1979 Polaris. '''nilal. Cobra. PDIRrjq~ Polaris E-Z-Go Division of Textron Inc.

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1 1979 Polaris '''nilal Cobra PDIRrjq~ Polaris E-Z-Go Division of Textron Inc.

2 COBRA MODEL NUMBERS CONTENTS BODY. HOOD ASSEMBLY IGN IT ION STEERING ASSEMBLY. ASSEMBLY SKI ASSEMBLY CHAINCASE CHAINCASE ASSEMBLY. MOUNTING MAIN WIRE HARNESS. 15 DRIVE DRIVEN TRACK DRIVE CLUTCH. CLUTCH ASSEMBLY SHAFT SUSPENSION ENGINE MOUNTING CRANKCASE & CYLINDER CRANKSHAFT & PISTON RECOIL STARTER MAGNETO BLOWER HOUSING CARBURETOR. FUEL PUMP

3 IGNITION ASSEMBLY NO. NO. DESCRIPTION Ignition Ignition Nut Ignition Switch Screw Recoil & Ignition Bracket Lever Kit (lncl & 18) Flipper Pin Choke Nut Decal - Ignition Switch Heat Sink Regulator Nut Bolt Washer Nut Recoil Handle Retaining Ring Choke Slide 1 1 6

4 7

5 STEERING ASSEMBLY NO. NO. DESCRIPTION Screw Handlebar Block Handlebar - Knurled Steering Post Nut Bolt Nut Auxiliary Shut-off Switch Set Screw 'E'Ring Throttle Block Throttle Lever Semi-Tubular Rivet Handlebar Grip Dimmer Switch Master Cylinder Asm Master Cylinder Piston '0' Ring 'U' Pack Seal Compression Spring Set Screw Brake Lever Bushing Master Cylinder Housing Male Connector Br ake Line Screw Cover Gasket Reservoir Cove r Washer Screw Nut W asher Bolt Bolt Bolt Spindle Housing Bushing Nut Rod End Bear ing Tie Rod Lower St eering Bushing Steering A rm Spacer W asher M achinery Bushing Cotter Pin

6 STEERING ASSEMBLY 9

7 SKI ASSEMBLY NO. NO. DESCRIPTION Ski Cotter Pin Clevis Pin Skag Clevis Pin Wear Plate Nut Bottom Shock Bu shing Ski Shock Clevis Pin Rubber Ski Stop Ski Pivot Bushing Spindle Spindle House Bushing Bolt Nut Spring Saddl e Bolt (Bl ack) Top Spring Sup port Center Spring Support Main Spring Ski Spring Stop

8 SKI ASSEMBLY _-

9 CHAINCASE ASSEMBLY NO. NO. DESCRIPTION Screw Locator Pin Rear Chaincase Cover Bleeder Adapter Fitting Bleeder Fittin g Stop Light Switch Brake Line Male Connector Retaining Ring Washer Compression Spring '0' Ring Disc Brake Plunger '0' Ring Disc Brake Puck Backup Plate Brake Adj. Nut Bolt Idler Slid e Idler Shaft Spacer Retaining Plate Sprocket - 15 Tooth Sprocket - 17 Tooth Thrust Washer ShakeproofWasher Bolt Idler Wheel Retaining Ring Plug - Black (Vented) Chaincase Cover ' 0 ' Ring Screw Screw Plug - Vented Rubber Seal Screw Sprocket - 35 Tooth Sprocket - 33 Tooth Chain - 88 Pitch Retaining Plate Screw Ball Bearing Chaincase Machine Screw Brake Disc Input Shaft Square Key Hex Nut

10 CHAINCASE ASSEMBLY 13

11 CHAINCASE MOUNTING NO. NO. DESCRIPTION Bolt Lock Washer Clutch Cap Drive Belt Driven Clutch Machinery Bushing Square Key See Chaincase Assembly Screw Washer Lock Nut Chaincase Spacer Carriage Bolt Bolt Nut

12 .. MAIN WIRE HARNESS NO. NO. DESCRIPTION Main Wire Harness Receptacle Housing w/receptacles Circuit Housing Kit Circuit Tab Housing w/tabs Circuit Housing Kit Panduit Strap Circuit Housing Kit Brakelight Connector Kit

13 DRIVE CLUTCH,. NO. NO. DESCRIPTION Drive Clutch Assembly Drive Clutch Assembly Screw Clutch Spring - Purple Clutch Spring - Black Guide Button Kit - Spider Pin Kit - Shift Weight'A' Kit - Shift Weight '0' 16

14 DRIVEN CLUTCH NO. NO. DESCRIPTION Driven Clutch Asm Stationary Face Asm Bearing Moveable Face Asm Clutch Spring Ramp Button Ramp Assembly (Including 5) Retaining Ring r 17

