1979 Polaris "'~".M ",,,,,,,,," .,<'''''' i.'w TX,TX-C. '!pobu-i" ilj.iieri Polaris E-Z-Go Division oftextron Inc.

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1 "'~".M ",,,,,,,,," '~:~~" 1979 Polaris.,<'''''' i.'w,<~,cnua TX,TX-C '!pobu-i" ilj.iieri Polaris E-Z-Go Division oftextron Inc.

2 C TX/TX-C MODEL NUMBERS CONT ENTS BODY. -4 HOOD. 5-7 CONSOLE 8 SEAT ASSEMBLY. 9 MAIN WIR E HARN E S~, I 10 CHAINCASE ASSEMBLY STEERING ASSEMBLY C~ DRIVE CLUTCH 16 DRIVEN CLUTCH. 17 DRIVE SHAFT TRACK ASSEMBLY 0-1 SUSPENSION. - 5 ENGIN E MOUNTING 6-9 CRANKCASE & CYLINDER CRANKSHAFT & PISTON RECOIL STARTER, 36-37, MAGNETO ',. FUEL PUMP CARBU RETOR 4-43 c

3 BODY '!&-. ~'t ~~ ~\,\\, lm----4i ~\\ ~\\ 't~,\\ ~\ \--'I.

4 BODY ITEM PART PART OTY. NO. NO. DESCRIPTION TX TX-C Outlet Fitting Spring Gas Tank Gas Cap w/gauge Holddown - Cushion Gas Tank Strap Nut Seat Cushio n Track Warning Decal Snow Flap Backing - Snow Flap Rivet Tunnel - Back Panel Rivet Red Reflector Decal Tu nnel - L.H Decal Tunnel - R.H Decal Tunn el - L.H Decal Tunnel - R.H Decal Tunnel - L.H Decal Tunnel- R.H Decal Tunnel - L.H Decal Tunnel - R.H Wear St rip Bolt Rivet Rivet Decal - Engine & Outch Outeh Guard Reinforcement Outeh Guard Latch Tube Pin - Latch Cover Foot Rest L.H Bolt. 5 5, I I Rivet Rivet Bolt Bolt Washer Guard Bolt Screw Bracket L.H Nut (Black) Steering Stop Bolt Screw Brace Bushing Bracket R.H Push On Nut Foot Rest R.H Threaded Bushing Intake Stand.- 50, 340 TX Gas Tank Bracket Rivet Intake Guard - 50, 340 TX

5 BODY IT EM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Intake Guard TX Steering Support Nut Nut Gas Tank Pad Bolt Screw Rear Bumper Rivet Tool Box L.H Tool Box R.H Weight - Gas Line Rivet Bu lkh ead - 50, 340, 440 TX Bulkhead - TX-C 1 4

6 HOOD ASSEMBLY ~ _ =-~=~~~~~ 581--_==~:", \1 4'- ~~~~ 5

7 HOOD ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Decal - Stripe L.H Decal - Stripe R.H Decal - Stripe Front Decal - Stripe L. H Decal - Stripe R.H Decal - Stripe Front Hood Asm. - 50,340 TX (Incl. 1,5,0,8,59 & 61) Hood Asm TX (Incl. 1,5,0,8,59 & 61) Hood Asm. - TX-C (Incl. 1,5,0,8,59 & 61) Washer Hood Foam - Side L.H. - 50, 340 TX Hood Foam - Side R.H. - 50, 340 TX Hood Foam - Side L.H TX Hood Foam - Side R.H TX Decal - Top Deck Decal - Top Deck Rivet Grill Headli!tlt Ring Spring Headlight Retainer Screw Screw Windshield Band Windshield Windshield High Windshield (Optional) Decal Inlet Cover Trim - Windshield Band '0' Ring Warning Decal Speed Nut Screw Hood Latch L. H Hood Latch R.H Screw Washer Quick Edge Trim Strap Decal - Polaris Decal - Hood - L.H Decal - Hood - R.H Strap - Hood Holddown Sleeve Nut Screw Hood Retaining Cable Washer Nut Hood Foam - Top, 440 TX Hood Foam - Top, 50,340 TX Rivet Nut Plate - Pan Brace Rivet

