ILLUSTRATED, PARTS MANUAL

Size: px

Start display at page:

Download "ILLUSTRATED, PARTS MANUAL"

Alicia Peters
6 years ago
Views:

974 EL TIGRE 95 Model No. 050-044 - Engine Model No. TC95RS 340 Model No. 050-045 - Engine Model No. TC340RS 400 Model No. 050-046 - Engine Model No. T7B400RS 440 Model No.

1 974 EL TIGRE 95 Model No Engine Model No. TC95RS 340 Model No Engine Model No. TC340RS 400 Model No Engine Model No. T7B400RS 440 Model No Engine Model No. T7B440RS Form Nd ILLUSTRATED, PARTS MANUAL Reprinted Marh 974 Printed May 973 Arti Enterprises, In. Thief River Falls, Minnesota 5670 Setion IX

2 TABLE OF CONTENTS.Chassis - EI Tigre Ski.. Steering Fuel Tank, Seat and Trak Belly Pan and Front Frame (95) Belly Pan and Front Frame (340, 400, 440) Drive Train.... Underarriage (95) Underarriage (340, 400, 440) Tunnel, Toolbox and Rear Bumper. Hood..... Console and Wiring Engine Mounting Parts (95, 340) Engine Mounting Parts (400, 440) Drive Cluth Driven Cluth Page IX-l IX- IX-3 IX-4 IX-5 IX-6-7 IX-8 IX-9 IX-l0 I X-ll IX- IX-3 IX-4 IX-5 IX-6 Engine - TC95RS, TC340RS, T7B400RS, T7B440RS R eoi I Starter. Crankase and Cyl inder (95, 340) Crankase and Cylinder (400, 440) Piston and Crankshaft (95, 340) Piston and Crankshaft (400, 440) Magneto Cover (95, 340) Magneto Cover (400, 440) C D Ignition System (95,340) C D Ignition System (400,440) VM Carburetor (95) VM 34-3 Carburetor (340) VM 34-4 Carburetor (400, 440) Fuel Pump Aessory Items IX-7 IX-8 IX-9 IX-0 IX- IX- IX-3 IX-4 IX-5 IX-6 IX-7 IX-8 IX-9 Bak Cover II NOTE: The following parts manual has been revised to show any hanges whih may have ourred from the first printing. Corretions or additions are indiated with the underlining of the hange.

3 U 6 & Ie, 7 / 8 Il «.~~ ~J 3 ~ ~) ;, / 9 ' ~ r ': ~ ~. 0 r,'r. 'Gil /' :%"~ / ~ ~7) -I 0 SI<i No. Part No. Oty Desription Ref.. No. Ski 3 Skag 4 Nut, Lok 5 Nut, Lok 6 Bumper 7 Rivet 8 Srew, Cap 9 Nut, Lok 0 Washer Spring Assy. - Left Spring Assy. - Right 3 Srew, Cap 4 Spindle (95,400) 5 Spindle (340, 440) 6 7 Part No Oty. Desription AR Washer, U-Bend Arm, Spindle Washer Srew, Cap Srew, Cap Sleeve - Upper Shok Absorber 4 Nut, Lok 4 Spaer Sleeve - Lower Srew, Cap Saddle, Spring Slide Srew, Cap Bumper Srew, Mahine IX-l

4 Steering No. Part No. Oty. Desription No. Part No. Oty. Desription Post Assy Pin/Tether Assy Srew, Cap Swith, Stop/Tether (Inl. 0) Nut, Lok 0 66 Deal, Kill Swith Nut, Lok Lever Nut, Flange Handle, Throttle (95) Spring Handle, Throttle (340,400,440) Cable, Brake Cap, Throttle Handle Srew, Self Tapping Srew, Cap Cap, Brake Handle Clamp Deal, Dimmer Swith Cable, Throttle (95) Handle, Brake Cable, Throttle (340,400,440) 03 3 Clip, Retaining Srew, Cap Lever Rod End R.H. Thd Pin Nut, Jam R.H. Thd Pin, Drive Tie Rod Swith, Brake/Dimmer Nut, Jam L.H. Thd U-Clip Rod End L.H. Thd Clip Clevis Pad Srew, Cap Nut, Lok - Thin IX-

