1987 Arctic Cat" Jag;.Panther;.Super Jag" Illustrated Parts Manual

Transcription

1 987 Arctic Cat" Jag;.Panther;.Super Jag" Illustrated Parts Manual ARCTIC CAT' ir.r" '%-.,t Certified Parts Corporation

2 Table of Contents Ski Steering - Jag 30 Jag Steering - Panther Super Jag Drive Train - Jag 30 Jag Drive Train - Panther Super Jag Slide Rail and Track Assemblies - Jag 30 Jag Slide Rail and Track Assemblies - Panther Slide Rail and Track Assemblies - Super Jag Rear Suspension Arm Assemblies - Jag 30 Jag 0 Panther Rear Suspension Arm Assemblies - Super Jag Belly Pan and Front Frame - Jag 30 Jag Belly Pan and Front Frame - Panther SuperJag Hood Assembly - Jag 30 Jag Hood Assembly - Panther Super Jag... 7 Console and Wiring - Jag 30 Jag Console and Wiring - Panther Console and Wiring - Super Jag... 0 Body, Seat, Taillight, and Rear Bumper - Jag 30 Jag Gas and Oil Tank - Jag 30 Jag Body, Seat, and Gas Tank - Panther Super Jag Taillight, Toolbox, and Rear Bumper - Panther Super Jag.... Body Extension and Rack - Super Jag Engine and Related Parts - Jag 30 Jag Engine and Related Parts - Panther Engine and Related Parts - Super Jag Drive Clutch Driven Clutch Carburetor Oil Pump Intake Manifold - Jag Intake Manifold - Jag 0 Super Jag Intake Manifold - Panther '" Cylinder Cowling - Jag Cylinder Cowling - Jag 0 Super Jag Cylinder Cowling - Panther Crankcase and Cylinder - Jag Piston and Crankshaft - Jag Crankcase and Cylinder - Jag 0 Super Jag Piston and Crankshaft - Jag 0 Super Jag Crankcase and Cylinder - Panther Piston and Crankshaft - Panther Electrical Magneto Fan Housing - Jag 30 Jag 0 Super Jag Cooling Fan - Jag 30 Jag 0 Super Jag Fan Housing - Panther Cooling Fan - Panther Recoil Starter Service Tools Alternate Carburetor Parts Related Items NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures use Arctco Service Manuals. Underlined part numbers are new numbers for the 987 model year. Service parts may be ordered through ei ther Arctco, Inc. or Certified Parts Corporation. CERTIFIED PARTS W. RACINE ST. COR PORATION JAN ES VILLE. WISCONSIN 5355 PHONE Ce rtified Parts Corp. West Racine Street Janesville, WI 5355 Phone: U.S WI Printed September, 986

3 c Jag 30 Jag 0 Panther Super Jag 8----" No_ Part No_ aty_ Description Ski Skag Washer Nut, Lock Saddle, Spring Slide Nut, Lock Bumper, Ski Rivet Screw, Cap Screw, Cap Sleeve Spring Block, Bump-out Liner, Interleaf Ski No_ Part No_ aty_ AR Description Nut, Lock Screw, Cap Sadd le-right Saddle-Left Shock Absorber Screw, Cap Screw, Cap Damper Spindle Washer, Wave Arm, Spindle Washer Screw, Cap-Lock c

4 Jag 3.0 Jag 0... '-~ 0 Steering No. Part No. Oty. Description No. Part No. Oty. Description Screw, Cap End, Tie Rod Nut, Lock Nut, Jam Bolt, Tie Rod Adjust. Nut, Jam L.H. Thread Tie Rod Fitting, Grease Screw, Cap Washer Nut, Flange Screw, Cap Cable, Brake Nut, Lock Screw, Tapping Ring, Retaini ng Lever, Brake Grip, Handlebar Switch, Brake Pin Spring Actuator, Parking Brake Pad, Handlebar Plate, Backing Handlebar Lever, Throttle SWitch, Throttle Seal Pin Ring, Retaining AR Tie, Cable E R ing Plug, By Pass Decal, Dimmer Switch Decal, Parking Brake Tie Rod Ass'y. (inc.,, 5, 6, & 7) Bracket, Cable Spring, Brake Cable Cable, Throttle (0) Cable, Throttle (30) Nut, Flex

5 Panther Super Jag '(30 f 3 ).).,,'"'Il j, 5, 6 li e fj '" No. Part No. aty. Description End, Tie Rod Nut, Lock Screw, Cap Nut, Jam Bolt, Tie Rod Adjust Nut, Jam-L.H. Thread Tie Rod Bolt, Carriage Nut, Lock Nut, Flex Plate, Backing Screw, Cap Nut, Lock Spring, Brake Cable Cable, Brake Nut, Flange Washer Decal, Parking Brake Post, Handlebar Cap Screw, Cap 0-07 Screw, Tapping (PA) Screw, Tapping (SJ) Block, Adjusting Handlebar (PA) Handlebar (SJ) Cable, Throttle Ring, Retaining Ring, Retaining - Brake (SJ) 0 Steering No. Part No. aty AR Description Ring, Retaining (PA) Ring, Retaining (SJ) Pad, Handlebar (PA) Pad, Handlebar (SJ) Lever, Brake (PA) Lever, Brake (SJ) Grip, Handlebar Pin (PA) Pin (SJ) Switch, Brake (PA) Switch, Brake (SJ) Decal, Dimmer Switch (PA) Decal, Dimmer Switch (SJ) Pin (PA) Pin (SJ) Seal (PA) Seal (SJ) Lever, Throttle (PA) Lever, Th rottle (SJ) Actuator, Parking Brake (PA) Spring, Actuator (PA) Switch, Throttle (PA) Switch, Throttle (SJ) Tie, Cable Bracket, Cable Retaining Washer E-Ring Element, Handlebar Heater 3

6 Panther Super Jag tz ) ~'. 3 C, ) c==i=o--:::::0:::::::::::~~[:~:. 3,. :Jl f-l. J --' r ~ " ' :l C :~ (. S ~), -~~ 9~ (cont.) No. Part No Oty. Description Plug, By Pass (PA) Plug, By Pass (SJ) AR Geon Tubing Terminal Steering No. Part No. Oty. Description Connector Harness, Handwarmer Washer, Flat (SJ)..

