800 XC SP Model #S01NP8BS(A)(B) Rev. 03. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

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1 00 XC SP Model #S0NPBS(A)(B) Rev. 0 E 000 Polaris Sales Inc. PARTS MANUAL PN 0 and MICROFICHE PN 0/00

2 AIR BOX BRAKE A... B... C TABLE OF CONTENTS 00 XC SP S0NPBS(A)(B) Parts Manual C A CARBURETOR... C0- CHAINCASE... B CHASSIS... A CONSOLE... A COOLING SYSTEM... B CRANKCASE... C CYLINDER... C D DECALS... DRIVE CLUTCH... DRIVE TRAIN... DRIVEN CLUTCH... E ENGINE MOUNTING... EXHAUST... F A C B C C C FOIL/FOAM... A0 FOX SHOCK - FRONT TRACK... B FOX SHOCK - IFS... B0 FOX SHOCK - REAR TRACK... B FRONT SUSPENSION... A- FRONT TORQUE ARM... B H HOOD... A- M MAGNETO... C N NOSEPAN... A- OIL PUMP O... PISTON and CRANKSHAFT P... R RAIL MOUNTING (SUSPENSION)... REAR TORQUE ARM... RECOIL STARTER... S C C B B C SEAT and GAS TANK... A SKI... B STEERING... B STEERING - HANDLEBAR... B- SUSPENSION... B T TOOL KIT... WATER PUMP W... C C The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

3 CHASSIS 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB E 000 Polaris Sales Inc. 0 Fuel Pump Asm., Chassis Asm., Chassis, Black (A) Rivet 00 Bracket, Jackshaft Shield 00 Stop, Torque 0 Nut 0 Stop, Torque Screw Screw Rivet 0 Bolt 0 0 Washer, Spring Lock 0 Washer, Flat -0-0 Bumper, Rear Bumper, Rear, Black (A) -0 Flap, Snow Screw 0 Reflector, Red Skirt, Snow, LH Skirt, Snow, RH 0 Rivet -0 Brace, Tunnel Roll Brace, Tunnel Roll (A) Extrusion, Clutch Guard 0-0 Mount, Console, LH Mount, Console, LH (A) Mount, Console, RH Mount, Console, RH (A) -0-0 Footrest, Toe Clip, Upper, LH Footrest, Toe Clip, Upper, LH (A) Footrest, Toe Clip, Upper, RH Footrest, Toe Clip, Upper, RH (A) 0 Strap Support, Footrest, LH Support, Footrest, RH -0-0 Support, Footrest, LH (A) Support, Footrest, RH (A) Footrest, LH Footrest, RH Footrest, LH (A) Footrest, RH (A) 0 Guard, Belt 00 Plug, Hole Bolt, Carriage 00 Nut, Speed Washer, Nylon 0 Nut, Nylok /00 A

4 SEAT AND GAS TANK 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Cap w/gauge, Fuel Asm., Seat Cushion (Incl. -,) Cover, Seat Asm., Seat Cushion (Incl. -,)(A) Cover, Seat (A) Asm., Seat Cushion (Incl. -,)(B) Cover, Seat (B) 000 Grommet, Relatch, Bottom 00 Grommet, Relatch, Top 00 Relatch w/hole, Twist Lock Rivet 000 Bulb, Taillight 000 Bulb, Brakelight 0 Lens 0 0 Screw Housing, Taillight Retainer, Tool Pouch Clip Washer Rivet Rivet Nut, Weld A 0 Washer, Flat Screw 0 Harness, Taillight 0 Nut, Nylok 0 Washer, Flat 00 Nut, Speed Bolt, Carriage 00 Cushion, Tank AR Line, Fuel 0000 Clamp, Hose, Red 0 Fitting, Straight Grommet 00 Ring, Compression AR Line, Fuel 0 Pickup, Fuel 00 Asm., Fuel Tank (Incl. -) 00 Fitting, 0 Degree AR Line, Fuel 000 Cable Tie, Releasable /00

