INDY 340 DELUXE Model #S00LD3AS Rev. 01

Transcription

1 INDY 0 DELUXE Model #S00LDAS Rev. 0 PARTS MANUAL PN and MICROFICHE PN 0/

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3 B BATTERY BOX A BLOWER HOUSING & RECOIL C BRAKE A C CARBURETOR C CHAINCASE B CRANKCASE C CYLINDER C D DECALS A DRIVE CLUTCH B DRIVE TRAIN B DRIVEN CLUTCH B E ENGINE MOUNTING B EXHAUST SYSTEM B F FRONT SUSPENSION and SKI B- FRONT TORQUE ARM B FUEL PUMP C TABLE OF CONTENTS INDY 0 DELUXE S00LDAS Parts Manual H HOOD ASSEMBLY A-0 M MAGNETO C N NOSEPAN and CONSOLE A- O OIL PUMP C OIL TANK/AIR BOX C P PART NUMBER INDEX C-D PISTON and CRANKSHAFT C R RAIL MOUNTING (SUSPENSION)..... B REAR TORQUE ARM B0 S STARTING MOTOR C0 STEERING B- SUSPENSION B T TOOL KIT A TUNNEL and SEAT A- The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

4 BRAKES Type CAPACITIES Coolant Capacity (qts.) Chaincase Oil Capacity (oz.) Dry Weight (lbs.) Fuel Tank Capacity (US/lmp. Gal.) Gearcase Oil Capacity (oz.) Height (in.) Length (Incl. skis) Oil Capacity (qts.) Ski Center Distance (in.) Ski Length (in.) Ski Width (in.) Width (in.) CHAINCASE Drive Chain Length Drive Shaft Sprocket Reverse Transmission Sprocket Ratio DRIVE CLUTCH Center Distance (in.) Clutch Offset (in.) Clutch Type Clutch Weight Ring Gear Spider Spring Color DRIVEN CLUTCH Covers Diameter (in.) Helix Angle Spring Position Spring Type ENGINE SPECS Engine Model Number Alternator Output Bore X Stroke (mm) Displacement (cc s) Carburetion/Throttle Body Carburetor Model Cooling Cylinders Electric Start Ignition Timing Dynamic Deg. BTDC Ignition Type Oil Injection Spark Plug Type (RFI) Spark Plug Gap (in.) ELECTRICAL Headlight Type Headlight (watts) Indicator Light Thumbwarmer Handwarmers 000 INDY 0 DELUXE SPECIFICATIONS Mechanical Disc N/A./. N/A P / T () Accessory /.0 / P-0 0 Standard Cast Silver/Gold None.. A- Silver EC-PM0 V 0W.x. Mikuni VM0SS Slide Fan Air RPM CDI Yes NGK BRES.0 Halogen High x./low 0/V Hi Beam/Accessory/Oil/Brakes Standard Standard GRAPHICS Backrest Pad Color Belly Pan Color Front Shock Front Springs Color (0) Grab Bars Color Handlebar Cover Headlight Pod Color Hood Color Hood Accent Colors Snow Flap Color Nosecone-Top/Bottom Color Rear Rack (Cargo) Color Rear Idler Wheel Color Seat Color Ski Color Tunnel Color Tunnel Stripe Color Windshield (Size & Color) Windshield Base Color SUSPENSION Front Type Front Travel (in.) Radius Rods (Adj. or Lub.) Shock/Spring Adj. Torsion Bar Rear Type Front Torque Arm Limiter Rear Torque Arm Limiter Rear Travel (in.) Shock: Front Track Rear Track Springs: Front Torque Arm Rear Torque Arm Rear Torque Arm Spring Dia. TRACK Track Construction Track Length Overall (in.) Track Pattern Track Width (in.) Lug Height N/A Red Black Indy Red N/A Black Molded N/A Indy Red Process Blue/White/Black/New Purple C /Screamin Yellow Black/Silver Logo N/A N/A Indy Red Black Black Unpainted N/A Mid/Smoke Black Band Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice. Lite.00 Adjustable Nitrex/Fixed Accessory Xtra Lite Adjustable Fixed 0 Nitrex Nitrex Coil Torsion.0 Polyester Block.