7 Jag 30 Jag Drive Train No_ Part No_ Qty_ Description No. Part No_ 08-3 Driveshaft Ass'y. (inc., 3,, & 55) Sprocket, Drive (inside) 8T Sprocket, Drive (outside) 8T Driveshaft Spring, Return Bolt, Carriage Plate, Flange Nut, Lock Bearing - " wlcoliar Screw, Cap-Lock Washer AR Washer Screw, Cap Clutch, Driven (0) Clutch, Driven (30) AR Washer Bolt, Carriage Key Shaft, Driven Screw, Cap-Socket Nut, Flex Key Hub Disc, Brake Bolt, Carriage Dropcase Washer Nut, Lock-Thin Bolt, Ribbed Qty. 3 Description Bolt, Carriage Screw, Cap Bracket, Brake Cable Arm, Return Spring Puck, Brake Nut, Lock Seal Bearing - 7/8" Nut, Lock-Thin Sprocket-0T Washer, Pyramidal Bushing Pin, Link Washer Pad Screw, Cap Spring Assembly Washer Pin, Cotter Seal Cover, Dropcase Plug, Dropcase Washer Clevis Screw, Cap Washer, Ext. Lock Bushing, Speedometer Chain - 68P (0) Chain - 70P (30) 5

8 Jag 30 Jag 0 "'-- 50 \ ~ ~ g 0) } ~ ~~ 9~ 7 ll No. Part No_ Qty. Description Sprocket - 35T (0) Sprocket - 39T (30) Bearing - " 3 Stud Bearing - " w/collar AR Washer Nut, Hex Screw, Cap Washer Plate, Backing Shaft Drive Train No. Part No. Qty. Description Actuator AR Washer Cable, Adapter (0) Adapter, Drive (0) Spacer Shaft, Stub Pin, Clevis Pin, Cotter Arm, Brake Washer O-Ring, Stud 6

9 Panther Super Jag r;~ / ~ ' I 7 ~~ 0 8 Y";"-li 8 6 ~(;!('~ 9 Drive Train No. Part No. aty. Description No. Part No Driveshaft Ass'y. (inc. 5) Sprocket, Drive (inside) 8T Sprocket, Drive (outside) 8T Bushing, Drive Driveshaft Washer Bolt, Carriage Plate, Flange Nut, Lock Drive, Adapter Cable, Adapter Bearing " w/coliar Screw, Cap Lock Washer AR Washer AR Washer Clutch, Driven (PA) Clutch, Driven (SJ) AR Washer Bolt, Carriage Bearing " w/collar Washer Key Shaft, Driven Screw, Cap-Socket Nut, Lock Key Hub Disc, Brake aty Description Bolt, Carriage Dropcase Washer Nut, Lock-Thin Bolt, Ribbed Screw, Cap Screw, Cap Puck, Brake Nut, Lock Seal Bearing - 7/8" Sprocket-0T Screw, Cap-Lock Nut, Lock-Thin Seal Pin, Cotter Washer Spring Assembly Pad Screw, Cap Washer Pin, Link Bushi ng Stud Bearing - " Sprocket-35T Chain-68 P Washer, Pyramidal Washer, Ext. Lock 7

10 Panther. Super Jag.'m r~~ II 0 8 r--; "- /'i 8 6~~~ 9 Drive Train (cont.) No. Part No. aty. Description No. Part No. aty. Description Screw, Cap Screw, Cap-Lock Plug, Dropcase Cover, Dropcase Washer Clevis Nut, Adjuster Bolt Leve r, Actuator Shaft, Actuator Plate, Backing Bracket, Brake Cable Actuator, Brake Spring Arm, Brake Return Spring Pin, Cotter Pin, Clevis Spacer Shaft, Stub Screw, Cap AR Washer O-Ring, Stud 8

11 Jag 30 Jag No. Part No. Qty AR Slide Rail and Track Assemblies Description No. Part No. Qty. Description Rail, Formed 00 3 Insert, Wheel (inside) Screw, Machine Insert, Wheel (outside) Strip, Wear 0 0 Housing, Rear Axle Nut, Lock Axle, Rear Nut, Push Screw, Cap Pad, Shock Plate/Nut Nut, Lock Washer, Rectangular Rivet, Solid Nose Piece, Rail Screw, Cap Washer Stop, Arm 3 0 Housing, Rear Axle Axle, Inner Wheel, Idler (inc. 33 & 3) Washer Insert, Wheel (outside) Screw, Cap Insert, Wheel (inside) Nut, Hex Screw, Cap Washer, Lock Washer, Flat Crossbrace, Front Screw, Cap Roller, Suspension Spring Pin, Spring Crossbrace, Shock Mount Track Ass'y. (inc. 0) (0) Screw, Cap Lock Track Ass'y. (inc. 0) (30) Washer Clip, Guide Wheel, Idler (inc. & 3) - 9

12 Panther Slide Rail and Track Assemblies No. Part No. Oty. Description No. Part No. Oty. Description Rail, Formed 00 3.Insert, Wheel (inside) Screw, Machine Insert, Wheel (outside) Strip, Wear 0 0 Housing, Rear Axle Nut, Lock Axle, Rear Nut, Push Screw, Cap Pad, Shock Plate/Nut Nut, Lock Washer, Rectangular Rivet, Solid Nose Piece, Rail Screw, Cap Washer Stop, Arm 3 0- Housing, Rear Axle ~ Axle, Inner Wheel, Idler (inc. 33 & 3) Washer Insert, Wheel (outside) Screw, Cap Insert, Wheel (inside) Nut, Hex Screw, Cap Washer, Lock Tube, Spring Roller Crossbrace, Front Screw, Cap Roller, Suspension Spring Strap, Spring Retainer Crossbrace, Shock Mount Pin, Spring Screw, Cap-Lock Track Ass'y. (inc. ) Washer Clip, Guide 0 0 Wheel, Idler (inc. & 3) 8050 Washer, Flat 0

