INDY 340 Model #099LB3AS INDY 340 Deluxe Model #099LD3AS Rev. 02

Transcription

1 INDY 0 Model #0LBAS INDY 0 Deluxe Model #0LDAS Rev. 0 PARTS MANUAL PN and MICROFICHE PN 0 /

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3 TABLE OF CONTENTS Parts Manual B BATTERY BOX (DELUXE) A BRAKE A C CARBURETOR C CHAINCASE B CLUTCH GUARD A CRANKCASE C CYLINDER C D DECALS A DRIVE CLUTCH B DRIVE TRAIN B DRIVEN CLUTCH B E ENGINE MOUNTING B EXHAUST SYSTEM B F FOOTREST A FRONT SUSPENSION and SKI B- FRONT TORQUE ARM B FUEL PUMP C FUEL TANK A H HOOD A H HOOD - FOAM/FOIL A0 M MAGNETO C MANIFOLD B N NOSEPAN and CONSOLE A- O OIL PUMP C OIL TANK/AIR BOX C P PART NUMBER INDEX C-D PISTON and CRANKSHAFT C R RAIL MOUNTING (SUSPENSION) B REAR TORQUE ARM B0 S STARTING MOTOR C0 STEERING B- SUSPENSION B T TOOL KIT A TUNNEL and SEAT A- The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly. The INDY 0 DELUXE (DELUXE) has the same parts as the INDY 0 (0) unless noted as (DELUXE).

4 INDY 0 and INDY 0 DELUXE SPECIFICATIONS BRAKES Type CAPACITIES Coolant Capacity (qts.) Chaincase Oil Capacity (oz.) Dry Weight (lbs.) (0) Dry Weight (lbs.) (Deluxe) Fuel Tank Capacity (US/lmp. Gal.) Gearcase Oil Capacity (oz.) Height (in.) (0) Height (in.) (Deluxe) Length (Incl. skis) Oil Capacity (qts.) Ski Center Distance (in.) Ski Length (in.) Ski Width (in.) Width (in.) CHAINCASE Drive Chain Length Drive Shaft Sprocket Reverse Transmission Sprocket Ratio DRIVE CLUTCH Center Distance (in.) Clutch Offset (in.) Clutch Type Clutch Weight Ring Gear (Lite) Ring Gear (Deluxe) Spider Spring Color DRIVEN CLUTCH Covers Diameter (in.) Helix Angle Spring Position Spring Type ENGINE SPECS Engine Model Number Alternator Output Bore X Stroke (mm) Displacement (cc s) Carburetion/Throttle Body Carburetor Model Cooling Cylinders Electric Start (0) Electric Start (Deluxe) Ignition Timing Dynamic Deg. BTDC Ignition Type Oil Injection Spark Plug Type (RFI) Spark Plug Gap (in.) ELECTRICAL Headlight Type Headlight (watts) Indicator Light (0) Indicator Light (Deluxe) Thumbwarmer (0) Thumbwarmer (Deluxe) Handwarmers (0) Handwarmers (Deluxe) Mechanical Disc N/A N/A./. N/A P / T () Accessory /-/W.0 / P-0 0 Accessory Standard Cast Silver/Gold None.. A- Silver EC-PM0 V 0W.x. Mikuni VM0SS Slide Fan Air Accessory RPM CDI Yes NGK BRES.0 Halogen High x./low 0/V Accessory Hi Beam/Accessory/Oil/Brakes Accessory Standard Accessory Standard GRAPHICS Backrest Pad Color Belly Pan Color Front Shock Front Springs Color (0) Grab Bars Color Handlebar Cover Headlight Pod Color Hood Color (0) Hood Color (Deluxe) Hood Accent Colors (0) Hood Accent Colors (Deluxe) Snow Flap Color Nosecone-Top/Bottom Color Rear Rack (Cargo) Color Rear Idler Wheel Color Seat Color Ski Color Tunnel Color Tunnel Stripe Color (Lite) Tunnel Stripe Color (Deluxe) Windshield (Size & Color) Windshield Base Color SUSPENSION Front Type Front Travel (in.) Radius Rods (Adj. or Lub.) Shock/Spring Adj. Torsion Bar Rear Type Front Torque Arm Limiter Rear Torque Arm Limiter Rear Travel (in.) Shock: Front Track Rear Track Springs: Front Torque Arm Rear Torque Arm Rear Torque Arm Spring Dia. TRACK Track Construction Track Length Overall (in.) Track Pattern Track Width (in.) Guide Clips (GEOP) Lug Height N/A Black Black Med Blue N/A Black Molded N/A Brite White Rigel Blue Candy Apple Red/Med. Blue/ Black Candy Apple Red/White/ Black/Bright Silver Black/Silver Logo N/A N/A Med Blue Black Black Unpainted Candy Apple Red/Black/ Med. Blue Candy Apple Red/Black/ Med. Blue Standard/Smoke Black Band Lite.00 Adjustable Hydraulic/Fixed Accessory Xtra Lite Adjustable Fixed. Nitrogen Cell Nitrogen Cell Coil Torsion. Polyester-C Block N/A. Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.

