600 CLASSIC TOURING Model #S02ST6ES Model #S02ST6ESA Rev. 01. E 2001 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /02

Transcription

1 00 CLASSIC TOURING Model #S0STES Model #S0STESA Rev. 0 E 00 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN 0 /0

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3 AIR BOX TABLE OF CONTENTS 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA A... B Parts Manual C BACKREST... A- BATTERY BOX... B BRAKE... A C CARBURETOR... C0- CHAINCASE... B CONSOLE... A COOLING SYSTEM... B CRANKCASE... C CYLINDER... D C DECALS... DRIVE CLUTCH... DRIVE TRAIN... DRIVEN CLUTCH... E ENGINE MOUNTING... EXHAUST SYSTEM... F A B B C C C FRONT SUSPENSION... B- FRONT TORQUE ARM... B H HOOD... A-0 HOOD - FOAM/FOIL H... M A MAGNETO... N C NOSEPAN... A- OIL TANK O... PISTON and CRANKSHAFT... REAR TORQUE ARM... RECOIL STARTER... P R S C C B C SEAT and GAS TANK... A SKI (If built before /0/0)... B SKI (If built after /0/0)... D STARTING MOTOR... C STEERING... B STEERING - HANDLEBAR... B SUSPENSION... B-0 TOOL KIT... TUNNEL... WATER PUMP/OIL PUMP T W... D A C The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

4 TUNNEL 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA E 00 Polaris Sales Inc Rivet 0 Decal, Tunnel Strip 00 Snap, Male 0-0 Plate, Tunnel Support 0-0 Bracket, U-Tensioner -0 Flap, Snow Rivet 0-0 Bumper, Rear Rivet 0 Screw 0 Washer, Spring Lock 0 Washer, Flat -00 Cap, Bumper Skirt, Snow, LH Skirt, Snow, RH Rivet 0 Screw Footrest w/pad, LH Footrest w/pad, RH Pad, Footrest Grip Edge, Tunnel, LH Edge, Tunnel, RH Extrusion, Clutch Guard Footrest, LH Footrest, RH Rivet 0 Tunnel (Incl. Heat Exchangers) -0 Plate, Suspension, Front, Outer Mount, Front Suspension, LH Mount, Front Suspension, RH Guard, Adaptor, Drive 0 Rivet 00 Bulkhead 00 Plug, Hole 00 Plug, Hole /0 A

5 SEAT and GAS TANK 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Cap w/gasket, Fuel Tank Gasket, Gas Cap 0 Grommet, Fuel Tank Asm., Seat Cushion (Incl.,-,0-,,) Cover, Seat 00 Reflector, Seat, Center 0 Nut, Nylon Nut, Nylok 0-0 Bracket, Seat Mount Rivet Housing, Lens, LH Housing, Lens, RH 0 0 Screw 00 Screw 0 0 Lens, LH Lens, RH 000 Bulb, Brakelight 0 0 Screw 00 Bulb, Taillight Screw A 0 Nut, Well Screw 0 Washer 0 00 Pickup w/filter, Fuel 000 Ring, Compression 00- AR Tubing 0 Flange, Fuel Tank Mounting Washer 0 Fitting, Outlet, Double, 0 Degree 000 Clamp, Hose AR Tubing 00 Fitting, 0 Degree AR Line, Fuel 0 00 Cable, Tank Retention 00 Package, Hardware, Sending Unit 0 Sender w/gasket, Fuel Level 0 Harness, Taillight Retainer, Clip, Tool Pouch Rivet /0