13 Super Jag Slide Rail and Track Assemblies No. Part No. aty. Description No. Part No. aty. Description 060 Rail, Formed Plate/Nut Screw, Machine Washer, Rectangular Strip, Wear Spacer Nut, Lock Axle, Idler Wheel Nut, Push Washer Pad, Shock Wheel, Idler (inc. 33 & 3) Nut, Lock Insert, Wheel (outside) Rivet, Solid Insert, Wheel (inside) Screw, Cap Screw, Cap Stop, Arm Tube, Spring Roller J Axle, Inner Screw, Cap Washer Strap, Spring Retainer Screw, Cap Pin, Spring Nut, Hex Track Assembly (inc. ) Washer, Lock Clip, Guide Crossbrace, Front Wheel, Idler (inc. 33 & 3) Roller, Suspension Spring 3 0- Housing, Rear Axle Crossbrace, Shock Mount Washer Screw, Cap-Lock Support, Rear Rail Washer Nose Piece, Rail 0-0 Wheel, Idler (inc. & 3) Screw, Cap 00-3 Insert, Wheel (inside) Washer, Flat Insert, Wheel (outside) Screw, Cap 0-0 Housing, Rear Axle Bracket, Auxiliary Wheel Axle, Rear Axle, Inner Support, Auxiliary Wheel

14 Jag 30 Jag 0 Panther No. Part No aty. 9 8 Rear Suspension Arm Assemblies Description No. Part No. aty. Description Bracket, Front Arm Washer Nut, Lock 0 06 Block, Adjusting R ight Screw, Cap Block, Adjusting Left Nut, Lock Washer, Flat Arm, Rear Screw, Cap Axle Shock Absorber Spring, Rear Right Spacer, Front Arm Spring, Rear Left Screw, Machine Wheel, Idler Eyebolt Sleeve, Spring Spring, Front Right Axle, Idler Arm 0 Spring, Front Left Screw, Cap (Jag) Arm, Front (inc. 3) (PA) Screw, Cap (PA) Arm, Front (inc. 3) (J ag) Arm, Idler (PA) Bearing Arm, Idler (Jag) Fitting, Grease Screw, Cap Strap, Limiter (PA) Screw, Cap Strap, Limiter (Jag) Axle, Serrated Nut, Lock Bushing Spacer, Spring (Jag) Washer, Lock Bushing, Front Arm Screw, Cap Screw, Cap Axle, Inner (PA) Axle, Inner (Jag)

15 Super Jag /"n / " :t"t,f' ~ //.- ' ~ 077,80 No. Part No Rear Suspension Arm Assemblies Oty. Description No. Part No. Oty. Description Bracket, Front Arm Axle, Inner Nut, Lock Washer Screw, Cap 0 06 Block Adjustment-Right 8 Nut, Lock Block Adjustment-Left Arm, Rear Washer, Flat Axle Screw, Cap Spring, Rear Right Shock Absorber Spring, Rear Left Axle, Front Arm Wheel, Idler Screw, Cap Sleeve, Spring Eyebolt Axle, Idler Arm Spring, Front-Right Screw, Cap 0- Spring, Front-Left Arm, Idler Arm, Front (inc. 3) Screw, Cap Bearing Screw, Cap Fitting, Grease 6 Axle, Serrated Strap, Limiter 6 Bushing Nut, Lock Washer, Lock Spacer, Spring Screw, Cap '. 3

16 Jag 30 Jag ~_- 3 7 Belly Pan and Front Frame No. Part No. aty. Description No. Part No. aty. Description Front End Ass'y. (inc. ) Tape, Bumper.Bushing 06 9 Decal, Jet Chart (0) Foam Decal, Jet Chart (30) Bracket, Recoil Mtg Plug Nut, Lock Reflector, Front Bumper Rivet Screw, Machine Rivet Channel, Hood (Front) Footrest Right Screw, Machine Footrest Left Nut, Lock Shield, Clutch Rivet Rivet Hinge/Support Ass'y. Washer Rivet Plate, Clutch Shield Channel, Hood (Rear) Decal, Warning Spacer, Footrest Pin, Hitch Nut, Lock Thin Screw, Cap Cover, Toolbox Belly Pan Foam Pad, Toolbox Cap, End Right Washer Cap, End Left Toolbox Bumper, Front Screw, Machine AR 3 8

17 Panther Super Jag -(" No. Part No. Oty Belly Pan and Front Frame Description No. Part No. Oty. Description Front End Ass'y. (inc. ) Footrest Right.Bushing Footrest Left Cap, Bumper Right Rivet Cap, Bumper Left Bracket Right Bumper Tape (PA) Bracket Left Bumper Tape (SJ) Rivet Reflector, Front Bumper Washer Nut, Lock Thin Gusset Nut, Lock Rivet Clamp, Cable Bracket, Clutch Shield Pump, Fuel Pin, Hitch Bumper Shield, Clutch Rivet Decal, Warning Screw, Machine Screw, Cap E Ring Rivet Pin, Hinge Washer Rivet Washer, Flat Hinge/Support Ass'y Nut, Lock Belly Pan w/o Exhaust Hole Channel, Hood Rivet Rivet Plug Decal, Jet Chart (PA) Screw, Self Tapping 06 9 Decal, Jet Chart (SJ) Screw, Machine Tape, Alum.. Muffler Trim Screw, Machine Rivet 5

18 Jag 30 Jag No. Part No aty. AR Hood Assembly Description No. Part No. aty. Description Hood (inc. 3) Rivet Hood w/decals (inc. 3) Bulb Decal, "Arctic Cat" Holder, Cap Pinstripe, Hood 5' Decal, Gas Warning Decal, Hood Left Cable, Hood Decal, Hood Right Windshield Ass'y. Foam, Hood Left Nut, Expansion Foam, Hood Right Decal, Safety/Caution (French) Hinge, Hood Upper Right Screw, Machine Hinge, Hood Upper Left Snap & Cap Rivet Cup, Latch Pin, Hinge Washer Ring, Retaining Strap, Latch Housing, Headlight Screw, Machine Decal, Safety/Caution (English) Washer, Cup Spring, Adjusting Nut, Lock Bracket, Headlight Duct, Air Out Screw, Adjusting Washer, Flat 6