5 POLARIS SNOWMOBILE PUBLICATION NUMBERS MODEL MODEL # OWNER S MANUAL & SUPPLEMENT PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS Indy 0 0LBAS & 0 Indy 0 Deluxe 0LDAS & 0

6 TUNNEL and SEAT A

7 TUNNEL and SEAT Ref. Part Qty. Description Ref. Part Qty. Description AR Line, Fuel 00 Fitting, 0 Cap, Gas w/gauge Seat (Incl. -) Seat Cover (0) 0 Washer Nut, Nylok 0 Screw 0 Lens Housing, Taillight Bulb, Brakelight Bulb, Taillight 0 Harness, Taillight Screw Washer 00 Fuel Pick-Up w/strainer 000 Ring, Compression Tank, Fuel (Incl.,,-) 00 Fitting, Outlet, Double 0000 Clamp, Hose, Red 000- AR Line, Fuel 0 00 Strap, Panduit 00-0 Stand, Bracket Rivet, Pop Rivet 00 Grommet 00 Tunnel (Incl.,) -0 Bracket, Console Seat Mount 00 Nut, Speed Bolt, Carriage 0-0 Strap, Gas Tank 0 0 Cushion, Tank Hold-Down Rivet, Semi-Tubular -0 Bumper, Rear Rivet 0 Snow Flap, Silver Screw 000 Reflector, Red Rivet, Semi-Tubular Pad, Rear Suspension Mount, LH Pad, Rear Suspension Mount, RH 00 0 Footrest, LH Footrest, RH Support, Trailing Arm, LH Support, Trailing Arm, RH 0-0 Pad, Suspension Mount, Front 00 Pad, Air Box 0-0 Bulkhead 00 Plug, Hole 00 Bushing, Open/Close (Deluxe) 0 Mount, Radius Rod / A

8 NOSEPAN and CONSOLE A

9 NOSEPAN and CONSOLE Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw 00 Regulator, LR 00 Heat Sink 000 Rectifier, LR-, LR- (Deluxe) Kit - Control, Choke Cable, Choke Control Switch, Ignition (0) Switch, Ignition, E.S. (Deluxe) 0 Decal - Fuel Shut-Off 0 Seal -00 Louver, Intake, Basic 0 0 Intake, Foam Console, w/indicator 0 Switch, Rocker 0 Nut, Ignition Switch 0 Key, Ignition, w/cap 00 Nut, Choke, Slide 0 Washer Screw Washer Rivet 0 Washer -00 Cover, Console, Inner, Basic 0 Strap, Tool Compartment Rivet 0 Tape, Foil 00 Clip, Dart 0 Tape, Foil 0 Rivet, Pop Cover, Shock, RH Cover, Shock, LH Washer 0-00 Nosepan, RH 0 Tape, Foil 0 Tape, Foil Rivet -0 Screen, Front -00 Nosepan, Center 000 Fastener, U-Type Clip 00 Tape, Foil 00-0 Hinge, Lower -0 Bumper, Front 0 0 Screw 000 Plug, Button Screw -0 Plate, Front Bumper Reinforcement 0 Cap, Bumper End, LH Cap, Bumper End, RH -00 Nosepan, LH 0 Plug, Clutch Hole 00 Reflector, Amber 0 Rivet, Cherry Mate 0 Strap, Hood 0-0 Support, Clutch Guard Rivet, Cherry -0 Plate, Clutch Guard 00 Clip, Rosebud Bracket, Pan Brace, LH Bracket, Pan Brace, RH Nut, Nylok Rivet, Bulbex 0 Tape, Foil -0-0 Bracket, Bumper Brace, LH Bracket, Bumper Brace, RH -0 Bracket, Support, Radius Rod 0 0 Shield, Nosepan Drain Hole 0 Pin, Clutch Cover 00 Decal - Engine and Clutch 0 Guard, Clutch 00 Pin, Clutch Cover / A