5 \ 34 ><r ~ -- ) Fuel Tanl<, Seat and Tral< No. Part No. Oty. Desription No. Part No. Oty. Desription Trak Assy., Bond (95) Deal, "Caution" Guide (95) Pad - Left Cleat (95) Gas Tank Rivet, Solid Pad - Right AR Rivet, Threaded w/nut Opt Filter Assy. (Pkg. of 50) AR Hose, Gas Line - 00' * AR Rivet, Cleat - Solid AR Hose, Gas Line - 500' AR Rivet, Threaded w/nut Opt Gasket (Pkg. of 50) Outlet Snap Filter Cushion Assy. (340,440) Trak Assy., Bond (340,400, Cushion Assy. (95,400) Cleat (340,400,440) Foam (340,440) Foam (95,400) *To be used for leat Cover Assy. replaement on units Cover Assy. (95,400) originally having leats Gas Cap bonded to trak belts. IX-3

6 '\ 5 Belly Pan and Front t:=rale ) (95 eel No. Part No. Oty. Desription No. Part No. Oty. Desription Bumper Trim, Right Srew, Mahine Rivet Plug Cluth, Shield Strip, Refletorized Deal, "Warning" Strip, Ref!. 53' Roll Srew, Cap Refletor Fuel, Pump Srew, Mahine Bushing Rivet Front End Assy Trim, Left 5 03 ~ 55 "E" Ring Channel, Hood Hinge Pin Nut, Lok Washer Footrest - Left Rivet Braket, Cluth Shield Cable, Hood Rivet Washer Rivet Belly Pan Rivet Hinge, Hood Footrest - Right Channel, Hood Clamp, Harness ) IX-4

7 Belly Pan and Front Frame (340, 400, 440 eel No. Part No. Oty. Desription No. Part No. Oty. Desription Bumper Deal, "Warning" Srew, Mahine Srew, Cap Plug Fuel Pump Strip, Refletorized Front End Assy. (340,440) Strip, Refl. 53' Roll Front End Assy. (400) Refletor Bushing Srew, Mahine "E" Ring Nut, Lok Hinge Pin Rivet Channel, Hood Rivet Washer Rivet Rivet Braket, Cluth Shield Cable, Hood Footrest - Left Washer Footrest - Right Belly Pan Kit Rivet Hinge Sh ield, Cluth Clamp, Harness IX-5

8 ) 5 Drive Train J No. Part No. Oty. Desription No. Part No. Oty. Desription Drive Shaft Assy AR Washer (340,400,440) Key Drive Shaft Assy. (95) Srew, Cap Bolt, Carriage Key Plate Srew, Cap Bearing Braket Drive, Adaptor Caliper, Brake wl Puk Nut, Lok Puk Cable Bolt, Carriage Plug Nut, Lok Srew, Cap Bolt, Ribbed Washer Nut, Lok Sproket, 39T Bearing, 7/8" Plate Nut, Lok Bearing, " Sproket, 9T (95) Seal Sproket, 0T (340) Stud Sproket, T (400, 440) Bolt, Carriage Washer Nut, Lok Seal Dis, Brake Washer, Neoprene Hub Plug Shaft, Driven Deal, "Oil Fill" Bolt, Carriage Deal, "Oil Level" Flange w/zerk Srew, Cap Bearing, " Washer, Ext. Lok Cluth, Driven Cover Washer Pin, Cotter IX-6 (Continued on Next Page)

9 60 9 \ ~ i '~ \ /36 7 ~ 33 /':.J <;-35 r ~ / () <. ~ C ~ f",j.., 'I ~ 6 3 \ ~ ~ / ~ ~~ ' ~ 3 7 /- ~r%' )..") C~m /-.. 4 '7-7 S Drive Train Ref, No. Part No, Oty Desription No. Part No. Oty. Desription Washer Chain, 70P. (95,340) Spring Assy. (95, 400,440) Chain, 7P. (400,440) Spring Assy. (340) Dropase Pad (95, 340) Srew, Cap Pad (400,440) Nut, Lok Srew, Cap Washer Pin/Link Washer Pin/Link Clamp Bushing Sproket, Center - 8T IX-7

