800 RMK Model #S00SR8BS Model #S00SR8BSA Rev. 01

Transcription

1 00 RMK Model #S00SRBS Model #S00SRBSA Rev. 0 PARTS MANUAL PN and MICROFICHE PN 0/

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3 TABLE OF CONTENTS 00 RMK S00SRBS and 00 RMK S00SRBSA Parts Manual A AIR BOX C B BRAKE A CARBURETOR C- CHAINCASE B CONSOLE A COOLING SYSTEM B CRANKCASE C CYLINDER C DECALS A DRIVE CLUTCH C DRIVE TRAIN B DRIVEN CLUTCH C ENGINE MOUNTING C EXHAUST SYSTEM B FRONT SUSPENSION B- FRONT TORQUE ARM B HOOD A-0 HOOD - FOAM/FOIL A C D E F H M MAGNETO C N NOSEPAN A- O OIL PUMP C0 OIL TANK C PART NUMBER INDEX D- PISTON and CRANKSHAFT C RAIL MOUNTING SUSPENSION B REAR TORQUE ARM B RECOIL STARTER C SEAT and GAS TANK A SKI B STEERING B- STEERING - HANDLEBAR B SUSPENSION B0 TOOL KIT D TUNNEL A W WATER PUMP C P R S T The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

4 Type BRAKES CAPACITIES Coolant Capacity (qts.) Chaincase Oil Capacity (oz.) Dry Weight (lbs.) Fuel Tank Capacity (US/lmp. Gal.) Gearcase Oil Capacity (oz.) Height (in.) Length (Incl. skis) Oil Capacity (qts.) Ski Center Distance (in.) Ski Length (in.) Ski Width (in.) Width (in.) CHAINCASE Drive Chain Length Drive Shaft Sprocket Reverse Transmission Sprocket Ratio Center Distance (in.) Clutch Offset (in.) Clutch Type Clutch Weight Ring Gear Spider Spring Color Covers Diameter (in.) Helix Angle Spring Position Spring Type DRIVE CLUTCH DRIVEN CLUTCH ENGINE SPECS Engine Model Number Alternator Output Bore X Stroke (mm) Displacement (cc s) Carburetion/Throttle Body Carburetor Model Cooling Cylinders Cylinder Plating Electric Start Ignition Timing Dynamic Deg. BTDC Ignition Type Oil Injection Spark Plug Type (RFI) Spark Plug Gap (in.) RMK SPECIFICATIONS Polaris HPB Liquid Cooled. N/A./ P (/W) T- Accessory :0. / P- 0- Accessory Wide Dark Blue/White No 0. R Silver/Blue S0-0-00A V 0W x0 Mikuni Rack -TM0MM Flatside w/tp Liquid Nicasil RPM Digital CDI w/tps Yes RNYC Champion.0 Backrest Pad Color Belly Pan Color Front Shock Color Front Springs Color Grab Bars Color Handlebar Cover Headlight Pod Color Hood Color Hood Accent Colors GRAPHICS Snow Flap Color Nosecone-Top/Bottom Color Rear Rack (Cargo) Color Rear Idler Wheel Color Seat Color Ski Color Trailing Arm Color Tunnel Color Tunnel Stripe Color Windshield (Size & Color) Windshield Base Color Headlight Type Headlight (watts) Thumbwarmer Handwarmers Indicator Light LIGHTS/BATTERY TRACK Track Construction Track Length Overall (in.) Track Pattern Lug Height Track Width (in.) SUSPENSION Front Type Front Travel (in.) Radius Rods (Adj. or Lub.) Shock Torsion Bar Rear Type Front Torque Arm Limiter Rear Torque Arm Limiter Rear Travel (in.) Shock: Front Torque Arm Rear Torque Arm Springs: Front Torque Arm Rear Torque Arm Rear Torque Arm Spring N/A Black Black Indy Red N/A Black Black Black Metallic Indy Red/Black Fine Fade/White/ Screamin Yellow/Black Black N/A Black Indy Red Black Black High Gloss Black Unpainted N/A Mid/Flared/Smoke Black Band Halogen High X0 & Low 0 Standard Hi/Low Standard Brake/Oil/Temp/Acc/HiBeam/Prem Polyester Deep Lug./.00 XC-0 CRC.-. Adjustable Nitrex Threaded / XTRA-LITE- Standard N/A Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice. Nitrex Select 0 Torsion./

5 000 POLARIS SNOWMOBILE PUBLICATION NUMBERS MODEL MODEL # OWNER S MANUAL & SUPPLEMENT PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS 00 RMK S00SRBS & 0 00 RMK S00SRBSA & 0

