ILLUSTRITED. Panther. Puma. "'-'1',.,, "ff?.>&'-" ',;-'~-'~ L'I-S"''',"cl-;: ~EXT' :5P' _._-,~'-'----'~ Reprinted October 5, 1970

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Download "ILLUSTRITED. Panther. Puma. "'-'1',.,, "ff?.>&'-" ',;-'~-'~ L'I-S"''',"cl-;: ~EXT' :5P' _._-,~'-'----'~ Reprinted October 5, 1970"

Bartholomew Greene
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1 _._-,~'-'----'~,,~ \ 'f 1811 ILLUSTRITED "'-'1',.,, "ff?.>&'-" ',;-'~-'~ L'I-S"''',"cl-;: ",' :5P' ',','~ '~'Y'>'",, --.,,.'.", :, ',".' ',", - 1F;_.', 1:' ~ '1' " -.'.-"'. ~.:-" _.'.!.."-' Puma, Panther ~EXT' Reprinted October 5, 1970

3 I, No. Pt. No. Oty. Description No. Pt. No. Oty. Description No. Pt. No. Oty. Description f (' II! J ~ Ski Lock Nut, 3/ Spindle ' Skag Ski Assembly-Left (1-20) < Cable, Brake Washer, 5/ Ski Assembly-Right (1-20) , Spring, Brake Cable Return Lock Nut, 5/ Handle '2 ~,.:Spindle,Ski Extension Saddle, Hi-Fax Control L~ver /\ (Optional) Bolt, 3/8-24x3-1 / Pin , Bolt, 1/4 20x5/8 { Lock Nut, 3/ Clip Loek Nut, 1/4 20 t: Bolt, 5/16-24x Set Screw, 1/4-20x5/ Cable Clip Rubber Bumper Control Handle Assy. (22-26) * Throttle Cable-22" Lock Nut, 5/ Bolt,3/8-24xl-3/ Throttle Cable-25" Spring Assy., Right (12-19) Lock Nut, 3/ Throttle Cable " Spring Assy., Left (12-19) Steering End Throttle Cable-Twin Carbo Lock Nut, 3/ Jam Nut, 3/ Throttle Cable Return Spg Support, Bottom Spring Tie Rod (HL Carb.) Spring, Main Leaf Tie Rod Assembly Throttle Cable Return Spg Spring, Middle Leaf Spindle Arm HR Carb.) Spring, Top Leaf Washer, 21/64x1-1 / Throttle Cable Return Spg Saddle, Right Spindle Bolt, 5/16-24x3/4 (Es-Lok) (HD Carb.) Saddle, Left Spindle Washer, U-Bend Bolt. 3/8-24x4-1 / Steering Post * See ReferenceSheet for correct Part Bolt, 3/8-24x1-3/ Steering Post (634H. 760J) Number on specific model. I Pane 3

4 \) '-. )

5 (' (J,'-" No. Pt. No. Otv. Description No. Pt. No. Otv. Description No. Pt. No. aty, Description Ski Ski Assembly-Lett Lock Nut, 7/ Ski-Plated (EXT) Ski Assembly-Right Bolt; 7/16 20x3-1 / Skag Ski Assembly-Left (EXT) Spacer, Nylon Washer, 5/ Ski Assembly-Right (EXT) Sleeve; Lower Lock Nut, 5/ Ski Assv-Left, Shock 'Absorber Assy. (Black) Saddle, Hi-Fax (634H, w/chrome Pipes) Shock Absorber Assy, Bolt,3/8-24x3-1/ Ski Assy.-Right Chrome (EXT) Lock Nut, 3/8-24 (634H, w/chrome Pipes) Cable Clip Bolt, 5/16-24x Handle Steering Post Assy. (634H) Rubber Bumper Control Lever Steering Post Assy Lock Nut, 5/ Pin (Other Models) Sprg. Assy. Left Clip Lock Nut, 1/ Sprg. Assy. Right Set Screw, 1/4-20x5/ Bolt,1/4-20x5/ Sprg. Assy. Left Control Handle Assembly Cable, Brake (634H, w/chrome Pipes) Bolt, 3/8-24x1 3/ Cable, Brake (EXT) Sprg. Assy. Right Lock Nut, 3/ Spring, Brake Return (634H, w/chrome Pipes) Steering End Spring, Brake Return (EXT) Lock Nut, 3/ Jam Nut, 3/ Throttle Cable-22" Support, Bottom Spring Tie Rod Throttle Cable-25" Spring, Main Leaf Tie Rod Assembly Throttle Cable 31-1 /2" Spring, Middle Leaf Spindle Arm Spring, Throttle Return Spring, Top Leaf Washer, 21/64 lox 1-1/2 (HD Carb) Saddle-Right Bolt, 5/16-24x3/4 (Es-Lok) Spring, Throttle Return Saddle-Left Washer, U Bend (HL Carb) Bolt,3/8 24xl-3/ Spindle Weldment Spring, Throttle Return Saddle-Left Bolt,7/16-20x2-1/4 (HR Carb) (634H, w/chrome Pipes) Sleeve, Upper Bolt, 3/8 24x4-1/ Saddle-Right Shock Absorber, Ski (Black) Lock Nut, 3/8-24 (634H, w/chrome Pipes) Shock Absorber, Ski-Chrome (EXT) ~5