6 BACKREST 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA A

7 BACKREST 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 Asm., Backrest Cushion (Incl. -,,,0) Washer, Wave 0 Bracket, Mounting Screw Key, Square 0 Rotor 00 Ring, Retaining Washer, Spring Knob, Adjuster 0 0 Screw Nut, Nylok -0-0 Housing, Backrest Adjuster, LH Housing, Backrest Adjuster, RH 00 Cable, Actuator 00 Asm., Backrest Adjuster (Incl. -) 0 Spring, Locking 00 0 Pawl, Master, Locking, LH Pawl, Locking, RH 0 Sector, Engagement 000 Pin, Sector Bolt 0-0 Lever, Locking Screw, Cap 0 Bolt 00 Stud, Limiter 0 Gear, Stationary -0 Tube, Mounting, Backrest 00 Cable Tie Cover, Cable Washer, Thrust 0 Spring, Torsion, Preload 0-0 Cover, Spring 0 Nut, Acorn 0 Screw Washer, Flat Handle, Grab, LH Handle, Grab, RH 0 Grip w/heater, Passenger Tape, Foam 0 0 Deflector, Air, LH Deflector, Air, RH Rivet 0 Asm., Grab Handle Knob (Incl. 0-) Knob, Backrest Bolt Spacer, Adjuster Knob 00 Caplug Nut, Nylok 00 Nut, Pal Bolt, Carriage Frame, Main, LH Frame, Main, RH Key, Hi-Pro Rivet 0 0 Housing, Switch 0 Harness, Heater Switch 0 Decal, High/Off/Low Screw Cushion w/light, Backrest Cover, Backrest Taillight, Backrest Bulb, Replacement 0 Screw Rivet /0 A

8 NOSEPAN 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Brace, Hinge 0 Washer, Spring Lock Bolt 0 Rivet 0 Nut, FLEXLOC Guide, Hood, LH Guide, Hood, RH 0 Rivet 00 Strap, Hood Latch Brace, Pan, LH Brace, Pan, RH 0 Cap, Bumper, LH Cap, Bumper, RH Screw 00 Plug, Hole Rivet Extrusion, Bumper, Formed, LH Extrusion, Bumper, Formed, RH 00 Clip, Routing Bolt -0 Brace, Pan, Lower Rivet -00 Bumper, Front 0 Nut, Nylok Screw 0 Washer, Flat 0 Brace, Pan, Upper /0 A

9 NOSEPAN 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Foil, Pan 0 Foil, Tape 0 Foil, Tape 00-0 Tape, Foil Foil, Nosepan, RH 0 Foil, Tape 0 Rivet 00 Decal, Troubleshooting, XTRA- Clip, Belt Retainer 0 00 Pin, Clutch Guard 0 Asm., Clutch Guard 00 Decal, Engine and Clutch Rivet Rivet Nosepan 0 Plug, Hole Plate, Backer 00 Bushing, Open/Close 00 Plug, Hole 0 Rivet /0 A

10 HOOD 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Mount, Headlight 0 Screw 00 Nut, U-Type Speed 0 Asm., Headlamp (Incl. Bulbs) 00 Bulb, Headlight, 0W 0 Bulb, Halogen Lens/Reflector, LH Lens/Reflector, RH 0 0 Asm., Mirror, Gen II, LH Asm., Mirror, Gen II, RH Nut Washer 00 Clip, Rosebud 0 Screw - - Asm., Hood, Red (Incl. Foam/Foil) Asm., Hood, Blue (Incl. Foam/Foil) 000 Fastener, U-Type Clip Bolt, Tee, Adjuster 00 Spring, Headlight Adjust Foam, Headlight Seal 00 Knob, Headlight Adjust 00 0 Hinge, Upper, LH Hinge, Upper, RH Plate, Bolt Screw 0 Bolt, Carriage Nut, Nylok Plate, Hinge, Lower Brace, Hood, Upper Brace, Hood, Lower Rivet 0 Spring, Extension 00 Ring, Spring Attachment 00 Clamp, Retainer Screw 0 Screen, Front /0 A

11 HOOD 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Windshield,, Flared, Clear 0 Rivet, Plastic 0 Nut 0 Washer, Split Lock 0 Washer, Flat 00 Bracket, Speedometer/Tachometer Housing, Instrument (Incl. Warning Decals) 00 Cushion, Rubber Tachometer, Pulse, w/rev. Bulb, Replacement 0 Knob, Trip Odometer Speedometer Bulb, Replacement 0 0 Cable, Speedometer 0 00 Gauge, Fuel,, Backlit Fuse 00 Cushion, Fuel Gauge 0 Spacer, Fuel Gauge Bracket 0 Bracket, Fuel Gauge, 0 Washer, Flat 0 Nut, Hex 0 Washer, Split Lock Foam, Pre-Filter 00 Cable Tie 0 0 Harness, Headlight Rivet 0 Cup, Hood Latch Screw 00 Retainer 0 Rivet Clip, Pigtail 0 Washer 00 Cable, Hood 0 Rivet 0 0 Screw Deflector, Air /0 A0