10 ~ 0 9' ) 4 3 4S ~, ~/ '"./ Underarriage (95 ee) ) No. Part No. Oty. Desription No. Part No. Oty. Desription Frame Hi Fax Rivet Bumper Rivet Pad, Shok Rivet Front Arm Washer, Lok Srew, Cap Bushing Washer Washer Srew, Cap Pin, Clevis Pin, Cotter Eye Bolt Assy Nut Body, Turnbukle Eye Bolt Srew, Cap Nut Washer, Lok Nut, Square Srew, Cap Washer Spring, Right Arm w/bushing Pivot Insert Nut, Lok Spring - Left Zerk Shok Absorber Bushing Srew, Cap Nut, Lok Arm Assy. Washer Wheel Washer Spaer Set Srew Pin, Drive Axle - Rear Axle Axle Strip, Wear IX-8

11 I r - No. Part No. Oty Underarriage (340, 400, 440 ee) Desription No. Part No. Frame Hi Fax Rivet Pad Rivet Front Arm Axle Washer, Lok Srew, Cap Srew, Cap Washer Nut Spring, Front - Left Bushing Pivot, Insert Nut, Lok Eye Bolt Eye Bolt Spring, Rear - Left Srew, Cap Arm w/bushing Nut, Lok Oty. Desription Srew, Cap Nut Washer, Lok Nut, Square Bushing Grease Zerk Shok Absorber Arm Assy. Srew, Cap Washer Wheel Washer Set Srew Spaer Drive Pin Axle - Rear Spring, Rear Right Spring, Front - Right 8 Rivet 4 Pad Strip, Wear IX-9

12 !.. I ) 3 I~ -. 6 ",,;~. " Tunnel, Toolbox and Rear Bumper j No. Part No. Qty. Desription No. Part No. Qty. Desription Body Srew, Mahine Snap 03-3 Srew, Cap Rivet Plate, Baking Pad - Left Srew, Mahine Plate, Mounting Deal, "Arti" - Right Rivet Taillight Assy Deal, "Arti" - Left Srew, Tapping Rivet Lens Plate, Wear - Left Bulb Refletor Housing Plate, Wear - Right Pad Snow Flap (340,440) Rivet Snow Flap (95,400) Toolbox End Plate Pad Right Deal, ~'Towing Caution" Rivet Bumper Strip, Wear Pivot Rod Washer Pin Spring (95,400) Hith Srew, Mahine (95,400) Nut, Nylon Cap Washer (95,400) IX l0

13 /' / /~ 0 \ 3 ~ 9 8 \\- \i,~8:~- 4 I '~ /. ~ I /' II \ l5 3 ( Hood No Part No Oty Desription Hood Deal Left Deal, "95" - Left Deal, "340". Left Deal, "400" - Left Deal, "440". Left Strap, Lath Lath Clip, Push Vent, Rear Left Srew, Mahine Washer Nut, Lok Trim, Hood Dea I, "Safety". Left Vent, Rear Right Deal, "Safety". Right Deal, "Arti" (95,400) Deal, "340" - Right Deal, "440" - Right Windshield Nut, Expansion "E" Ring Strip, Windshield Srew, Mahine No. Part No. Oty. Desription Deal Right Nut, Speed Nut, Speed Louver, Front Left Pin, Logo Plate, Logo Washer, Rubber Louver, Front Right Bushing, Plasti Headlight Assy Headlight Only Housing, Headlight Srew, Self Tapping Grill Nut, Speed Srew, Mahine Hinge, Hood * Insulation, Hood Right * I nsulation, Hood Left Srew, Mah.. Adjustment Spring, Compo - Mtg Bushing and Nut Assy. *Not Illustrated IX-

14 34 ~/" -- f ~ --- \~ -(f/ ~ 33 " " 3 I 3 l5 ~ ~/ ~ 30 3 ~ 9 ~ 8 < 'V-9 4.~ Console and VViring No. Part No. Oty. Desription No. Part No. Oty Cable, Choke Nut, Speed Grommet Srew, Mahine Cable, Speedometer Deal, Left Swith, Roker Speedometer Nut Washer, Lok Wire Assy., Tahometer Tahometer Bushing, Reoil Deal, Right Braket Key - A Key - B Key C Key - D Key - E Nut, Push Desription Nut, Knurled Insert Console Wire Assy. Braket Regulator, Voltage Nut, Lok Swith, Ignition Harness, Main Washer Nut, Speed Rim Strap, Cable Tie Harness, Taillight Srew, Metal Breaker, Ciruit Harness, Headlight Rivet Clamp - IX-