6 TUNNEL 00 RMK S00SRBS AND 00 RMK S00SRBSA Ref. Part Qty. Description Ref. Part Qty. Description Rivet Guard, Chaincase 0 Rivet 0 Asm., Tunnel (Incl.,,) Rivet Protector, Bed 00 Exchanger, Crossover, Rear 0 0 Washer, Flat 0 0 Washer 0 Bolt 00-0 Rack, RMK 0 Bolt 0 Bumper, Rear Rivet 0 Flap, Snow 0 Rivet 0 Panel, Close-Off 0 Screw A 0 Reflector, Red Skirt, Snow, LH Skirt, Snow, RH Rivet Bracket, Suspension, Rear, LH Bracket, Suspension, Rear, RH -0 Pad, Suspension, Front 00 Extrusion/Gripper/De-Icer Extrusion, Clutch Guard Footrest, LH Footrest, RH Rivet Guard, Adaptor, Drive 0 00 Plug, Hole 00 Plug, Hole 00-0 Bulkhead Brace, Footrest/Trailing Arm Mount, LH Brace, Footrest/Trailing Arm Mount, RH /

7 SEAT AND GAS TANK 00 RMK S00SRBS AND 00 RMK S00SRBSA Ref. Part Qty. Description Ref. Part Qty. Description 00 Asm., Taillight (Incl. -) 00 Cap, Fuel w/gauge 0 Asm., Seat Cushion (Incl. -,)(S00SRBS) Asm., Seat Cushion (Incl. -,)(S00SRBSA) 0 Cover, Seat 0 Washer Mount, Taillight Rivet 00 Gasket, Taillight 00 Lens 0 Screw 000 Bulb, Taillight 0 00 Backing, Taillight 00 Clip, Retainer Retainer, Tool Pouch Clip Rivet 0 Washer, Flat A 0 Screw 0 0 Harness, Taillight Jumper, Seat, Taillight Nut, Nylok 0 Washer, Flat 00 Nut, Speed 0 Bolt, Carriage 00 Cushion, Tank 0 Pickup, Fuel w/mesh 00 Ring, Compression Grommet, Tank Fitting 00 Clamp, Hose AR Tubing 0 Fitting AR Tubing 0 Asm., Fuel Tank 0 00 Fitting, 0 Degree AR Line, Vent /

8 NOSEPAN 00 RMK S00SRBS AND 00 RMK S00SRBSA 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0-0 Brace, Hinge 0 Washer, Spring Lock Bolt 0 Rivet 0 Nut, FLEXLOC Guide, Hood, LH Guide, Hood, RH 0 Rivet 00 Strap, Hood Latch Trim, Pan, Rear, LH Trim, Pan, Rear, RH 0 Rivet Cap, Bumper, LH Cap, Bumper, RH A Screw 00 Plug, Hole Extrusion, Bumper, Formed, LH Extrusion, Bumper, Formed, RH 00 Clip, Rosebud Bolt -0 Brace, Pan, Lower Bumper, Front Nut, Nylok 0 Rivet 0 Brace, Pan, Upper 0 Washer, Flat Screw /

9 NOSEPAN 00 RMK S00SRBS AND 00 RMK S00SRBSA 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Tape, Foil 0 Tape, Foil 00-0 Tape, Foil Foam, Nosepan, LH Foil, Pan 0 Tape, Foil Foil, Nosepan, RH 0 Rivet 0 Decal - Trouble Shooting, XL RMK 0 Clip, Belt Retainer 00 Pin, Clutch Guard 0 Asm., Clutch Guard (Incl. Decals) 00 Decal - Engine and Clutch Rivet Rivet 0 Plug, Hole Nosepan Plate, Backer Rivet 0 00 Plug, Hole / A

10 HOOD 00 RMK S00SRBS AND 00 RMK S00SRBSA Ref. Part Qty. Description Ref. Part Qty. Description 0-0 Mount, Headlight 0 Screw 00 Nut, U-Type Speed 0 Asm., Headlamp (Incl. Bulbs) 00 Bulb, Headlight, 0W 0 Bulb, Halogen Lens/Reflector, LH Lens/Reflector, RH 0 Seal, Reflector - Asm., Hood (Incl. Foam/Foil) 0 Screw 000 Fastener, U-Type Clip Bolt, Tee, Adjuster 00 Spring, Headlight Adjust Foam, Headlight Seal 00 Knob, Headlight Adjust A 00 0 Hinge, Upper, LH Hinge, Upper, RH Plate, Bolt Screw 0 Bolt, Carriage 0 Nut, Nylok Plate, Hinge, Lower Brace, Hood, Upper Brace, Hood, Lower Rivet 0 Spring, Extension 00 Ring, Spring Attachment 00 Clamp, Retainer Screw Screen, Front /

