Table of Contents. CHASSIS EL TIGRE Ski... - Steering... 2.

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2 Table of Contents CHASSIS EL TIGRE Ski Steering Tunnel, Gas Tank and Seat w ~ Undercarriage and Track :..-= Drive Train Toolbox and Rear Bumper ~ Belly Pan and Front Frame Console and Wiring Hood Engine and Related Parts (Free Air) Engine and Related Parts (Liquid Cooled) Cooling System (Liquid Cooled) Driven Clutch Drive Clutch (Free Air) Drive Clutch (Liquid Cooled) Carburetor VM32-9-A (Free Air) Carburetor VM38-87 (Liquid Cooled) ENGINE AD50F6 (FREE AIR) Crankcase and Cylinder Piston and Gran kshaft Insulators Magneto Electrical Recoil Starter ENGIN E AH50L2 (LIQUID COOLED} Crankcase and Cylinder Piston and Crankshaft Water Pump Water Intake Manifold Electrical Magneto Recoil Starter Main Jet Chart (liquio Cooled) Related Items for 98 El Tigre Back Cover NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly procedure. For assembly procedure use Arctic Service Manuals. New part numbers for this year are underlined. Arctic Enterprises, Inc. Thief River Falls, Minnesota 5670 Printed September, 980

3 Ski No. Part No. Oty. Description No. Part No. Qty. Description Ski Damper Nut, Lock Screw, Cap Skag Spindle Saddle AR Washer, Wave Sleeve Screw, Cap-Lock Washer Washer Nut, Lock Block, Bump Out Liner, lnterleaf Screw, Cap Bumper Rivet Arm, Spindle Screw, Cap Screw, Cap Spring Shock Absorber Screw, Cap Saddle-Right Nut, Lock Saddle-Left

4 ; I / I i --9 r-.:i ~ No. Part No. Qty. Description 0~ End, Tie Rod Nut, Lock Screw, Cap Nut, Jam Bolt, Tie Rod Adj Nut, Jam L.H. Thd Tie Rod Bolt, Carriage Nut, Lock Bracket, Cable Plate, Backing Screw, Cap Nut, Lock Washer washer Cable, Brake Nut, Flange Pin Spring Cap Screw, Cap Screw Steering No. Part No. Qty AR Description Spacer Decal, Dimmer Switch Lever Grip Spring, Park Brake Switch, Brake Park Brake Tie, Cable Pad, Handlebar Throttle Assy Lever (F/A) Lever (UC) Seal Pin Ring, Retaining Ring, Retaining Cable, Throttle (F/A) Cable, Throttle (UC) Handlebar Block, Adjusting Post, Handlebar 2

5 32 ~~ ---~==~ 26 J ~ "- - --~ - l9.;.f -:- 8 "' p ;/ Tunnel, Gas Tank and Seat No. Part No. Qty. Description No. Part No. Qty. Description Body Rivet Strip, Wear Pad-Right Washer Pad-Left Screw, Tapping (UC) Cover (Inc 22) End Cap (UC) snap Heat Exchanger (UC) Foam Plate, Front Cap, Gas (Inc 25) F/A Rivet Cap, Gas (Inc 25) L/C Snap seal Rivet Tank, Gas (Inc 27-30) UC Pad, Safety Tank, Gas (Inc 27-30) F/A Plate, Rear-Right Vent Gas Tank Plate, Rear-Left AR Hose, Gas Line-00' Decal, 5000-Right AR ehose, Gas Line-500' 02-9 Decal, 5000-Left strainer Decal, 6000-Right outlet Decal, 6000-Left Filter In-Line Reflector-Red Hose, Vent Clamp, Hose (UC) Rivet Hose (UC) Rivet (UC) Spring Seal, Spill Bracket, Gas Tank "T" Connector (UC) 3