5 NOSEPAN 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB 0 0 Rivet -0 Hinge, Pivot, Lower, RH Rivet Mount, Shock, Upper, RH Nut, Nylok Washer 0 Screw Mount, Shock, Upper, LH 0-0 Bracket, Radius Rod Support 0 00 Brace, Pan, Lower -0 Hinge, Pivot, Lower, LH Nut, Nylok -00 Bumper, Front Bolt Shield, Heat Rivet Nosepan, Red Nosepan, Black (A) Nosepan, Blue (B) Nut, Nylok Washer 0 Screw Screw 0 Washer, Spring Lock Guide, Hood, LH Guide, Hood, RH /00 A

6 NOSEPAN 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Clip, Speed, U-Type 00 J-Clip Foil Rivet 00 Tape, Foil 0 Foil, Nosepan 0 Tape, Foil 0 Tape, Foil 0 Rivet 0 Clip, Belt Retainer 00 Guard, Clutch 00 Pin, Clutch Cover 00 Decal - Engine and Clutch Rivet 0 Decal - Suspension Troubleshooting 0 Reflector, Amber Plug, Hole, Oblong Plate, Backer 00 Clip, Rosebud 0 0 Plug /00 A

7 HOOD 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Asm., Hood, Red Asm., Hood, Black (A) Asm., Hood, Blue (B) 0 Harness, Headlight 0 Asm. Headlamp (Incl. Bulbs) Foam, Seal, Headlight, Top 0 Bulb, Headlight 00 Retainer, Headlamp Bulb Foam, Seal, Headlight, Bottom Bolt, Tee, Adjuster 0 Spring, Headlight Adjust 0 00 Knob, Headlight Adjust Foam, Prefilter Plenum, Intake, Hood 0 Decal - Suspension Set-Up 0 Cover, Access, Headlight 0 0 Screw -0 Hinge, Upper, LH Nut, Nylok 0 Washer, Flat Bolt 0 0 Spacer 0 Bolt -0 Hinge, Upper, RH /00 A

8 HOOD 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB 0 0 Rivet Windshield, Smoke, Flared 00 Retainer, Windshield Asm., Tachometer Bulb, Replacement 00 Cushion, Rubber 00 Bracket, Speedometer/Tachometer 0 Washer, Flat 0 Washer, Split Lock 0 Nut 0 0 Knob, Trip Odometer Asm., Speedometer Bulb, Replacement 0 Cable, Speedometer 00 Clip, Rosebud 0 Screw Nut, Nylok 00 Cable, Hood Retainer Rivet /00 A

9 DECALS 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB 0 0 Kit - Hood Decal, 0 00 XC SP 0 Decal - Hood Top, XC (Incl. -,-) 0 Decal - Hood Top, XC (A) 0 Kit - Hood Decal, 0 00 XC SP (A) 0 Decal - Hood Side, 00, LH (Incl. -,-) 0 Decal - Hood Side, 00, RH 0 Kit - Hood Decal, 0 00 XC SP (B) 0 Decal - Hood Side, 00, LH (A) (Incl. -,-) 0 Decal - Hood Side, 00, RH (A) 00 Kit - Decal Application Solution 0 Decal - Hood Side, 00, LH (B) (For Seat Decals) 0 Decal - Hood Side, 00, RH (B) 00 Decal - Track/Seat, English/French, LH/RH 00 Decal - Seat, POLARIS 0 Decal - NO PASSENGER, Warning 00 Decal - HIGH OUTPUT TWIN Decal - Hood Center, Flags, SP Decal - Hood Center, Flags, SP (A) Decal - Hood Center, Flags, SP (B) 00 Decal - Hood Center, POLARIS Decal - Trailing Arm, INDY, LH Decal - Trailing Arm, INDY, RH Decal - Trailing Arm, INDY, LH (A) Decal - Trailing Arm, INDY, RH (A) Decal - Trailing Arm, INDY, LH (B) Decal - Trailing Arm, INDY, RH (B) 0 00 Decal - Warning, English 0 Decal - Caution, English/French 00 Decal - Warning, French Decal - Tunnel, EDGE, LH Decal - Tunnel, EDGE, RH Decal - Tunnel, EDGE, LH (A) Decal - Tunnel, EDGE, RH (A) Decal - Tunnel, EDGE, LH (B) Decal - Tunnel, EDGE, RH (B) /00 A

