SLX Model #W004699D INT L SLX Model #W004699I

Transcription

1 SLX Model #W00D INT L SLX Model #W00I PARTS MANUAL PN and MICROFICHE PN /

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3 A AIR VENT B B BATTERY BOX B BILGE PUMP B C CARBURETOR C- COOLING SYSTEM B CRANKCASE C CRANKSHAFT & PISTON C CYLINDER & MANIFOLD C D DECALS A DRIVE SYSTEM B E ELECTRICAL BOX B- ENGINE FOGGING SYSTEM C0 ENGINE MOUNTING B EXHAUST SYSTEM B F FRONT STORAGE COMPARTMENT..... A FUEL SYSTEM A TABLE OF CONTENTS SLX W00D and INT L SLX W00I Parts Manual F FUEL TANK A0 FUEL/WATER SEPARATOR C H HULL and BODY A- M MAGNETO C O OIL PUMP C OIL TANK A P PART NUMBER INDEX C- PROPULSION B S SEAT A STARTING MOTOR C STEERING A-B T TOOL KIT B TRIM PACKAGE B W WATER INLET B0 The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

4 000 SLX and INT L SLX WATERCRAFT SPECIFICATIONS CAPACITIES ENGINE Fuel Tank Reserve Fuel Tank Injection Oil Reservoir CARBURETION Gas Type Carburetor Type and Number Carburetion idle speed Carburetion Intake Scavenging System COOLING Cooling System Type Overheating Warning DIMENSIONS Rider Capacity/Load Limit Length, Overall Width, Overall Height, Overall Draft, Stationary, Unloaded Dry Weight Hull Design Hull Material Top Deck Material Rub Rail Material Front Bumper Material Front Storage Capacity Under Seat Rear Storage. US Gallons (. L) N/A Quarts (. L) Regular Unleaded, Octane or Oxygenated Octane -0 mm, CDK 0 +/ 0 RPM Reed Valve Loop Charged Water Cooled, Thermostat - Pop Off; Self Draining; Direct Flow from Propulsion Warning Light//RPM Limit - Persons 00 lbs ( kg) 0. (. cm). (0. cm). (00. cm) (0. cm) lbs. ( kg) Modified V SMC RTM PVC TPO 0. cu. ft. Standard Engine Type Induction Type Exhaust System Lubrication Type Oil Type Number of Cylinders Bore Stroke Displacement Compression Ratio (Full Stroke) Compression Ratio (Effective) Maximum Power (approx.) Maximum Torque RPM Limiter Operation PERFORMANCE Cruising Range at Full Throttle Fuel Tank Reserve PROPULSION Impeller Propulsion System Jet Pump Type Impeller Rotation (from rear) Transmission Coupling Type Pivoting Angle of Nozzle Minimum Water Level for Jet Pump Impeller Diameter Polaris -Stroke Case Reed Water Cooled/Injected Oil Injection Polaris TC-W or Injection mm mm 00 ccm RPM 00 RPM +/ 0 miles (. km) Instrumentation Warning Blade Swirl, - Jet drive Single Stage Axial Flow, PBM w/ ext. Counterclockwise Direct Drive Rubber 0 degrees feet (0 cm). (.0 cm) ELECTRICAL Alternator Output Ignition System Type Spark Plug Type Spark Plug Gap Starting System Ignition Timing; BTDC Battery. 00 RPM CDI, Flywheel Magneto NGK BPRES.0 (0. mm) Electric Starter V, A Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.

5 000 POLARIS WATERCRAFT PUBLICATION NUMBERS MODEL MODEL # OWNER S MANUAL PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS SLX W00D INT L SLX W00I

6 HULL and BODY SLX W00D and INT L SLX W00I A

7 HULL and BODY SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description 00 Plug, Bilge Screw 00 U-Bolt 0 Washer, Rubber Dish Washer, Flat Nut, Nylok Nut 0 Washer, Lock Washer, Flat 0 00 Plunger, Latch 0 Rivet Receptacle, Seat Base Gasket, Receptacle 0 Rivet Plate, Hook, Console 0 Screw 0 Latch, Console 0-0 Lid, Console Pin, Hinge 0 Hinge, Console 00 Spring, Torsion, Console 0 Seal, Console Gasket, Hook, Console Hook, Latch, Console - Box, Glove, Bright White Seal, Glove Box Grommet, Deck, Wire Harness 0 Decal - Fuel Off/On 00 Decal - Oil Recommendation 0 00 Strap, Bow 00 Strap, Cable Duct, Air Inlet 00 Clamp, Hose Gasket, Air Inlet 00 Cable Tie 00 Anchor, Cable Tie 0 Flange, Air Inlet / A