6 Undercarriage and Track No. Part No. Oty. Description No. Part No. Qty. Description Rail, Formed Axle Screw. Macnirte Pad Strip. Wear Washer Nut. LocK Spring, Rear-Right Nut. Push Spring, Rear-Left Pad.Shoc:< Wheel, Idler Nut Lock Sleeve Rivet. So a Shaft Screw. Gap Rivet Bracket. Front Arm Screw, Cap Bracket. ~ear Arm Washer, Tab Lock Wasrer Housing Screw. Cac Screw, Cap Nut Hex Nut, Lock-Thin Washer, ~ocl{ Axle Crossbrace. Front Bushing Ro. e. Rear Washer, Lock Bolt. Shoulder Screw, Cap Screw, Gao-Lock Tube, Pivot Washer Washer Wheel. Idler {Inc 22 & 23) Tube, Pivot Insert Adjustment-Right Insert Adjustment-Left Housing-Right 04 2 Housing-Left Axle, Rear Nut, Lock Screw, Cap Screw, Cap Spacer Screw, Cap-Lock Plate/Nut Bushing Arm, Rear Shock 4

7 (Cont'd) Undercarriage and Track No. Part No. Oty. Description No. Part No. Qty. Description Bushing Spacer Screw, Cap Eyebolt Spring, Front-Right 04- Spring, Front-Left Arm, Front (Inc 62) Bushing Washer Track Assembly (Inc 69) Clip, Guide Wheel, Idler (Inc 7 & 72) Insert elnsert Axle Spacer Screw, Cap Washer, Rectangular Screw, Cap Support Screw, Cap Axle Pin, Spring Washer Roller, Front Stop, Arm 5

8 Drive Train No. Part No. Qty. Description No. Part No. Qty. Description Track Drive (Inc 2) Shaft, Driven ebushing, Drive Screw, Cap-Socket Spacer Nut, Lock Shaft, Stub Key Screw, Cap (F/A) Hub Screw, Cap (UC) Disc, Brake Screw, Cap (UC) Bolt, Carriage Washer, Flat Dropcase Bolt, Carriage Washer Plate, Flange Nut, Lock-Thin Nut, Lock Bolt, Ribbed Adaptor, Drive Screw, Cap Cable Screw, Cap-Lock Bearing Collar, Lock Screw, Cap Lock Cover, Dropcase Washer Seal AR Washer Bearing 7/8" AR Washer Sprocket 24T Clutch, Driven (F/A) Washer, Pyramidal-Tooth Clutch, Driven (UC) Nut, Lock-Thin AR Washer Seal Bolt, Carriage (F/A) Bolt, Carriage (UC) Bolt, Carriage (UC) Bearing Nut, Lock (F/A} Nut, Lock-Thin (UC) Nut, Lock (UC) Key Pin, Cotter Washer Spring Assembly Pad Screw, Cap Washer Pin/Link Bushing

9 (Ccmt'd) Drive Train No. Part No. Oty. Description No. Part No. Qty. Description Stud Caliper Bearing Spacer Sprocket 39T Caliper Assembly Chain 72P Pad, Brake Spring 69 0~5-604 Plate Washer, Ext. Lock Bracket Screw, Cap Clevis Washer, Fiber Nut, Crown Plug Screw, Cap Spacer Nut, Lock (F/A) Spacer Nut, Crown (UC) Bushing Tape Bracket 7

10 ' \ ' ,.~., / ' No. Part No. Oty Toolbox and Rear Bumper Ret. Description No. Part No. Qty. Description Toolbox Strip, Bumper 25 FT. Rivet Bumper, Rear Washer, Int. Lock Screw, Machine Rivet Decal, French Screw, Metal Decal "Towing Caution" Washer Bolt, Carriage Lens Rivet Housing Plate, End Screw, Metal Snap Bulb Pad, Toolbox Gasket End Cap-Right Lens End Cap-Left "Nut, Lock Bracket, Seat Snap Snowflap Cap, Snowflap Rivet Reinforcement, Bumper 8