8 HOOD ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Hood Guide Nut Decal - Front Amber Reflector Bolt Vinyl Extrusion Rivet Grill Extrusion Screw Screw "J" Clip Nose Pan Hinge Plate Bolt Nut Spacer - Hinge Lower Hinge - Pivot Upper Hinfllt - Pivot Screw Pop Rivet i s Panduit Strap - Jiffy Trim 4 4 1

9 CONSOLE ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Tachometer Key Ignition Switch Nut Choke Nut Decal Speedometer Cable Ignition Switch Lever Kit (Incl. 9,10 & 11) Flipper Pin Choke Slide Choke Cable Console Rivet Angle Drive Square Key Speedomet erbushing Recoil Handle

10 SEAT ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Seat Cushion Frame - Door Washer Nut Rivet Compartment - Door Latch Spring Pin - Latch Latch Pin - Hinge Screw Taillight Harness Taillight Bulb Brake Light Bulb Screw Taillight Lens Taillight Housing Shield - Wiring Bolt Tool Kit Too l Kit Seat Covering I ~-1 -_, I 9 9

11 MAIN WIRE HARNESS ITEM NO. PART NO. PART DESCRIPTION QTY. TX TX-C Main Wire Harness (Incl. 1-7) Receptacle Housing w/receptacles. Ring Terminal Headlight Connector w/receptacles Ignition Switch Connector. Tachometer Connector... Speedometer Connector.. BrakelightSwitch Connector..'

12 o ::I:» : o»enm... ~ en m:s: o:j r- -< 7'

13 CHAINCASE ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Bushing Brake Lever Set Screw Brake line Male Connector Master Cylinder Housing Cover Gasket Cover Screw Screw Spring "U" Pack Seal "0" Ring Master Cyl. Piston Spring Clip Pad Retainer Pin Bleeder Screw Bridge Bolt Spacer Bushing Bracket Nut Female Connector (tncl. 3 & 4) Ferrule Fitting Male Adapter Seat, Insert Piston Casting Piston Seal Brass Adapter Piston Stop Light Switch Pad Assembly Carrier Casting n13901 Snap Ring Brake Disc Asm Jack Shaft Key Nut Washer n104 Key Flangette Bearing Bolt Machinery Bushing Drive Belt Driven Clutch - 50, 440 TX Driven Clutch TX Spacer Washer Bolt Screw Spring Washer Shim Kit Nut Bolt Bolt Chaincase Clip

14 CHAINCASE ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Hose - Bulk (Cut to fit) Vent Nut Bolt Bearing Reta ining Ring Space r Sprocket - 15 Tooth - 50 TX Sproc ket - 17 Toot h TX Sprocket - 19 Too th TX Sprocket - 16 Tooth - Optional Sprocket - 1 Tooth - Optional Chain - 64 Pitch - 50 TX Chain - 66 Pitc h - 340, 440 TX Chain - 68 Pitch - Optional Tightener Asm Shakeproof Washer Bolt Gasket Chaincase Cover Rubber Plug Bolt Cap Screw Washer Well Nut Sprocke t - 39 Tooth Sproc ket - 35 Tooth - Optional Sprocket - 41 Tooth - Optional Machinery Bushing 13

15 I 14

16 STEERING ASSEMBLY ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Pad Decal - Pad Decal - Pad Handlebar Grip 4 Master Cylinder Dimmer Switch Bolt Steering Post Weldment Emergency Stop Switch Throttle Control Assembly - 50 & 440 TX Throttle Control Assembly TX Retaining Ring Set Screw Strap Nut Nut Screw Nut Washer Steering Arm R.H Bolt Bolt Steering Arm L.H Drag Link Drag Link L.H. Nut Tie Rod L.H Tie Rod L.H Spindle Spindle Ski Pivot Bushing Rubber Ski Stop Ski Spring Stop Tie Rod R.H Tie Rod R.H Tie Rod Tie Rod Nut Bolt Clevis Pin Shock Absorber Bottom Shock Bushing Clevis Pin Clevis Pin Spring - Monoleaf Cotter Pin Washer Ski Skag Nut Wear Plate Thr ottle Lever Reta ining Pin Retaining Ring