15 <{ 3 I T" A ~ Y a I \ 6 7 No. Part No. Oty * * Engine 'Mounting Parts (95,340 ee) Desription No. Part No. Oty. Desription Cluth, Drive (340) Spark Plug, BR-9EVA Cluth, Drive (95) Pulse Charger Washer, Lok Spring Srew, Cap Isolator, Vibrator Belt, Drive Braket Hose, 00' Roll Washer Hose, 500' Roll Nut, Lok Washer 0-3 Manifold Nut (95) 03-3 Spring Nut (340) Nut, Lok Carburetor, VM30-53 (95) Washer Jet Kit (95) Angle, Support Carburetor, VM34-3 (340) Mount, Rubber Jet Kit (340) Srew, Cap Cap, Choke Srew, Cap Flange w/clamp (95) Plate, Engine Flange w/clamp (340) Spaer Srew w/spring (340) ' AR Hose, 00' Flange Assy. (340) AR Hose, 500' Engine, T C95RS A Engine, TC340RSA *Not Illustrated IX-3

16 <: 8 ) No. Part No. Oty * * Engine Mounting Parts (400,440 ee) Desription No. Part No. Oty. Desription Cluth, Drive (400) Spring Cluth, Drive (440) Pulse Charger Washer, Lok Isolator, Vibrator Srew, Cap Braket Belt, Drive Washer Hose, 00' Roll Nut, Lok Hose, 500' Roll Manifold Srew, Cap Spring Spaer 6-06 Nut, Lok Carburetor, VM Washer Jet Kit (400) Mount, Rubber Jet Kit (440) Srew, Cap Cap, Choke Angle Support Flange w/clamp Srew, Cap Engine, TlB400RSA Engine, TlB440RSA Spark Plug, BR-9EVA Plate, Engine fa,r Hose, 00' fa.r Hose, 500' *Not Illustrated ) IX-4

17 Assembly Part No (340) Assembly Part No (95) (95/340 Standard) Drive Cluth Assembly Part No (400) Assembly Part No (440) (400/440 Standard) No. Part No. Oty. Desription No. Part No. Oty. Desription Sheave, Stationary Sheave, Moveable Spider Assy. (Ind. 4 8) Pin Nut, Lok Set Srew Nut Roller/Bearing Kit Ramp Kit Spring 046 Ring, Split Housing Washer, Lok Srew, Cap Weight (340) Weight (95) Sheave, Stationary Sheave, Moveable Spider Assy. (I nl. 4. 8) Pin Nut, Lok Set Srew Nut Roller/Bearing Kit Ramp Kit Spring 046 Ring, Split Housing Washer, Lok Srew, Cap Weight (400) Weight (440) IX-5

18 ) ~ '(i:w------li--tt--'o y 5 ~ Driven Cluth Part No No. Part No. Oty. Desription No. Part No. Oty. Desription Sheave, Stationary Slide, Shoe Ramp Key Spring Bearing Braket, Torque Sheave, Moveable Ring, Lok ) IX-6

19 g - 6 I Reoil Starter No. Part No. Oty. Desription No. Part No. Oty. Desription Reoi I Starter Assy Washer (B) Case, Reoil Washer, Spring Spring, Reoil Nut 8 m/ m Real, Reoil Pulley Washer (A) Rope Spring Handle Spring, Return Piee, End Pawl Bolt 6 x Spring, Pawl Bolt6x Retainer, Cover. IX-7

20 Cranl<ase and Cylinder (95-340) ) No. Part No. Oty. Desription No. Part No. Oty. Desription Head, Cylinder (95) Pin, Dowel Head, Cylinder (340) Stud Nut 8 m/m Nut 8 m/m Washer, Spring Washer, Spring Washer Washer Gasket, Head (95) Stud Gasket, Head (340) Bolt 6 x Cylinder No. (95) Fitting, Impulse Cylinder No. (340) Plug, Drain Stud Cover Plate Cylinder No. (95) Nut 8 m/m Cylinder No. (340) Washer, Spring Stud Washer Nut 8 m/m Bolt 8 x Washer, Spring Damper, Cylinder Gasket, Exhaust Gasket, Inlet Gasket, Cylinder Srew (95) Crankase Assy Insulator (95) Stud IX-8