12 HOOD - FOAM/FOIL 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0-0 Screen, Hood, RH Screw 000 Fastener, U-Type Clip Screen, Hood, Front, Upper, LH Screen, Hood, Front, Upper, RH Screen, Hood, Front, Lower, LH Screen, Hood, Front, Lower, RH Rivet -0 Screen, Hood, LH 0 Foam, Hood, Center 00 Foil, Heat Shield, Hood 0 0 Foam, Hood, LH /00 A

13 DECALS 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA RH 0 0 LH 00 Kit, Hood Decals, 0 00 Classic Touring (Incl.-,-,-,,0) 00 Kit, Decal Application Solution (For Seat and Backrest Decals) 00 Decal, POLARIS, Seat 0 Urocal, Decal, Variable Exhaust System, LH Decal, Variable Exhaust System, RH 0 Urocal, Classic Touring 00 Decal, POLARIS, Hood Center Decal, Trailing Arm, INDY, LH (Red) Decal, Trailing Arm, INDY, RH (Red) Decal, Trailing Arm, INDY, LH (Blue) Decal, Trailing Arm, INDY, RH (Blue) Decal, Hood Side, LH Decal, Hood Side, RH 0 Urocal, Hood Side, Classic Touring 0 0 Decal, Hood Side, Rear, LH Decal, Hood Side, Rear, RH A Decal, Tunnel, LH (Red) Decal, Tunnel, RH (Red) Decal, Tunnel, LH (Blue) Decal, Tunnel, RH (Blue) Decal, Stripe, XTRA-, LH (Red) Decal, Stripe, XTRA-, RH (Red) Decal, Stripe, XTRA-, LH (Blue) Decal, Stripe, XTRA-, RH (Blue) 0 Decal, Operation, Electric Rev., LH 00 Decal, Operation, Electric Rev., RH 00 Decal, Warning, One Passenger 00 Decal, Warning/Caution, French 0 Decal, Warning/Caution, English 00 Decal, POLARIS, Backrest 00 Decal, Track/Seat, English/French 0 Decal, Suspension Set-Up, Xtra Decal, Electric Start /0

14 CONSOLE 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Housing, Connector 00 Housing, Connector 00 Socket 000 Housing 000 Terminal, Ring 000 Housing 0 Harness, Main 00 Decal, Choke 0 Decal, Ignition 0 Screw 0 Kit, Ignition Switch 00 Cable, Choke Control (Incl.,0) 0 Kit, Choke Lever (Incl. Pin) 00 Cable Tie Washer, Nylon 0 Rivet 0 Guide, Recoil 00 Asm., V Power Plug Cap, Rubber 0 Nut, Choke Slide 0 Cap w/key NOTE: When ordering ignition key PN 0 be sure to specify if for an A,B,C,D, or E switch. Letter code will be labeled on underside of switch body behind console. Key dot code found on key cap (i.e. one dot = A, two dots= B, etc.). 0 Nut, Ignition Console /0 A

15 BRAKE 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Kit, Cover Screw 0 Kit, Cover Assembly (Incl.,) Gasket 00 Kit, Park Lever Spring 000 Asm., Master Cylinder (Incl.,,,,,) Screw 0 Screw 0 Kit, Lever Screw 0 0 Kit, Snap Ring 0 00 Kit, Body, Pivot Pin, Snap Ring Switch, Brakelight 0 Kit, Cartridge Assembly 00 Asm., Control, LH 0 Kit, Pivot Pin 0 Kit, Park Lever and Spring (Incl. ) 0 Line, Brake 00 Kit, Clip, Spring (Qty. ) 0 Inlet Bolt 0 0 Washer, Spring Lock 0 Washer, Flat 0 Guide, Rope 0 Bracket, Caliper 0 Piston and Seal (Incl. ) 00 Kit, Seal, Piston, Caliper 00 Kit, Brake Pad, Type, Heavy Duty, Large (Incl. ) 0 Asm., Brake Caliper (Incl.,,) /0 A