15 TRACK ASSEMBLY NO. NO. DESCRIPTION Track Assembly Cleat Pop Rivet Solid Rivet Inside Belt Outside Belt / ~-=:::::::: J\, ( 3, -, <, \ I 18

16 DRIVE SHAFT NO. NO. DESCRIPTION Retaining Ring Sprocket - Track Machinery Bushing Drive Shaft Tube - Spacer Tube - Spacer Bearing w/lock Collar Flangette Carriage Bolt Washer Lock Nut Set Screw

17 SUSPENSION NO. NO. DESCRIPTION Slide Rail Assembly Rail Weld Pivot Arm Rear Torque Arm Front Torque Arm Limiter Spacer Machinery Bushing Limiter Strap Bolt Nut Slide Screw Nut Pivot Arm Shaft Spring Retention Rod Spring L.H _ Spring R.H Shoulder Bolt Nut Bolt Bolt Nut Mounting Shaft Idler Shaft Rubber Stop Rear Slide Rivet Idler Hub Front Slide Rivet Burr Shock Cotter Pin Clevis Pin Domed Washer Idler Wheel Idler Shaft Spacer Machinery Bushing Idler Spacer Idler Rod Weld Idler Spacer Nut Suspension Kit Spring Adj. Kit 20

18 SUSPENSION (. 21

19 ENGINE MOUNTING NO. NO. DESCRIPTION Engine - EC - 34PM Engine - EC - 44PM Exhaust Gasket Exhaust Manifold Manifold Weldment Lock Washer Hex Nut Exhaust Return Spring MuHler Muffler Lock Nut Washer Flat Washer Male Motor Mount Upper female Motor Mount Lock Nut Motor Mount Plate Motor Mount Plate Lower Female Motor Mount Motor Mount Bushing Lock Washer Bolt Rubber Mount Drive Clutch Drive Clutch Bolt Lock Washer Clutch Retaining Washer Retainer Bolt Bushing Clamp Fuel Line - Bulk - Cut to fit Filter Panduit Strap Boot Boot Cap Screw SAE Washer Well Nut Air Silencer Air Silencer Air Silencer Decal Inlet Hose Intake Silencer Plate Convoluted Tubing Intake Foam Screw

20 ENGINE MOUNTING a c 23

21 CRANKCASE & CYLINDER NO. NO. DESCRIPTION Crankcase Assembly Dowel Pin Bolt & Washer Assembly Bolt & Washer Assembly Bolt & Washer Assembly Stud Plug Wave Washer Oil Seal Screw Spring Washer Crankcase Cover Oil Seal Gasket Lock Washer Bolt Cylinder Stud Bolt Stud Gasket Nut Spring Washer Washer Cylinder Head Gasket Nut Spring Washer Washer Spark Plug Exhaust Gasket Nut Band Assembly Screw Adapter Nut 2 24

22 CRANKCASE & CYLINDER ~l 35 33~~/., <' 6 -\

23 CRANKCASE & CYLINDER NO. NO. DESCRIPTION Crankcase Assembly Dowel Pin Bolt & Washer Assembly Bolt & Washer Assembly Bolt & Washer Assembly Stud Plug Wave Washer Oil Seal Cylinder Stud Spring Washer Washer Stud Cylinder Gasket Nut Spring Washer Washer Cylinder Head Head Gasket Nut Nut Spark Plug Exhaust Gasket Nut Adapter Band Assembly Screw Bolt Bracket Bolt & Washer Assembly 2 26

24 CRANKCASE & CYLINDER ,

25 CRANKSHAFT & PISTON NO. NO. DESCRIPTION Crankcase Assembly Spacer Ball Bearing Ball Bearing Piston - Std Piston Piston Pin Piston Ring - Std Piston Ring Clip Small End Bearing Spacer Nut Washer Key. 1 28

26 CRANKSHAFT & PISTON u/"., 7 5 c 12 29

27 CRANKSHAFT & PISTON NO. NO. DESCRIPTION Crankshaft Assembly Spacer Ball Bear ing Ball Bearing Piston Compl Piston Compl Piston Pin Piston Ring Piston Ring.' Clip Small End Bearing Spacer Nut Spring Washer Key. 1 30

28 CRANKSHAFT & PISTON - G) CD I 7 8~. 5 :3 31 II

29 RECOIL STARTER NO. NO. DESCRIPTION Recoil Starter Recoil Starter Starter Case Power Spring Reel Ratchet Slide Plate B Return Spring B Slide Plate WasherA Friction Spring Return Spr.ing Friction Plate Washer B Spring Washer Nut Starting Pulley Starting Pulley Starter Rope Starter Rope Bolt Sp ring Washer