10 HOOD ASSEMBLY Ref. Part Qty. Description Ref. Part Qty. Description Windshield, 0 Standard Height 00 Retainer, Windshield 00 Speedometer 00 Cushion, Rubber 0 Cable, Speedometer - - Asm. Hood (0) Asm. Hood (Deluxe) (Includes Foam, Foil, Warn. Decals) 0 Screw 0-0 Mount, Headlight 00 Nut, U-Type, Speed Headlamp, Bulb Bulb Bulb Washer, Flat Washer, Split Lock Nut 000 Clip, U-Type Screw A 000 Knob, Headlight Adjust 0 Washer, Flat Mount, Headlamp 00 Spring, Headlight Adjust Bolt, Tee, Adjuster 00 Bracket, Speedo/Tach. 0 Nut, Nylok -0 Hinge, Upper 0 Hinge, Upper Stud Plate 00 Clip, Rosebud 0 Ring, Retaining Pin, Retaining 000 Housing, Pack 0 Harness, Main Wire 00 Housing, Socket 000 Housing Terminal, Ring 0 Rivet, Plastic /

11 HOOD ASSEMBLY 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Bolt 00 Cable, Hood Retainer Nut, Nylok 0 Washer, Flat 00 Nut, Push Deflector, Air -0 Screen, Hood, Upper -0 Screen, Hood, Center -0 Screen, Hood, Lower 0 00 Clip, U-Type, Speed Foam, Hood, LH Foil, Hood, RH Foam/Foil, Hood, RH 000 Clip, U-Type 0-0 Screen, Hood, Side / A0

12 DECALS RH LH Ref. Part Qty. Description Ref. Part Qty. Description 0 0 Kit - Hood Decals Indy 0 (Incl. -,,,,,,,,) Kit - Hood Decals Indy 0 Deluxe (Incl. -,,,-,,,) 0 Decal - Warning, French 0 Decal - Caution, French 0 0 Decal - POLARIS (0) Decal - POLARIS (Deluxe) 0 00 Decal - Hood Top, RH (0) Decal - Hood Top, RH (Deluxe) 0 00 Decal - Hood Side, RH (0) Decal - Hood Side, RH (Deluxe) 00 Decal - IFS, RH 0 00 Decal - 0 Indy, RH (0) Decal - 0 Indy, RH (Deluxe) 0 Decal - Deluxe 00 Decal - Tunnel, RH 0 0 Decal - XTRA-Lite A 00 Decal - POLARIS/USA 0 Decal - NO PASSENGER Warning 0 Decal - Electric Start (Deluxe) 0 00 Decal - Hood Top, LH (0) Decal - Hood Top, LH (Deluxe) 0 00 Decal - Hood Side, LH (0) Decal - Hood Side, LH (Deluxe) 00 Decal - IFS, LH 0 00 Decal - Indy 0, LH (0) Decal - Indy 0, LH (Deluxe) 00 Decal - Tunnel, LH 00 Decal - Track/Seat, LH/RH, Eng/French Decal - POLARIS Seat Kit - Decal Application Solution 0 Decal - Warning, English 00 Decal - Caution, English /

13 BATTERY BOX (DELUXE) INDY 0 DELUXE 0LDAS 0 Ref. Part Qty. Description Ref. Part Qty. Description 000 Battery 00 Strap, Battery Hold-down 00 Kit - Battery Bolt 00 Cable, Battery 0-0 Box, Battery 0 Insulator, Cable 000 Cable, Starter, Black 0 Switch, Magnetic 00 Breaker, Circuit 0 Nut, Nylok 000 Cable, Starter, Black 0 Washer 0 Pad, Fuel Tank Bracket / A