10 FOIL/FOAM 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB VIEW LOOKING AT HOOD FROM UNDERNEATH -0 Screen, Hood, Nostril, RH -0 Screen, Hood, Louver, Front Rivet -0 Screen, Hood, Louver, Rear -0 Screen, Hood, Nostril, LH 00 Foam, Hood, LH 00 Foam, Hood Center 0 Foil, Hood, RH /00 A0

11 CONSOLE 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Screw Washer 000 Regulator,.V Nut, Nylok Console 00 Decal - Ignition, Console 0 Kit - Ignition Switch 00 Clip, Xmas Tree Lever, Choke (Incl. Pin) 0 00 Cable, Choke (Incl.,) 0 Guide, Recoil Screw 0 Rivet Nut, Choke 0 Cap w/key NOTE: When ordering ignition key PN 0 be sure to specify if for an A,B,C,D, or E switch. Letter code will be labeled on underside of switch body behind console. Key dot code found on key cap (i.e. one dot = A, two dots= B, etc.). 0 Nut, Ignition 00 Housing, Connector 00 Socket 000 Housing Terminal, Ring 000 Housing 0 Harness, Main Wire /0 A

12 BRAKE 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Kit - Cover Screw 0 Kit - Cover Assembly (Incl.,) Gasket 00 Kit - Park Lever Spring 000 Asm., Master Cylinder (Incl.,,,,0,) Screw 0 Kit - Lever and Pivot Pin Screw 0 00 Kit - Clamp Body/Reservoir Switch, Brake Light 0 0 Kit - Cartridge Subassembly 00 Asm., Control, LH Button, Switch, HI/LO, LH Control 0 Kit - Pivot Pin 0 Kit - Park Lever and Spring (Incl. ) 0 Asm., Brake Caliper (Incl.,,) 0 Line, Brake 00 Kit - Clip Spring (Qty. ) 0 Inlet 0 00 Kit - Cooler/Water Kit - Gasket, Brake Cooler 0 0 Screw (Pkg. of ) Bolt 0 Washer, Spring Lock 0 Washer, Wrought Guide, Rope 0 Bracket, Caliper 0 Piston and Seal (Incl. ) 00 Kit - Seal 00 Kit - Heavy Duty Brake Pad, Type (Incl. ) /00 A

13 FRONT SUSPENSION 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB A

14 FRONT SUSPENSION 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Bolt 0 Bushing, Radius Rod, Pivot, Outer Bushing, Shoulder 0 Nut, Nylok Rod, Radius, Upper, Black Rod, Radius, Upper, Blue (B) 0 Nut, Jam Nut, Nylok Screw 00 Retainer, Spring, Slotted Spring, Compression 0 Shock, Gas, IFP Screw Washer Arm, Steering Washer, Flat Asm., Trailing Arm, Red, LH Asm., Trailing Arm, Red, RH Asm., Trailing Arm, Black, LH (A) Asm., Trailing Arm, Black, RH (A) Asm., Trailing Arm, Blue, LH (B) Asm., Trailing Arm, Blue, RH (B) NOTE: Assemblies include and 0 0 Washer, Flat Cup, Mount, Trailing Arm 00 Bearing, Spherical 0 0 Ring, Retaining 0 Screw 00 Rod End, RH 0 Bushing 00 Fitting, Lubrication Bushing, Torsion Bar Rivet -0 Bar, Torsion Slide, Torsion Bar 0 Bushing 0 0 Bushing, Flanged 00-0 Shaft, Spindle 000 Fitting, Lubrication 00 Bushing 000 Rod End Nut, Jam Rod, Radius, Lower, Black Rod, Radius, Lower, Blue (B) 0 Nut, FLEXLOC 00 Rod End 0 Bushing, Shoulder 0 Bolt /00 A