19 Panther Super Jag 9~.;:'':~ ~. ~ \ \ \...-Y u..-.i '~ 36 "': '-.., 7f' Hood Assembly No. Part No. Qty. Description No. Part No Cable, Hood Hood (inc. 7 & 3) (SJ) Hood (inc. 7 & 3) (PA) Hood w/decals (inc. 7, 3, & 37) (SJ) Hood wldecals (inc, 7, 3, & 37) (PA) Foam, Side - Left Foam, Side Right Decal, Hood - Right (PA) Decal, Hood - Right (SJ) Decal, Hood - Left (PA) Decal, Hood - Left (SJ) Washer, Cup Screw, Machine Strap, Latch Decal, "Panther" Cup, Latch Rivet Nut, Expansion Screw, Machine Washer Windshield Washer, Flat Rivet Snap & Cap Decal, Engine/Caution (PA) 0 5 Decal, Engine/Caution (SJ) Qty. AR AR Description Decal, Safety Check (PA) Decal, Safety Check (SJ) Bulb Housing Vent (PA) Vent (SJ) Spring, Adjusting Screw, Adjusting Screw, Machine Clamp, Cable Duct, Air Nut, Lock Bezel (SJ) Bezel (PA) Pinstripe, Hood 5' (PA) Pinstripe, Hood 5' (SJ) Duct, Engine Decal, "Arctic Cat" Hinge, Hood - Upper Right Hinge, Hood Upper Left Clip Holder, Cap Nut, Lock Guard, Vent Washer 7

20 Jag 30 Jag 0 0>< No_ Part No_ Qty_ AR Console and Wiring Ref_ Description No_ Part No_ Qty_ Description Panel, Instrument Decal, Console - Ri ght (0) Foam, Panel Decal, Console - Right (30) Rivet Switch, Ignition Washer Key Rivet Washer, Ignition Screw, Tapping Nut, Ignition Plate, Inst. Panel (0) Cable, Choke Plate, Inst. Panel (30) Kit, Choke Lever Speedometer (0) Harness, Main Ignition Nut (0) Cable, Speedometer (0) Lens, Inst. Panel Harness, Taillight Rivet, Expansion Harness, Headlight Clamp, Cable Grommet Plate, Cover ( on 0, on 30) Regu lator, Voltage Bulb (0) Screw, Ribbed Machine Socket, Assembly (0) Primer, Fuel (0) Console (0) Washer, Int. Lock (0) Console (30) Nut, Jam (0) Screw, Self-Tapping AR Hose, Primer - 5' (0) Rivet Clip, Wiring Harness Decal, Console - Left (0) Lamp, Low Oil (0) Decal, Console - Left (30) Harness, Oil Lamp (0) AR Tie, Cable Nut, Thin-Lock 8

21 Panther 9 7'-{) Console and Wiring No. Part No. Qty. Description No. Part No. Qty. Description Decal Right Washer Decal Left Nut, Ignition Screw, Machine Washer, Ignition Socket Assembly Console Rivet Cable, Choke Decal, Gas - "Warning" Kit, Choke Lever Door, Console Bracket Backing, Oil Gauge Light Assembly Decal, Oil Gauge Bulb Nut, Push Nut, Lock Bushing, Recoil Clip Plate, Console Decal, Gas Gauge Screw, Tapping 0-66 Decal, Oil Gauge Strip, Trim Nut Lens, Console Speedometer Bulb Cable, Speedometer Pinstripe Switch, Toggle Key Nut Switch, Ignition Washer, Int. Lock Decal, Ignition Nut, Speed Decal, Choke Clip, Cable Nut, Thin-Lock Primer, Fuel, Regulator, Voltage Nut, Jam Screw, Machine Washer, Int. Lock Harness, Headlight AR Hose, Primer - 5' Clamp, Cable Lamp, Low Oil Harness, Main Ignition Harness, Oil Lamp AR Tie, Cable Grommet Screw, Machine 9

22 Super Jag r 9 7'{) Console and Wiring No. Part No. Qty. Description No. Part No. Qty. Description Decal Right Washer 06 9 Decal Left Nut, Ignition Screw, Machine Washer, Ignition Socket Assembly Console Rivet Cable, Choke Decal, Gas "Warning" Kit, Choke Lever Door, Console Bracket Backing, Oil Gauge Light Assembly Decal, Oil Gauge Bulb Nut, Push Nut, Lock Bushing, Recoil Clip Plate, Console Decal, Gas Gauge Screw, Tapping 0 66 Decal, Oil Gauge Strip, Trim Nut Lens, Console Speedometer Bulb Cable, Speedometer Pinstripe Switch, Toggle Key Nut Switch, Ignition Washer, Int. Lock Decal, Ignition Nut, Speed Decal, Choke Clip, Cable Nut, Th in-lock Primer, Fuel Regulator, Voltage Nut, Jam Bolt, Ribbed Washer, Int. Lock Harness, Headlight AR Hose, Primer - 5' Clamp, Cable Lamp, Low Oil Harness, Main Ignition Harness, Oil Lamp AR Tie, Cable Grommet Screw, Machine 0

23 r Jag 30 Jag No. Part No Body, Seat, Taillight, and Rear Bumper Qty. Description No. Part No. Qty. Description Foam, Seat Screw, Machine Cover, Seat (0) Washer Cover, Seat (30) Nut, Lock Backing Plate, Bumper Decal, "Towing Caution" Rivet Bolt, Carriage Washer, Int. Lock Decal (French) 6 Rivet Plate, End Strip, Wear Decal, Body 6 Washer Bumper, Rear Plate, Seat Bracket, Mounting Rivet Screw, Tapping Bracket, Front 'End Cap Right Body, Formed End Cap Left 6 Rivet Strip, Bumper Pad, Safety Taillight Ass'y. (inc. 38 ) Bracket, Seat Housing Bracket, Gas Tank Gasket Pin, Strap Bulb Rivet Lens Bracket Screw, Tapping Strap, Seat Board, Seat Bracket, Rear Cap, Snowflap Snowflap Decal, "0" (0) Reflector, Red 0 7 Decal, "30" (30)