17 DRIVE CLUTCH ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Drive Clutch Asm TX Drive Clutch Asm TX Drive Clutch Asm TX Cover Screw Screw Lock Washer Clutch Spring (Silver) - 50 TX Clutch Spring (Yellow) TX Guide Sutton Kit - Spider Pin (Inct. 5) Jam Nut Spacer Kit - Shift Weight "W" - 50 TX Kit - Shift Weight "S" TX Kit - Shift Weight"AlP" TX 1 16

18 DRIVEN CLUTCH ITEM PA RT PART QTY. NO. NO. DESCRIPTION TX TX-C Driven Clutch Asm. - 50, 440 TX Driven Clutch Asm TX Screw Driven Plate Retain ing Ring Washer Square Key Clutch Spring Ramp Button Driven Cap Helix

19 DRIVE SHA FT - TX ITEM PART PART NO. NO. DESCRIPTION Drive Shaft Reta ining Ring Sprocket - Track Tube - Spacer Machinery Bushing Tube - Spacer QTY. TX TX-C

20 DRIVE SHAFT - TX-C IT EM PAR T PART NO. NO. DESCR IPTION Drive Shaft Retaining Ring Tu be - Spacer Machi nery Bushing Sproc ket Tube - Space r QTY. TX TX -C I I 6 19

21 TRACK ASSEMBLY - TX IT EM NO. PART NO. PART DESCRIPTION QTY. TX TX-C Track Asm. (Incl. 1-4). Outside Belt Inside Belt. Pop Rivet Cleat / I ( ~ - 4 0

22 TRACK ASSEM BLY - TX-C IT EM NO. PART NO. PART DESCRIPTION QTY. TX TX-C Track - Molded Clip Replac ement 1 96,I ( ".. 1

23 N N Cf) c Cf) "tl m Cf) o '''-,. ~~5 B.-i) \. ltit ~~ '~~ I -i X

24 SUSPENSION - TX ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Slide Rail Asm FrontSuspension Arm Nut Front Slide Eye Bolt Idler Rod Idler Wheel Rivet Bolt R.H. Rear Spring Rail - Limiter Return Nut Nut Rear Suspension Arm Shock Absorber Bolt Shoulder Bolt Bolt Pivot Arm Shaft Spacer Bolt Pivot Shaft Spacer Idler Shaft Spring L.H Washer Nut Bolt Nut Bumper Spring Pin Nut Spacer Washer Bolt Bolt Slide Rail ".. Hi-Fax Bolt Nut Front Torque Arm Rear Idler Spacer. 3

25 ~ ~ 11 o 11 1 I\) ~ (I) C (I) ""0 m (I) o I -i X I o

26 SUSPENSION - TX-C ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Slide Rail Asm Rail Asm. L.H Rail Asm. R.H Front Torque Arm Weld Rear Torque Arm Weld Pivot Arm Weld Hi-Fax L.H. 5. f.""/ 1. ~ f.; Hi-Fax R.H...s r:l(ip Susp. Spring L.H Susp. Spring R.H Spacer - Idler, Center Idler Wheel Spacer - Idler, Inner Spacer - Idler, Outer Idler Shaft Bolt Washer Bolt Nut Bolt Shaft - Pivot Shaft - Pivot Arm Wheel - Track Carrier Spring Tube Lock Collar Wave Washer Set Screw Mounting Shaft Eye Bolt Locknut ShockIBushing Asm Spacer Bolt Nut Bogie Wheel Shaft Center Spacer Tube Outer Spacer Tube Bogie Wheel (Incl. Hubs) Spring Roller Roller Spacer Bolt Washer Nut Brace Rail Bolt Susp. Spr ing Limiter Strap Screw Nut Pivot Shaft Suspensi on Shock Bumper Spr ing Pin Bolt Nut Insert - Sleeve 3 5