15 SKI 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB 0 Nut, Flange Nut, Nylok Washer -00 Toe, Ski 0 Pin, Cotter Nut Retainer, Ski, Rubber 0 Stop, Rubber -0 Support, Ski, Rubber 0 Nut, Nylok Washer, Flat 0-00 Ski, Black Kit - Skag,, 0 Degree (Pair) Screw Bolt 0 Screw /00 B

16 STEERING 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Rod End, RH 0 Nut Tie Rod, Red Tie Rod, Black (A) Tie Rod, Blue (B) Nut, LH 00 Rod End, LH 00 Rod End, RH Rod, Steering Rack -0 Rod, Draglink Nut, Nylok 0 00 Rod End, LH 0 Bushing, Reducer 0 Asm., Pitman Arm (Incl.,,) Tube, Spacer Screw 0 Bearing, Ball 0 Asm., Idler Arm (Incl.,,) /00 B

17 STEERING - HANDLEBAR 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB B

18 STEERING - HANDLEBAR 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Pin, Retaining 00 Ring, Retaining 0 00 Lever, Throttle Lever w/heater Block, Throttle/Brake Grip, Handlebar 0 Plug, Overflow Adaptor, Block -0 Handlebar Screw 0 00 Nut, Push-On Emblem, Star Cover, Handlebar 0 Slide, Handlebar Cover 00 Clip, Dart Asm., Control, LH (See Brake Pg. A, Ref. ) 0-0 Block, Handlebar 0-0 Post, Steering Nut, Nylok Bolt, Carriage 0 0 Heater, Grip, Lo/Med/Hi 00-0 Hoop, Steering 00 Clip, Rosebud Bolt, Carriage Nut Rivet 0 Plate, Tie Rod Boot Boot, Tie Rod, LH Boot, Tie Rod, RH 0 Washer, Flat Nut, Nylok 0 00 Bracket, Steering Post Fitting, Lubrication Bushing Bracket, Console Support Screw Holder, Wire 00 Ring, Retaining Screw, Set Washer 00 Switch, Auxiliary Shut-Off 0 Washer /00 B

19 COOLING SYSTEM 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Clamp, Springband Hose, Strip Cooler/Brake Rivet 00 Wear Strip 00 Clamp, Springband Hose, Crossover, Wear Strip Protector, Hose Hose, Center/Strip Cooler 0 Cooler, Center 0 Rivet 000 Clamp - Tubing, Convoluted Hose, By-Pass 00 Clamp, Hose, Springband 00 Clamp, Hose, Vinyl Coated Hose, Engine In/Tee 000 Clamp, Hose 0 Bottle, Coolant Hose, Cooler/Bottle Line, Fuel 0 Cap, Pressure Hose, Engine Out/Brake Cooler /00 B

20 RAIL MOUNTING (SUSPENSION) 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Asm., Wheel, Red (Incl.,) 0 Ring, Retaining ( per Wheel) 0 Bearing ( per Wheel) Cap, Rail Tip Nut, Nylok Bumper, Front Nut, Nylok Nut, Nylok Bracket, Rail Reinforcement 0 Bumper, Rear Screw Spacer Mount, Bumper 0 Bumper, Pivot Arm Block, Idler Bolt Adjusting 0 Rivet Nut Screw B 0 Asm., Rail, LH (Incl.,,0,,) Asm., Rail, RH (Incl.,,0,,) 0 00 Screw Screw Washer, Spring Screw 0 Mount, Wheel Bolt Washer Hi-Fax, White 0 Bolt Screw 0 Roller, Spring Spacer Liner, Bumper Washer, Flat Rivet /00