11 Belly Pan and Front Frame No. Part No. Qty. Description No. Part No. Qty. Description Belly Pan (Inc 2) Hook, Cable Trim-Right Reflector, Amber Trim-Left Cable, Hood Screw, Machine Rivet Strip, Bumper 25 Ft Screw, Machine End Cap-Right Channel, Front End Cap-Left Hinge Rivet Plug Bumper Washer, Flat (UC) Footrest-Right Rivet Footrest-Left Rivet Rivet Rivet Cushion, Hood Screw, Cap (UC) Nut, Lock (F/A) Nut, Lock-Thin Nut, Lock (UC) Gusset Channel, Hood Bracket-Right Bracket Bracket-Left Rivet Rivet Pin, Hitch Bracket, Fuel Pump (UC) Shield, Clutch (F/A) Fuel Pump (UC) Shield, Clutch (UC) Washer, Flat Pin, Hitch Clamp (FIA) Decal, "Warning" Clamp (UC) Fuel Pump (F/A) Decal, Jet Chart (UC) Front Frame (Inc 2) Channel, Hood Bushing Screw, Machine 9

12 ~37 '\s Ret. No. Part No. Qty. Description Console Screw, Mach.-Tapping Gauge, Temperature (UC) Washer, Flat Washer, Int. Lock Tachometer Speedometer Rivet Snap Key Nut Washer Rivet Plate (FIA) Plate (UC) Rivet Bracket Nut, Speed Screw, Machine Choke Lever Kit Console and Wiring No. Part No. Qty. Description Cable, Choke Bushing, Recoil Switch, Ignition Nut, Push AR Tie, Cable Clamp, Cable Harness, Headlight (FIA) Harness, Headlight (UC) Washer Clamp Rivet Harness, Main Regulator, Voltage Nut, Lock-Thin Bolt, Ribbed Cable, Speedometer Nut, w/washer Bracket Clamp Clip 0

13 \ 29 '-, 2&_.- - ~ - 8 \ 5-6 II ~ : 2 3!0.-:. ".'r- 't" ) v *Not Illustrated No. Part No. Qty. Description Hood (F/A) Hood (UC) Decal, Hood-Right Decal, Hood-Left Washer (F/A) Washer (UC) Screw, Machine Guard, Vent (UC) Holder, Cap 7* 05-6 Duct, Radiator (UC) Duct, Engine (UC) Duct, Clutch (UC) Decal, "Hi-Perform." (UC) Nut, Lock Strap Latch Cup Rivet Decal, "Caution" Vent-Right (F/A) Vent-Left (FIA) Clip, Push (FIA) Pin Stripe 25 Ft Windshield Assy Nut, Expansion Screw, Machine Hood No. Part No Qty Description Strip-Right Strip-Left Decal, Seating Trim, Hood Bracket (F/A) Bracket (UC) Screw, Adjusting (F/A) Screw, Adjusting (UC) Spring, Adjusting Hinge Bulb Housing (Inc 29) Nut, Adjusting Insulation-Right (FIA) Insulation-Left (F/A) Insulation-Right (UC) Insulation-Left (UC) Insulation-Top (UC) Insulation-Top (FIA) Insulation-Front (F/A) Decal "Arctic Cat" Rivet (F/A) Rivet (UC) Washer, Cup Trim t

14 Engine and Related Parts (Free Air) No. Part No. Qty. Description No. Part No. Qty. Description Engine AD50F Nut, Lock Washer Screw, Cap Mount, Female Washer, Cup Screw, Cap Support, Angle Screw, Cap Washer, Lock Mount, Male Plate, Engine Screw, Cap Clutch, Drive Belt, Drive AR Hose, tmpulse-00' AR Hose, lmpulse-500' Clamp Carburetor VM32-9-A AR Hose, Gasline-00' AR Hose, Gasline-500' Flange Rivet Air Duct Screw, Cap Nut, Lock Clamp Spring Charger, Pulse Manifold Spring Bracket Bracket Screw, Cap Lock Mount, Rubber Bracket Deflector Handle "D" Tie, Cable Washer Connector Foam Foam Screw, Cap Lock Silencer 2