14 BRAKE 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Cable, Brake 0-0 Bracket, Brake 0 Washer 0 Screw 0 Washer, Spring Lock 00 Decal - Brake 00-0 Bracket, Brake, Top Mounting 0 Bushing Nut 0 00 Spacer, Alignment 0 Spring, Brake Return 00 Caliper, Stationary 0 Pad, Brake 0 Puck, Moveable Brake 0 Caliper, Brake 0 Bolt Bushing, Brake Arm Nut, Nylok 00 Clevis 0 Screw / A

15 TOOL KIT 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Kit - Tool (Incl. -) Screwdriver Wrench, 0- Spanner Box Wrench, Special Manual, Owner s, Snowmobile Supplement, Owner s Manual, 0/0 Deluxe 00 Strap, Emergency Starter 0 Cover, Tool Box 0 Foam, Tool Box 0 Screw 0 Box, Tool 0 Bracket, Tool Box Mount / A

16 FRONT SUSPENSION and SKI B

17 FRONT SUSPENSION and SKI Ref. Part Qty. Description Ref. Part Qty. Description 0 Washer Screw Screw 0 Nut, FLEXLOC 0 Shock, Front Suspension Screw 0-0 Steering Arm 0 Screw Washer 0 00 Bushing 0 Pivot, Rubber, Trailing Arm Ext. Screw -0-0 Trailing Arm, LH Trailing Arm, RH 0 Bushing 0 Bushing, Flanged 00-0 Spindle Nut, Nylok 0 Skag, Ski (0) Nut 0 0 Pin, Cotter 0-0 Plate, Skag (Deluxe) 0-0 Skag (Deluxe) 0-0 Ski Screw Stop, Rubber 000 Fitting, Lubrication w/ball 00 Bushing 00 Fitting, Lubrication 00 Rod End, RH, Wide Bore 0 0 Nut, Jam 0 Bushing, Flange Washer Nut, Nylok 0 Retainer, Spring Bottom 0-0 Spring, Compression 0 Retainer, Spring Coil, Top Washer Bushing, Radius Rod Pivot 00 Bushing, Radius Rod Pivot 0-0 Rod, Radius, Upper -0 Rod, Radius, Lower / B

18 STEERING B

19 STEERING Ref. Part Qty. Description Ref. Part Qty. Description 00 Switch, Auxiliary Shut-Off, Block, Throttle/Brake 0 Washer Pin, Retaining 00 Ring, Retaining Lever, Throttle (0) Lever, Throttle w/heater (Deluxe) -0 Handlebar 00 Caplug Screw 0 0 Pad, Handlebar 00 Clip, Handlebar Pad 00 Switch, Brakelight 00 Switch, Dimmer Rivet, Semi Tubular Grip, Handlebar 00 Clip, Speed, U Type 00 Lever, Brake Washer Screw 0 0 Heater, Grip Screw, Socket/Set Cable Tie Boot, Steering Post Nut, Nylok 0 Washer 00 Clip, Tinnerman 0-0 Hoop, Steering 0 Nut, FLEXLOC 0 Bolt 0 Rivet Bracket, Bolt Retainer Bolt, Carriage Nut, FLEXLOC Bolt, Carriage Rod End, LH Rod End, RH 0 Bolt 0 Nut, LH Nut 00 Rod, Drag Link Tie Rod Rod End, LH Rod End, RH 0 Boot, Tie Rod Retainer, Tie Rod Boot Bolt Washer 0 Bushing, Center Steering 0 Nut, FLEXLOC -0 Center Steering Bolt 00 Spacer 0 0 Nut 0 Pin, Cotter 0 Nut, FLEXLOC 0 Washer 00 Fitting, Lubrication -0 Steering Post Bolt, Carriage -0 Ring, Mount Recoil 0-0 Block, Handlebar Holder, Wire (Deluxe) 0 Screw (Deluxe) 00 Ring, Retaining / B