6 ._-- --._':.-::.~ : Undercarriage Panther ( No. Pt. No. Oty. Description No. Pt. No. Oty. Description Undercarriage Frame Spring, Left Front Hi-Fax, Skid Frame Washer,.390x Rivet, No Bolt, 3/8-24x4-1/ Shock Pad Lock Nut, 3/ Rivet Front Arm Weldment Bolt,7/16-14x Spring-Right Front Nut, 7/ Inner Axle Lock Washer Lock Washer-3/ Nut, Square 7/ Bolt, 3/8 24x Spacer, Rear Axle Spring-Left Rear Set Screw, 3/8-24x3/ Spring-Right Rear Axle, Rear Insert, Pivot Drive Pin, 5/32xl-1/ Inside Arm w/bushing Washer,.765x Arm Assembly, Rear Wheel Zerk, 1/ Washer, 21/64 ID Bushing, Spring Bolt, 5/16 24x3/4 (Es-Lok) Oilite Bushing ( Eye Bolt, 3/8 16x Undercarriage Assy. (1-37) Jam Nut, 3/8-16 Page 6

7 ijulfi_ ""y,..."'z=_ ---~ : Undercarriage Puma/EXT )

8 ( -- I,5: X (OW 1-(0 Q) E > ~ ';: o.e:: _ Q) _..c,,'" O)~ -0.

9 r (, ~ No. Pt. No. Oty. Description No. Pt. No. Ory. Description No. Pt. No. Otv. Description Dropcase Cover Shaft. 3/4" Driven Cleat-Channel (Puma/EXT) Rubber Washer. 1/4 ID Key, Square, 3/16x ~ CleatoChannel (Panther) Decal, "Oil Fill" * Driven Clutch Thumb Screw. 1/4-20x2 3/8 ( ) OU~ici(Belt (Puma/EXT) 2,: Olitside'Belt (Panther) Bolt. 1/4-20x2 3/8 (Special) Driven Clutch Rivet, Track Guide (Puma! Plug, Threaded ( ) EXT) f.) Gasket, Dropcase (3) Spacer Washer Rivet, Track Guide (Panther) Bolt, 5/16-24x3/4 (Es Lok) (Oty. as Required) Center Belt (Puma/EXT) Washer, 25/64 IDx2" Washer, 21/64 IDxl-1/ Center Belt (Panther) Sprocket, 39T RC Bolt, 5/16-24x3/4 [Es-Lok] Track Rivet (Puma/EXT) " Chain,92P Bolt, 3/8-16x5/8 Hex Track.Rivet (Panther) Chain,90P Lock Washer, 3/8 Int Track Guide (Puma/EXT) " Sprocket, 15T, RC Decal, "Oil Check" Track Guide (Panther) Sprocket, 17T, RC35-2 ~ Belt, Clutch Drive Track Complete (Puma/EXT) Sprocket. 19T, RC Belt, Clutch Drive Track Complete (Panther) Washer, 21/64 IDxl-l/ Belt, Clutch Drive Bolt, 5/16'18x3/4 (Es Lok) Washer, 21/64 IDxl-1/ Carriage Bolt, 5/16-18x Washer, 5/16 (For 13T & 15T Sprocket) " Bearing Stamping (1) Spacer (Oty. as Required) /4" Bearing wi Lock Collar Gasket Brake Assembly Short Eccentric Seal, "0" Ring Brake Assembly (EXT) Short Eccentric Assembly " Bearing w/lock Collar Bracket, Brake Cable (13 & 14) Washer, 5/16 IDx3/ Bracket, Brake Cable (EXT) Seal,"0" Ring Lock Nut, 5/ Cotter Pin Washer, Eccentric " Set Collar Castle Nut, 5/ Washer, 3/8" Lock Bolt, 5/16-24x Spring, Compression Nut, 3/8~ Sprocket Flange Plate Washer, Back-up Drive Shaft Assembly Track Drive Sprocket Puck, Cam Side Carriage Bolt, 5/16-18x3/ Drive Shaft Assembly Puck, Carrier Side Eccentric Bolt w/zerk Lock Nut, 5/ Washer, 49/64 ID U Bend Wheel (Cleated Track) * See Reference Sheet for correct Part Washer, 25/32 IDxl-1/4 00 Number on specific model. t' it ~ l~ Page 9