15 No. Part No. Qty Engine and Related Parts (Liquid Cooled) Description No. Part No. Qty. Description Engine AH50L Belt, Drive Manifold, Exhaust Clutch, Drive Spring AR Hose, lmpulse-00' Tailpipe AR Hose, lmpulse-500' Screw, Cap Flange Washer, Flat Clamp Nut, Lock Foam Muffler Boot Pad Chamber, Expansion Screw, Machine Silencer Screw, Cap Pad, Muffler Washer, Flat Carburetor VM38-87 Nut, Lock AR Hose, Gasline-00' Handle "D" AR Hose, Gasllne-500' Mount, Female Screw, Cap-Lock Washer, Cup Wrap-Upper Support, Angle Screw, Cap Washer, Lock Plate, Engine Mount, Male Screw, Cap Wrap-Lower Cover, Wrap-Upper Cover, Wrap-Lower Bracket, Pulse Charger Spring Strap, Bracket 3

16 '-3.~ 0~ ~ No. Part No. Oty AR AR Cooling System (Liquid Cooled) Description No. Part No. Radiator Hose-00' Hose-500' Cap, Radiator Clamp Hose Bracket-Right Nut Lock-Thin Washer, Flat Hose Hose Washer, Flat Qty. Description Nut, Lock 4 Nut, Lock 2 Washer, Flat 2 Mount, Radiator 4 Washer, Flat Bracket-Left 2 Screw, Cap 4 Clamp Air Duct-Lower Foam Foam 4

17 Driven Clutch Assy Part No (Free Air) Assy Part No (Liquid Cooled) No. Part No. Oty. Description No. Part No. Qty. Description Cover, Movable Sheave Cover, Movable Sheave Sheave, Movable Sheave, Movable Sheave, Stationary Sheave, Stationary Cover, Stationary Sheave Cover, Stationary Sheave Bracket, Torque Bracket, Torque Washer, Lock Washer, Lock Screw, Cap-Socket Screw, Cap-Socket Spring Spring Bracket, Retainer Bracket, Retainer Bearing Bearing Nut, Lock Nut, Lock Button Button Screw Screw Washer T: Washer T: Washer T:.060 5

18 (~ 7 l~ 3 4 ls Drive Clutch Assy Part No (Free Air) No. Part No. Qty. Description No. Part No. Qty. Description Sheave, Stationary Bushing Sheave, Movable Ramp Weight Washer, Lock Spider Assy (Inc 4-) Screw, Cap Nut Ring, Split screw, Set Washer, Cup enut, Lock Spring Pin Housing washer Washer, Lock Roller Assembly Screw, Cap 6

19 22 2 c/ *Not a Service Part Drive Clutch Assy Part No (Liquid Cooled) No. Part No. Oty. Description No. Part No. Qty. Description Movable Sheave Kit Spider Kit (Inc 4 8) (Inc 2 2} Roller Kit (Inc 5-8) Sheave Movable Button Kit Bushing Kit (Inc 4 & 5) 6 * 3 Roller 4 *.Ring, Retaining 5 * Bushing cam Arm Kit (Inc 7 2) Washer, Pilot Bearing Kit Spacer Ring Kit 8 * 3 Arm, Cam Screw, Cap Pin Arm Kit (Inc 0-2) 0 * 3 Pin, Arm 7 * 3 Pin 8 * 6 Washer, Fiber Fixed Face & Post ' Plate, Cover * 3 Nut, Lock Spring, Green/Yellow 2 * 6 Washer Washer, Lock 7