11 HOOD 00 RMK S00SRBS AND 00 RMK S00SRBSA 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Windshield, Flared, Smoke 0 Rivet 0 Nut 0 Washer, Split Lock 0 Washer, Flat 00 Bracket, Speedo/Tach Cover, Intake Foam, Pre-Filter 0 Housing, Instrument (Incl. Warning Decals) Tachometer, Pulse w/fuel Light Bulb, Replacement 0 Knob, Trip Odometer Speedometer Bulb, Replacement 00 Cushion, Rubber Foam, Headlight/Pod Seal 00 Cable Tie 0 Harness, Headlight 0 Cable, Speedometer Screw Rivet 0 Cup, Hood Latch 00 Retainer 0 Cover, Access Headlight Clip, Rosebud Clip, Routing 0 Rivet Clip, Pigtail 0 Washer 00 Cable, Hood 0 Rivet 0 Screw Deflector, Air A0 /

12 HOOD - FOAM/FOIL 00 RMK S00SRBS AND 00 RMK S00SRBSA 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Foil, Hood Tab Screen, Hood, Front, Upper, LH Screen, Hood, Front, Upper, RH Screen, Hood, Front, Lower, LH Screen, Hood, Front, Lower, RH Foil, Hood, RH Foil/Foam, Hood, RH Rivet Foam, Hood, LH Foam, Hood, Center Screw 0-0 Screen, Hood, LH 000 Fastener, U-Type Clip / A

13 DECALS 00 RMK S00SRBS AND 00 RMK S00SRBSA 0 RH 0 LH Ref. Part Qty. Description Ref. Part Qty. Description 0 Kit - Hood Decals, RMK (Incl. -,,,,,,) 00 Kit - Decal Application Solution (For Seat and Handlebar Decals) 00 Decal - Track/Seat, English/French 0 Logo - th Anniversary 0 Decal - No Passenger Warning 0 Decal - Warning, English/French 0 Decal - Hood Center, INDY 00 Decal - Hood Center, POLARIS 0 Decal - XC-0, RH 0 Decal - Hood Side, RMK, RH 0 Decal - HIGH PERFORMANCE TWIN 00, RH 0 00 Decal - Seat, POLARIS 0 Decal - XTRA-LITE 0 Decal - Suspension Set-Up, RMK 0 Decal - Caution, French, RH 0 Decal - Caution, English, LH 0 Decal - Maximum LBS 0 Decal - Hood Side, RMK, LH 0 Decal - 00 HIGH PERFORMANCE TWIN, LH 0 Decal - XC-0, LH / A

14 CONSOLE 00 RMK S00SRBS AND 00 RMK S00SRBSA Footrest 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw Spacer 00 Regulator, LR Nut, Nylok 00 Decal - Ignition, Off/Prem/Reg. 00 Cable Tie 00 Socket 000 Housing 000 Terminal, Ring Housing 0 Harness, Wire, Main Screw 00 Kit - Ignition Switch Washer 00 Cable, Choke (Incl.,0) 0 Kit - Choke Lever Repair 0 Rivet 0 Guide, Recoil 0 Washer, Lock 0 Nut, Choke 0 Cap w/key NOTE: When ordering ignition key PN 0 be sure to specify if for an A,B,C,D, or E switch. Letter code will be labeled on underside of switch body behind console. Key dot code found on key cap (i.e. one dot = A, two dots= B, etc.). 0 Nut, Ignition Console / A

15 BRAKE 00 RMK S00SRBS AND 00 RMK S00SRBSA 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Kit - Cover Screw 0 Kit - Cover Asm. (Incl.,) Gasket 00 Kit - Parking Lever Spring 000 Asm., Master Cylinder (Incl.,,,,0,) Screw 0 Kit - Lever and Pivot Pin Screw 0 00 Kit - Body Clamp/Reservoir Switch, Brakelight 0 0 Kit - Cartridge Asm. 00 Asm., Control, LH Button, Switch, HI/LO, LH Control 0 Kit - Pivot Pin 0 Kit - Parking Lever and Spring (Incl. ) 0 Asm., Brake Caliper (Incl.,,) 0 Line, Brake 00 Kit - Clip, Spring (Qty. ) 0 Inlet 0 00 Kit - Cooler, Water Kit - Gasket, Brake Cooler 0 0 Screw (Pkg. of ) Bolt 0 Washer, Spring Lock 0 Washer, Flat 0 Guide, Rope 0 Bracket, Caliper 0 Piston and Seal (Incl. ) 00 Kit - Seal, Piston, Caliper 00 Kit - Heavy Duty Brake Pad, Type, Large (Incl. ) / A