16 FRONT SUSPENSION 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA B

17 FRONT SUSPENSION 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Rivet 0-0 Brace, Bulkhead Strap, Spacer, Bottom 0 Washer Screw 0 Nut, FLEXLOC Screw Nut, Nylok 0 Shock 0 00 Retainer, Slotted 0-0 Spring, Compression Ring, Spring Preload 000 Retainer, Spring, Body, Threaded -0 Bar, Sway 0 Bushing, Sway Bar Rivet 0- - Arm, Steering, LH Silver Arm, Steering, RH, Silver Screw Washer 0 0 Nut, FLEXLOC 0 Rivet Washer 000 Bushing 0 Pivot, Rubber Screw 0 0 Asm., Trailing Arm, LH (Incl.,) Asm., Trailing Arm, RH (Incl.,) Slide, Sway Bar - - Stop, Steering, LH, Silver Stop, Steering, RH, Silver 0 Bushing, Flange 0 0 Bushing 0 Bushing, Flange 000 Fitting, Lubrication 00-0 Shaft, Spindle 00 Bushing 00 Fitting, Lubrication Bushing, Radius Rod Pivot 00 Bushing 0- Rod, Radius, Lower, Silver Nut, Jam 0 00 Rod End Bracket, Radius Rod, Lower Brace, Pan, Lower (See Nosepan Pg. A, Ref. ) Bolt 0 Nut, FLEXLOC 00 Rod, End 0 Nut, Jam 0- Rod, Radius, Upper, Silver Screw /0 B

18 SKI (If built before /0/0) 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 Nut, Flange Nut, Nylok Washer -00 Toe, Ski, Plastic, Black 0 Washer Bushing 0 Stop, Rubber Ski Nut, Nylok Washer, Flat 0-00 Ski Screw Skag, Dual Carbide Screw 0 Screw /0 B

19 STEERING 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Nut, FLEXLOC Washer 0 Bushing 0 Nut, FLEXLOC 00 Asm., Pitman Arm (Incl.,) Fitting, Lubrication 00 End, Rod, HI Angle 0 Nut 0 Rod, Drag Link Nut, LH 0 0 Nut 00 Fitting, Lubrication 00 End, Rod, LH 0 Bolt Bracket, Retainer, Bolt Rivet 000 Cable Tie 0-0 Hoop, Steering Bolt, Carriage 0 Nut, FLEXLOC 0 0 Rivet 0 Stop, Torque 0 Nut 00 Stop, Torque, Coarse Bolt, Carriage Boot, Tie Rod, CRC -0 Plate, Boot Rivet 00 Clip, Rosebud Screw 0 00 Plug, Hole 00- Rod, Tie Bolt Nut, FLEXLOC 00 Bushing 0 Asm., Idler Arm (Incl.,) 00 Tube, Spacer 0 O-Ring Asm., Steering Rack Screw 0 0 Washer /0 B

20 COOLING SYSTEM 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Cap, Pressure, lb. (See Oil Tank Pg.C, Ref. ) 000- AR Line, Fuel 00 0 Clamp, Hose 00 Hose, Brake Cooler/Side 00 Spring Hose, Engine Out/Brake Cooler 00 Clamp, Hose Cooler, Side, LH Cooler, Side, RH Rivet 0 0 Exchanger, Close-Off Hose, Side Cooler/Center Tubing, Convoluted Guard 0 Hose, Crossover 00 Clamp Rivet Hose, Bypass Out/Tee In 000 Clamp Hose, Tee Out/Pump In 0 00 Connector, Tee Hose, Tee/Center Cooler 000 Clamp Hose, Tee Out/Tee In 0 Connector, Tee 00 Hose, Tee/Bottle Tank, Oil/Coolant (See Oil Tank Pg. C, Ref. ) /00 B

21 STEERING - HANDLEBAR 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Grip, Handlebar Pin, Retaining 0 Washer 00 Ring, Retaining 0 00 Lever, Throttle Lever w/heater Block, Throttle Adaptor, Block Screw Boot, Handlebar 0 00 Nut, Push-On Emblem, Star -00 Cover, Handlebar 0-00 Slide, Cover 00 Clip, Dart 0-0 Block, Handlebar -0 Handlebar Asm., Control, LH (See Brake Pg. A, Ref. ) 0 Plug, Overflow 0 Heater, Grip, Lo/Med/Hi 0 Screw -0 Bracket, Tank Retention 0 Nut, FLEXLOC Nut, Nylok 0-0 Post, Steering Screw Holder, Wire 00 Ring, Retaining Screw, Set Washer 0 00 Switch, Auxiliary Shut-Off /0 B

