rocker Switch, Ignition Speedometer Nut ( ) Bracket, Ring Regulator Nut w/washer Bolt, Carriage Bracket Harness, Main Tachometer Harness, Headlight Bushing, Recoil Clip, Cable Decal Right Clamp, Cable Key -A Cable, Choke Key - B Switch, Tether Key C Nut, Push Key - D Deca I, "Seati ng" Key - E Decal, "Fuel Mix" Nut, Knurled Chord, Tether Nut, Knurled c IX-9

12 ) ~ 9 3 ' ~.~ Taillight Assembly Plate, End Bumper, Rear Nut, Lock ( ) : Taillight Assy. (Inc! ) Cable, Snowflap Screw, Metal Screw, Machine ( ) Lens Washer Bulb Snowflap Gasket Material, 5' Nut, Nylon Cap Housing Screw, Machine ( ) Rivet Strip, Reflectorized Screw, Metal Strip, Ref! Yd. Roll Bracket Screw, Machine IX-10

13 c 28 i " rr I (, 9.. ;. Hood c Hood Vent, Rear - Left Washer ( ) Latch Rivet Strap Bracket, Headl ight Trim, Hood Insulation, Hood - Right Screw, Machine ( ) Insulation, Hood - Left Washer Insulation, Hood - Upper Nut, Lock ( ) Rivet ( ) Decal, "Safety" - Left Trim, Windshield Vent, Rear - Right Clip, Push Decal, "Safety" - Right Rivet Vent, Top AR Pin Stripe, 150' Roll Windshield Hinge Nut, Expansion Vent, Front Screw, Machine Decal, Flame - Right Headlight Assy. (Incl ) Decal, Flame - Left Screw, Machine Decal, Side - Right Rim Assy Decal, Side - Left Headlamp Decal, Right Rim, Retaining Decal, Left Spring, Retaining Decal, Right Spring, Adjusting Decal, Left Decal, Right Decal, Left IX-ll

14 4 37 ~21 I ~ ~23 O~J~21 \ ~ ~- 22 / ~~ J, 27 I: r28 ~ 25 ) Engine Mounting Parts No. Part No. Oty AR AR Description No. Part No. Oty. Description Support, Angle Washer Screw, Cap ( ) Nut, Lock ( ) Washer ( ) Screw, Machine ( ) Mount, Rubber Nut, Speed Spring Seal Nut, Lock Duct, Air Plate, Engine Washer Washer, Lock ( ) Rivet Screw, Cap ( ) AR Hose, Gas Line - 100' Spacer AR Hose, Gas Line - 500' Screw, Cap ( ) Flange (250) Clutch, Drive (250) Flange (340,440) Clutch, Drive (340) Engine, T7C250FR2 Clutch, Drive (440) Engine, T7C340FR2 Belt, Drive Engine, T7C440FR2 Hose, Impulse - 100' Bolt, Carriage Hose, Impulse 500' Clamp w/hardware (250, 340) Washer (250 Only) Washer, Lock Carburetor, VM (250) Nut ( ) Carburetor, VM36-22 (340) Washer ( ) Carburetor, VM38-16 (440) Screw, Cap Gasket, Carburetor (250) Clamp w/hardware Gasket, Carburetor (340,440) Elbow (250, 340) Silencer Chamber Elbow (440) Plate, Mounting Muffler Assy. Bracket - Right Spring (440 Only) Bracket - Left ) IX-12

15 c 24 / ~ 19~ 23, l',,~ 21 \ c~ Engine Mounting Parts No. Part No. Qty. Description No. Part No. Qty. Description Chamber, Exp.. Right (250, 340) Shield Chamber, Exp. Right (440) Nut, Lock ( ) Chamber, Exp.. Left (250,340) Mount, Solid Chamber, Exp. - Left (440) Screw, Cap Insulation c IX-13