20 rr 30 l;y --~ *Not a Service Part No. Part No. Oty. * ** Carburetor VM32-9-A Assy Part No (Free Air) Description No. Part No. Oty. Mixing Body Assy Float Chamber Plate Piston Valve CA Jet Needle 60H Main Jet No Washer Needle Jet Q E-Ring Float Cap Screw, w/spring Washer Top, Mixing Body Screw, Pilot Air Spring, Pilot Air Spring, Throttle Stop Screw, Throttle Stop Description Screw, Drain Washer Pin, Float Needle Valve Assy No..5 Arm, Float Spring, Piston Valve Pilot Jet No Gasket Spring, Starter Plunger Cap, Starter Plunger Washer Starter, Plunger Screw, w/spring Washer Plate 0-Ring Washer, E-Ring * * Break i n Jets 8

21 I~ *Not a Service Part Carburetor VM38-87 Assy Part No (Liquid Cooled) No. Part No. Oty. Description No. Part No. aty. Description Top, Mixing Chamber Washer Spring, Valve Throttle Spring Plate Plunger Jet, Needle J8-6DH Tube, Air Vent Piston Valve CA Screw, Air Needle Jet Q Spring, Air Screw Screw Pilot Jet Plate, Hose Pin, Float Arm Float Arm Plate Needle Valve Assy Guide, Screw Washer, Valve Seat 29 ** Main Jet Gasket Cap 3 * Mixing Body Assy Float Spring Chamber, Float Screw, Throttle Stop Washer, Plug Washer Plug, Drain Screw E-Ring Cap, Starter Plunger Washer, E-Ring * *Alternate Main Jets See Chart on Page 33 9

22 Crankcase and Cylinder IFree Air) No. Part No. Qty. Description No. Part No. Oty. Description Cylinder Head-Right Cylinder Head-Left Nut, Flange Washer, Lock Washer Crankcase Assy (Inc 6-9) Screw epin, Dowel Housing ebolt Bolt, Stud Bolt Pad Bolt Cylinder-Right Cylinder-Left Gasket, Cylinder Screw Case, Magneto Gasket, Head Bolt, Stud Gasket Nut 20

23 Piston and Crankshaft (Free Air) No. Part No. Oty. Description No. Part No. Oty. Description Piston Washer-Left Ring Assembly erace Pin Retainer Bearing Ring-Center Circlip eo-ring Crankshaft Assy (Inc 7-2) spacer Rod Bearing Pin Bearing searing Key crankshaft-Right Seal, Oil crankshaft Center Pin, Dowel wheel C-Ring crankshaft-Left Bushing, Tachometer 2

24 No. Part No. Qty. Description Insulators (Free A ir) No. Part No. I Oty. Description Gasket Washer, Lock Union washer Bolt, Stud Gasket, Exhaust Nut Bolt, Stud I 22 J ~

25 Ret. No. Part No. Oty Description Magneto (Free Air) No. Part No. Magneto Assy (Inc 2 & 8) Stator Assy (Inc 3 7) ecoil, Lighting a Screw Washer, Lock Coil, Primary screw Rotor Screw Oty. Description 2 Washer, Flat Nut Washer, Lock Washer Clamp Screw 3 Washer, Lock Grommet 23

26 Electrical (Free Air) No. Part No. Qty. Description No. Part No. Qty. Description C.D. Unit Coil Assy, Ignition Bolt Cap Assembly Washer Protector Clamp Spark Plug, BR-9ES 24

27 Recoil Starter (Free Air) No. Part No. Qty. Description No. Part No. Qty. Description Starter Assy (Inc 2-5} Washer, Lock Roller enut Pawl Rope, Starter Spring, Roller Emblem Spring case, Recoil seat, Spring Bolt Washer Bolt spring, Return Washer, Lock spring, Pawl Pully, Starter Plate, Drive 25