21 SUSPENSION 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Nut, Nylok 0 Bushing -0 Arm, Pivot, Shock Screw 0 Washer, Flat Spacer, Idler Bushing 0 Wheel Spacer, Idler, Long 0 00 Shaft, Idler Asm., Idler Wheel, Red Ring, Retaining Bearing 0 Washer, Belle Bolt Screw Washer, Flat Screw 0 Washer, Spring Lock Track Clip, Slide Clip, Guide 00 Shaft, Pivot Arm 0 Asm., Wheel 0 Bushing -0 Mount, Shock 0 Shaft Washer, Flat 0 Shaft -0 Arm, Pivot, Rear 00 Fitting, Lubrication /00 B

22 FRONT TORQUE ARM 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Screw 0 Washer, Spring Lock Washer, Flat 0 Shaft -0 Arm, Torque, Front 000 Fitting, 0 Degree Nut, Nylok 0 Sleeve 0 Shock, Front Track 0 00 Retainer, Spring, Slotted 0 Shield, Spring 0-0 Spring 0 Sleeve Screw 00 Fitting, Lubrication Shaft Washer 0 Nut, Nylok Screw 0 Screw Washer, Flat Nut, Nylok Strap, Limiter /00 B

23 REAR TORQUE ARM 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Arm, Torque, Rear Nut, FLEXLOC 0 Screw Shaft, Arm Bushing Screw 0 Washer, Flat Washer, Flat 0 Washer, Spring Lock 0 Screw Asm., Rear Torque Arm (Incl. ) Nut, Nylok Spacer, Wheel 0 Asm., Wheel Washer, Thrust Sleeve, Torsion Spring Roller, Spring, Adjustable 00 Clip, Push-On B Screw Shaft Bolt Washer Bushing -0 Rod, Shock Bolt 0 Bushing, Nut 0 Sleeve 00 Fitting, Lubrication 0 0 Spacer 0 Shock, Fox 00 Bushing Spring, Torsion, LH (Std)(./) Spring, Torsion, RH (Std)(./) Spring, Torsion, Soft, LH (Opt)(./) Spring, Torsion, Soft, RH (Opt)(./) Spring, Torsion, Firm, LH (Opt)(.0/) Spring, Torsion, Firm, RH (Opt)(.0/) /00

24 FOX SHOCK - IFS 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Shock, Gas, IFP 00 Kit - Piston Valving 00 Bushing 00 Bushing, Long 0 Ring, Spring, Preload Asm., Bearing O-Ring, Outer O-Ring, Inner Wiper, Outer U-Cup Screw Ball 0 Bumper, Jounce 00 Sleeve Spacer 000 Plate, Top-Out 0000 Bearing Plate, Back-Up 000 Nut, Lock 000 O-Ring Asm., Air Valve Valve, Air Screw O-Ring 00 Cap, Body Screw O-Ring 0000 O-Ring 0000 Bearing 00 Piston, Floating 00 Body Shaft 00 Eyelet /00 B0

25 FOX SHOCK - FRONT TRACK 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Shock, Front Track 00 Cap, Body 000 O-Ring 00 Piston, Floating 000 Nut, Lock 000 Plate, Backup 000 Plate, Top-Out 00 Eyelet 00 Shaft 00 U-Cup 0 00 Wiper, Outer 000 O-Ring 0000 Screw 000 Ball 00 Asm., Bearing 0000 O-Ring 00 Kit - Piston Valving 0000 Bearing 00 Body 0000 O-Ring Bearing 000 O-Ring 000 Screw 00 Sleeve 000 Bushing 00 Ring, Preload 000 Bushing 000 Sleeve /00 B