16 FRONT SUSPENSION 00 RMK S00SRBS and 00 RMK S00SRBSA B

17 FRONT SUSPENSION 00 RMK S00SRBS and 00 RMK S00SRBSA Ref. Part Qty. Description Ref. Part Qty. Description Strap, Spacer, Bottom 0 Nut, FLEXLOC 0 Washer Screw Nut, Nylok 0 Nut, FLEXLOC -0 Bar, Torsion Bushing, Sway Bar Rivet 0 0 Nut, FLEXLOC Washer 0 Arm, Steering Slide, Sway Bar 00 Bearing, Spherical 0 Ring, Retainer Bolt 0 Washer Bushing, Flange 0 0 Bushing 0 Bushing, Flange 0-0 Spindle 000 Fitting, Lubrication Arm, Trailing, LH (Incl.,) Arm, Trailing, RH (Incl.,) 00 Bushing 00 Fitting, Lubrication Screw Screw 00 Rod End, Lower, RH Nut, Jam Shock, Select, IFS Retainer, Spring, Slotted Spring, Compression Ring, Spring Preload, Adjustable Retainer, Spring, Body, Threaded 0 Rod, Radius, Lower 0 Nut, Jam 00 Rod End, Lower, LH Rivet -0 Brace, Pan, Lower Bolt Bracket, Radius Rod, Lower 0-0 Brace, Bulkhead, Front 00 Rod End, LH 0 Nut, Jam Rod, Radius, Upper 0 Nut, Jam 00 Rod End, RH Washer / B

18 SKI 00 RMK S00SRBS and 00 RMK S00SRBSA 0 Ref. Part Qty. Description Ref. Part Qty. Description Nut, Flange Nut Washer 0-00 Toe, Ski, Plastic 0 Pin, Cotter Nut 0 Stop, Rubber Retainer, Ski, Rubber -0 Support, Ski, Rubber 0 Nut, Nylok Washer, Flat Ski, LH Ski, RH Kit - Skag,, 0 Degree Screw Screw 0 Screw / B

19 STEERING - HANDLEBAR 00 RMK S00SRBS and 00 RMK S00SRBSA Ref. Part Qty. Description Ref. Part Qty. Description Grip, Handlebar Pin, Retaining 00 Ring, Retaining 0 00 Lever, Throttle Lever, w/heater Block, Throttle/Brake Adaptor, Block Screw Boot, Handlebar 00 Nut, Push-On 0 Emblem, STAR -00 Bar, Mountain 0 Nut, Jam Nut, Nylok 0 Cover, Handlebar 0 Slide, Cover, LH Slide, Cover, RH 00 Clip, Dart 0-0 Block, Handlebar B 0-0 Handlebar Asm., Control, LH (See Brake Pg. A, Ref. ) 0-00 Asm., Hook, Handlebar (Incl. Wedge) Screw, Socket Head 0 Heater, Grip, Hi/Lo/Med Screw -0 Bracket, Hoop/Fuel Tank 0 Nut, FLEXLOC Nut, Nylok 0-0 Post, Steering Screw Screw 0 Holder, Wire 00 Ring, Retaining Screw, Set Washer 00 Switch, Auxiliary Shut-Off 0 Washer /

20 STEERING 00 RMK S00SRBS and 00 RMK S00SRBSA B

21 STEERING 00 RMK S00SRBS and 00 RMK S00SRBSA Ref. Part Qty. Description Ref. Part Qty. Description 0 Nut, FLEXLOC Washer 0 Asm., Idler Arm (Incl. ) 00 Spacer 0 Nut, FLEXLOC Asm., Pitman Arm (Incl. ) Nut 00 Rod End, LH 0 Bolt 0 Rod, Drag Link 0 Nut 00 Rod End, Hi Angle Nut, FLEXLOC 00 Rod End, LH Tie Rod Bolt, Carriage Rivet Bracket, Bolt Retainer 00 Fitting, Lubrication 0 0 Nut, FLEXLOC 000 Cable Tie, Releasable 0-0 Hoop, Steering Bolt, Carriage 0 Nut, FLEXLOC Rivet 0 Stop, Torque 0 Rivet 0 Nut 00 Stop, Torque 0 Boot, Tie Rod -0 Plate, Boot Rivet 00 Rod End, Hi Angle 00 Plug, Hole Screw 00 Clip, Rosebud Bolt Screw Rack, CRC 0 0 O-Ring 00 Tube, Spacer 0 Washer / B

22 COOLING SYSTEM 00 RMK S00SRBS and 00 RMK S00SRBSA Ref. Part Qty. Description Ref. Part Qty. Description 0 Cap, Pressure 000- AR Line, Fuel 0 Hose, Brake Cooler/Engine Out 00 Clamp, Springband Tubing, Convoluted Hose, Gripper/Brake Cooler 00 Extrusion, Cooling, Gripper/De-Icer 00 Clamp, Springband Hose, Crossover, Rear 0 00 Clamp, Springband 00 Exchanger, Cooling, Crossover, Rear 0 Rivet 0 Exchanger, Close-Off Hose, Gripper/Cooler, Front 00 Clamp Rivet Hose, Cooler/Tee, Center 0 Hose, Tee/Pump In 00 Spring 0 00 Tee, Connector Hose, Tee/Bottle / B