27 NTING - ENGINE MOU TX 50 ~--- \ \ 6

28 ENGINE MOUNTING - TX 50 ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Engine - EC5PT Throttle Cable Spacer - Intake Silencer Mesh Wire Baffle - Intake Silence r Baffle - Int ake Silencer Plate - Foam Rest Nut Washer Screw Intake Silencer Boot Strap Drive Clutch Asm Bushing - Retaining Bolt Washer - Clutch Retainer Lock Washer Bolt Screw Clamp Fuel Line (Bulk - Cut to fit) Filter Tube Spacer Nut Wrought Washer Plate - Motor Mount Dampener - Vibration Cap - Vibration Dampener Lock Washer Bolt Screw Regulator Bolt Heat Sink Nut Lock Nut Bushing - Mot or Mount Bolt Suppo rt Muffler Rivet Bolt Resonator Hanger - Muffler Silicone Hose Extension Spring Spring Clamp Hose Reson ator Inlet Muffler Exhaust Spr ing Nut Lock Washer Exhaust Manifold Exhaust Gasket 7

29 ENGINE MOUNTING - TX 340, 440 & TX-C 8

30 .. ENGINE MOUNTING - TX 340, 440 & TX-C - ITEM PA RT PART QTY. NO. NO. DESCRIPTION TX TX-C Engine - EC34PT , TX-C Engine - EC44PT Throttle Cable Plate - Foam Rest TX-C Baffle - Intake Silencer TX-C Baffle - Intake Silencer TX-C Mesh - Wire TX-C Spacer - Intake Silencer TX-C Cap Screw Washer Well Nut Boot Strap Intake Silencer Nut TX-C Washer TX-C Screw TX-C Intake Silencer TX-C Drive Clutch Asm , TX-C Drive Clutch Asm Bushing - Retaining Bolt Washer - Clutch Retainer Lock Washer Bolt Clamp Fuel Line (Bulk - Cut t o fit). /' 1 1 I Filter Screw Tube Spacer - Fuel Pump Nut Wrought Washer Plate - Motor Mount TX Plate - Mot or Moun~ TX-C Nut Heat Sink Bolt Regulator Screw Nut Nut Bolt Lock Washer Cap - Vibration Dampener Dampener - V ibrati on Hanger - Muffler Spring Bolt Muffler TX-C Muffler r Exhaust Spring Nut Lock Washer Exhaust Manif old TX- C Exhaust Manifold Bushing - Mot or Mount Exhaust Gasket TX-C Exhaust Gasket ~A ","j "

31 CRANKCASE & CYLINDER - TX 50, 340 & TX-C ~35 ~'36 ~

32 CRANKCASE & CYLINDER - TX 50, 340 & TX-C ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C CrankcaseA sm Dowel Pin Bolt & Washer Asm Bolt & Washer Asm Bolt & Washer Asm St ud Plug Wave Washer Union Oil Seal Screw Spring Washer Crankcase Cover Oil Seal Gasket Lock Washer Bolt Cyl Cyl. 340 & T X-C Cyl Cyl. 340 & TX-C Stud Fin Dampner Fin Dampner Fin Dampner Fin Dampn er Fin Dampner Stud Cyl. Gasket Nut Sprin g Washer Washer Cyl. Head Cyl. Head & TX-C Head Gasket Head Gasket & TX-C Fin Damper No Fin Damper No Nut Sprin g Washer Washer Exhaust Gasket Nut Magneto Cover Bolt Spring Washer Washer Adap ter Ad apter & TX-C Bol t Band Asm Screw Fin Damper No Grommet Spark -Plug Bracket Supporter

33 CRANKCASE & CYLINDER - TX 440 ~ ~-- ~ ~:;j-~~~~ :::" ff?:~~~> Ie 13~18 ~'9 --- ~-J I ~ I " l.---! 0, :3 10 3

34 CRANKCASE & CYLINDER - TX 440 ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C CrankcaseAsm Dowel Pin Bolt & Washer Asm Bolt & WasherAsm Bolt & WasherAsm Stud Plug WaveWasher Union Oil Seal Cyl. No Cyl. No Fin Damper Fin Damper Stud Stud Cyl. Gasket Nut Spring Washer Washer Cyl. Head Fin Damper No Fin Damper No Fin Damper No Gasket Head Nut Spring Washer Washer Exhaust Gasket Nut Magneto Cover Bolt Spring Washer Washer Adapter Campi Band Asm Screw Bolt Fin Damper No Grommet Spark Plug. 33