20 CHAINCASE 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Asm., Jackshaft (See Drive Train Pg. B, Ref. ) 000 Seal, Oil Screw 0 Nut 0 Bearing 0 Ring, Retaining Tightener, Gearcase Bearing, Chaincase Idler Block, Tightener Wheel, Idler Washer, Thrust Pin, Chain Tightener 0 Sprocket, T, /W 0 Washer, Spring 0 Nut, FLEXLOC 0 Pin, Cotter 0 Gasket, Chaincase 0 Cover, Chaincase Screw 0 Bolt Washer, Spring 0 Sprocket, T, /W 0 Chain, Silent, P, /W Nut, Nylok 0 0 Plug Chaincase w/ratchet Mount Screw / B

21 DRIVE TRAIN Ref. Part Qty. Description Ref. Part Qty. Description Screw 0 Washer AR Washer 00 Spacer, Driven Clutch Asm., Driven Clutch (See Driven Clutch Pg. B, Ref. 0) Washer 0 AR Bushing Bolt, Carriage Flangette 0 0 Gasket 0 Belt, Drive Bearing, Jackshaft Flangette, -Bolt Jackshaft (Incl. ) 0 Ring, Retaining 00 Disc, Brake 00 Sleeve, Seal 0 O-Ring Dipstick 0 0 O-Ring Nut, Flange Bolt, Carriage 0 Drive Shaft (Incl.,,) 0 Flangette w/screws Bearing, Drive Shaft 00 Metal Bushing, Speedometer Flangette 00 Key, Speedometer, Square 00 Gasket, Drive Adaptor 0 0 Adaptor, Drive w/zerk Nut, Nylok 0 Washer / B

22 SUSPENSION 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Screw 0 Washer, Spring Lock Washer Nut, FLEXLOC 0 Washer Nut, FLEXLOC 0 Washer Spacer, Idler Tube 0 00 Shaft, Idler 0-0 Wheel, Idler Washer Bolt 0 Screw Screw 0 Hi-fax, White 0 AR Track Clip, Slide 00 Shaft 0-0 Bracket, Shock 0 00 Shaft Shaft Washer 0-0 Arm, Rear Pivot Tube / B

23 RAIL MOUNTING (SUSPENSION) Ref. Part Qty. Description Ref. Part Qty. Description 00 Wheel, Bogie (Incl.,) 0 Bearing, Roller ( Per Wheel) 0 Ring, Retaining ( Per Wheel) Screw Washer Mount, Wheel 00 Nut, Push On Bumper, Jounce Screw 0 Bracket, Idler Adjust 0 0 Rail, Xtra-Lite, LH (Incl.,,0,,,,,) Rail, Xtra-Lite, RH (Incl.,,0,,,,,) Nut, Nylok Rivet Rivet, Semi-Tubular Nut, Nylok Screw Washer 00 Bushing Block, Spring Slider 0 Bolt Rivet, Pop Screw Cap, Rail Tip Nut, Nylok / B

24 FRONT TORQUE ARM 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Shock, Front Track 00 Retainer, Spring Slotted 0 Shield, Spring 00-0 Spring, Compression -0 Retainer, Spring Body 0 Screw 00 Fitting, Lubrication -0 Arm, Front Torque Shaft 0 Bolt Screw Washer Strap, Limiter Nut, Nylok Bushing 000 Shaft Washer 0 Washer, Spring Lock Screw 0 Nut / B

25 REAR TORQUE ARM 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Shaft 0 Bushing 00 Bushing Nut, Nylok Bolt Nut, FLEXLOC 0 Washer 0-0 Arm, Rear Torque Tube 0 0 Screw Screw 0 Washer, Spring Lock Washer 0 Spacer Wheel, Carrier Bearing ( Per Wheel) Ring, Retaining ( Per Wheel) Washer Spring, Torsion, Soft, LH, Degree (. Dia.)(Standard) Spring, Torsion, Soft, RH, Degree (. Dia.) (Standard) Spring, Torsion, Medium, LH Degree(. Dia.)(Optional) Spring, Torsion, Medium, RH Degree (. Dia.)(Optional) Spring, Torsion, Firm, LH Degree (.0 Dia.)(Optional) Spring, Torsion, Firm, RH Degree(.0 Dia.)(Optional) Tube, Spring 00 Clip, Push On 0 Roller, Spring Adjustable 00 Fitting, Lubrication 0 Shock, Rear Track / B0