5 000 POLARIS SNOWMOBILE PUBLICATION NUMBERS OWNER S MANUAL PARTS PARTS ASSEMBLY MODEL MODEL # & SUPPLEMENT MANUAL MICROFICHE INSTRUCTIONS Indy 0 Deluxe S00LDAS &

6 TUNNEL and SEAT INDY 0 DELUXE S00LDAS A

7 TUNNEL and SEAT INDY 0 DELUXE S00LDAS Ref. Part Qty. Description Ref. Part Qty. Description AR Line, Fuel 00 Fitting, 0 Degree Cap, Gas w/gauge 0 Washer Nut, Nylok 0 Screw 0 Lens Housing, Taillight Cushion, Seat (Incl. -) Cover, Seat Bulb, Brakelight Bulb, Taillight 0 Harness, Taillight Screw Washer, Nylon 0 Pick-Up, Fuel w/filter 000 Ring, Compression 0 Tank, Fuel (Incl.,,-) 00 Fitting, Outlet, Double 000 Clamp, Hose, Green AR Line, Fuel 0 00 Cable Tie 00-0 Bracket, Stand Rivet Rivet 00 Grommet 0 Tunnel (Incl.,) -0 Bracket, Console/Seat Mount 00 Nut, Speed Bolt, Carriage 0-0 Strap, Gas Tank 0 0 Cushion, Tank Hold-Down Rivet, Semi-Tubular -0 Bumper, Rear Rivet 0 Flap, Snow, Silver Screw 0 Reflector, Red Rivet, Semi-Tubular Pad, Rear Suspension Mount, LH Pad, Rear Suspension Mount, RH 00 0 Footrest, LH Footrest, RH Support, Trailing Arm, LH Support, Trailing Arm, RH 0-0 Pad, Suspension Mount, Front 00 Pad, Air Box 0-0 Bulkhead 00 Plug, Hole 00 Bushing, Open/Close 0 Mount, Radius Rod / A

8 A NOSEPAN and CONSOLE INDY 0 DELUXE S00LDAS

9 NOSEPAN and CONSOLE INDY 0 DELUXE S00LDAS Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw 00 Regulator, LR 00 Sink, Heat 000 Rectifier, LR-, LR Kit - Choke Control Cable, Choke Control 00 Switch, Ignition, E.S. 0 Decal - Fuel Shut-Off 0 Seal -00 Louver, Intake, Basic 0 0 Foam, Intake - Console Switch, Rocker Indicator, Acc. Plug, Indicator Hole 0 Nut, Ignition 0 Cap, Ignition Key 00 Nut, Choke Slide 0 Washer Screw 0 Washer, Flat Rivet 0 Washer -00 Cover, Console, Inner, Basic 0 Strap, Tool Compartment 0 Rivet 0 Tape, Foil 00 Clip, Dart 0 Tape, Foil 0 Rivet, Pop Washer, Flat 0 0- Nosepan, RH 0 Tape, Foil Rivet Cover, Shock, LH Cover, Shock, RH 0 Tape, Foil -0 Screen, Front - Nosepan, Center 000 Fastener, U-Type Clip 00 Tape, Foil 00-0 Hinge, Lower - Bumper, Front 0 0 Screw 000 Plug, Button Screw -0 Plate, Front Bumper Reinforcement 0- - Cap, Bumper End, LH Cap, Bumper End, RH - Nosepan, LH 0 Plug, Clutch Hole 00 Reflector, Amber 0 Rivet, Cherry Mate 0 Strap, Hood Latch 0-0 Support, Clutch Guard Rivet, Cherry -0 Plate, Clutch Guard 0 Clip 00 Clip, Rosebud Nut, Nylok Rivet, Bulbex 0 Tape, Foil Bracket, Pan Brace, LH Bracket, Pan Brace, RH -0-0 Bracket, Bumper Brace, LH Bracket, Bumper Brace, RH 0-0 Bracket, Support, Radius Rod 0 Shield, Nosepan Drain Hole 0 Pin, Clutch Cover 00 Decal - Engine and Clutch Guard, Clutch 00 Pin, Clutch Cover / A