23 CHAINCASE 00 RMK S00SRBS and 00 RMK S00SRBSA 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Asm., Jackshaft (See Drive Train Pg. B, Ref. ) 000 Seal, Oil Screw 0 Nut 0 Bearing, Ball 0 Ring, Retaining 0 Sprocket, T, /W Asm., Tightener Gearcase(Includes Bearing, Block, Wheel, Washer, Pin) Bearing, Chaincase Block, Tightener Wheel, Idler Washer, Thrust Pin, Chain Tightener 0 Washer, Spring 0 Nut, FLEXLOC 0 Pin, Cotter 0 Gasket, Chaincase 0 Cover, Chaincase Screw 0 Screw Washer, Spring 0 Sprocket, 0T Chain, 0P, /W Nut, Nylok 0 0 Plug Chaincase Screw / B

24 DRIVE TRAIN 00 RMK S00SRBS and 00 RMK S00SRBSA Ref. Part Qty. Description Ref. Part Qty. Description Screw 0 Washer, Flat AR Washer, Flat 00 Spacer, Input Shaft Asm., Driven Clutch (See Driven Clutch Pg. C, Ref. ) 0 Belt, Drive Bolt, Carriage AR Washer 0 AR Bushing 0 Flangette w/grease Zerk 0 Gasket, Jackshaft Key Bearing Flangette 0 Washer, Flat Nut, Nylok 0 Jackshaft (Incl.,) 0 Ring, Retaining B 00 Disc, Brake 0 00 Sleeve, Seal 0 O-Ring Nut, Flange Dipstick 0 O-Ring 0 Washer Screw Cover, Chaincase (See Chaincase Pg. B, Ref. ) Bolt, Carriage 0 Driveshaft (Incl. 0,) 0 0 Flangette w/screws 00 Bushing, Speedometer, Metal Flangette 00 Key, Speedometer, Square 00 Gasket, Drive Adaptor 0 Adaptor, Drive w/zerk /

25 SUSPENSION 00 RMK S00SRBS and 00 RMK S00SRBSA 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Nut, Nylok 0 Washer 0 Nut, Nylok 0 Washer Washer 0- Wheel, Indy Red Spacer, Idler Bushing 0 Wheel 0 Spacer, Idler, Long 00 Shaft, Idler Washer, Belle Bolt 0 Screw Track (S00SRBS) Track (S00SRBSA) B0 Screw Screw 0 Washer, Lock Washer 0 Washer Hi-Fax, White 00 Shaft -0 Bracket, Front Shock 00 Shaft Shaft -0 Arm, Shock Pivot Tube 0-0 Arm, Rear Pivot 00 Fitting, Lubrication /

26 RAIL MOUNTING SUSPENSION 00 RMK S00SRBS and 00 RMK S00SRBSA 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0- Bogie Wheel, Indy Red (Incl. -) 0 Ring, Retaining ( Per Wheel) 0 Bearing, Roller ( Per Wheel) 00 Nut, Push-on Bumper, Jounce, XL Rail, X-Lite, LH (Incl.,,,,,,,) Rail, X-Lite, RH (Incl.,,,,,,,) Nut, Nylok Nut, Nylok Bumper, Jounce Liner, Bumper 0 Screw 00 Bracket, Idler Bolt Adjusting 0 Rivet 0 Nut Washer Bolt Bolt Mount, Wheel Rivet Block, Spring Slider 0 00 Bushing Washer Bolt Rivet, Pop Cap, Rail Tip / B

27 FRONT TORQUE ARM 00 RMK S00SRBS and 00 RMK S00SRBSA 0 Ref. Part Qty. Description Ref. Part Qty. Description Shock, Front Track Retainer, Spring Body Shield, Spring Spring, Compression Retainer, Spring Slotted 0 Bolt 00 Fitting, Lubrication Shaft -0 Arm, Front Torque Bolt 0 Washer, Lock Washer 000 Shaft 0 Bolt Bushing Bolt Washer Strap, Limiter Nut, Nylok Nut, Nylok 0 Nut, Nylok / B

28 REAR TORQUE ARM 00 RMK S00SRBS and 00 RMK S00SRBSA Ref. Part Qty. Description Ref. Part Qty. Description Bolt 0 Washer, Lock Washer 0 Shaft -0 Arm, Rear Torque Nut, Nylok 00 0 Bushing Bushing Bolt 0 Nut, Nylok 0 0 Washer Tube Roller, Spring, Adjustable 00 Clip, Push-On Screw Wheel, Carrier w/collar 0 Bushing B 0-0 Spring, Torsion, LH, Standard (./ Degree) 0-0 Spring, Torsion, RH, Standard (./ Degree) 0-0 Spring, Torsion, LH, Optional (./ Degree) 00-0 Spring, Torsion, RH, Optional (./ Degree) 0-0 Spring, Torsion, LH, Optional (./ Degree) 0-0 Spring, Torsion, RH, Optional (./ Degree) Tube, Spring 00 Fitting, Lubrication 0 Nut, Nylok 0 Shock, Rear Track Screw 00 Bushing 0-0 Rod, Shock /