26 DRIVE CLUTCH 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Kit - Clutch Rebuild (Incl.,,,,) Bolt 0 Washer, Spring Lock Cover, Bearing, Garmax 0 Ring, Retaining, Cover 0 Spring, Clutch, Silver/Gold 0 Washer, Multilube Roller and Bushing AR AR AR AR Spacer (.00 ) Spacer (.0 ) Spacer (.0 ) Spacer (.00 ) 0 Bearing, Moveable, / 0 Weight, Shift (0) 0 Pin, Weight 0 Gear, Ring (Deluxe Only) Screw (Deluxe Only) 0 Nut, FLEXLOC 00 Pin, Roller 0 Button, Guide Drive Clutch Basic (Incl. -,-,,) / B

27 DRIVEN CLUTCH 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Ring, Retaining, Extension 0 Ramp, Stationary Bolt, Tap 0 Button, Ramp 0 Spring, Clutch, Silver Bearing, Moveable, 0 Bearing, Moveable, / 0 AR Washer AR Washer 0 Driven Clutch (Incl. -) / B

28 ENGINE MOUNTING 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Engine, EC-PM0A Short Block NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization is required for warranty consideration. Handle, Recoil 00 Cable, Throttle Control 00 Plug, Spark, NGK BRES 0000 Clamp, Hose, Red AR Line, Fuel 000 Valve, Fuel Shut-Off 0 Filter, Fuel Asm., Fuel Pump (See Fuel Pump Pg. C, Ref. ) 0 00 Washer, Clutch Retainer 0 Washer, Lock Bolt 0 Dampener, Vibration Cap 00 Dampener, Vibration 00 Bushing, Motor Mount 0 Bolt, Carriage 000 Bushing, Threaded 0 Washer, Spring Lock Bolt 0 0 Bolt, Carriage 0 Plate, Spacer Washer 00 Bushing, Threaded Plate, Motor Mount w/hole Washer 0 Nut, FLEXLOC / B

29 EXHAUST SYSTEM Ref. Part Qty. Description Ref. Part Qty. Description 0-0 Muffler 00 Spring, Exhaust 0 Spring, Exhaust 0 Dampener, Vibration AR Washer, Thrust 0-0 Manifold Gasket, Exhaust (See Cylinder Pg. C, Ref. ) Washer, Lock (See Cylinder Pg. C, Ref. ) Nut (See Cylinder Pg. C, Ref. ) / B

30 OIL TANK / AIR BOX 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Duct, Intake Silencer 0 Seal, Intake 0 Boot Silencer, Intake, Drilled 0 Spring, Intake Hold-down Nut, Well Screw 0 Washer Asm., Fuel Pump (See Fuel Pump Pg. C, Ref. ) 0 0 Decal - Intake 0 Decal - Greasing 0 Bolt 0 Washer Nut, Nylok 0 Sensor, Oil Level (Deluxe Only) AR Line, Fuel 00 Fitting, 0 Degree 0 Cap, Oil Tank 0 Gasket, Oil Cap 0 Tank, Oil (0) Tank, Oil, Drilled (Deluxe) 00 Fitting, Outlet, 0 Degree, Double Tubing, Convoluted 000- AR Line, Fuel 000 Filter 0 Pad, Oil Tank Bracket, Oil Tank, Lower Rivet, Cherry 000 Clamp, Hose, Large, Green / C

31 CRANKCASE 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Pipe, Pulse 0 Stud 00 Asm., Crankcase (Incl. -,-0) 000 Pin, Dowel Gasket 0 Bolt, Flange 00 Seal, Oil 00 Bolt and Washer 0 Bolt and Washer 0 0 Bolt and Washer / C

32 CYLINDER 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Head, Cylinder 0 Gasket, Head 00 Stud 0 Stud 00 Cylinder (Incl.,) 0 Gasket, Cylinder 0 Check Valve 0 Adapter 00 Bolt, Allen 0 0 Asm., Band, Adapter (Incl. ) 0 Screw 00 Nut, Flange 0 Gasket, Exhaust 000 Washer, Spring 00 Nut / C