21 ( Cranl<ase and Cylinder ( ) No. Part No. Oty. Desription No. Part No. Oty. Desription Head, Cylinder (400) Stud Head, Cylinder (440) Nut 8 m/m Nut 8 m/m Washer, Spring Washer, Spring Washer Washer Stud Gasket, Head (400) Bolt 6 x Gasket, Head (440) Cover Plate Cylinder (400) Nut 8 m/m Cylinder (440) Washer, Spring Stud Washer Nut 6 m/m Bolt 8 x Washer, Spring Fitting, Impulse Gasket, Exhaust Plug, Drain Gasket, Cylinder Insulator Crankase Assy Gasket, Carburetor Stud Damper, Cylinder Pin, Dowel IX-9

22 f ~ A~ 3-~ 4~~ I I ~ ) Piston and Crankshaft (95-340) No. Part No Oty. Desription No. Part No. Oty. Desription Piston (95) Seal, Oil Piston (340) Washer Piston Ring Set (95) Key Piston Ring Set (340) AR Shim Piston Pin Set (95) AR Shim Piston Pin Set (340) AR Shim 4 Ring, Snap AR Shim Crankshaft Assy AR S:.:iT o Ring AR Shim Pin, Dowel Shim 3 Bearing 606-9C4 IX-0

23 ( Piston and Cranl<shaft ( ) No. Part No. Oty. Desription No. Part No. Oty. Desription Piston (400) Seal, Oil Piston (440) Seal, Oil Piston Ring Set (400) Key Piston Ring Set (440) AR Shim Piston Pin Set (400) AR Shim Piston Pin Set (440) 300- AR Shim Ring, Snap 300- AR Sh im Crankshaft Assy AR Shim o Ring AR Shim Pin, Dowel AR Shim Bearing 606-9C AR Shim Bearing 607-9C AR Shim Washer AR Shim Washer Shim IX-

24 Magneto C -TT--==-~~~ over p,,, No. (95-340) ;--"t::--:-~~~ Washer 4 Washer N, S pring. ut 8 m/m Part No Qty. Desription ~abel, T C95RS A C abel, T C340RS A onnetor Washe r Srew4x0 IX-

25 ( ( Magneto Cov~r ( ) No. Part No. Oty. Desription No. Part No. Oty. Desription Cover, Magneto Washer, Spring Pin, Dowel Nut 8 m/m Stud Label, T7B400RS Washer Label, T7B440RS IX-3

26 4-f 7 3,, C D Ignition System (95-340) Ref. No. Part No. Oty. Desription No. Part No. Oty. Desription Magneto Assy Coil, Ignition Flywheel Nut 6 m/m Base Assy Washer Base Washer, Spring Coil, Exiting COl Unit Coil, Pulsing Grommet Coil, Lighting Collar Srew 5 x Srew 6 x Collar, Coil Washer Clamp Srew 4 x Srew 4 x Cover, Coil Clamp Srew 6 x Wire Assy Band, Coil Srew 5 x Grommet Washer Srew 6 x Plug, Spark NGK BR-9EVA Collar Cap, Plug Clamp Grommet Braket, Clamp Grommet Terminal Braket, Coi I Retainer, Pulley I nsu lator, Braket Washer Bolt 6 x Nut 8 m/m Bolt 6 x 8 ) IX-4

27 C 0 Ignition System ( ) No. Part No. Oty. Desription No. Part No. Oty. Desription Magneto Assy Bolt 6 x Flywheel Coil, Ignition No Base Assy Coil, Ignition No Base Collar Coil, Exiting Srew 6 x Coil, Pulsing Cover, Coil Coil, Lighting Srew 6 x Srew 5 x COl Unit Srew 5 x Grommet Collar, Coil Collar Clamp Srew 4 x Srew 4 x Braket, Band Clamp Band Wire Assy Srew 6 x Srew 5 x Washer Washer Connetor Plug, Spark NGK BR 9EVA Washer Cap, Plug Srew 4 x Grommet Terminal Grommet Retainer, Pulley Braket, Coil Washer Bolt 6 x Clamp, Cord Collar Nut 8 m/ m Grommet Grommet Washer Grommet Washer, Spring * Clamp, Cord * Not Illustrated IX 5