26 FOX SHOCK - REAR TRACK 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Shock, Rear Track 000 Cap, Air Valve 000 Valve, Housing, Complete 0000 Bearing, External 0000 O-Ring 000 Valve, Check 00 O-Ring 00 Asm., Bearing 000 Eyelet 00 Shaft Plate, Top-Out 0000 Bearing, Piston 000 Plate, Backup 000 Nut, Lock 00 Body, Internal 00 Body, Outer 00 Piston, Floating 00 Screw w/o-ring 000 Ring, Retaining, Wire 00 Ring, Retaining, Wire 0 00 Spacer, P.S. Inner Body 00 O-Ring 00 Seal, Q-Ring 000 U-Cup 000 Wiper, Shaft Screw O-Ring 00 Sleeve 000 Bushing /0 B

27 CHAINCASE 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Seal, Oil Nut 0 Screw 0 Bearing, Ball 0 Ring, Retaining Asm., Tightener Bearing, Chaincase Idler Wheel, Idler Washer, Thrust Pin, Chain Tightener 0000 Sprocket, T, /W 0 Washer, Spring 0 Pin, Cotter 0 Nut, FLEXLOC Gasket, Chaincase Cover, Chaincase Screw Dipstick 0 Screw Washer, Spring 0 Sprocket, T, /W 0 Chain, P, /W 0 Plug 0 Nut, Nylok Chaincase Screw /00 B

28 DRIVE TRAIN 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Screw 0 Washer, Flat AR Washer, Flat 00 Spacer, Input Shaft Asm., Driven Clutch, R (See Driven Clutch Pg. C, Ref. ) 00 Belt, Drive AR Washer 0 AR Bushing Nut, Nylok 0 0 Washer, Flat Flangette w/grease Fitting 0 Gasket, Jackshaft Bearing Flangette Bolt, Carriage Key 0 Asm., Jackshaft (Incl. ) 0 Ring, Retaining 00 Disc, Brake 0 Bolt, Carriage 00 Sleeve, Seal 0 O-Ring Nut 0 Asm., Drive Shaft (Incl.,) 0 Asm., Flangette w/screws 00 Bushing, Speedometer, Metal Flangette 00 Key, Speedometer, Square 00 Gasket, Drive Adaptor 0 0 Adaptor w/zerk, Drive /0 B

29 DRIVE CLUTCH 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB 0 Bolt 0 Washer, Spring Lock Bearing, Cover 0 Ring, Retaining, Cover 0 Spring, Clutch, Dark Blue/White Button, Guide 0 Washer, Multilube Asm., Roller and Bushing 00 Pin, Roller 0 00 Kit - Drive Clutch Shim Weight/Bushing, 0-0 Pin, Weight, Hardened 0 Bearing, Sleeve 00 Insert, Moveable AR AR AR AR Spacer (.00mm) Spacer (.0mm) Spacer (.0mm) Spacer (.00mm) 0 Nut, FLEXLOC 00 Nut, Jam 0 Asm.,DriveClutch,Basic,0 (Incl. All Less,) /0 C

30 DRIVEN CLUTCH 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB 0 0 Screw Plate, Vented Driven 0 Bushing, Driven, Large DU Shim 0 Roller 0 Pin 0 0 AR AR AR AR Washer (.0) Washer (.0) Washer (.0) Washer (.0) 00 Pin, Driven, Adjustable Cap, Vented Driven 0 Bolt Cam, Driven, Adjustable 0 Asm., Driven Clutch, Basic, 0 W/B (Incl. -,,,) 0 Spring, Driven Clutch Key Ramp, Driven, R 0 Washer 0 Ring, Retaining /00 C

31 AIR BOX 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Foam, Air Box, Chimney Duct, Air Inlet 00 Decal - Adjustable Driven Clutch 0 Decal - Greasing Asm., Air Box Cover (Incl.,,,,0) 0 Nut Washer, Nylon 00 Clip, Ignition Cable 0 Screw 0 0 Washer 00 Decal - Spark Plug Recommendation Foam, Air Box, Plate Plate, Intake 00 Cap, Oil, Vented 0 Plate, Carburetor Adaptor Boot, Carburetor Asm., Air Silencer Rivet 000 Clamp, Hose AR Line, Fuel 00 Fitting, Oil Sender 0 Grommet, Oil Sender 0 Screw 00 Bracket, CDI Washer Nut, Nylok 0 Strap, Air Box, Top Tube, Intake, Outer 0 Decal - Caution, Air Box Clip, Plastic /00 C