22 CHAINCASE 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Seal, Oil 00 Sleeve, Seal Dipstick 0 O-Ring 0 Nut Screw Asm., Tightener Bearing, Chaincase Idler Wheel, Idler Washer, Thrust Pin, Chain Tightener Block, Tightener 0 Bearing, Ball 0 Ring, Retaining 0 0 Sprocket, 0T, /W 0 Washer, Spring Nut, FLEXLOC 0 Pin, Cotter 0 Gasket, Chaincase 0 Cover, Chaincase Screw Screw Washer, Spring 0 Sprocket, 0T, /W 0 Chain, P, /W Nut, Nylok 0 Plug Chaincase 0 O-Ring Screw /0 B

23 DRIVE TRAIN 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Screw 0 Washer, Flat AR Washer 00 Spacer Asm., Driven Clutch (See Driven Clutch Pg. C, Ref. ) 0 Belt, Drive Bolt, Carriage 0 AR Bushing 00 Spacer 0 00 Flangette w/grease Fitting Fitting, Lubrication 0 Gasket, Jackshaft Key Bearing, Jackshaft Flangette 0 Washer Nut, Nylok 0 Jackshaft (Incl.,) 0 Ring, Retaining, Round 00 Disc, Brake 0 00 Sleeve, Seal 0 O-Ring Nut, Flange Bolt, Carriage 0 Asm., Drive Shaft (Incl.,) 00 Bushing, Speedometer, Metal 0 Flangette w/screws 00 Key, Square, Speedometer Flangette 00 Gasket, Drive Adaptor 0 0 Adaptor w/fitting, Drive /0 B

24 SUSPENSION 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Screw 0 Washer, Spring Lock 0 Ring, Retaining 0 Wheel, Bogie 0-0 Shaft, Tensioner Nut, FLEXLOC Washer, Flat Screw 0 Washer, Belle Wheel, Idler, Candy Apple Red Spacer, Idler Bushing 0 Asm., Wheel Spacer, Idler, Long 00 Shaft, Idler Screw 0 Bushing Spacer 00 Shaft, Pivot Arm Asm., Wheel, Bogie (See Suspension Pg. B0, Ref. ) Spacer Boss, Bolt Head 0 Screw AR AR Track Clip, Slide Clip, Guide 00 Fitting, Lubrication 0-0 Shaft, Limiter Strap 0-0 Shock, Pivot Arm 0 Shaft 00 Shaft, Shock Bracket, Rear 0-0 Arm, Pivot, Rear /0 B

25 SUSPENSION 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA, Insert, Wheel ( Per Wheel) 0 Bearing( Per Wheel) 0 Ring, Retaining ( Per Wheel) 0 Asm., Wheel w/insert (Incl. -) 0- Asm., Wheel Bolt Washer, Flat Spacer 0 Spacer, Bogie Wheel 0 Plate, Rail Support 0 Bracket, Bumper Support 0 Bumper, Rail 0 Bumper, Pivot Arm Mount, Bumper Screw 0 Nut, FLEXLOC 0 Bumper, Rear Pivot Arm Block, Pivot Arm Stop, Rear Asm., Rail, LH (Incl. 0,,,0,,,,,0) Asm., Rail, RH (Incl. 0,,,0,,,,,0) 0 00 Block, Idler Bolt Adjusting 0 Rivet 00 Nut, Tensioner Adjusting Bolt Screw Nut, FLEXLOC Rivet Nut, Nylok Rivet Block, Spring Slider 0 00 Bushing Washer, Flat Bolt 0 Bolt 0 Washer, Spring Lock 0 Bolt Nut, Nylok Hi-Fax Screw Rivet 0 00 Cover, Rail Tip Nut, Nylok /0 B0

26 FRONT TORQUE ARM 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 0 Screw Washer, Lock 00 Shaft, Front, Upper 0-0 Arm, Torque, Front 0 Strap, Limiter Washer, Flat 0 Bolt 0 Nut, FLEXLOC Washer, Flat 0 00 Fitting, Lubrication 00 Shaft Rivet Bumper, Front Torque Arm Nut, Nylok /0 B