28 No. Part No. Qty Crankcase and Cylinder (Liquid Cooled) Description No. Part No. Oty. Description Head, Cylindsr Reed Valve Assy (Inc 9-22) Gasket, Head seat Bolt stopper Bolt, Stud Reed Valve Washer, Loci< screw Washer Crankcase Assy (Inc 24-32) Nut eknock Pin Cylinder ebolt Gasket, Cylinder ebolt Bolt, Stud ebolt Gasket Bolt Screw washer, Lock Washer, Lock Washer, Lock Bolt, Stud washer Nut washer Nut Plate Gask~t Screw 26

29 No. Part No. Oty Piston and Crankshaft (Liquid Cooled) Description No. Part No. Oty. Piston Ring Assembly Pin Bearing Circlip Crankshaft Assy (Inc 7 26) Rod Pin searing Washer crankshaft-Right Crankshaft-Center Wheel crankshaft-Left Balancer ()3 6 Description.screw Race-Inner Retainer Ring-Center eo-ring.searing.searing- Bearing eshim Shim.washer Oil Seal-Right Oil Seal-Left C-Ring Pin, Dowel 27

30 No. Part No. Qty. Description Case, Magneto Screw Cap Fix Plate Bolt Washer, Lock Pump Assembly Bolt Bolt Water Pltmp (Liquid Cooled) No. Part No Oty. Description 2 Union 5 Washer Cover 3 Screw 4 Screw Pulley Belt Hose 2 Clamp 28

31 Water Intake Manifold {Liquid Cooled) No. Part No. Qty. Description No. Part No. Qty. Description Manifold Washer Gasket Thermostat Hose Cap Clamp Gasket Bolt Bolt Washer, Lock 29

32 Electrical (Liquid Cooled) No. Part No. Qty. Description No. Part No. Qty. Description C.D. Unit Spark Plug BA0 EV Bolt Cap Assembly Washer Bolt, Stud Clamp Nut Coli Assembly Washer, Lock Union Washer Clamp Gasket 30

33

34 Recoil Starter (Liquid Cooled) No. Part No. Qty. Description No. Part No. Qty. Description Starter Assy (Inc 2-) enut Roller, Starter Emblem Ratchet Rope, Starter spring Bolt Plate, Drive washer, Lock spring Pulley, Starter ()7.washer Bolt spring 32

35 ~~ I a n Jet Chart qt.;d Cooled) ALTITUDE '::!.. PART MAIN PART MAIN PART FEET METERS \0.. NO. JET NO. JET NO ;...:, I =.s:t- ~.:c I 3- : I e:;..:: = 32:: ~ ~N I I 3. : I r:: ::::::L;_- -=:,... - ~ ~ ~ I I' -.,.,_ ----=-~::" ::::_.._ 33::! ~ II.s::=--= r Fahrenheit - Q ~ -2: I - 20~ to oo oo to o to + 40 o -:,...perature Celsius -.!_(!= :: - z::. I ~ i ': a i.o to -7-7 to +4 o 33

36 Related Items for 98 El Tigre Part No Description Chainlube (24 cans/case) Purple Powerlube 20: mix (24/32 oz. cans) UC and F/A Arctic Cat Spirit Oil 50: mix (24/6 oz. cans) F/A RTV Sealant-Silicone Gasket (3 oz. tube) Carbide Skag Kit Arctic Carbide Ice Studs Temperature Gauge Kit (F/A) Send. Unit for Kit Hitch Kit High Altitude Kit (UC) High Altitude Kit (F/A) Rear View Mirror Compass Deck Mount Saddle Bag High Windshield Tool Kit (Inc Strap and Plug).strap, Emergency Starter.Plug, By-Pass Safari Rack Safari Rack Tote Bag Safari Rack Hitch Kit Cover, Machine Cover, Machine w/safari Rack Manual, Operator's Handbook, Safety Gasket Compound Hylomar PL32 (00 Grams) Printed in U.S.A. by Arctic Printing Dept.