8 HULL and BODY SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description -00 Pad, Footwell, Rear, LH -00 Pad, Footwell, Center, LH Pad, Footwell, Front, RH Screw Washer, Flat Cross Member, Deck Pad, Footwell, Front, LH -00 Pad, Footwell, Center, RH -00 Pad, Footwell, Rear, RH Pad, Boarding -00 Handle, Grab Bucket, Storage, Rear Spacer, Mirror Screw 0 Decal - Warning, Seat/Engine Nut, Nylok -00 Plug, Bumper, Rear Rivet 0-00 Bumper, Front 0 Washer, Lock Screw Cowl, Port Cowl, Starboard 00 Rivet 0 Washer Screw Sponson, LH Sponson, RH -00 Rail, Rub Bumper, Corner, LH Bumper, Corner, RH -00 Rail, Rub, Rear 0 Gasket, Bucket, Rear Fitting, Thru-Hull (See Bilge Pump Pg. B, Ref. ) / A

9 FRONT STORAGE COMPARTMENT SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description 0 Latch, Compartment Door -00 Windshield 0- Door, Compartment Screw Screw Seal, Door 0 Bracket, Hinge Washer, Flat Nut, Nylok 0 Nut 0 Washer, Lock 0 Ring, Retaining Hinge, Compartment 0 Spring, Gas Boot, Gas Spring 000 Stud, Ball, Swivel Mount 0 Bracket, Mount, Gas Spring A Washer, Lock 0 Screw 0 0 Pin, Hinge Seal, Hinge, Front Screw Washer, Lock Washer, Flat 0 Bucket, Storage, Front Gasket, Bucket, Front Rivet Bumper, Compartment Door 0 Screw 0 Washer, Flat 0 Plate, Fire Extinguisher 00 Screw Asm., Fire Extinguisher Container Container, Fire Extinguisher Cover, Fire Extinguisher /

10 DECALS SLX W00D and INT L SLX W00I RH 0 LH 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Kit - 00 SLX Decals (Incl. All Decals Except Seat Decals) 00 Kit - Vinyl Decal Application (For Seat Decal) 0 Decal - Caution, Capsize 0 Decal - Coast Guard Exemption 0- Decal - POLARIS, Seat 0 Decal - MFD, Instrument w/trim 0 Decal - POLARIS, Compartment Door 0 0 Decal - Compartment Door, LH Decal - Compartment Door, RH 0 Decal - Star Emblem 0 Decal - Warning, Refueling 0 Decal - Fuel Off/On Decal - Side Wall, LH Decal - Side Wall, RH 00 Decal - Fire Extinguisher 0 Decal - Dash Warning / A

11 FUEL TANK SLX W00D and INT L SLX W00I 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw 0 Gasket, Sending Unit 00 Sender/Pick-up, Fuel Tank, Fuel Bushing, Fuel Tank Washer 0 Washer, Lock Screw 00 Clamp, Hose 0 0 Hose, Fuel Fill A0 00 Clamp, Hose Nut Seal, Fuel Inlet Inlet, Fuel 0 Seal, Fuel Cap 0 Cap, Fuel, Ratchet 00 Coupling, End, Fuel Cap Chain 000 Chain, Bead Screw 0 Rivet /

12 FUEL SYSTEM SLX W00D and INT L SLX W00I 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw 0 Washer, Flat -00 Knob, Fuel Valve Nut 0 Valve, Fuel On/Off 00 Clamp, Hose 00- AR Line, Fuel 00 T-Clip Separator, Fuel/Water (See Fuel/Water Separator Pg. C, Ref. ) A 0 0 Fitting, Tee 0 Grommet, Vent 00 Cable Tie 00 Valve, Check 00 Cable Tie 0 Valve, Vacuum Check Sender/Pick-Up, Fuel (See Fuel Tank Pg. A0, Ref. ) 00 Fitting, Tee /