10 1971: Drive Chain Panther/Puma 634cc & Up ( ( No. Pt. No. Otv, Description No. Pt. No Drive Belt (634H, 760J) Bolt, 5/16-24x3/4 (Es-Lok) Washer, 21/64 fdx1 1/ (4) Spacer Washer, 1" 10 (Otv. as Required) Driven Clutch, " Bearing wilock Collar Eccentric Short Eccentric Assembly Washer, Eccentric Lock Washer, 3/ Nut, 3/ Lock Washer, 3/8 Int Bolt 3/8-16x5/8 Hex Eccentric Bolt (w/grease Zerk) " Driven Shaft Woodruff Key (No. 808) Key,3/16xl/4x3" " Shaft Collar Sprocket, 21T, RC35-2, " Spline, (634H) Sprocket, 21T, RC35-3, 1" Spline (760J) Page 10 otv. Description 92P Chain, RC35 2 (634H) 92P Chain, RC35 3 (760J) Sprocket, 39T, RC35-2 (634H) Sprocket,39T, RC35-3 (760J) 1 Washer, 25/64 IDx2" 1 Brake Hub 1 Disk 6 Flex Nut, Bolt, 10-32x5/8 1 Disk Assembly (Includes Pts ) 2 Seal, "0" Ring 1 Brake Assembly (Includes Pts ) Spring, Compression Return 1 Nut, 5/16-24 Castle 1 Pin, Cotter l 1 Washer, Backup, 2 Puck "

11 1971: Light & Ignition Panther/Puma/EXT Puma/EXT Panther No. Pt. No. Qty. Description No. Pt. No. Qty. Description Ignition Switch Harness, Taillight (With Brake Spacer Switch and Resistor) Nut, 3/16-20 (IGN) Harness, Taillight (No Brake Harness, Light and Ignition Switch-with Resistor) Screw, 10x1/ Cable Tie, Choke, Switch, Brake Light Choke, 10-5/ Resistor, 25 Watt Choke, Speed Clip Choke, Ground Wire, Resistor Choke, 15-1/ Switch, On-Off Choke, 19 (305K-L) Harness, On-Off Choke, 8 (303W-P) (Twin Cylinder Engines) Switch, Light Harness, On-Off (Shown) Nut, 7/16-28 (Single Cylinder Engines) Cover, Switch Terminal, Two Wire Harness, Taillight (With Brake Ground Wire, Switch Switch-No Resistor) (Single Cylinder Engines) Page 11