32 EXHAUST 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Bracket, Chassis/Resonator 00 Spring, Exhaust 0-0 Resonator 0 0 Spring, Exhaust 0 Washer Boot, Exhaust, Outlet Rivet Gasket, Exhaust 0-0 Manifold 0 Screw 00 Seal, Exhaust Nut, Nylok Washer, Thrust Dampener, Vibration 0 Screw Rivet Clamp (. x.) Clamp (. x.) Clamp (. x.0) Asm., Tuned Pipe Cover, Tuned Pipe, Top Cover, Tuned Pipe, Bottom Matte, Sound, Top Matte, Sound, Bottom /00 C

33 ENGINE MOUNTING 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Screw 00 Washer Washer, Clutch Retainer 000 Spark Plug, RNYCC, Champion 0 Engine, S00POA A NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston and crankshaft assembly. Prior authorization is required for warranty consideration. - Tubing, Convoluted Washer, Nylon 0 E-Ring Handle, Recoil 0 Nut, Nylok Washer, Flat 0 Strap, Engine Mount, LH Strap, Engine Mount, RH 00 Mount, Engine Screw C 0 Washer, Spring Lock 0 Bracket, Engine Mount, RH 0 Washer, Flat 00 Nut, FLEXLOC 0 Bracket, Engine Mount, LH 0 Screw 00 Mount, Engine 00 Cable, Throttle 0 Pump, Fuel 000 Clamp, Hose 00 Cable Tie 00-0 Tubing, Convoluted 000- AR Line, Fuel 0000 Clamp, Hose AR Line, Fuel 0 0 Valve, Fuel Shut-Off 00- Tubing, Convoluted AR Line, Fuel /0

34 CRANKCASE 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB 0 0 Stud 000 Valve, Check 0 Kit - Crankcase (Incl.,,,,) O-Ring 00 Manifold, Inlet Retainer, Manifold Screw 00-0 Hose 000 Clamp, Hose 0 Seal 0 Plug C Screw Screw 0 Ring, Retaining 0 Fitting 00 Pin, Dowel AR Line, Fuel 000 Clamp Washer, Flat 0 00 Valve, Check Screw /00

35 CYLINDER 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Clamp, Hose Screw 00 Clamp, Hose Adapter, Carb Stuffer, Reed Block 0 Asm., Reed Valve O-Ring 0 Thermostat 0 Cover, Thermostat 0 Screw Washer, Flat Screw, Bleed Screw Screw C 00 Sensor, Temperature 0-0 Cover, Head Seal 0 O-Ring 0 Head, Cylinder 0 0 O-Ring O-Ring 00 Cylinder Gasket, Cylinder Base 0 Nut - AR Conduit Hose, Bypass 000 Clamp /00

36 WATER PUMP / OIL PUMP 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB 0 00 Pulley Bearing, Ball Shaft Housing, Ignition (See Magneto Pg. C, Ref. ) 00 Seal 00 Seal, Water Pump 00 Washer, Flat 0 Impeller Washer, Flat 0 0 Nut, Nylok Gasket, Cover 0 Cover 0 Fitting, 0 Degree Screw 00- AR Line, Fuel 000 Clamp 0 Screw 00 Pump, Oil Housing, Ignition (See Magneto Pg. C, Ref. ) /00 C

37 PISTON and CRANKSHAFT 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB 0 0 Circlip, Piston Pin, Piston 0 Kit - Piston Rings 0 Kit - Piston (Incl.,,) Bearing 0 Kit - Connecting Rod (Incl. Rod, Pin, Bearing, Washers) Key, Woodruff 0 Bushing 0 Bearing, Ball 0 Spacer 0 Bearing, Ball 0 Kit - Crankshaft (Incl. -) /00 C