10 HOOD ASSEMBLY INDY 0 DELUXE S00LDAS Ref. Part Qty. Description Ref. Part Qty. Description Windshield, Mid, Smoke 00 Retainer, Windshield 00 Speedometer 00 Cushion, Rubber 0 Cable, Speedometer 0- Asm. Hood (Includes Foam, Foil, Warn. Decals) 0 Screw 0-0 Mount, Headlight 00 Nut, U-Type Speed 0 0 Headlamp, Harness Headlamp, Bulb Bulb, High Beam Bulb Washer, Flat Washer, Split Lock Nut 000 Fastener, U-Type Clip Screw A 00 Knob, Headlight Adjust 0 Washer, Flat Mount, Headlamp 00 Spring, Headlight Adjust Bolt, Tee, Adjuster 0 00 Bracket, Speedo/Tach. Nut, Nylok -0 Hinge, Upper 0 Hinge, Upper Stud Plate 00 Clip, Rosebud 0 Ring, Retaining Pin, Retaining 000 Housing, Pack 0 Harness, Main 00 Housing, Socket Housing 000 Terminal, Ring 0 Rivet /

11 HOOD ASSEMBLY INDY 0 DELUXE S00LDAS 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Bolt 00 Cable, Hood Retainer Nut, Nylok 0 Washer, Flat 00 Nut, Push Deflector, Air -0 Screen, Hood, Upper -0 Screen, Hood, Center -0 Screen, Hood, Lower 0 00 Clip, U-Type Speed Foam, Hood, LH Foil, Hood, RH Foam, Hood, RH 000 Fastener, U-Type Clip 0-0 Screen, Hood, Side / A0

12 DECALS INDY 0 DELUXE S00LDAS RH 0 LH Ref. Part Qty. Description Ref. Part Qty. Description 0 Kit - Hood Decals, 00 Indy 0 Deluxe (Incl. -,-0,,,) 00 Decal - Caution, English 00 Decal - Hood Side, Indy, RH 0 Logo - th Anniversary 0 Decal - Caution, French 0 Decal - 0, RH 00 Decal - Indy, Trailing Arm, RH 0 Decal - NO PASSENGER Warning 0 Decal - Warning, French 0 Decal - Warning, English 0 0 Decal - Electric Start 00 Decal - Indy, Trailing Arm, LH 0 Decal - 0, LH 00 Decal - Hood Side, Indy, LH 00 Decal - Track/Seat, LH/RH, Eng/French 0 00 Decal - POLARIS, Flags, Seat Kit - Decal Application Solution 0 Decal - Hood Center, POLARIS / A

13 BATTERY BOX INDY 0 DELUXE S00LDAS 0 Ref. Part Qty. Description Ref. Part Qty. Description 000 Battery 00 Strap, Battery 00 Kit - Battery Bolt 00 Cable, Battery Rivet 0-0 Box, Battery 0 Insulator, Cable 000 Cable, Starter, Black 0 Switch, Magnetic 0 00 Breaker, Circuit Nut, Nylok 000 Cable, Starter, Black 0 Washer 0 Screw 0 Pad, Fuel Tank Bracket / A

14 BRAKE INDY 0 DELUXE S00LDAS 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Cable, Brake 0-0 Bracket, Brake 0 Washer, Flat 0 Screw 0 Washer, Spring Lock 00 Decal - Brake, Silver 00-0 Bracket, Brake, Top Mounting 0 Bushing Nut 0 00 Spacer, Alignment 0 Spring, Brake Return 00 Caliper, Stationary 0 Pad, Brake 0 Puck, Moveable Brake 0 Caliper, Brake 0 Bolt Bushing Nut, Nylok 00 Clevis 0 Screw / A

15 TOOL KIT INDY 0 DELUXE S00LDAS 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Kit - Tool (Incl. -) Screwdriver Wrench, 0- Spanner Box Wrench, Special Manual, Owner s, 00 Snowmobile Supplement, Owner s Manual, 00 0 Deluxe 00 Strap, Emergency Starter 0 Cover, Tool Box 0 Foam, Tool Box 0 Screw 0 Box, Tool 0 Bracket, Tool Box Mount / A