29 EXHAUST SYSTEM 00 RMK S00SRBS and 00 RMK S00SRBSA 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Rivet 0 Spring, Exhaust 0-0 Resonator -0 Hook, Spring 0 Washer Shield, Heat Deflector Rivet Rivet Boot, Exhaust Outlet 0 Gasket, Exhaust 0-0 Manifold Screw 00 Seal, Exhaust Rivet Bracket, Muffler, Front 00 AR Washer Dampener, Vibration Clamp (. x.) Clamp (. x.) Clamp (. x.0) 0 Pipe, Tuned (Incl. ) 0 Cover, Pipe, Top 0 Cover, Pipe, Bottom 0 Matte, Sound Bracket, Chassis/Resonator / B

30 DRIVE CLUTCH 00 RMK S00SRBS and 00 RMK S00SRBSA 0 Ref. Part Qty. Description Ref. Part Qty. Description Bolt 0 Washer, Spring Lock Bearing, Cover, Garmax 0 Ring, Retaining, Cover Sleeve, Spring 0 Spring, Clutch, Dark Blue/White 0 Washer, Multilube Roller and Bushing 0 Button, Guide 0 Weight/Bushing, 0-0 Pin, Weight, Hardened 0 Bearing, Sleeve 00 Insert, Moveable 0 Nut, FLEXLOC 0 AR Spacer (.00mm) 0 AR Spacer (.0mm) AR Spacer (.0 mm) 0 AR Spacer (.00mm) AR Spacer (.00mm) 00 Nut, Jam 00 Pin, Roller 00 Kit - Drive Clutch Shim 0 Asm., Drive Clutch, Basic 0 (Incl. All Less,0) 0 Kit - Wide Roller Spider Rebuild (Incl. -,,) C 0/

31 DRIVEN CLUTCH 00 RMK S00SRBS and 00 RMK S00SRBSA 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw 0 Bushing, Driven, Large DU 0 AR Washer (.0) 0 AR Washer (.0) AR Washer (.0) AR Washer (.0) 00 Pin, Adjustable, Driven Screw Cam, Adjustable Driven Asm., Driven Clutch, R (Incl. -) 0 Button, Ramp 0 Spring, Clutch, Silver/Blue 0 0 Key Ramp, Driven, R 0 Washer 0 Ring, Retaining / C

32 ENGINE MOUNTING 00 RMK S00SRBS and 00 RMK S00SRBSA 0 ÉÉ ÉÉÉ ÉÉ Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw 00 Washer Washer, Clutch Retainer 000 Cable, Throttle 0 Kit - Short Block (S0-0-00) NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization is required for warranty consideration 00 Spark Plug, Champion RNYC Washer 0 E-Ring Foil 0 Handle, Recoil 00 Mount, Engine Washer, Flat Strap, Engine Mount, LH Strap, Engine Mount, RH C 0 Washer, Spring Lock Screw 0000 Clamp, Hose, Red AR Line, Fuel 00 Pump, Fuel 00 Clamp, Hose, Large Green AR Tubing 0 Valve, Fuel Shut-Off AR Line, Fuel Screw 0 Washer, Flat Brace, Engine Mount 00 Nut, FLEXLOC Washer, Flat 00 Mount, Engine Plate, Engine Shim 0 00 Cable Tie 0/

33 OIL TANK 00 RMK S00SRBS and 00 RMK S00SRBSA ÉÉ ÉÉÉÉ ÉÉÉÉ ÉÉÉÉ 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Decal - Fuel Shut Off Tank, Oil/Coolant w/foil Foil, Oil Tank Screw 0 Washer 00 Nut, Chimney 0 Sensor, Oil Level Cap, Vented Oil 0 Cap, Pressure, lb. 0 0 Decal - Surge Tank, Full Cold Valve, Fuel Shut-Off (See Engine Mounting Pg. C, Ref. ) Pump, Fuel (See Engine Mounting Pg. C, Ref. ) Screw C 00 Grommet 00 Fitting, Straight Screw 00 Clamp, Cable Rivet 0 Bracket, Fuel Pump Mount 0 Nut, Nylok 0 Bracket, CDI Mount Washer Nut, Nylok Bracket, Oil/Coolant Tank 00 Clip, Rosebud 000 Clamp, Large 000- AR Line, Fuel 000 Filter /

34 AIR BOX 00 RMK S00SRBS and 00 RMK S00SRBSA 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw 0 Washer, External Tooth Washer Duct, Air 000 Clip, Dart Duct, Air Inlet 0 Retainer, Tab 0 Top, Silencer 00 Decal - Adjustable Driven Clutch 0 0 Decal - Caution, Air Box 0 Decal - Greasing 0 Foam, Air box Plate, Silencer, Intake Connector Plate, Silencer, Intake, Lower Silencer, Drilled Intake Strap, Tie Down Bracket, Silencer Mount Rivet 0 Boot, Carb 0 Fitting, 0 Degree Washer 0 Decal - Cooling System 00 Clip 0 Nut, Well 0/ C