12 ( Ṇ... (

13 r,r' (.,/ (, No. Pt. No. Otv. Description No. Pt. No. orv, Description No. Pt. No. Qty. Description Body-Panther /4 Turn Assy. (28 31) Gas Line Hose Mounting Bracket Bolt, 5/16-18x5/8 Truss Elbow, Gas Tank Rivet, No Lock Nut, 5/ Gas Line Hose Rivet, No Bushing, Steering G8. Cap w/gauge Wear Plate-Left ': Front End Assy. w/bushings Decal "Gas Mixture 20/1" I Wear Plate-Right Hood Cable Decal"Gas Mixture 25/1" End Plate-Body Rivet, No. 58 (Black) Decal "Gas Mixture-40/1" Decal, "Towing Caution" Decal, "Throttle Caution" Rivet, No. 53 (Black) Snow Flap-S" Body Support-Right Hood, Rest Bolt, 1/4-20xl-3/8 Truss Foot Rest-Right Spill Tray Washer, 5/ Foot Rest Left Shroud, Side Gas Tank Nut, 1/4 20 Nylon Cap Rivet Logo.Plate-Bight Wear Strip, Body Snap Assy Snap, Cushion Washer, 11/ Cover, Cushion Washer, 1/ Rivet, No Foam Only-Cushion Rivet, No. 43 " Belly Pan w/hinge & Molding Cushion Assy. (45 & 46) Shroud w/snaps (w/o Exhaust Holes) Cover, Backrest Back Plate-Taillight Hood Channel-Right Foam Only-Backrest Bulb, Brake Light Hood Channel-Left Backrest Assy. (48 & 49) Bulb, Taillight Front Bumper Decal, "Patent No." Lens, Taillight Bolt, 1/4-20x1-3/8 F. Hd Bolt, 1/4~20x1-1/8 Truss Bolt, 8 32x 1-1 / Lock Nut, 1/ Bolt, 5/16-24x3/4 Button Hd Taillight Assy Bolt, 1/4-20x3/4 F. Hd Side Frame-Left Snap, Cushion Bumper Strip Reflectorized Hitch/Tubing Assy Rivet, No Body Support Left Taillight/Tubing Assy Connector Body Bolt, 1/4-20xl/2 Truss Side Frame-Right Hinge, Hood Bumper Assy.-Rear (53-57) Receptacle, No Gas Tank Pad * See Reference Sheet for correct Part Retainer, No Gas Tank-(Two Hole Outlet) Number for specific model Wear Washer Gas Tank-tOne Hole Outlet; Spring 303Wl Stud, 1/4 Turn Filter Page 13

14 f t.

15 r ~ ") V No. Pt. No. Oty. Description No. Pt. No. Oty. Description No. Pt. No. Oty. Description Body Puma/EXT Bolt, 1/4-20x 1/2 Truss Foam Only Mounting Bracket Front Bumper Cushion Complete (63&64) Rivet, No Bolt, 1/4-20xl-3/8 F. Hd Bumper Assy. Rear Rivet, No Bolt, 1/4 20x3/4 F. Hd Bolt, 5/16-24x3/ Wear Plate-Left Lock Nut, 1/ Bolt, 1/4 20xl-l/8 Truss Wear Plate-Right Bumper Strlp-Reflectorized Knob, Toolbox End Plate, Body Bolt, 5/16 18x5/8 Truss Spring Decal, "Towing Caution" Lock Nut, 5/ WearWasher Snow Flap-8-1/2"(EXT) Bushing, Steering Door, Toolbox Snow Flap-5"(Puma) " Front End Assy. w/bushings Retainer, No Bolt, 1/4-20xl-3/8 Truss Decal, "Throttle Caution" Receptacle, No Washer, 5/ Cable, Hood Bracket, Latch Nut, 1/4 20 Nylon Cap Rivet, No. 58 (Black) Toolbox Body We~r Strip Foot Rest-Left Taillight Lens-Puma Washer, 11/ Foot Rest Right Taillight Lens-EXT Body Snap Rivet, No. 54LF ulb- Taillight Rivet, No Decal, "Patent No." Bulb-Brake Light Rivet, No Gas Tank Pad-Left Brake Light Assy. " Belly Pan w/hinge & Molding Gas Tank Pad-Right Taillight Assy. (w/o Exhaust Hole) " Gas Tank (Black) Grommet Hinge Gas Tank-Chrome "EXT" Backing Plate Hood Channel-Right Filter Connector Body Hood Channel-Left Gas Line Hose Ground Wire Rest, Hood Gasket, Gas Tank Outlet Toolbox/Taillight Assy Retainer, No Gas Tank Outlet Puma (69-85) Wear Washer Gas Line Hose Toolbox/Taillight Assy Spring Gas Cap w/gauge EXT (69-85) Stud, 1/4 Turn Decal, "Gas Mixture 20/1" Toolbox Assy. w/o Brake /4 Turn Assy. (23 26) Decal, "Gas Mixture 25/1" Lights (634H) Receptacle, No Logo Plate-Right Washer, 9/32x1-1/ Body Support-Left Backing Plate "T" Gas Line (EXT) Body Support-Chrome Speed Nut, 5/32 "EXT"-Left Logo Plate-Left Body Support-Right Snap Assy. * See Reference Sheet for correct Part Body Support-Chrome Cover Assy. (58-62) Number for specific model. "EXT" Right Page 15