16 FRONT SUSPENSION and SKI INDY 0 DELUXE S00LDAS B

17 FRONT SUSPENSION and SKI INDY 0 DELUXE S00LDAS Ref. Part Qty. Description Ref. Part Qty. Description 0 Washer, Flat Screw Screw Nut, Nylok 0 Shock, IFS Screw Washer 0-0 Arm, Steering Screw 0 Washer 0 Pivot, Rubber, Trailing Arm Ext. 00 Bushing Screw -0-0 Arm, Trailing, LH Arm, Trailing, RH 0 Bushing 0 Bushing, Flanged 00-0 Shaft, Spindle Nut, Nylok 0-0 Ski 0 Nut 0 Pin, Cotter 0-0 Plate, Skag 0-0 Skag 0 Slide Rivet 0 Bushing -0 Bar, Sway Screw Stop, Rubber Fitting, Lubrication w/ball 00 Bushing 00 Fitting, Lubrication 00 Rod End, RH, Wide Bore 0 Nut, Jam 0 Bushing, Flange Washer 0 Retainer, Spring Bottom 0-0 Spring, Compression 0 Retainer, Spring Coil, Top 0 Washer, Flat Bushing, Radius Rod Pivot 00 Bushing 0-0 Rod, Radius, Upper 00-0 Rod, Radius, Lower / B

18 B STEERING INDY 0 DELUXE S00LDAS

19 STEERING INDY 0 DELUXE S00LDAS Ref. Part Qty. Description Ref. Part Qty. Description 00 Switch, Auxiliary Shut-Off Block, Throttle/Brake 0 Washer Pin, Retaining 00 Ring, Retaining 00 Lever w/heater -0 Handlebar 0 Plug, Overflow Screw 0 0 Pad, Handlebar 00 Clip, Handlebar Pad 00 Switch, Brakelight 00 Switch, Dimmer Rivet, Semi Tubular Grip, Handlebar 00 Clip, U Type Speed 00 Lever, Brake Washer Screw 0 0 Heater, Grip Screw, Socket/Set 00 Cable Tie Boot, Steering Post Nut, Nylok 0 Washer 000 Cable Tie 0-0 Hoop, Steering 0 Nut, FLEXLOC 0 Bolt 0 Rivet Bracket, Bolt Retainer Bolt, Carriage Nut, Nylok Bolt, Carriage Rod End, LH Rod End, RH Screw 0 Nut, LH Nut -0 Rod, Drag Link Nut, FLEXLOC 0-0 Tie Rod Boot, Tie Rod Bolt Washer, Flat 0 Bushing, Center Steering 0-0 Steering, Center Bolt 00 Spacer 0 Nut 0 Pin, Cotter 0 0 Nut, FLEXLOC 0 Washer, Flat 00 Fitting, Lubrication -0 Post, Steering Bolt, Carriage -0 Ring, Mount Recoil 0-0 Block, Handlebar Holder, Wire Screw 00 Ring, Retaining / B

20 CHAINCASE INDY 0 DELUXE S00LDAS 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Asm., Jackshaft (See Drive Train Pg. B, Ref. ) 000 Seal, Oil Screw 0 Nut 0 Bearing, Ball 0 Ring, Retaining Tightener, Gearcase Bearing, Chaincase Idler Block, Tightener Wheel, Idler Washer, Thrust Pin, Chain Tightener 0 Sprocket, T, /W 0 Washer, Spring 0 Nut, FLEXLOC 0 Pin, Cotter 0 Gasket, Chaincase 0 Cover, Chaincase Screw 0 Bolt Washer, Spring 0 Sprocket, T, /W Chain, Silent, P Nut, Nylok 0 0 Plug Chaincase Screw / B

21 DRIVE TRAIN INDY 0 DELUXE S00LDAS Ref. Part Qty. Description Ref. Part Qty. Description Screw 0 Washer, Flat 00 Spacer, Driven Clutch Asm., Driven Clutch (See Driven Clutch Pg. B, Ref. 0) Washer 0 AR Bushing Bolt, Carriage Flangette 0 Gasket 0 0 Belt, Drive Bearing Flangette, -Bolt Jackshaft (Incl. ) 0 Ring, Retaining 00 Disc, Brake 00 Sleeve, Seal 0 O-Ring Dipstick 0 O-Ring 0 Nut, Flange Bolt, Carriage 0 Driveshaft (Incl.,) 0 Flangette w/screws 00 Bushing, Metal, Speedometer Flangette 00 Key, Speedometer, Square 00 Gasket, Drive Adaptor 0 Adaptor, Drive w/zerk Nut, Nylok 0 0 Washer, Flat / B