27 REAR TORQUE ARM 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Screw Washer, Lock Washer, Flat 00 Shaft, Rear Torque Arm, Upper Screw Nut, FLEXLOC 00 Fitting, Lubrication Sleeve, Torsion Spring Spring, Torsion, LH, Std. (./) Spring, Torsion, RH, Std. (./) Spring, Torsion, LH, Opt. (./) Spring, Torsion, RH, Opt. (./) Spring, Torsion, LH, Opt. (.0/) Spring, Torsion, RH, Opt. (.0/) 0 Washer, Thrust Asm., Wheel Bearing Ring, Retaining 000 Collar, Bearing Lock Screw 0-0 Arm, Torque, Rear 0 Nut, FLEXLOC, Thin 00 Shaft Screw 0 Shock, Gas, Rear Track -0 Retainer, Spring 0-0 Spring, Compression 0 0 Shield, Spring 00 Clip, Push-On 0 Roller, Spring 00 Retainer, Spring, Slotted 0 Bushing 0-0 Rod, Shock, Xtra Spring, Compression Ring, Spring Preload, Adjusting 000 Retainer, Spring, Body, Threaded Washer, Wave 0 0 Shock, Front Track 0 Spacer Screw /0 B

28 BATTERY BOX 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 0 Screw 00 Regulator, AD/DC,.V Washer Nut, Nylok 00 Pad, Battery 000 Strap, Battery Hold-Down AR Tube, Vent 00-. Tape, Foil 0 Cable, Battery/Solenoid Battery 00 Cable, Battery 00 Kit, Battery Bolt Switch, Magnetic (See Starting Motor Pg. C, Ref. ) B Washer, Spring (See Starting Motor Pg. C, Ref. 0) Nut (See Starting Motor Pg. C, Ref. ) 0 Washer, External Tooth 0 Insulator, Cable 000 Cable Rivet 0 Rivet 0-0 Box, Battery 0 Screw 00 Breaker, Circuit 000 Wire, Jumper, Solenoid/Battery 0 Washer, Flat /0

29 DRIVE CLUTCH 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 0 Bolt 0 Washer, Spring Lock Bearing, Cover 0 Ring, Retaining, Cover 0 Spring, Clutch, Dark Blue/White 00 Nut, Jam 0 Washer, Multilube Asm., Roller and Bushing 0 Button, Guide AR AR AR AR Spacer (.00 ) Spacer (.0 ) Spacer (.0 ) Spacer (.00 ) Asm., Weight/Bushing 0-0 Pin, Weight 0 Bearing, Sleeve 00 Insert, Moveable 0 Gear, Ring Screw 0 Nut, FLEXLOC Asm., Drive Clutch, ES, Basic, W/B (Incl. All Less,) 00 Kit, Drive Clutch Shim 0 0 Pin, Roller /00 B

30 DRIVEN CLUTCH 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 0 Screw Plate, Driven Spacer, Driven Clutch 00 Spring, Clutch, Green/Black 0 Bushing, Driven, Large DU 0 0 AR AR AR AR Washer (.0) Washer (.0) Washer (.0) Washer (.0) 00 Pin, Adjustable Driven Screw Cap, Driven, Vented 0 Cam, Adjustable Driven Pin, Roller Driven Shim 0 Roller, Driven Key 0 Ramp, R, Rev. 0 Washer 0 Ring, Retaining 0 Asm., Driven Clutch, Basic, 0 W/B (Incl.,-,,,) /0 C

31 OIL TANK 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Decal, Fuel Shut-Off Tank w/foil, Oil/Coolant Foil, Oil Tank Screw 0 Washer 00 Nut, Chimney 0 Sensor, Oil Level 00 Cap, Oil, Vented, Custom Color 0 00 Cap, Pressure, lb. Decal, Water Bottle Cap 0 0 Decal, Surge Tank, Full Cold Valve, Fuel Shut-Off (See Engine Mounting Pg. C, Ref. 0) Pump, Fuel (See Engine Mounting Pg. C, Ref. ) 00 Retainer Screw 00 Grommet 00 Fitting, 0 Degree Screw 00 Clamp, Cable Rivet 0 0 Bracket, Fuel Pump Mount Nut, Nylok 0 Bracket, CDI Mount Washer Nut, Nylok 00 Clip, Rosebud Bracket w/bridge, Oil Tank 000 Clamp, Large 000- AR Line, Fuel 000- Conduit, Convoluted Filter /0 C