38 CARBURETOR 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Asm., Carburetor, Rack, 0mm 0 Screw 0 Cap, Top 0 Gasket 0 Screw 0 Packing 0 Clip 0 Ring 0 Plate 0 E-Ring 0 0 Cap, Rubber 00 Holder, Guide 0 Spring 0 Plunger Valve, Piston (.0) 0 Needle, Jet (J-EFY0-) 0 Packing 0 E-Ring 0 Plate 0 0 Lever, LH Lever, RH 0 0 Ring 0 Screw, LH 00 Screw, RH 00 O-Ring, Air Funnel 0 Asm.,Funnel 0 Screw Jet, Air, Pilot (.) 0 Jet, Main (0) 0 Nipple 0 O-Ring 0 0 Screw 0 Body, Float 0 O-Ring Asm.,Float 00 Jet, Pilot () 0 Jet, Pilot () 0 Washer, Starter 0 Spring 0 Asm., Adjuster 00 Screw 0 0 Cap 0 Packing 000 Valve, Check, 0 Degrees 00 Asm., Sensor /00 C0

39 CARBURETOR 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Bolt 0 Lever 0 Screw 00 Ring 0 Spring 0 Screw 0 Adjuster 0 Spring 0 Bracket 0 00 Screw 00 Screw 00 Spring 0 Ring Asm.,Shaft (Incl. Lever) 0 Screw 00 Bracket Hose 0 Packing, Starter Shaft 0 Spring, Starter Shaft 0 Shaft Ring 0 E-Ring 0 Lever, Starter 0 Nipple, Fuel Inlet 0000 Clamp, Hose AR Line, Fuel Plug, Trap /00 C

40 MAGNETO 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB 0 Screw 0 Pulley, Starting Belt 0 Pulley, Water Pump Drive 0 Nut, Hex 0 Washer 00 Flywheel Screw Washer, Lock 0 0 Washer, Flat 00 Stator Screw 0 Housing, Ignition Grommet 00 Cap, Spark Plug 00 Wire, Ignition 00 Coil, Ignition 00 Harness, Ignition 0 00 Kit - CDI (Incl., Nyogel & Decal) Decal - Spark Plug /00 C

41 RECOIL STARTER 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB 0 0 Asm., Recoil (Incl. -, & Starting Pulley) 00 Nut 00 Plate, Friction 00 Spring, Friction 00 Ratchet 00 Spring, Return 00 Reel 000 Spring, Spiral 000 Housing, Recoil 00 Bushing, Rope Slide 0 Screw 00 Rope /00 C

42 TOOL KIT 00 XC SP S0NPBS and 00 XC SP S0NPBSA and 00 XC SP S0NPBSB Kit - Tool (Incl. -,) Screwdriver Wrench, - Spanner Box Wrench, Special Wrench, 0- Spanner 00 Wrench, Box End / x / 0 Tool, Scissor Stop Wrench Manual, Owner s, 0 Snowmobile Supplement, Owner s Manual, 0 00 XC SP 0 Roll, Tool 00 Strap, Emergency Starter /00 C

43 PRINTED IN THE USA PARTS MANUAL PN 0 AND MICROFICHE PN 0/00

44 Changed pages in 0 0 A cover toc B x C D E F G 0

SUPERSPORT EDGE Model #S01NB5BS Model #S01NB5BSA Rev. 03. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

SUPERSPORT EDGE Model #S01NB5BS Model #S01NB5BSA Rev. 03. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00 SUPERSPORT EDGE Model #S0NBBS Model #S0NBBSA Rev. 0 E 000 Polaris Sales Inc. PARTS MANUAL PN 0 and MICROFICHE PN 0/00 TABLE OF CONTENTS SUPERSPORT S0NBBS and SUPERSPORT S0NBBSA Parts Manual AIR BOX A...