22 SUSPENSION INDY 0 DELUXE S00LDAS 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Screw 0 Washer, Spring Lock Washer, Flat Nut, FLEXLOC 0 Washer, Flat Nut, FLEXLOC 0 Washer, Flat Spacer, Idler Tube 0 00 Shaft, Idler 0- Wheel, Idler Washer Bolt 0 Screw Screw 0 Hi-fax, White 0 AR Track Clip, Slide 00 Shaft -0 Bracket, Shock 0 00 Shaft Shaft Washer, Flat 0-0 Arm, Rear Pivot Tube 00 Fitting, Lubrication B /

23 RAIL MOUNTING (SUSPENSION) INDY 0 DELUXE S00LDAS 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Wheel (Incl.,) 0 Bearing ( Per Wheel) 0 Ring, Retaining ( Per Wheel) Screw Washer, Flat Mount, Wheel 00 Nut, Push Bumper, Jounce Screw 0 Bracket, Idler Adjust Rail, Xtra-Lite, LH (Incl.,,0,,,,,) Rail, Xtra-Lite, RH (Incl.,,0,,,,,) Nut, Nylok Rivet Rivet, Semi-Tubular Nut, Nylok Screw Washer, Flat 00 Bushing Block, Spring Slider 0 0- Wheel, Scrolled, Red Bolt Rivet, Pop Screw Cap, Rail Tip Nut, Nylok / B

24 FRONT TORQUE ARM INDY 0 DELUXE S00LDAS 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Shock, Front Track 00 Retainer, Spring Slotted 0 Shield, Spring 0 Nut, FLEXLOC 00-0 Spring, Compression -0 Retainer, Spring 0 Spacer 00 Bushing 00 Fitting, Lubrication Arm, Shock Screw 0 Screw -0 Arm, Front Torque Shaft Bolt Screw Washer, Flat Strap, Limiter Nut, Nylok 0 Bushing Nut, Nylok 000 Shaft Washer 0 Washer, Spring Lock Screw Nut, FLEXLOC / B

25 REAR TORQUE ARM INDY 0 DELUXE S00LDAS 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Shaft Nut, FLEXLOC Bushing Nut, FLEXLOC 0 Washer, Flat 0 Screw -0 Arm, Rear Torque 00 Fitting, Lubrication Tube 0 0 Screw Roller, Spring Adjustable 00 Clip, Push On Tube, Spring Washer, Thrust Washer, Flat 0 Spacer Screw Wheel, Carrier Bearing ( Per Wheel) Ring, Retaining ( Per Wheel) 0 Washer, Spring Lock 0 Washer, Flat Spring, Torsion, Soft, LH, Degree (. Dia.)(Standard) Spring, Torsion, Soft, RH, Degree (. Dia.) (Standard) Spring, Torsion, Medium, LH Degree(. Dia.)(Optional) Spring, Torsion, Medium, RH Degree (. Dia.)(Optional) Spring, Torsion, Firm, LH Degree (.0 Dia.)(Optional) Spring, Torsion, Firm, RH Degree(.0 Dia.)(Optional) 00 Bushing Washer, Wave -0 Rod, Shock Washer 0 Shock, Rear Torque Arm Screw 0 Spacer / B0

26 DRIVE CLUTCH INDY 0 DELUXE S00LDAS 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Kit - Clutch Rebuild (Incl.,,,,) Bolt 0 Washer, Spring Lock Cover, Bearing, Garmax 0 Ring, Retaining, Cover 0 Spring, Clutch, Silver/Gold 0 Washer, Multilube Roller and Bushing AR AR AR AR Spacer (.00 ) Spacer (.0 ) Spacer (.0 ) Spacer (.00 ) 0 Bearing, Moveable, / 0 0 Weight, Shift (0) 0 Pin, Weight 0 Gear, Ring Screw 0 Nut, FLEXLOC 00 Pin, Roller 0 Button, Guide Clutch, Drive, Basic (Incl. -,-,,) 0/ B