13 SEAT SLX W00D and INT L SLX W00I 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Kit - Vinyl Decal Application (For Seat Decal) Decal - Seat, POLARIS (See Decals Pg. A, Ref. ) 0 Insert, Double Threaded Bumper, Seat 0 Rivet Handle, Latch Washer, Flat Washer, Lock Screw Washer, Flat 0 Plate, Latch, Bottom Plate, Latch 00 Spring, Latch Plate, Latch, Top Seal, Seat Trim, Seat -0-0 Asm., Seat Cover, Seat / A

14 OIL TANK SLX W00D and INT L SLX W00I 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Cap, Oil Tank Rivet 0 Inlet, Oil Gasket, Oil Inlet 00 Clamp, Hose 00 Elbow, 0 Degree 00 Clamp, Hose 000- AR Line, Fuel 0 Valve, Vacuum Check 0 Plate, Mount, Oil Tank Washer, Interlock Washer, Flat Screw 000 Clamp, Hose 00 Filter 00 Clamp, Hose 00-0 AR Line, Fuel Tank, Oil 00 Sender, Oil Level 0 Hose, Oil Fill Rivet 000 Chain, Beaded Screw 00 Coupling, End / A

15 STEERING SLX W00D and INT L SLX W00I 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 00 Gauge, Multi-Function 000- Pitot Line, Formed End 00 Deutsch, Pin Wedgelock 00 Connect, Deutsch, Pin 0 Harness, Wire 0 Screw 0 Clamp, Handlebar 000 Cable, Throttle 000 Cable, Choke 0 00 Cable Tie 0 Switch, ST/SP/TR/BG/CK/PEB 00 Lanyard w/whistle 0-00 Handlebar w/grip 0 Screw Plate, Door Latch Receiver Washer, Flat Bumper, Door Collar Housing, Steering A 0 Washer, Shim 0 0 Support, Steering Bearing, Steering 0 Rivet Gasket, Steering Housing Column, Steering Clamp, Throttle Block Block, Split Throttle 0 Ring, Retaining 0 Washer, Flat Nut 0 Lever, Throttle Control Pin, Retaining 0 Screw -00 Pad, Handlebar, MFD/Trim 0 Screw 0 Bezel, MFD w/overlay 0 Kit - MFD Button Replacement /

16 STEERING SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description 0 Boot, Steering 0 Nut 0 Screw Washer, Flat 000 Rod End Nut, Nylok 0 Washer 0 Nut, Steering Cable (Special) 00 Cable, Steering 0 Nut, Jam B 00 Washer Washer, Lock 00 Seal, Rod 00 Cover 00 Nut 00 Rod End Washer, Flat Nut 0 Screw 0 Column, Steering (See Steering Pg. A, Ref. ) /

17 ENGINE MOUNTING SLX W00D and INT L SLX W00I 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Switch, Temperature 00 Decal - Spark Plug Ground, Spark Plug Screw 00 Gasket, Exhaust Pipe Decal - Warning (See Cylinder and Manifold Pg. C, Ref. ) 0 Plate, Front Mount 0 Washer, Lock 0 Screw 0 0 Plate, Rear Mount 00 Mount, Engine AR Shim, Engine Mount 0 Washer, Lock Screw Washer, Flat Nut, Nylok 0 Washer, Lock Screw 00 Kit - Short Block, Triple NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. 0 0 Clip, Retainer 0 Bolt / B

18 DRIVE SYSTEM SLX W00D and INT L SLX W00I 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Coupler, Drive 0 O-Ring Shroud, Coupler 00 Clamp, Hose 0 O-Ring 0 Bumper, Drive Shaft 00 Shaft, Drive 00 Fitting, Lubrication 000 Seal, Bearing 0 Bearing, DU Asm., Bearing Housing (Incl. -0) 0 Hose, Bearing Housing Nut O-Ring Housing, Shaft, Thru-Hull B /