24 Jag 30 Jag 0 'il?'.~.<",r- lq/iiiij.r * Not Illustrated No. Part No Oty. AR AR * AR AR Gas and Oil Tank Description No. Part No. Oty. Description Vent, Tank Clamp Hose, Vent - 5' AR Hose, Gasline - 00' Decal, Oil Tank AR Hose, Gasline - 5' Hose, Primer - 5' (0) Pump, Fuel Spring, Retaining Filter, In-Line Cap, Oil Tank Tank, Gas (inc., 5, 9, & 0) Seal, Cap Fitting, Outlet Tank, Oil (0) Strainer, Gasline Tank, Oil (30) 0-03 Spring, Retaining Fitting, Outlet Cap, Gas (inc. one No.7) Clamp Tee, Primer Line (0) Hose, Oil Line - 5' Pad, Gas Tank Hose, Impulse - 5' Sensor, Low Oil Rivet 6* Kit, Fuel Pump Repair..

25 Panther Super Jag v----ll ( Ref_ No_ Part No_ Qty_ Body, Seat, and Gas Tank Description No_ Part No_ Qty. Description Body, Formed (PIA) Spring Body, Formed (SJ) Bracket, Gas Tank Decal, Front - Right (PA) Pad, Bracket Decal, Front - Right (SJ) Bracket, Strap Decal, Front - Left (PA) Strap, Passenger Decal, Front - Left (SJ) Rivet Rivet 07-7 Pin Bracket, Mtg. (PA) Strip, Wear Bracket, Mtg. (SJ) Washer Pad, Safety Rivet Snap (PA) Seal, Gas Cap Snap (SJ) Cap, Gas (inc. 5) Rivet (PA) Gauge Assembly Rivet (SJ) Cap, Gauge Bracket, Rear - Right (SJ) Hose, Vent Bracket, Rear - Left (SJ) Vent Decal, Rear (PA) Tank, Gas (inc. 3-3) Bracket, Seat Strainer Rivet AR Hose, Gasline - 00' Cover, Seat (inc. 3) (PA) AR Hose, Gasline - 5' Cover, Seat (inc. 3) (SJ) Outlet, Tank Snap (PA) Filter Snap (SJ) Pad, Gas Tank Foam Seal, Gauge Cap 3

26 Panther Super Jag 6 6 I 39 ' No_ Part No_ Oty_ 3 AR. Taillight, Toolbox, and Rear Bumper Description No_ Part No_ Oty_ Description Shroud, Toolbox (PA) Washer (PA) Shroud, Toolbox (SJ) Nut, Nylon Cap (PA) Rivet Bolt, Carriage Pad, Toolbox Bumper, Rear (PA) Washer Decal, "Towing Caution" Rivet (English) (PA) Door, Toolbox (PA) Decal, "Towing Caution" Door, Toolbox (SJ) (French) (PA) Washer, Int. Lock (PA) Decal, Toolbox "Panther" (PA) Strip, Bumper (Rear) (PA) 06-5 Decal, Toolbox "Jag UT (SJ) Reflector, Red (PA) Rivet Lens Plate, End (PA) Housing (PA) Head, Latch (SJ) Guard, Housing (SJ) Head, Latch (PA) Bulb (PA) Spring Lens, Stoplight (PA) Base, Latch (SJ) Screw, Metal Base, Latch (PA) Gasket (PA) Ring, Retaining Nut, Lock (3 on SJ, 7 on PAl Pin, Spring Snowflap (PA) End Cap - Right (PA) Backing Plate, Bumper (PA) End Cap - Left (PA) Screw, Machine (PA) Cap, Snowflap (PA) Screw, Machine (PA) Rivet Hitch (PA) Plate, Cover (SJ) Bracket, Hitch (PA)

27 Super Jag Body Extension and Rack No. Part No. aty. Description No. Part No. aty. Description Extension, Tunnel Strip, Wear Snowflap Rivet Reflector Bracket Nut, Lock Screw, Tapping Terminal, Female Harness, Extension Body, Connector Guard, Tai"ight Rivet AR Pinstripe 5' Pin, Cotter Bumper, Rubber Nut, Lock-Nylon Cap Rivet Screw, Machine Side, Rack Right End Plate Side, Rack Left Washer Spring, Latch Pin, Latch Screw, Machine-Truss Head Rack Tai"ight w/socket Ass'y Screw, Tapping Lens Bulb 07-0 Gasket Guide, Bumper Plate, Backing Cap, Snowflap Bolt, Carriage Decal, "Towing Caution" 37 Q6:l:l -:l5 Decal, (French) Screw, Machine Shaft, Side Pivot Clamp, Tube Tube, Wire Harness 06-9 Decal, "Long Track" 5

28 Jag 30 Jag 0 3~ No. Part No aty Engine and Related Parts Description No. Part No. aty. Description Spring Clamp (0) Manifold, Exhaust (0) Clamp (30) Manifold, Exhaust (30) Carburetor, VM 3 35 (0) Screw, Cap Lock Carburetor, VM30 57 A (30) Washer Boot, Carbo (0) Mount, Female Boot, Carbo (30) Washer, Cup Silencer, Air Ass'y. Mount, Male Nut, Expansion Muffler (0) Washer Muffler (30) Screw Spring, Extension Rivet, Expansion Bracket, Muffler Tube, Inlet Nut, Lock Washer Screw, Cap Chamber, Plenu m Support, Eng ine Disc, Velcro Screw, Cap Rivet Screw, Cap Screw Washer, Lock Rivet Plate, Engine (0) Nut, Speed Plate, Engine (30) Foam, Plenum Spacer Handle, Recoil Mount, Engine Engine AGA8 (0) Clutch, Drive (0) Engine AF3A6 (30) Clutch, Drive (30) Decal, Engine (0) Screw, Cap Decal, Engine (30) Belt, Drive Flange, Mounting (0) Flange, Mounting (30) 6