32 AIR BOX 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Screw 0 Washer, External Tooth 0 Nut, Nitrile 0 Foam, Airbox 0 Plug, Hole 0 Retainer, Tab 0 Top, Silencer, Intake 0 Decal, Caution, Air Box 0 Decal, E/R Belt Rem/Sheave Adjust 0 0 Decal, Greasing Mesh, Formed Wire Foam, Airbox 0 Plate, Silencer, Intake 0 Plate, Silencer, Intake, Vertical 0 Silencer, Intake Strap, Tie Down Bracket, Silencer Mount, Lower Rivet Boot, Carb 0 0 Fitting 0 Decal, Cooling System Washer, Nylon /0 C

33 EXHAUST SYSTEM 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 0 Rivet 0-0 Bracket, Resonator Rivet 0 Spring, Exhaust 0-0 Resonator -0 Hook, Spring Boot, Exhaust, Outlet Screw Gasket, Exhaust Manifold 00 Seal, Exhaust C Rivet 0 Bracket, Muffler, Front 00 AR Washer Dampener w/ribs, Vibration Clamp (. x.) Clamp (. x.) Clamp (. x.) Asm., Tuned Pipe (Incl. and Covers) Cover, Pipe, Top Cover, Pipe, Bottom Matte, Sound Pipe, Tuned /0

34 STARTING MOTOR 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Kit, Brush and Spring Asm., Brush and Screw Asm., Brush Bushing, Insulation Washer, Insulation Nut 00 Kit, Commutator Cap Assembly (Incl.) Screw Nut, Nylok 0 Bracket, Starter, Rear 0 Washer, Spring Lock Screw Stud Bracket, Starter, Front 0 Washer 0 Washer, Spring Lock Nut 00 Kit, Drive Cap Assembly Kit, Drive Assembly Plate, Drive Pinion Kit, Drive Hardware Washer, Curved Spring Washer, Thrust Spacer Spring, Antidrift Pinion, Stop Ring, Lock Cover, Dust Kit, Screw Bolt, Thru 00 Kit, Armature Assembly 000 Motor, Starter, Domestic 0 Nut Washer, Spring 0 Switch, Magnetic (Incl.,0) /0 C

35 ENGINE MOUNTING 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Screw 00 Washer Washer 000 Spark Plug, RNYCC, Champion 00 Kit, Short Block (S0-0PLE) NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston and crankshaft assembly. Prior authorization is required for warranty consideration. -00 Handle, Recoil Nut, Nylok Washer, Flat Strap, Engine Mount, LH Strap, Engine Mount, RH 0 00 Mount, Engine 0 Washer, Spring Lock Screw 00 Mount, Engine Screw 0 0 Bracket, Engine Mount, LH Bracket, Engine Mount, RH 0 Washer, Flat 00 Nut, FLEXLOC 0000 Clamp, Hose AR Line, Fuel 0 0 Valve, Fuel 0 Pump, Fuel AR Line, Fuel 00 Cable, Throttle /0 C

36 CRANKCASE 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 00 Clamp, Hose Stud Stud 0 Kit - Crankcase (Incl.,,-0) 0 Plug Screw Screw Screw Screw 0 00 Pin, Dowel Seal 00 Asm., Reed Valve 00 Clamp, Hose Stuffer, Reed Adaptor, Carb Screw /0 C

37 CYLINDER 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Sensor, Thermistor Screw Screw Washer, Flat 0 Cover, Thermostat O-Ring - Cover, Head O-Ring Seal, Rubber Head Cover 0 00 Head, Cylinder 0 O-Ring O-Ring 0 Nut 0 Valve, Guillotine Gasket 0 Asm., Base 0 Washer 0 Bellows, Exhaust Valve Cap Spring Housing, Bellows 0 Screw Screw 0 Cylinder Gasket, Cylinder Base 0 Thermostat Screw Screw 0 Fitting /0 C