28 ~ e ~ Cj *Not a Servieable Part No. Part No. Oty. * VM Carburetor Part No (95 ee) Desription No. Part No. Oty. Desription Mixing Body Assy Cap, Plunger Plate Spring, Plunger Washer, Valve Seat Plunger, Starter Pin, Float Srew, Spring Washer Needle Valve Assy Cap, Cleaner Arm, Float Srew, Spring Washer Body/Float Chamber Plate Spring Clip Spring, Throttle Valve Jet, Pilot No Top, Mixing Chamber Valve, Throttle Srew, Throttle Stop Gasket Spring Cap Banjo Connetion Float Bolt, Banjo Needle, Jet - No. 5DP Washer Jet, Need Ie P O No Srew Washer, Main Jet Spring, Air Srew Nut, Lok Jet, Main - No. 80 Nut, Lok Cable Guide Cable Adjuster Washer, Lok J J IX-6

29 q ~ ~ 4-g ~ VM 34-3 Carburetor *Not a Servieable Part No. Part No. Oty. * Part No (340 eel Desription No. Part No. Oty. Desription Mixing Body Assy Spring Plate Srew, Throttle Stop Valve, Throttle Cap, Cleaner Needle, Jet - No. 6DH Washer, Valve Seat Cable Guide Pin, Float Nut, Lok Needle Valve Assy..5 Washer, Main Jet Arm, Float Jet, Need Ie P-O No Body/Float Chamber Spring Clip Jet, Pilot - No. 5 Float Gasket Cap Spring, Throttle Valve Banjo Connetion Cap, Plunger Bolt, Banjo Spring, Plunger Washer Washer, Lok Srew, Spring Washer Plunger, Starter Cable Adjuster Srew, Spring Washer Nut, Lok Plate Jet, Main - No. 70 Top, Mixing Chamber Srew Spring, Air Srew IX-7

30 9-9 ~ l Gt 4 ~x ~~ 3 j ~ r I' I.0 30 lli: ~ ~ ~@~ 43 I *Not a Servieable Part No. Part No. Oty. * VM 34-4 Carburetor Part No (400,440 ) Desription No. Part No. Oty. Desription Mixing Body Assy Cap, Cleaner Plate Washer, Valve Seat Valve, Throttle Pin, Float Needle, Jet No. 6DH Needle Valve Assy..5 Cable Guide Float Arm Nut, Lok Body/ Float Chamber Washer, Main Jet Jet, Pilot - No. 5 Jet, Need Ie P-O No Gasket Spring Clip Spring, Throttle Valve Float Cap, Plunger Cap Spring, Plunger Banjo Connetion Washer Bolt, Banjo Plunger, Starter Washer Srew, Spring Washer Srew, Spring Washer Plate Cable Adjuster Needle Jet Retainer Nut, Lok Jet, Main - No. 360 o Ring Plug, Main Jet Top, Mixing Chamber Washer Srew Spring, Air Srew Spring Srew, Throttle Stop I I [ ' IX-8

31 ~ lo ---J;:;;--I < *Not a Servieable Part ---- Fuel Pump Part No No. Part No. Oty. Desription No. Part No. Oty. Desription * Body, Bottom 7 * Cap Paking Paking Diaphragm 9 * Pipe A 4 * Body, Top 0 * Elbow Grommet * Elbow Valve Srew IX-9

32 Related Items for 974 EI Tigre' Part No. Desription Oil, "Powerlube" - 4 Cans/ Case Cover, Mahine Temperature Gauge Kit ( Required) Arti I e Stud Kit Carbide Skag Kit Printed in U.S.A. by Arti Printing Dept.

ILLUSTRATED PARTS MANUAL

1975 EL TIGRE' Z 250 Model No. 0250-067 - Engine Model No. T7C250FR2 340 Model No. 0250-068 - Engine Model No. T7C340FR2 440 Model No. 0250-069 - Engine Model No. T7C440FR2 ILLUSTRATED PARTS MANUAL Arctic