29 Panther I "' No. Part No. aty AR Engine and Related Parts Description No. Part No. aty. Description Engine AL50A Pulse Charger Manifold, Exhaust Silencer Assembly Spring Carburetor VM3 37 Tank, Oil AR Hose, Gasline. 00' Cap, Tank AR Hose, Gasline. 5' Seal, Cap 3 80 Screw, Cap Lock Decal, Oil Tank AR Hose, Oil Line 5' Fitting, Outlet Clamp, Oil Line Clamp Bracket, Oil Tank Tee Washer Screw, Cap Nut, Lock Washer Elbow, Oil Tank Nut, Lock AR Hose, OilIVent Line 5' Handle, Recoil Spring Mount, Female Bracket, Front Charger Washer, Cup Screw, Cap Angle, Engine Support Washer Screw, Cap Sensor, Oil Washer, Lock Washer, Flat Plate, Engine Mounting Nut, Expansion Mount, Male Screw, Machine Screw, Cap Screw, Machine Belt, Drive Fitting Clutch, Drive Nut, Lock Thin Hose, Impulse 5' Washer Flange Screw, Machine Clamp Screw, Cap Lock Bracket, Rear Charger Decal, Engine Boot AR Hose, Vent 5' 7

30 Panther ~ 56 3 / ~ll (cont.) No. Part No. Oty Engine and Related Parts Description No. Part No. Oty. Description Plenum Washer, Flat Foam, Air Intake Support, Plenum Rivet Washer, Flat Disc, Velcro 8

31 Super Jag / ~ No. Part No. Oty AR Engine and Related Parts Description No. Part No. Oty. Description Engine AGA Muffler Manifold, Exhaust Silencer Assembly Spring Carburetor VM 3-35 Tank, Oil AR Hose, Gasline. 00' Cap, Tank AR Hose, Gasline 5' Seal, Cap Plenum Decal, Oil Tank AR Hose, Oil Line - 5' Fitting, Outlet Clamp, Oil Line Clamp Bracket, Oil Tank Tee Washer Screw, Cap Nut, Lock Washer Elbow, Oil Tank Nut, Lock AR Hose, OillVent Line - 5' Handle, Recoil 0-3 Spring Mount, Female Screw, Machine Washer, Cup Washer, Flat Angle, Eng ine Support Support Plenum Screw, Cap Washer, Flat Washer, Lock Disc, Velcro Plate, Engine Mounting Nut, Expansion Mount, Male Screw, Machine Screw, Cap Rivet Belt, Drive Fitting Clutch, Drive Nut, Lock-Thin Hose, Impulse 5' Washer Flange Foam, Air Intake Clamp Screw, Cap-Lock Bracket, Muffler Deca l, Engine Boot AR Hose, Vent - 5' 9

32 Jag 30 Jag 0 Panther Super 3~ Rebuild Kits: Clutch Bushing Kit - pin (inc. items 8, 9, & 30) Spider Repair Kit - pin (inc. items 9,0,,, & 6) Roller Rebuild Kit pin (inc. items 7,8, & 9) "Not a Separate Service Part 5 Drive Clutch Ass'y. Part No (Jag 0 & SJ) Ass'y. Part No (Jag 30) Ass'y. Part No (Panther) No. Part No. Qty. Description No. Part No. Qty Sheave, Stationary (30 & 0, & SJ) Sheave, Stationary (PA) Sheave, Movable (inc. 9 & 30) Ramp, Clutch (PA, SJ, & Jag 0) Ramp, Clutch (Jag 30) Ramp, High Altitude (PA) Washer, Lock Screw, Cap Spider Ass'y. (inc. 8-6) Spider wlbearings (inc. 8 & 9) 8 ".Spider Bearing, Clutch Pin Pin, Clutch Arm Ring, Retaining Washer, Thrust Arm, Clutch Screw, Set Nut Screw, Set Roller Ass'y Bushing, Upper Clutch Drive Washer, Roller Bearing :0 ~ _ 8 ~ 9 Description Weight, Clutch (Jag 30) Weight, Clutch (0, PA, & SJ) Weight, Clutch,000-8,000 ft All. (Jag 30, Jag 0, & SJ) Weight, Clutch,000-8,000 ft All. (PA) Weight, Clutch 8,000-0,000 ft Alt. (Jag 30 & Jag 0) Weight, Clutch 8,000-0,000 ft All. (PA) Weight, Clutch 8,000-0,000 ft All. (SJ) Pin, Upper - Clutch Arm Nut, Lock Ring, Split Washer, Cup Spring Housing (inc. 9 & 30) Washer, Lock (Inl. Tooth) Screw, Cap Bearing, Hex. (Housing) Screw, Set Bearing, Hex (Movable Sheave), 30

33 Jag 30 Jag 0 Panther Super Jag Ass'y. Part No (Jag 30) Ass'y. Part No (Jag 0 & Super Jag) Driven Clutch Ass'y. Part No (Panther) No. Part No. Oty. Description No. Part No. Oty. Description 08-3 Sheave, Movable w/bearing (inc. 8) 08-3 Sheave, Movable w/bearing (inc. 8) Sheave, Stationary Sheave, Stationary Bracket, Torque (8 ) (30) Bracket, Torque (5 0) 08 6 Bracket, Torque (9 ) (0) Washer, Lock Washer, Lock Screw, Cap-Socket Screw, Cap-Socket Spring Spring Bracket, Retainer Bracket, Retainer Bearing Bearing Nut, Lock Nut, Lock Button Button Washer T: Washer T: Washer T: Spacer, Drive Clutch (30) 3