38 WATER PUMP/OIL PUMP 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 0 Seal 00 Seal 00 Washer, Flat 0 Impeller, Water Pump Washer, Flat 0 Nut, Nylok 0 Gasket, Water Pump Cover 00 Cover, Water Pump Screw 0 Washer, Thrust Driveshaft, Water/Oil Pump O-Ring 00 Bearing, Pump Shaft, Flanged Gasket 00 Pump, Oil Screw /0 C

39 CARBURETOR 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly. Asm., Carburetor 0 Screw 0 Cap, Top 0 Gasket 0 Screw 0 Packing 0 Clip 0 Ring 0 Plate 0 E-Ring 0 0 Cap, Rubber 00 Holder, Guide 0 Spring 0 Plunger Valve, Piston (.) 0 Needle, Jet (J-FH--) 0 Packing 0 E-Ring 0 Plate 0 0 Lever, LH Lever, RH 0 0 Ring 0 Screw, LH 00 Screw, RH 00 O-Ring, Air Funnel 0 Funnel 0 Screw Jet, Air, Pilot, Long (PAJ)(.) 0 Jet, Main (0) Bolt, Drain 0 O-Ring 0 0 Screw 0 Body, Float 0 O-Ring 00 Screw 0 Float 00 Jet, Pilot () 0 Jet, Starter () 0 Washer 0 Spring 0 Asm., Adjuster 0 0 Cap 00 Screw (MAG Side) 00 Asm., Sensor (MAG Side) 0 Cap 0 Packing 000 Valve, Check, 0 Degree /0 C0

40 CARBURETOR 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 0 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly. 0 Bolt 0 Lever 0 Screw 00 Ring 0 Spring 0 Screw 0 Adjuster 0 Spring 0 Bracket 0 00 Screw 00 Screw 00 Spring 0 Ring 0 Asm., Shaft 0 Screw 00 Bracket 0 Hose 0 Packing, Starter Shaft 0 Spring, Starter Shaft 0 00 Shaft 0 Ring 0 E-Ring 0 Lever, Starter Asm., Nipple 0000 Clamp, Hose AR Line, Fuel Plug, Trap /0 C

41 PISTON and CRANKSHAFT 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 0 Kit - Piston Rings 00 Circlip, Piston 0 Kit - Piston (Incl.,,) 0 Bearing 0 Kit - Connecting Rod 0 Bearing, Ball 0 Bearing, Ball 0 Bearing, Ball Seal, Flanged 0 Gear, Pump Drive 0 Kit - Crankshaft (Incl. -0) Key, Woodruff Pin, Piston /0 C

42 MAGNETO 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 Screw 00 Pulley, Starting 0 Nut, Hex 0 Washer 00 Flywheel 00 Stator 0 Washer, Flat Washer, Lock Screw 0 0 Kit - CDI (Incl. Nyogel and Decal) 00 Harness, Ignition 00 Coil, Ignition 00-0 Wire, Ignition 00 Cap, Spark Plug /0 C

43 RECOIL STARTER 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 0 Asm., Recoil (Incl. -,,) 00 Nut 00 Plate, Friction 00 Spring, Friction 00 Ratchet 00 Spring, Return 00 Reel 000 Spring, Spiral 00 Bushing, Rope 0 Screw 0 Housing, Recoil 00 Rope /0 C

44 TOOL KIT 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA Kit, Tool (Incl. -,) Screwdriver Wrench, - Spanner Box Wrench, Special Wrench, 0- Spanner Screw Manual, Owner s, 0 Snowmobile Supplement, Owner s Manual, 0 00 Classic Touring 0 Roll, Tool 00 Strap, Emergency Starter /0 D

45 SKI (If built after /0/0) 00 CLASSIC TOURING S0STES and 00 CLASSIC TOURING S0STESA 0 Nut, Flange Nut, Nylok Washer -00 Toe, Ski 0 Pin, Cotter Nut 0 Stop, Rubber Retainer, Ski, Rubber -0 Support, Ski, Rubber 0 Nut, Nylok Washer, Flat 0-00 Ski, Black 0 Kit, Skag, Dual, X0 Degrees Screw Bolt 0 Screw /0 D

46 PRINTEDINTHEUSA PARTS MANUAL PN and MICROFICHE PN 0 /0