35 CRANKCASE 00 RMK S00SRBS and 00 RMK S00SRBSA 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Screw Plate, Torque Stop Stud 000 Valve, Check 0 Kit - Crankcase (Incl.,,,,) O-Ring 00 Manifold, Inlet Retainer, Manifold Screw Hose 000 Clamp, Hose Seal C 0 Plug Screw Screw 0 Ring, Retaining 0 Fitting 00 Pin, Dowel AR Line, Fuel Clamp Washer, Flat 00 Valve, Check Screw /

36 CYLINDER 00 RMK S00SRBS and 00 RMK S00SRBSA 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Clamp, Hose Screw 00 Clamp, Hose Adapter, Carb Stuffer, Reed Block 0 Asm., Reed Valve O-Ring 0 Thermostat 00 Cover, Thermostat 0 Screw Washer, Flat Screw, Bleed Screw 00 Sensor, Temperature 0-0 Cover, Head Seal 0 O-Ring 00 Head, Cylinder 0 O-Ring 0 O-Ring 00 Cylinder Gasket, Cylinder Base 0 Nut - AR Conduit Hose, Bypass 000 Clamp / C

37 WATER PUMP 00 RMK S00SRBS and 00 RMK S00SRBSA 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Pulley Bearing, Ball Shaft Housing, Ignition (See Magneto Pg. C, Ref. ) 00 Seal 00 Seal, Water Pump 00 Washer, Flat 0 Impeller Washer, Flat 0 0 Nut Gasket, Cover 0 Cover 0 Fitting, 0 Degree Screw / C

38 PISTON and CRANKSHAFT 00 RMK S00SRBS and 00 RMK S00SRBSA 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Circlip, Piston Pin, Piston 0 Kit - Piston Rings 0 Kit - Piston (Incl.,,) Bearing 0 Kit - Connecting Rod (Incl. Rod, Pin, Bearing, Washers) Key, Woodruff 0 Bushing 0 Bearing, Ball 0 Spacer 0 Bearing, Ball 0 Kit - Crankshaft (Incl. -) / C

39 OIL PUMP 00 RMK S00SRBS and 00 RMK S00SRBSA Ref. Part Qty. Description Ref. Part Qty. Description 00- AR Line, Fuel 000 Clamp 0 Screw 00 Pump, Oil 00 Clamp Housing, Ignition (See Magneto Pg. C, Ref. ) / C0

40 CARBURETOR 00 RMK S00SRBS and 00 RMK S00SRBSA Ref. Part Qty. Description Ref. Part Qty. Description Asm., Carburetor, Rack, 0mm 0 Screw 0 Cap, Top 0 Gasket 0 Screw 0 Packing 0 Clip 0 Ring 0 Plate 0 E-Ring 0 0 Cap, Rubber 00 Holder, Guide 0 Spring 0 Plunger 0 Valve, Piston (. Notched) 0 Needle, Jet (J-EFY0-) 0 Packing 0 E-Ring 0 Plate 0 0 Lever, LH Lever, RH 0 0 Ring 0 Screw, LH 00 Screw, RH 00 O-Ring, Air Funnel 0 Asm.,Funnel 0 Screw 0 Jet, Pilot Air (PAJ)(.) 0 0 Jet, Main (00)(MAG) Jet, Main (0)(PTO) 0 Nipple 0 O-Ring 0 0 Screw 0 Body, Float 0 O-Ring Asm.,Float 000 Jet, Pilot () 0 Jet, Pilot () 0 Washer, Starter 0 Spring 0 Asm., Adjuster 0 Cap 0 0 Packing 000 Valve, Check, 0 Degrees C /

41 CARBURETOR 00 RMK S00SRBS and 00 RMK S00SRBSA 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Bolt 0 Lever 0 Screw 00 Ring 0 Spring 0 Screw 0 Adjuster 0 Spring 0 Bracket 0 00 Screw 00 Screw 00 Spring 0 Ring Asm.,Shaft (Incl. Lever) 0 Screw 00 Bracket Hose 0 Packing, Starter Shaft 0 Spring, Starter Shaft 0 Shaft Ring 0 E-Ring 0 Lever, Starter 0 Nipple, Fuel Inlet 0000 Clamp, Hose AR Line, Fuel Plug, Trap / C

42 MAGNETO 00 RMK S00SRBS and 00 RMK S00SRBSA 0 Ref. Part Qty. Description Ref. Part Qty. Description Screw 00 Pulley, Starting 0 Belt 0 Pulley, Water Pump Drive 0 Nut 0 Washer 00 Flywheel Screw Washer, Lock 0 0 Washer, Flat 00 Stator Screw 0 Housing, Ignition Grommet 00 Cap, Spark Plug 00 Wire, Ignition 0 00 Kit - CDI (Incl., Nyogel & Decal) Decal - Spark Plug 00 Coil, Ignition / C