27 DRIVEN CLUTCH INDY 0 DELUXE S00LDAS 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Ring, Retaining, Extension 0 Ramp, Stationary Bolt 0 Button, Ramp 0 Spring, Clutch, Silver Bearing, Moveable, 0 Bearing, Moveable, / 0 AR Washer AR Washer 0 Clutch, Driven (Incl. -) / B

28 ENGINE MOUNTING INDY 0 DELUXE S00LDAS 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Engine, Short Block (EC-PM0A) NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization is required for warranty consideration. Handle, Recoil 00 Cable, Throttle Control 00 Plug, Spark, NGK BRES 000 Clamp, Hose AR Line, Fuel 0000 Clamp, Hose, Red AR Line, Fuel 000 Valve, Fuel Shut-Off 0 Asm., Fuel Pump (See Fuel Pump Pg. C, Ref. ) 00 Washer, Clutch Retainer 0 Washer, Interlock Bolt 0 Dampener, Vibration Cap 00 Dampener, Vibration 00 Bushing 0 Bolt, Carriage 000 Bushing, Threaded 0 Washer, Spring Lock 0 Bolt 0 Bolt, Carriage 0 Plate, Spacer Washer, Flat 00 Bushing, Threaded Plate, Motor Mount w/hole Washer, Flat 0 Nut, FLEXLOC / B

29 EXHAUST SYSTEM INDY 0 DELUXE S00LDAS Ref. Part Qty. Description Ref. Part Qty. Description 0-0 Muffler 00 Spring, Exhaust 0 Spring, Exhaust 0 Dampener, Vibration AR Washer, Thrust 0-0 Manifold Gasket, Exhaust (See Cylinder Pg. C, Ref. ) Washer, Lock (See Cylinder Pg. C, Ref. ) Nut (See Cylinder Pg. C, Ref. ) / B

30 OIL TANK / AIR BOX INDY 0 DELUXE S00LDAS Ref. Part Qty. Description Ref. Part Qty. Description Duct, Intake Silencer 0 Seal 0 Boot Silencer, Intake, Drilled 0 Spring, Intake Hold-down Nut, Well Screw 0 Washer, External Tooth Asm., Fuel Pump (See Fuel Pump Pg. C, Ref. ) 0 Washer, Flat 0 Decal - Intake 0 Decal - Greasing 0 Bolt 0 Washer Nut, Nylok C 0 Sensor, Oil Level 000 Cable Tie AR Line, Fuel 00 Fitting, 0 Degree 0 0 Cap, Oil Tank 0 Gasket, Oil Cap Tank, Oil, Drilled 00 Fitting, Outlet, 0 Degree, Double 000- Conduit, Convoluted 000- AR Line, Fuel 000 Filter 0 Pad, Oil Tank Bracket, Oil Tank, Lower Rivet, Cherry Clamp, Hose, Large, Green /

31 CRANKCASE INDY 0 DELUXE S00LDAS 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Pipe, Pulse 0 Stud 00 Asm., Crankcase (Incl. -,-0) 000 Pin, Dowel 0 Gasket C 0 Bolt, Flange 00 Seal, Oil 00 Bolt and Washer 0 Bolt and Washer 0 0 Bolt and Washer /

32 CYLINDER INDY 0 DELUXE S00LDAS 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Head, Cylinder 0 Gasket, Head 00 Stud 0 Stud 00 Cylinder (Incl. -) 0 Gasket, Cylinder 0 Check Valve 0 Adapter C 00 Bolt, Allen 0 0 Asm., Band, Adapter (Incl. 0-) 0 Screw 00 Nut, Flange 0 Gasket, Exhaust 000 Washer, Lock 00 Nut /

33 PISTON and CRANKSHAFT INDY 0 DELUXE S00LDAS 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Clip, Piston Pin 0 Ring, Piston (Standard) 0 Ring, Piston (.mm/.00 Oversize) 0 Ring (.0mm/.00 Oversize) Piston (Standard)(Incl. ) Piston (.mm/.00 Oversize)(Incl. ) Piston (.0mm/.00 Oversize)(Incl. ) 0 Pin, Piston 00 Bearing, Needle 0 Rod, Connecting 0 Bearing, End, Large 0 Pin, Crank 00 Bearing, Ball 0 0 Spacer 00 Bearing, Ball 00 Crankshaft (PTO Side) 0 Crankshaft, Center (Incl. ) Key 00 Washer, Spring 00 Nut Asm., Crankshaft (Incl. -) Crankshaft (MAG Side) / C