16 1971: Hood 303W (Panther) ( "'-I /! / ~~ I zz >- ( "" 1'/ No. Pt. No. Oty. Description No. Pt. No. Oty. Description Hood Bulb, 12V, 60 Watt Latch, Hood Socket Assembly Headlight Spring, Lift Headlight Assembly, Washer, Strike Hi-Lo (60W) Rivet, No Screw-Headlight Latch Assembly-Hood Speed Nut Decal, Engine- "303" Windshield w/moulding Trim, Hood Strip, Windshield Vent, Corner-Left Windshield Assembly, Com Rivet, No Expansion Nut, No Vent, Corner-Right Bolt, No xl Truss Louver, Hood Center Speed Nut, 5/ Rivet, No. 58 (Black) Washer, Rubber Clamp, Cable Vent, Hood Side "Left" Decal, "Panther't-Left Vent, Hood Side-HRight" Decal, "Panther"-Right Vent Assembly, Hood Left Decal, "Arctic Cat" Vent Assembly, Hood Right Lens Assembly Hood Complete (1 33) Page 16 l

17 1971: Hood 399K Panther/Puma 13_ i~... "-.., No. Pt. No. Oty. Description No. Pt. No. Oty. Description Hood Lock Nut, Latch, Hood Filter, Carb. Intake Spring, Lift Lens/Housing Assembly Washer, Strike Bulb, 60 Watt Rivet, No Socket Assy., Headlight Latch Assembly Headlight Assembly Decal, "399" Engine Hif Lo 60 Watt Trim, Hood Screw, Headlight Vent, Corner-Left Speed Nut Rivet, No Clamp, Cable Vent, Corner Right Decal, "Arctic Cat" Louver, Hood-Center Windshield W/Molding Rivet, No. 58 (Black) Strip, Windshield Duct, Air, Left Windshield Assy. Complete Decal, "Puma" Left Expansion Nut, * Decal, "Panther" Left Bolt, No xl Truss Decal, "Puma" Right Decal, Hood "Caution" * DecaI, "Panther" Right Hood Complete' Panther Shroud, Carbo Intake (Less Windshield) Bolt, No x 1 1/2 Truss Hood Complete Puma * Not Illustrated (Less Windshield) Page 17

18 1971: Hood Panther! Puma f ( No. Pt. No. Otv, Description No. Pt. No. Otv. Description Hood-Puma: 340HM, 340/ Speed Nut 399/440JLO, 440S, 634H Lens Assembly, Headlight Panther: 440S, 634H Bulb, Hi-Lo, 45 Watt Hood-760JLO Panther Socket Assembly, Bulb Clamp Headlight Assembly Lift, Spring 12V, 45 Watt Washer, Strike Decal, "Panther" Right Rivet, No Decal, "Puma" Right Hood, Latch Assembly Decal, "Panther" Left Decal, Engine "340" Decal, "Puma" Left Decal, Engine "399" Windshield Trim (Short) Decal, Engine-"440" Windshield Moulding Decal, Engine "634" Windshield Decal, Engine "760" Windshield Strip-Right Trim, Hood Windshield Strip-Left Decal, "Caution" Windshield Assembly (25-28) Grill, Hood Expansion Nut No Washer, Rubber Bolt, No x1 Truss Speed Nut-3/ Decal, "Arctic Cat" Clamp, Cable Hood Complete (Less Screw-HeadIight Windshield & Decals) Headlight, Rim Hood Complete 760JLO Panther Gasket, Headlight (Less Windshield) l Page 18