19 PROPULSION SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description 00 Seal, Stator Bearing 00 Bearing 00 Spacer, Bearing 0 Stator 0 O-Ring 0 O-Ring 00 Shaft, Stub 0 O-Ring Pipe, Water, Engine 0 Extension, Pump 0 Seal, Water Pipe 0 Seal, Siphon Tube 0 Pipe, Water Nut, Nylok Bracket, Steering Cable Washer, Stud Seal Stud, Pump Mounting 00 Spacer, Impeller 0 Impeller Hose, Water 00 Cable Tie 0 Screw 0 Anode, Zinc Housing, Pump Washer, Flat 0 O-Ring Seal, Tail Cone Screen, Engine Inlet Wedge, Pump 0 Bolt Washer, Flat 0 Washer, Lock Washer Swivel, Rod End (See Trim Package Pg. B, Ref. ) 0 Collar Washer, Flat Screw Nozzle, Trim 00 Nozzle, Steering, Reverse 0 Bearing, Steering Nozzle Screw 00 Nozzle 0 Screw Cone, Pump B /

20 TRIM PACKAGE SLX W00D and INT L SLX W00I 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw Cover, Motor 0 Harness, Trim 0 Base, Motor 00 Stud Screw 0 Gasket, Motor Base 00 Seal, Oil Screw 0 Nut Washer, Flat Nut, Nylok 0 Linkage, Threaded 00 Pin, Cotter B Swivel, Rod End Nozzle, Trim (See Propulsion Pg. B, Ref. ) Washer 00 Nut 0 Screw 0 Washer, Flat 00 Rod End Lever, Trim 0 Spring, Trim, Heavy Pin, Drive 0 O-Ring, Motor Cover 00 Motor, Gear /

21 EXHAUST SYSTEM SLX W00D and INT L SLX W00I 0 0 Hull Ref. Part Qty. Description Ref. Part Qty. Description 00 Fitting, Inlet, Water 0-0 Pipe, Exhaust, Triple, Fire Red Washer, Flat Washer, Lock 00 Screw 0 Screw 00 Screw 0 Fitting, Exhaust Screen 0 Screw 0 Gasket, Exhaust (See Engine Mounting Pg.B, Ref. ) 00 Fitting, Exhaust Injector Hose, Crossover 00 Clamp, Hose 0-0 Silencer, Exhaust, Fire Red 00 Clamp, Hose Hose, Pipe/Silencer B 00 Clamp, Hose Cradle, Silencer Washer, Flat 0 Washer, Lock Screw 0 Bumper, Rubber D-Hook Pad, Foam 0 Strap, Rubber Bracket, Silencer, Short Seal, External Plate, Seal Screw 0 Washer, Flat Seal, Internal 0 Fitting, Exhaust /

22 BATTERY BOX SLX W00D and INT L SLX W00I 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Cover, Battery 0 Grommet, Vent 00 Connector 00 Cable Tie 000 Battery, Amp Tube, Vent Bracket, Strap B 0 Screw 0 Tray, Battery 0 D-Hook 0 Strap, Rubber 00 Cable, Ground, Battery/Engine 00 Kit - Battery Bolt /

23 AIR VENT SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description Screw 0 Washer, Lock Washer, Flat Spacer 00 Decal - 00, Intake Silencer -0 Silencer, Intake, Top, Triple 000 Filter, Intake Silencer, Triple / B

24 COOLING SYSTEM SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description Gasket Fitting, Thru-Hull 00 Clamp, Hose -0 Conduit, Flex Hose, Water Inlet Fitting, Tee Hose, Water In, Exhaust Pipe Fitting, Inlet, Water (See Exhaust System Pg. B, Ref. ) Fitting, Exhaust Screen (See Exhaust System Pg. B, Ref. ) 0 00 Clamp, Hose Hose, Stinger B Fitting, Exhaust Injector (See Exhaust System Pg. B, Ref.) 00-0 Hose, Water - Conduit, Flex Screw Screw 00 Manifold, Exhaust 00 Fitting, Drain, Exhaust Manifold 00 Cable Tie 0 0 Plug, Pipe 00 Cover, Thermostat 00 Seal, Thermostat Housing 0 Hose, Water Outlet /

25 WATER INLET SLX W00D and INT L SLX W00I 0 Ref. Part Qty. Description Ref. Part Qty. Description 000- Pitot Line, Formed End 00 Cable Tie 00 Nut, Nylon Washer, Flat 0 Gasket, Pitot Fitting, Pitot, Molded 0 Scoop, Inlet B0 0 O-Ring 000 Insert, Sponson/Ride Plate 0 0 Plate, Ride Screw Screw Screw 0-0 Grate, Inlet /