34 BLOWER HOUSING & RECOIL INDY 0 DELUXE S00LDAS 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Bolt and Washer 0 Nut 000 Washer, Spring 00 Cylinder Baffle 0 Cylinder Baffle 0 Gasket, Intake 0 Cylinder Baffle (Incl. -) 0 Bolt and Washer 0 Asm., Recoil Starter (Incl.,,,-) 0 Starter Case 0 00 Clamp, Cable 00 Clamp C 0 Bolt and Washer 00 Guide, Rope 0 Blower Housing 0 Spring, Spiral 0 Bolt and Washer 00 Pulley, Starting 0 Rope, Starter (Bulk, Cut to Fit) 0 Reel 0 0 Spring, Return 0 Ratchet 0 Spring, Friction 0 Plate, Friction 0 Nut, Flange /

35 FUEL PUMP INDY 0 DELUXE S00LDAS Ref. Part Qty. Description 0 Screw 00 Diaphragm, Gasket Set 00 Asm., Fuel Pump (Incl. -) / C

36 OIL PUMP INDY 0 DELUXE S00LDAS 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Clamp, Hose 0 Pipe, Vinyl (0mm) 0 Screw, Air Vent 0 Packing 0 Asm., Oil Pump (Incl. -0,) 0 Spring, Return 0 Collar, Cam Shaft 0 Lever, Control 0 Washer, Spring C 0 00 Nut 0 Screw and Washer 000 Gear, Small 00 Spacer 0 Bushing, Oil Pump AR AR AR 0 O-Ring Spacer (.mm) Spacer (.mm) Spacer (.mm) /

37 MAGNETO INDY 0 DELUXE S00LDAS 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 P Coupler 0 Grommet 0 Harness, Wire (Incl. -,) 00 Screw and Washer 0 Clamp Stator 0 Screw and Washer 0 Screw and Washer Asm., Plate (Incl. -0,) Plate, Coil C 0 0 Coil, Exciter 0 Screw and Washer 0 Coupler, P Male 00 Cap, Plug 00 Nut, Rubber 0 Coil, Ignition 0 Screw and Washer 0 Asm., Flywheel (Incl. -) 0 Blower 00 Bolt and Washer /

38 CARBURETOR INDY 0 DELUXE S00LDAS Ref. Part Qty. Description Ref. Part Qty. Description 000 Asm., Mixing Chamber Top (Incl. Gasket) 0 Spring, Throttle 000 Plate, Throttle 00 E-Ring 0 Needle, Jet (DP-) 0 Valve, Throttle (.) 0 Jet, Needle 0- () 0 Cap 0 Asm., Carburetor (Incl. -0,-) 0 0 Pin, Float 00 Arm, Float 00 Packing, Needle Valve Valve, Needle (.) 000 Gasket, Float Chamber 0 Cap 00 Float C 00 Washer 0 Jet, Main (#0) 0 O-Ring 0 00 Fitting, Sediment 00-0 Tubing Plug, Trap 0000 Clamp, Hose 00 Screw and Washer 00 Jet, Pilot (#) 00 Spring, Air Adjuster 00 Screw, Air 0 Screw, Throttle Stop 000 Spring, Throttle Adjuster 0 0 Plunger 000 Spring, Plunger 0 Cap, Plunger /

39 STARTING MOTOR INDY 0 DELUXE S00LDAS 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Kit - Brush and Spring Asm., Brush and Screw Asm., Brush Bushing, Insulation Washer, Insulation Nut 00 Kit - Asm., Commutator Cap (Incl.) Nut Screw Bracket, Starter, Rear 00 Kit - Armature Asm. 00 Kit - Drive Hardware Washer, Curved Spring Washer, Thrust Spacer Spring, Antidrift Pinion, Stop Ring, Lock Cover, Dust 00 Kit - Asm., Drive Cap 00 Kit - Asm., Drive Plate, Drive Pinion 0 Bracket, Starter, Front 0 Washer, Split Lock Screw 0 Screw 00 Kit - Screw Bolt, Thru 0 Nut 000 Washer, Spring 0 Switch, Magnetic (Incl.,) 0 Nut, FLEXLOC 000 Motor-Starter, Domestic C0 /