19 1971: Hood-Axial Flow Panther/Puma No. Pt. No. Oty. Description No. Pt. No. Otv, Description Hood, Axial Flow , Grill, Air Intake Louver, Hood Side Washer, Rubber Rivet, 58 (Black) Speed Nut, 5/ Decal, "Caution" Windshield, with trim Trim, Hood Windshield Strip Hood Latch Windshield Assembly (18-19) Lift. Spring Expansion Nut, Strike. Hood Latch Bolt, 10-32xl Truss Rivet, No Lens Assembly Latch, Assembly, Hood Bulb, 12V/60 Watt Decal. "Panther"-Left Socket, Headlight Decal, "Puma"-Left Headlight'Assembly (60 Watt) Decal, "Axial Flow/340" Left Screw, Headlight Decal, "Axial Flow/399"-Left Speed Nut Decal. "Axial Flow/440"-Left Cable Clamp Decal. "Panther" Right Decal, "Arctic Cat" Decal. "Puma" Right Hood Complete-"Axial Panther" Decal. "Axial Flow/340" (Less Windshield & Engine Decals) Right Hood Complete-"Axial Puma" Decal, "Axial Flow/399"- (Less Windshield & Engine Decals) Right Decal, "Axial Flow/440"- Right Page 19

20 1971: Hood "EXT" ( No. Pt. No. Otv. Description No. Pt. No. Otv, Description Hood "EXT" Hood Trlrn-Inside Hood Clamp Lens, Headlight Lift Spring Bulb, Headlight-60 Watt Strike Washer Socket Assy. Headlight Rivet, No Headlight Assy. 60 Watt Hood Latch Assy Screw, Headlight Hood Trim Speed Nut Decal, "Caution" Cable Clamp Decal, "EXT" Left Windshield w/molding Decal, "295" Left (EXT; Windshield Strip Decal, "340" Left (EXT) Windshield Assy. (EXT) Decal, "399" Left (EXT) Expansion Nut Decal, "440" Left (EXT) Bolt, 10-32x 1 Truss Decal, "EXT" Right Hood Complete (EXT) Decal, "295" Right (EXT) (Less Windshield & Engine Decals) Decal, "340" Right (EXT) Decal, "399" Right (EXT) Decal, "440" Right (EXT) l Page 20

21 1971: Consoles Panther.". ~ No. Pt. No. Oty. Description No. Pt. No. Otv. Description Console Assembly (2 23) Console-Plain Pad, Console Console Assembly (26-43) Door, Console Console-Plain Pin,5/32xl/ Pad, Console Washer, Rubber Clip Speed Nut, 5/ Split Ring Door w/fasteners (3 6) Stud, 1/4 Turn Clip Lock Nut, 1/ Split Ring Vent, Right Stud, 1/4 Turn Vent, Left /4 Turn Assv-No. 5 (8 10) Bushing, Recoil Decal, "Emergency Off" Speed Nut, 5/ Control Panel Door, Console Washer, Rubber ,7 3 Pin,5/32xl/ Speed Nut, 3/ Washer, Rubber Plate, "Logo" Speed Nut, 5/ Receptacle Door w/fasteners (37 39) Split Ring Control Panel Stud, 1/4 Turn Speed Nut, 3/ /4 Turn Assy. No. 2 (17 19) Bolt, 1/4 20xl 3/8 Truss Cover Plate, Console Trim, Console Page 21

22 1971: Console Puma/EXT ( 12 1 No. Pt. No. Oty. Description No. Pt. No. Oty. Description Console Assembly (2 11 ) Clip Clip Split Ring Split Ring Stud, 1/4 Turn Stud, 1/4 Turn /4 Turn Assy. No. 5 (13-15) /4 Turn Assv.-No. 5 (2 4) Speed Nut 5/ Cover, Panther Head Bushing, Recoil Console-Ptain Console-Plain Console-w/Panther Cover Control Panel Control Panel, Right Washer, Rubber Washer, Rubber Speed Nut 3/ Speed Nut-3/ Bolt, 1/4-20xl-3/8 Truss Control Panel, Left Lock Nut, 1/ Console Assembly (13-24) Page 22

23 ,_-.'..._...~.c-. J.-',.,. \ <, NOTE: Additions or revisions from reprint are indicated by underlining Pt. No. E.G Tie Rod Assembly

1971 EXT, EXT Special, King Kat ILLUSTRATED

Part No. 0185-545 1971 EXT, EXT Special, King Kat ILLUSTRATED ~ PARTS MANUAL Replaces 0134-559 Reprinted and Revised July 1975 Arctic Enterprises, Inc. Thief Rlvf~r FJlls, Minnesota 56701 Section H TABLE