26 ELECTRICAL BOX SLX W00D and INT L SLX W00I 0 0 Bottom B

27 ELECTRICAL BOX SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw 0 Nut Washer, Lock Washer, Flat 0 Washer, Rubber Dish Plate, Bottom 0 Harness, Ground Wire, Jumper 0 Harness, Trim, -Hole Grommet 0 Harness, 0-inch, 0-wire 0 00 Cable, Battery/Solenoid, Red 00 Cable, Solenoid/Starter Cap, Red 00 Clip, Ignition Cable 0 Cap, Grommet 000 Regulator, Rectifier, Cut Off, LR- 0 Board, Terminal Conduit, Convoluted Controller, Ignition (See Magneto Pg. C, Ref. ) 0 Plate, Top 0 Breaker, Circuit, Amp 0 0 Latch, Box Pin, Latch D-Hook, SST 0 Strap, Rubber Bracket, Battery Strap, Inboard Washer, Lock 0 Screw Bracket, Battery Strap, Outboard Grommet Coil, Ignition (See Magneto Pg. C, Ref. ) 0 Seal, Electrical Box Bracket, Coil/Solenoid 0 Nut, Nylok Solenoid, Starter (See Magneto Pg. C, Ref. ) 0 Insulator, Cable 00 Boot, Threaded O-Ring 0 Decal - High Voltage Warning Asm., Electrical Box (Incl. 0,,0) 0 Decal - Reset Electrical System 0 Plate, Stator Washer, Flat Screw / B

28 BILGE PUMP SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description Fitting, Thru-Hull Gasket 00 Clamp, Hose Hose, Bilge 00 Pump, Bilge 0 Screw Washer, Flat / B

29 TOOL KIT SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description Kit - Tool(Incl. -,-) Wrench, Spark Plug Wrench, / - / Screwdriver B Manual, Owners, 00 Watercraft Pouch, Tool Kit Wrench, Allen, / Plated /

30 CRANKCASE SLX W00D and INT L SLX W00I 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Kit - Crankcase, 00 (Incl. -) 0 Bushing 0 Plug, Timing Hole Bushing 0 Spring 0 Bushing 0 Cover, Flywheel Screw 0 Screw 0 0 Gasket, Flywheel Cover C Screw 00 Pin, Dowel O-Ring 0 Asm., Flywheel Housing (Incl.,) Screw 0 Plug Screw Stud, Cylinder Flange 00 Pin, Dowel /

31 CYLINDER and MANIFOLD SLX W00D and INT L SLX W00I 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Screw 0 Decal - Warning 0-0 Manifold, Outlet, Water 00 Gasket, Water, Manifold 00 Spark Plug, NGK BRES 0-0 Cover, Head, Big Bore, Red 0 O-Ring Ring, Head 0 Head, Cylinder 0 Kit - Asm., Triple Crankcase (See Crankcase Pg. C, Ref.) 0 Asm., Triple Reed Block Stuffer, Reed Block 0 Adaptor, Carburetor, Cylinder 0 Screw Screw 00 Retainer 00 Gasket, Carburetor 0 Gasket, Cylinder Base 00 Cylinder, mm 0 0 Nut 0 O-Ring O-Ring Screw Screw / C

32 CRANKSHAFT and PISTON SLX W00D and INT L SLX W00I 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 0 Kit - Crankshaft, 00 Triple (Incl.,,-) 0 Circlip, Piston 0 Pin, Piston Kit - Piston Asm. (Std.)(Incl.,,) Kit - Piston Asm. (.mm O/S) (Incl.,,) Kit - Piston Asm. (.0mm O/S) (Incl.,,) Kit - Piston Rings (Standard) Kit - Piston Rings (.mm O/S) Kit - Piston Rings (.0mm O/S) 0 Kit - Connecting Rod Asm. Bearing Key, Woodruff 0 Bushing C Coupler, Pump Drive 0 Nut (See Magneto Pg. C, Ref. 0) Washer (See Magneto Pg. C, Ref. ) 00 Seal 0 Ring, Retaining 0 Bearing, Ball, Deep Groove Crankweb, MAG, 0mm Crankweb, Center, 0mm 0 Labyrinth Crankweb, PTO, 0mm Seal 0 0 Ring, Retaining, Internal 0 O-Ring Collar, Crankshaft /