40 PART NUMBER INDEX INDY 0 DELUXE S00LDAS Part Ref. Grid A A A A B A B A A A A B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B A A A A B A A B C C C C0 Part Ref. C Grid C C C A A A A A A B A A A A A C A A A A A A A C B C.. C C C C C C C C C C C C C C C C C C C C C C C C C C C Part Ref. Grid C C C C C C C C C A.. C C C C C C C C A C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

41 PART NUMBER INDEX INDY 0 DELUXE S00LDAS Part Ref. Grid C C C C C C C C C C C C C C C C C C B C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C Part Ref. C Grid C C C C C C C C C B B B B B B B A A A A A A A B B B B B B B B.. B B B B C A A A A A C A A... A A A A A A A A B Part Ref. Grid B B C A A C B B B B B B B C B.. B B B B A B B B B B B B B B B B A B B B B B A A A B B A B A A A A A A A B B A

42 PART NUMBER INDEX INDY 0 DELUXE S00LDAS Part Ref. Grid A B C B A A B A B B A B C B A A C A A B B B A A A A A A A B A B B B B B B... B B B B A B C B A A... C A B B B A Part Ref. C Grid A B A B B B A B A A B B A A B B C B A B A B A A A A A A A A C B B C B A C B A C B B A B B B A B B A A B B0 Part Ref. Grid B B B B A B B B A B C A A A A A A A A A C A A B B A A A B B B A C B B A B B B B B B B B B B B B B A C B A... C

43 PART NUMBER INDEX INDY 0 DELUXE S00LDAS Part Ref. Grid B A B B B A C C A A A A A A A A A A A A A A A A A A B... C A... B A A B A.. B 0... C A A C B A A A A B... B.. B A B... B B A A Part Ref. C Grid B B... C A A B B B A A.. A A A A... B C A... C B A B B B B... B B.. B B C B B B B B A B A A B B B B B B B B B B B A B B B Part Ref. Grid A B B B B... B B C C B B B B B B B B.. B A A B B A B C A B.. C A... A... A.. A0.. A... B... C C B B.. B B... B... B... B B B B.. B B B... B... B.. B B B

44 PART NUMBER INDEX INDY 0 DELUXE S00LDAS Part Ref. Grid A B B... B... B B... B B B B A A... B... B.. B0.. C C B B B B B B A... B B B B B B... B A A0.. A... B... B B B B C B B0 Part Ref. Grid B 0.. B B B B B B B B... B B A A... A A... B... C B 0... B... B.. B B A A B B B B A A B A A... C A A A.. A B A A B Part Ref. Grid A B B B B B B A 0... B A A A B A A A... A.. A B A A B A B B B B B A B B B C B A C B A... C A A D

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47 In order to better serve you, this postage-paid mailer is provided for your convenience to report an error or relay a suggestion relative to any Polaris Publication. or FAX your report to: --0 POLARIS PUBLICATIONS REPORT Publication Machine Publ. Date Page Report of Error Suggestion Name Company Address City, State, Zip Phone ( ) Date Thank you for your help! Mailing Instructions Please fold the top portion down first then fold the bottom portion up second so the open edge is located at the top. Tape the open edge. / Rev. 0

48 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 0 TH AVE. S.W. ROSEAU, MN

49 In order to better serve you, this postage-paid mailer is provided for your convenience to report an error or relay a suggestion relative to any Polaris Publication. or FAX your report to: --0 POLARIS PUBLICATIONS REPORT Publication Machine Publ. Date Page Report of Error Suggestion Name Company Address City, State, Zip Phone ( ) Date Thank you for your help! Mailing Instructions Please fold the top portion down first then fold the bottom portion up second so the open edge is located at the top. Tape the open edge. / Rev. 0

50 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 0 TH AVE. S.W. ROSEAU, MN

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52 PRINTED IN THE USA PARTS MANUAL PN and MICROFICHE PN 0/