34 Jag 30 Jag 0 Panther Super Jag ~ 0~ ' : w. ( l-----cr 30~~ ~7 ~8 ~6 ~9 S Not a Service Part No. Part No Qty. Carburetor VM Ass'y. Part No (0) VM Ass'y. Part No (500) VM30-57A - Ass'y. Part No (30) Description No. Part No. Qty. Mixing Body Ass'y Float Chamber Plate Piston Valve CA (0 & 500) Piston Valve CA 3.0 (30) Jet Needle 6DH-3 (0) Jet Needle 6DH7-3 (500) Jet Needle 5DP7-3 (30) Main Jet Washer Needle Jet (0) Needle Jet P-8 66 (500) Needle Jet P- 69 (30) E-Ring Float Cap Screw, w/spring Washer Top, Mixing Body Screw, Pilot Air Spring, Pilot Air Spring, Throttle Stop Alternate Main Jets on Page 5 Description Screw, Throttle Stop Screw, Drain Washer Pin, Float Needle Valve Ass'y..5 Arm, Float Spring, Piston Valve (0 & 500) Spring, Piston Valve (30) Pilot Jet.5 (0) Pilot Jet 7.5 (500) Pilot Jet 5 (30) Gasket Spring, Starter Plunger Cap, Starter Plunger Washer Starter Plunger Screw, w/spring Washer Plate O-Ring Washer, E-Ring 3

35 Jag 30 Jag 0 Panther Super Jag 8 ~~~~~ ~---- ~ 9 ~~,,,, ".. ~ 5 ~=i J' t~~ - lo-l ~~lo ~~~/ 5 ~ ~~ ~ No. Part No. Oty Oil Pump Description No. Part No. Oty. Oil Pump Ass'y (0 & 500) Oil Pump Ass'y. (30) Gasket, Oil Pump Bolt Hose, Oil Pump Clip, Hose Gear, Driven Shim Retainer Description Gasket Valve, Check Union Gasket Washer, Lock Washer Kit, Non lnjection Plate 33

36 Jag 30 ~O;e~;.r9-:5 = n ta_k~e-manifold No. Part No. Oty. Description Union Gasket Nut Washer, Lock Bolt, Stud Gasket, Exhaust I No. Part No ~ Oty. Description Gasket, Intake Bolt, Stud 6 Nut w/washer Bolt, Stud Manifold, Intake - 3 L

37 Jag 0 Super Jag Intake Manifold Ref_ No_ Part No_ Oty_ Description No_ Part No_ Oty_ Description Union Gasket Nut Washer, Lock Bolt, Stud Gasket, Exhaust Gasket, Intake Bolt, Stud Nut w/washer Bolt, Stud Washer Bolt, Stud Manifold, Intake 35

38 Panther Intake Manifold No. Part No. Qty. Description No. Part No. Qty. Description Manifold, Intake Washer, Lock Gasket, Intake Washer Bolt, Stud Gasket, Exhaust Nut Union Bolt, Stud \ Gasket Nut. 36

39 7 ) 5 Jag Cylinder Cowling No. Part No. Oty. Description No. Part No. Oty. Description Cowling, Front Cowling, Rear Bolt Bolt Bolt Cowling, Upper Decal 37

40 Jag 0 Super Jag Ref_ No_ Part No_ Oty_ Description Cowling, Front 0 Bolt Washer, Lock Washer Cowling, Rear Bolt Cylinder Cowling No_ Part No_ Oty_ Description Cowling, Upper Decal Bracket Bolt Bolt 38

41 Panther Cylinder Cowling No. Part No. Oty. Description No. Part No. Oty. Description Cowling, Upper Bolt Cowling, Rear Decal Cowling, Front Washer, Cowling Washer, Cowling Washer, Lock Bolt Stay, Cowling Washer, Lock 39

42 Jag 30 6~ ~ ~I;Q "- ~ ~ ~8F 0 \( 0 J\ ==90 O't:i ~ ~...'" ~ Crankcase and Cylinder No. Part No. Qty. Description No. Part No. Qty. Description Bolt, Stud Cylinder Washer Gasket, Cylinder Crankcase Assembly Cylinder Pin, Dowel Gasket, Cylinder Head Bolt, Stud Head, Cylinder Bolt Nut Bolt Nut Bolt Washer, Lock 0

43 Jag Piston and Crankshaft Ref- No_ Part No_ Oty_ Description No. Part No_ Oty. Description Ring Set, Piston Bushing, Tach Circlip Crankshaft - Right Piston Wave, Crankshaft Pin, Piston Bearing, Crankshaft Bearing Bearing, Crankshaft Crankshaft Ass'y. (inc. 7 3 & Gear 5-3) Retainer Rod Race, Seal Bearing Ring, Seal Pin, Crank Key Crankshaft - Middle CoRing Crankshaft - Left Pin, Dowel Shim Oil Seal, Crankshaft - R.H Bearing Washer, Thrust Seal, Oil

44 Jag 0 Super Jag ] Crankcase and Cylinder No. Part No. Oty. Description No. Part No. Oty Bolt, Stud Gasket, Cylinder Cylinder Gasket, Head Head, Cylinder Nut (Hi 7.7) Nut (Hi.5) Description Washer, Lock Washer Crankcase (inc. ).Pin, Dowel.Bolt.Bolt Bolt

45 Jag 0 Super Jag I 6-{) No. Part No. Qty Piston and Crankshaft Description No. Part No. Qty. Ring Set, Piston Circlip Piston Pin, Piston Bearing Crankshaft Ass'y. (inc. 7 3 & ) Rod Bearing Pin, Crank Crankshaft Middle Crankshaft Left Washer Left Bearing Description Seal, Oil Bushing, Tach Crankshaft Right Wheel, Crankshaft Bearing Spacer Gear Retainer Race, Inner Ring, Seal Key C Ring Pin, Dowel 3

46 Panther Crankcase and Cylinder No. Part No. Qty. Description No. Part No. Qty. Description Head, Cylinder Cylinder Gasket, Cylinder Head Gasket, Cylinder Nut Bolt, Stud Nut Crankcase Ass'y. (inc. 3 6) Washer, Lock Pin, Dowel Washer Bolt Bolt, Stud Bolt Pad, Cylinder Bolt,

47 Panther I 5-{i No. Part No. Qty Piston and Crankshaft Description No. Part No. Qty. Piston Ring, Piston Pin, Piston Bearing Circlip Crankshaft Ass'y. (inc. 7 ) Rod, Connecting Pin, Crank Bearing Crankshaft Right Bushing, Tachometer Crankshaft Middle Wheel, Crankshaft Crankshaft Left Description.Washer Race Retainer.Ring.O Ring Bearing Bearing.Gear.Spacer.Seal, Oil Pin, Dowel C Ring Key 5