33 PISTON and CRANKSHAFT 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Clip, Piston Pin Ring, Piston (Standard) Ring, Piston (.mm/.00 Oversize) Ring, Piston (.0mm/.00 Oversize) Piston (Standard) Piston (.mm/.00 Oversize) Piston (.0mm/.00 Oversize) 0 Pin, Piston 00 Bearing, Needle 0 Rod, Connecting 0 Bearing, End, Large 0 Pin, Crank 00 Bearing, Ball 0 0 Spacer 00 Bearing, Ball 00 Crankshaft, PTO Side Crankshaft, Center (Incl. ) Drive Gear, Oil Pump Bearing, Ball Asm., Crankshaft (Incl. -) Crankshaft, MAG Side 0 Key 00 Washer, Spring 00 Nut / C

34 BLOWER HOUSING & RECOIL 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Bolt and Washer 0 Nut 000 Washer, Spring 00 Cylinder Baffle 0 Cylinder Baffle 0 Gasket, Intake 0 Cylinder Baffle (Incl. ) 0 Bolt and Washer 0 0 Asm., Recoil Starter (Incl.,,,-) Starter Case 0 00 Clamp 0 Bolt and Washer 00 Guide, Rope 0 Blower Housing 0 Spring, Spiral 0 Bolt and Washer 00 Pulley, Starting 0 AR Rope, Starter (Bulk, Cut to Fit) 0 Reel 0 Spring, Return 0 0 Ratchet 0 Spring, Friction 0 Plate, Friction 0 Nut, Flange / C

35 CARBURETOR Ref. Part Qty. Description Ref. Part Qty. Description 000 Asm., Mixing Chamber Top (Incl. Gasket) 0 Spring, Throttle 000 Plate, Throttle 00 E-Ring 0 Jet Needle (DP-) 0 Throttle Valve (.) 0 Needle Jet 0- () 0 Cap 0 Asm., Carburetor (Incl. -0,-) 0 0 Pin, Float 00 Arm, Float 00 Packing, Needle Valve 00 Needle Valve (.) 000 Gasket, Float Chamber 0 Cap 00 Float C 00 Washer 0 Main Jet (#0) 0 O-Ring 0 00 Fitting, Sediment 00- Line, Fuel Plug, Trap 00 Clamp, Hose 00 Clamp, Hose 00 Screw and Washer 00 Pilot Jet (#) 00 Spring, Air Adjuster 00 Screw, Air 0 Screw, Throttle Stop Spring, Throttle Adjuster 0 Plunger 000 Spring, Plunger 0 Cap, Plunger /

36 FUEL PUMP Ref. Part Qty. Description 0 Screw 00 Diaphragm, Gasket Set 00 Asm., Fuel Pump (Incl.,) / C

37 OIL PUMP 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Clamp, Hose 0 Pipe, Vinyl (0mm) 0 Screw, Air Vent 0 Packing 0 Asm., Oil Pump (Incl. -0,) 0 Spring, Return 0 Collar, Cam Shaft 0 Lever, Control 0 Washer, Spring C 0 00 Nut 0 Screw and Washer 000 Gear, Small 00 Spacer 0 Bushing, Oil Pump AR AR AR 0 O-Ring Spacer (.mm) Spacer (.mm) Spacer (.mm) /

38 MAGNETO 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 P Coupler 0 Grommet 0 Harness, Wire (Incl.,,) 00 Screw and Washer 0 Clamp 0 0 Asm., Plate (Incl. -0,) Plate 0 Stator 0 Screw and Washer 0 Screw and Washer C 0 0 Coil, Exciter 0 Screw and Washer 0 Coupler, P Male 00 Cap, Spark Plug 00 Nut, Rubber 0 Coil, Ignition 0 Screw and Washer 0 Asm., Flywheel (Incl.,) 0 Blower 00 Bolt and Washer /

39 STARTING MOTOR 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Kit - Brush & Spring Asm., Brush & Screw Asm., Brush Bushing, Insulation Washer, Insulation Nut 00 Kit - Asm., Commutator Cap (Incl.) Nut Screw Bracket, Starter, Rear 00 Armature 00 Kit - Drive Hardware Washer, Curved Spring Washer, Thrust Spacer Spring, Antidrift Pinion, Stop Ring, Lock Cover, Dust 00 Kit - Asm., Drive Cap 00 Kit - Asm., Drive Plate, Drive Pinion 0 Bracket, Starter, Front 0 Washer, Lock Bolt 0 Screw 00 Kit - Screw Bolt, Thru 0 Nut 000 Washer, Spring 0 Switch, Magnetic (Incl.,) 000 Motor-Starter, Domestic / C0