35 CRANKSHAFT & PISTON - TX 50, 340, 440 & TX-C II 34

36 35

37 RECOIL STARTER - TX 50, 340, 440 & TX-C 15 36

38 , r NO. RECOIL STARTER - TX 50, 340, 440 & TX-C ITEM PART PART QTY. NO. DESCRIPTION TX TX-C Recoil Starter Recoil Case Power Spring Reel Ratchet, Slide Plate B Return Spring, ' Slide Plate Washer A Friction Spring Return Spring Friction Plate Washer B Spring Washer Nut Starter Pulley Starter Pulley - 340, 440 & TX-C Starter Rope Bolt Spring Washer Bolt. 4 4 r: \ "-- 37

39 MAGNETO - TX 50, 340, 440 & TX-C 15 ~L~- 38

40 MAGNETO - TX 50, 340, 440 & TX-C ITEM PART PART QTY. NO. NO. DESCRIPTION TX TX-C Plate Asm Plate Asm , 440 & TX-C Exciter Coil Pulser Coil Collar Screw Lighting Coil Lighting Coil - 340, 440 & TX-C Screw Clamp Screw Flywheel Flywheel - 340, 440 & TX-C Window Cover Window Cover Grommet P Male Coupler P Male Coupler P Female Coupler COl System Bracket Bolt & Washer Asm Spark Plug Cap Screw Lock Washer Washer Ignition Coil

41 FUEL PUMP - TX 50, 340, 440 & TX-C 40

42 ..' fuel PUMP - TX 50, 340, 440 & TX-C ITEM NO. PART NO. PART DESCRIPTION QTY. T X TX-C Fuel Pump Asm. Packing.. Diaphragm. Valve.. Grommet. Packjng.. Screw & Washer Asm

43 CARBURETOR - TX 50, 340, 440 & TX-C 3 4 ~ ---_ I I I...m

44 " "'" CARBURETOR - TX 50, 340, 440 & TX-C ITEM PART PART OTY. NO. NO. DESCRIPTION TX TX-C * Carburetor Carburetor & TX-C Carburetor Cap N/A Gasket Spring Plate Plate - 340, 440 & TX-C E Ring Jet Needle Jet Needle - 340, 440 & TX-C Throttle Valve - 50 & Throttle Valve & TX-C Needle Jet Needle Jet & TX-C Needle Jet Plunger Cap Plunger Spring Washer Starter Plung@ Throttle Stop Screw Spring - Adjuster Air Screw 1 1, Spring No. 35 Pilot Jet No. 30 Pilot Jet - 340, 440 & TX-C Needle Jet Setter Washer o Ring Needle & Seat Packing Float Arm Float Pin N/A Float Chamber Float Cap Banjo Bolt Washer No. 0H Main Jet No. 90H Main Jet & TX-C No. 30H Main Jet Float Chamber Packing Screw Adapter Adapter - 340, 440 & TX-C Band Screw Bolt. 1 1 *Ouantities listed are per carburetor I -- 43

45 -...

... TX-L MODEL NUMBER CONTENTS 2-3 BODY. 4-6 HOOD ASSEMBLY IGNITION ASSEMBLY. 8-9 SEAT ASSEMBLY STEERING ASSEMBLY.

... TX-L MODEL NUMBER CONTENTS 2-3 BODY. 4-6 HOOD ASSEMBLY IGNITION ASSEMBLY. 8-9 SEAT ASSEMBLY STEERING ASSEMBLY. .. ~ : l~ :;~, ~ 0 J-I-'olaris I I '. ... TX-L MODEL NUMBER 080639 CONTENTS BODY. HOOD ASSEMBLY IGNITION ASSEMBLY. SEAT ASSEMBLY... STEERING ASSEMBLY. CHAINCASE ASSEMBLY. DRIVE CLUTCH. DRIVEN CLUTCH. DRIVE