16 1 ) Drive Clutch Assy. Part No (250) Assy. Part No (340) Assy. Part No (440) No. Part No. Oty Descri ption No. Part No. Sheave, Stationary Sheave, Moveable Spider Assy. (Incl. 4-8) Pin Nut, Lock Set Screw Nut Roller/Bearing Kit Ramp (340) Ramp (250, 440) Washer, Lock ( ) * Screw, Cap ( ) * Spring * Oty. Description 1 Housing 3 Screw, Cap ( ) 3 Washer, Lock ( ) 1 Washer, Cup 1 Spacer 2 Ring, Split 6 Weight (250) 6 Weight (340) 6 Weight (440) 1 Weight Kit 2 Wts. (250) 1 Weight Kit 2 Wts. (340) 1 Weight Kit 2 Wts. (440) *Not Illustrated...J IX-14

17 1 c 4, s c Driven Clutch Assy. Part No No Part No. Oty Descri ption No. Part No. Oty. Description Sheave, Stationary Slide, Shoe Ramp Key Spring Bearing Bracket, Torque Sheave, Moveable Ring, Retaining f '- IX-15

18 r ) ~ 28 I~ *Not a Serviceable Part VM Carburetor 1 * 1 Mixing Body Assy Screw, Throttle Stop Float Chamber Body Assy Screw, Drain Plate Washer, Seat - Valve Piston Valve, CA Pin, Float Arm Jet Needle Valve, Needle Main Jet No Arm, Float Washer, Main Jet Spring, Piston Valve Needle Jet, Pilot Jet No Clip, Spring Gasket Float Spring, Plunger Cap Cap, Starter - Plunger Washer, Spri ng Washer Top, Mixing Chamber Plunger, Starter Screw, Air Washer, Spring Spring, Screw - Air Plate Spring o Ring ) IX-16

19 C G *Not a Serviceable Part VM Carburetor No. Part No. Oty. Descri ption No. Part No. Oty. Description 1 * 1 Mixing Body Assy Plate, Carbo Jet Needle Washer, Plug Washer, Main Jet Body Assy., Float Chamber Clip, Spring Main Jet No Cap Pin, Float Arm Screw, Air Needle Jet, P-O Spring, Screw - Air Valve, Needle Spring Piston Valve, CA Screw, Throttle Stop Cap, Starter - Plunger Pilot Jet No Plate Spring, Valve Throttle Screw, Drain Spring, Plunger Washer PI unger, Starter Top, Mixing Chamber Float Screw Washer, Valve - Seat Tube, Air Vent Float Arm, Carbo Gasket IX-17

20 - *Not a Serviceable Part VM Carburetor No. Part No. Oty. Descri ption No. Part No. Oty. Description 1 * 1 Mixing Body Assy Plate, Carbo Jet Needle Washer, Plug Guide Screw Body Assy., Float Chamber Clip, Spring Main Jet, No Cap Pin, Float Arm Screw, Air Needle Jet, Spring, Screw Air Needle Valve Assy., Spring Piston Valve, CA Screw, Throttle Stop Cap, Starter PI unger Pilot Jet, Plate Spring, Valve Throttle Screw, Drain Spring, Plunger Washer Plunger, Starter Top, Mixing Chamber Float Screw Washer, Valve Seat Tube, Air Vent Float Arm, Carbo Gasket IX 18

21 c *Not a Serviceable Part Fuel Pump Part No * 1 Body. Bottom Valve Packing 7 * 1 Cap Diaphragm Packing 4 * 1 Body. Top Screw Grommet IX 19