48 c Jag 30 Jag 0 Panther Super Jag No. Part No Oty. Description Bolt Washer C.D. Unit Washer, Lock Bolt Coil, Ignition Electrical No. Part No. Oty. Description Clamp, Coil Wire Clamp, Tension Cord Spark Plug, BR 9ES (500 & 0) Spark Plug, BR-8ES (30) Cap, Spark Plug Cover, Connector 6

49 ~ ~y 6 Jag 30 Jag 0 Panther Super Jag ~ ~~ Magneto No. Part No. aty. Description No. Part No. aty. Description Washer, Lock Stator Ass'y. (inc. 3 ) Coil, Lighting.Screw Washer, Lock.Coil, Primary A.Coil, Primary B.Screw.Spacer Bolt.Washer Rotor Ass'y. (500). Rotor Ass'y. (30 & 0) Washer Nut Grommet (500) Grommet (30 & 0) Clamp (500) Screw (500) 7

50 Jag 30 Jag 0 Super Jag No. Part No Oty. Fan Housing Description No. Part No. Oty. Description Case, Cooling (0) Washer Case, Cooling (30) Washer Bolt, Stud (0) Screw (0) Bolt, Stud (30) Screw (30) Nut w/washer Cover (0) Cover (30) 8

51 Jag 30 Jag 0 Super Jag 0 8 Cooling Fan No. Part No. aty. (30 FIG) Description No. Part No. aty. (0 FIG) Description Pulley, Drive Belt Fan Key Bearing Spacer Circlip Pulley Half Shim Washer Washer, Lock Nut Shaft and Fan Assembly Washer Washer, Lock Bolt Pulley, Drive Belt Fan Key Bearing Spacer Circlip Pulley Half Shim Washer Washer, Lock Nut Shaft Washer Washer, Lock Bolt Fan Assembly, Cooling 9

52 Panther Fan Housing No. Part No. aty. Description No. Part No. aty. Description Case, Magneto Bolt, Stud Screw Bolt, Stud Plate Bolt Bolt Cover, Fan Nut Screw Washer, Lock Washer, Lock Washer Washer Case, Cooling Fan Cover, Fan Belt 50

53 ~! I Panther '!r~ 5 ) Cooling Fan (500 FIG) No_ Part No_ Oty_ Description Ref_ No_ Part No_ Oty_ Description Pulley, Drive Belt Fan Key Bearing Spacer Circlip Pulley Half Sh im Washer Washer, Lock Nut Shaft and Fan Assembly Washer Washer, Lock Bolt Spacer 5

54 Jag 30 Jag 0 Panther Super Jag No. Part No Oty. Description Starter As.s'y. (inc. 9) Roller.Pawl.Spring Plate, Drive.Spring.Washer.Spring Recoil Starter No. Part No. Oty. Description Nut Decal Rope, Starter Bolt Washer, Lock Pulley, Starter (500) Pulley, Starter (30 & 0) Bolt 5

55 Service Tools PIN DESCRIPTION SUPPLIER PIN DESCRIPTION SUPPLIER Imprinter Arctco-CPC Clutch Puller (Arctic) Arctco-OTC Piston Pin Puller Arctco-CPC 06-0 Wrench, Cylinder Base mm OTC Flywheel Spanner Wrench Arctco-CPC Wrench, Cylinder Base mm OTC Engine Timing Gauge Arctco-CPC 06-0 Track Stud Hole Drill Arctco Multitester Arctco-CPC Surface Plate Arctco 0-09 Ramp Grinding Holder Arctco-CPC Stud Runner 6mm Arctco 0-0 Arctic Clutch Puller CPC Stud Runner 8mm Arctco 0-3 Fan Holder Arctco-CPC Stud Runner 0mm Arctco 0- Surface Plate CPC 06-0 V Blocks Arctco 0-7 Pressure Testing Kit Arctco-CPC Carburetor Synchronizing Tool Adapters Arctco 0-35 Comet Clutch Puller Comet Carburetor Synchronizing Tool Arctco 0-36 Comet Grunt Tool Comet Engine Tachometer Arctco 0-30 Track Clip Tool Arctco-OTC Flywheel Puller Arctco 0-30 Bearing Remover (Crankshaft) Arctco-OTC Rear Shock Adjuster Arctco-OTC Bearing Tool Adapter Kit OTC Rear Spring Adjuster Arctco-OTC Cylinder Hone Set Arctco-OTC 0- Flywheel Puller CPC Ignition Test Plug OTC Beari ng Pu lier CPC Mikuni Carburetor Tool Set Arctco-OTC 0-7 Clutch Alignment Bar CPC Spark Tester Arctco-OTC Model L COl Tester ESI Snowmobile Dolly Arctco-OTC Imprinter Ink Roller Arctco Snowmobile Dolly CPC Multitester Arctco 0-30 Flywheel Puller ISpanner Wrench Arctco-OTC Engine Compression Tester Arctco 0-3 Rear Suspension Spring Tool Arctco-OTC Ball Hone (60-6 mm) Arctco Sealant, Gasket Arctco Ball Hone (65-70 mm) Arctco Sealer, Crankcase Arctco Ball Hone (7-7 mm) Arctco Adhesive, HI B Grip Arctco T-nut Tool Arctco Copper Coat Arctco 06-0 Rigid Hone Arctco Spider Repair Tool Kit Arctco-OTC 06-0 Rigid Hone Stone Set (.5-.7 in.) Arctco Shock Spring Installation Tool Arctco-O TC Rigid Hone Stone Set (.7-. in.) Arctco Clutch Alignment Bar Arctco-OTC 06-0 Alcohol Test Kit Arctco Spider Removal Tool Set (Comet) Arctco-OTC Ignition Analyzer Arctco Arctic Clutch Bushing Installation Tool Arctco-OTC RTV Silicone CPC Timing Light Arctco Gasket Compound CPC Clutch Puller (Comet) Arctco-OTC Oil Injection Usage Tool Arctco 0-35 Clutch Puller (Comet) CPC 53