30 RECOIL STARTER

31 MAGNETO NO. NO. DESCRIPTION Plate Assembly Lighting Coil Contact Breaker Contact Breaker Condenser Condenser Exciting Coil Exciting Coil Collar - 340, Washer Screw Screw Oil Felt Felt Holder Clamp Screw Washer Flywheel Assembly Flywheel Assembly Cam Cam Snap Ring Governor Weight Governor Spring Snap Ring Washer Screw Screw Screw Lock Washer Washer Adjustable Washer Grommet Window Cover Window Cover Screw Lock Washer Washer Ignition Coil Coupler RFI Spark Plug Cap Bolt Spring Washer Washer Coupler Bolt Spring Washer Blower Blower

32 MAGNETO ~_ ~" 19 ",,, ~ ~-~, \

33 BLOWER HOUSING NO. NO. DESCRIPTION Blower Housing 1 Outer Blower Housing 2 -Inner Cylinder Baffle 1. Top Cylinder Baffle 2. Exhaust Cylinder Baffle 3. Intake Insulator Gasket Bolt Bolt Bolt Bolt Bolt Bolt Bolt Spring Washer Spring Washer Washer Washer Starter Blind Cover Bolt Bracket Supporter

34 BLOWER HOUSING

35 BLOWER HOUSING ITEM PA RT PART QTY. NO. NO. DESCRIPTION Blowe r Hous ing 1 - Outer Blower Housing 2 - Inner Starter Blind Cover Bolt Spring Washer Bolt Spring Washer Washer Bolt Washer Washer Bolt Washer Washer Bolt Bolt Washer Spring Washer Washer Cylinder Baffle 1 - Top Cylinder Baffle 2 - Exhaust Cylinder Baffle 3 - Intake Intake Gasket Bracket Supporter Bolt. 1 38

36 BLOWER HOUSING / 2 '-- r 6 39

37 CARBURETOR NO. NO. DESCRIPTION Carburetor VM26SS (Incl. 2-32) Cap Throttle Spring Thrott le Plate 'E'Ring Jet Needle Throttle Valve Needle Jet Starter Plunger Assm Washer Plunger Spring Plunger Cap Throttle Stop Screw Throttle Adjuster Spring Air Screw Spring No. 35 Pilot Jet Washer Needle Jet Setter ' 0 ' Ring Needle and Seat Packing Float Arm Float Pin Float Chamber Packing Cap Float Assm N/A Float Chamber Banjo Bolt Washer No. 130 Main Jet H Screw w/washer. 4 NOTE: Quantities listed are per carburetor. 40

38 CARBURETOR u 2 ' "\ (,.~...!l ' 3 ~ '. 1,. 38 ~15-39 _----ll

39 CARBURETOR NO. NO. DESCRIPTION Carburetor VM34SS * Cap. 1 3 N/A Gasket Spring Plate 'E' Ring Jet Needle Th rottle Valve Needle Jet Plunger Cap Plunger Spring Washer Starter Plunger Throttle Stop Screw Spring Adjust er Air Screw Spring No. 35 Pilot Jet Needle Jet Sette r Washer ' 0 ' Ring Needl e an d Seat Packing FloatArm Float Pin 1 26 N/A Float Chamber Float Cap Banjo Bolt Washer Main Jet No. 200 H Float Chamber Packing Screw Adapter Band Screw Bolt. 1 *NOTE: Quantities listed are per carburetor. 42

40 CARBURETOR :3 4 ~~ I0 II ~ 12 8 n r 37 43

41 FUEL PUMP NO. NO. DESCRIPTION Fuel Pump Assembly Bottom Packing Diaphragm. 2 4 N/A Top Body Valve Grommet Top Packing 1 8 N/A Cap Screw & Washer A ssembly '0' Ring Bolt Spring Washer Washer Rubber Pipe Hose Clamp Insulator Gasket 1 44

42 FUEL PUMP \ 8 7 ("' J (... 45

43 FUEL PUMP NO. NO. DESCRIPTION Insulator Gasket Insulator Fuel Pump Assembly '0' Ring Bottom Packing Diaphragm. 1 7 N/A Top Body Pipe (AI Valve Grommet Rubber Pipe Cap Packing 1 13 N/A Cap Screw & Washer Assembly Hose Clamp Bolt Washer Washer. 2 46

44 FUEL PUMP /6 4 6 \----_ ~ / /4 13 " 47

ILLUSTRATED PARTS MANUAL

1975 EL TIGRE' Z 250 Model No. 0250-067 - Engine Model No. T7C250FR2 340 Model No. 0250-068 - Engine Model No. T7C340FR2 440 Model No. 0250-069 - Engine Model No. T7C440FR2 ILLUSTRATED PARTS MANUAL Arctic