22 39 Cranl<case and Cylinder Head, Cylinder (250) Stud Head, Cylinder (340) Nut,8mm Head, Cylinder (440) Washer, Spri ng Nut,8mm Washer Washer, Spring Stud Washer Bolt, 6 x Gasket, Head (250) Seal, Starter Gasket, Head (340) Nut, 8mm Gasket, Head (440) Washer, Spring Cylinder (Incl. 10) (250) Washer Cylinder 1 (lncl. 10) (340) Bolt,8 x Cylinder 1 (Incl. 10) (440) Joint Cylinder 2 (Incl. 10) (340) Insulator (250) Cylinder 2 (Incl.l0) (440) Insulator (340,440) Stud Gasket, Carbo (250) Stud Gasket, Carbo (340,440) Nut,6mm Washer (340, 440) Washer, Spring Nut, 8mm (250) Gasket, Exhaust Nut, 8mm (340, 440) Pipe, Exhaust Damper (250) Gasket, Cylinder Damper (340,440) Crankcase Assy. (Incl ) Damper (340,440) Stud Damper (340,440) Pin, Dowel IX-20

23 c Piston and Cranl<shaft Piston (250) Washer Piston (340) Seal, Oil Piston (440) Seal, Oil Piston Ring Set (250) Key Piston Ring Set (340) AR Shim Piston Ring Set (440) AR Shim Piston Pin Set (250) AR Shim Piston Pin Set (340) AR Shim Piston Pin Set (440) AR Shim Ring, Snap AR Shim Crankshaft Assy. (Inc!. 6 7) AR Shim a Ring AR Shim Pin, Dowel AR Shim Bearing, C AR Shim Bearing, C Shim Washer IX 21

24 Magneto Cover Cover, Magneto Nut,8mm Pin, Dowel Label, Model (250) Stud Label, Model (340) Washer Label, Model (440) Washer, Spring - IX-22

25 46 c 17 18A c C D Ignition S y stem No. Part No. Oty. Descri ption No. Part No. Oty. Description Magneto Assy. (Inc!. 1 & 2 0) Washer Flywheel Bolt, 6 x Base Assy. (Inc!. 2 14) Washer, Spring Base Bolt, 6 x Coil, Exciting Coil, Ignition Coil, Pulsing Collar Coil, Lighting Screw, 6 x Screw, 5 x Washer, Spring Screw, 5 x Band, Coil Collar, Coil COl Unit Clamp Grommet Screw,4 x Collar Screw,4 x Bracket, Band Clamp Band Wire Assy. (Inc!. 14 & 42) Bolt, 6 x Grommet Screw,4 x Screw, 5 x Connector Washer Washer Plug, Spark NGK B 9EV A Screw,4 x Cap, Plug Terminal 18B Spring, Plug Cap Retainer, Pulley Bracket, Coi I Washer Bolt, 6 x Nut, 18mm Clamp, Cord Clamp, Cord Collar Washer IX 23

26 ~1S 7 ) I 2 1 Recoil Starter ) Recoil Starter Assy Washer, Spring Case, Recoil Nut,8mm Spring, Recoil Pulley Reel, Recoil Rope Washer (A) Handle Spring Piece, End Pawl Spring, Return Spring, Pawl Bolt, 6 x Retainer, Cover Bolt, 6 x Washer (B) Decal, "Arctic Cat" IX 24

27 c c c

28 Related Items For 1975 EI Tigre' Z Part No Description Oil, "Powerlube" (24 Cans/ Case) Cover, Machine Temperature Gauge Kit (2 Required) Arctic Ice Stud Kit - Claw Arctic Ice Stud Kit - Super Claw Carbide Skag Kit Chainlube - 24 Cans/ Case Preservative, E ngi ne

PARTS - MANUAL 1973 EXT ILLUSTRATED. File in Section IH Parts and Service Manuai. Printed January 1973

PARTS - MANUAL 1973 EXT ILLUSTRATED. File in Section IH Parts and Service Manuai. Printed January 1973 f 340/2FA Model No. 0250-022 440/2FA Model No. 0250-024 650/3FA Model No. 0250-026 Form No. 085-029 973 EXT ILLUSTRATED PARTS - MANUAL Engine Model No. T7A340RX A Engine Model No. T7A440RXA Engine Model