40 PART NUMBER INDEX Part Ref. Grid A A A A B A B A B A A A B B B B B B B B B B B B B B B B B B B B B B B B B B B B A A A A B A A C C C C C C C A B A A Part Ref. C Grid A A A A B A A A A B C A A A A A A A A C B C.. C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C Part Ref. Grid A.. C C C C C C C C C A C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

41 PART NUMBER INDEX Part Ref. Grid C C C... C C C C B C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C B B B B B B B A Part Ref. C Grid A A A A A A B B B B B B B B B.. B B B B A A A A A C A A... A A A A A A A A B B B C A A C B B B B B B B C B B B A B B B B Part Ref. Grid B B B B B B A B B B B B A A A A B B A B B A A A A A A A B B A A B B C B A A B A B B A A A A A B B C B A A C A A A A B

42 PART NUMBER INDEX Part Ref. Grid B A B B B B B B... B B B A B C B A A A B A A B A B B B B A A A B B B B B A A B C B A A A B A A C A A A A C B B C B A C Part Ref. C Grid A B A C B B B B B A A B B B B C B B B B A B B B B A C A A C A A A A A A A C A A B B A A A B B B A C B B B A B B B B0 Part Ref. Grid B B B B B B B B A A C B A... C B B B B B B A A C C A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A.. B A A B

43 PART NUMBER INDEX Part Ref. Grid A B C A A B A A A A A B... B... B.. B B A C C B A A B A B B B A A A A A... B C A... C B A B B B.. B B... B B... B B B B B B B B A B A A A B Part Ref. C Grid B B B B B B B B... B B A B B A B B B C B C C B B B B B.. B0... B B B A A B B C A B A... A 0... A.. A0.. A... B... C C B B.. B B... B... B.. B B B B... B.. B B Part Ref. Grid B 0... B B B A B B... B B... B B B B B A A... B... B.. B0.. C C B B B B B A... B B B B A B B... B A A0.. A... B... B B B B B B B... B.. B B B B C B... B B A A A... B

44 PART NUMBER INDEX Part Ref. Grid Part Ref. Grid Part Ref. Grid C B... B... B.. B B A A B B B B A A B A A... C A A A A A B A B B B B B B A 0... B A A A B A A A... A.. A B A A B A B B B B B A B B B A... C B C A... C A A D

45 In order to better serve you, this postage-paid mailer is provided for your convenience to report an error or relay a suggestion relative to any Polaris Publication. or FAX your report to: --0 POLARIS PUBLICATIONS REPORT Publication Machine Publ. Date Page Report of Error Suggestion Name Company Address City, State, Zip Phone ( ) Date Thank you for your help! Mailing Instructions Please fold the top portion down first then fold the bottom portion up second so the open edge is located at the top. Tape the open edge. / Rev. 0

46 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 0 TH AVE. S.W. ROSEAU, MN

47 In order to better serve you, this postage-paid mailer is provided for your convenience to report an error or relay a suggestion relative to any Polaris Publication. or FAX your report to: --0 POLARIS PUBLICATIONS REPORT Publication Machine Publ. Date Page Report of Error Suggestion Name Company Address City, State, Zip Phone ( ) Date Thank you for your help! Mailing Instructions Please fold the top portion down first then fold the bottom portion up second so the open edge is located at the top. Tape the open edge. / Rev. 0

48 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 0 TH AVE. S.W. ROSEAU, MN

49 In order to better serve you, this postage-paid mailer is provided for your convenience to report an error or relay a suggestion relative to any Polaris Publication. or FAX your report to: --0 POLARIS PUBLICATIONS REPORT Publication Machine Publ. Date Page Report of Error Suggestion Name Company Address City, State, Zip Phone ( ) Date Thank you for your help! Mailing Instructions Please fold the top portion down first then fold the bottom portion up second so the open edge is located at the top. Tape the open edge. / Rev. 0

50 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 0 TH AVE. S.W. ROSEAU, MN

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52 PRINTED IN THE USA PARTS MANUAL PN and MICROFICHE PN 0 /