43 RECOIL STARTER 00 RMK S00SRBS and 00 RMK S00SRBSA 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Asm., Recoil (Incl. -, & Starting Pulley) 00 Nut 00 Plate, Friction 00 Spring, Friction 00 Ratchet 00 Spring, Return 00 Reel 000 Spring, Spiral 000 Housing, Recoil 00 Bushing, Rope Slide 0 Screw 00 Rope / C

44 TOOL KIT 00 RMK S00SRBS and 00 RMK S00SRBSA Ref. Part Qty. Description Ref. Part Qty. Description Kit - Tool (Incl. -,) Screwdriver, Phillips Wrench, / x /, Open End Wrench, Spark Plug Combination Screwdriver, Shielded Manual, Owner s, 00 Snowmobile Supplement, Owner s Manual, RMK 0 Roll, Tool 00 Strap, Emergency Starter / D

45 Part Ref. Grid A A B A B A A A A A A B C A A A A B C C C A... B A... B A B C C C B B B B C C C C B B B B B B B B B B B B B B B B B B Part PART NUMBER INDEX 00 RMK S00SRBS and 00 RMK S00SRBSA D Ref. Grid B B B B B B B A A B A A A A A A B A A C A A A A C A A A A A A A A A A C C C C C C A C A A B A A A A B... C C B C A Part Ref. Grid C C A C A A A A A A D A D D B C C C C C C C C C C C C C C C C C C B C C C C C C C C C C C C C C C C C C C C C C C

46 Part Ref. Grid C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C B B B B B B B A A A A A A0 Part PART NUMBER INDEX 00 RMK S00SRBS and 00 RMK S00SRBSA D Ref. Grid A A A B B C C B C B C B B C C C B C B C C A A C A B C A A A B... C... C A.. A C A0 0.. A A A A A A C C B C C B C B B B B B Part Ref. Grid C C B C B B B B B C B C B B C C B B C C C C C C B A A B C B A A C A A B B C B B B A A A... B B C C C A A A A A C A

47 Part Ref. Grid A A A A A A A B A A B A C A A B B B C A B C B A B B A C B B B B B B0.. B B B B A A A A B B A C C A C B C C C C B B Part PART NUMBER INDEX 00 RMK S00SRBS and 00 RMK S00SRBSA D Ref. Grid B C C B B B C C B B B A B C C B B B A B B C C B A C B C B B A A C B B B C B B B A A A A A B B A C B B A B A B B Part Ref. Grid C B A A A C C B B A A B C C A B C B B B B B B.. B C B C C C A A B B C C B A A C B A A C A A C C A A A A A A C A A

48 Part Ref. Grid A B B B A B B B B B C B A B A B C B B B B B C.. C C C B A B C C C C A A C C C B B B B B B B B B C C A C C A C C A Part PART NUMBER INDEX 00 RMK S00SRBS and 00 RMK S00SRBSA D Ref. Grid A A A A A A A A A A A A A A C A A A A C.. C A0.. A D B C C A B A A... A B B.. B0.. B.. B C A C C B C.. C C C B A C A A A B C B Part Ref. Grid B B C B B B A A B B A A A A C A A A A... A A... A B C B A... C B.. B B B B B C B B B B C A C A A A A A B B B B B B.. B B B B

49 Part Ref. Grid B B B A B B C C C C C C C C 0 C C B B B C B C B C B B B B C B B.. B A.. A0.. A C C C C A B B C C B A B C A... C B... B... A Part PART NUMBER INDEX 00 RMK S00SRBS and 00 RMK S00SRBSA D Ref. Grid A... A 0... A... B 0... C B B B... B.. B.. B.. B B.. B B B... B B... B.. B B B B B B.. B 0.. B B B B B B B B C C C C B0.. B B B A B0.. B C B B A.. B0.. B.. B C Part Ref. Grid A... A... C C B B B B B B C B.. B C B A.. B B... B B B C C B.. B.. B... C C A0.. B C C C B B A... C C B B A C C C... C C B C B C B B... B C... C A... A

50 Part Ref. Grid A C B.. B0 0.. B B B... B A A B B B B A A0.. A A A... A.. A A... A B A B... C... C B A A A.. B Part PART NUMBER INDEX 00 RMK S00SRBS and 00 RMK S00SRBSA Ref. Grid A 0... A B B A A A... B... B A B B B B A... A... B... B.. B A... B.. B A A B C A A.. A A B Part Ref. Grid C A C B B C B C B C B C B B C B C A 0... C C.. C A A B... C C A... C C C D D D

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58 PRINTED IN THE USA PARTS MANUAL PN and MICROFICHE PN 0/