33 OIL PUMP SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description 000 Cable, Oil Pump Line, Fuel 000 Clamp O-Ring C 0 E-Ring, Retaining Washer, Nylon 0 Screw 00 Asm., Oil Pump (Incl. ) /

34 CARBURETOR SLX W00D and INT L SLX W00I C

35 CARBURETOR SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description Asm., Carburetor, Keihin 000 Kit - Carb Rebuild (Incl.,,,0) 00 Screw, Fuel Pump 00 Kit - Fuel Pump Body 00 Kit - Gasket, Fuel Pump 00 Nozzle, PTO 00 Hose, Fuel 00 Cable Tie Screw 0 Base, Intake Silencer 00 Gasket, Carb, Upper 0 00 Block, Jet (Rear & Center) 00 Kit - Synchronizing Screw 00 Joint, Connecting 00 Tube, Rubber 00 Kit - Check Valve, Mid Range ( Per Carb) 00 Screen, Fuel Strainer 00 Kit - Accelerator Pump ( Per Carb) 00 Kit - Needle Valve ( Per Carb) Jet, Main (Per Carb) Mag Jet, Main (Per Carb) Center Jet, Main (Per Carb) PTO 000 Jet, Pilot ( Per Carb) 0 00 Jet, Pilot ( Per Carb) 00 Screw, Jet Block Cover 00 Cover, Jet Block 000 Kit - Diaphragm, Jet Block ( Per Carb) 00 Screw, Jet Block ( Per Carb) 00 Block, Jet 00 O-Ring, Jet Block 00 Kit - Idler Mixture Screw ( Per Carb) 000 Cap, Limiter 00 Collar 0 00 O-Ring, Valve Seat 00 Kit - Check Valve, Main ( Per Carb) 00 Kit - Idle Stop Screw 00 Nozzle, Magneto, Keihin 00 Tube, Rubber 00 Hose, Fuel, Accelerator Pump 00 T-Fitting 00 Plate, Connecting 00 Screw, Connecting Plate 00 Nozzle, Center, Keihin 0 00 Gasket, Carb / C

36 MAGNETO SLX W00D and INT L SLX W00I 0 Ref. Part Qty. Description Ref. Part Qty. Description 000 Stator Screw Screw Clamp 0 O-Ring Holder, Magnet 00 Asm., Flywheel (Incl.,,) 0 Kit - Timing Screws 0 Washer 0 0 Nut C 0 Harness, Wire Stator 00 Controller 00 Coil, Ignition 00 Solenoid, Starter 00- Wire, Spark Plug 00 Cable Tie 00 Cable Tie, 00- Wire, Spark Plug 00- Wire, Spark Plug /

37 STARTING MOTOR SLX W00D and INT L SLX W00I 0 0 Ref. Part Qty. Description Ref. Part Qty. Description 00 Starter, Big Bore (Incl.,-) 0 Bolt, Through 0 Screw 0 Brush (Incl. -) 0 Nut 0 Washer, Spring 0 Washer 00 O-Ring 0 Spring, Brush 00 Ring, Rubber 0 00 Asm., Rear Bracket 0 AR Washer, Thrust C 0 Washer, Thrust 00 Asm., Armature 00 Asm., Front Bracket 0 O-Ring 0 Washer, Thrust 0 Ring, Snap 0 Stopper 0 Cover 0 0 Spring Bushing, Flange 00 Asm., Gear (Incl. -) 00 Asm., Bendix (Incl. -) /

38 FUEL/WATER SEPARATOR SLX W00D and INT L SLX W00I Ref. Part Qty. Description Ref. Part Qty. Description Screw Washer, Lock 0 Washer, Rubber Dish 00 Separator, Fuel/Water (Incl. -) C 00 O-Ring 0 Element 0 Spring 00 Float /

39 ENGINE FOGGING SYSTEM INT L SLX W00I 0 0 Ref. Part Qty. Description Ref. Part Qty. Description Kit - Flush Kit Quick Connect 0 Screw Washer Tank, Oil, Fog Kit 0 Decal - Fogging Oil Only 0 Gasket, Overflow Cap Cap, Oil Bottle Screw Washer, Lock Washer, Flat 0 00 Fitting C0 Bracket, Oil Tank Nut 00 Cable Tie 00 Valve, Check, Vent 0 Primer, Engine, Fog 00 Clamp, Hosemate 00 Clamp, Hose 0 Fitting, Tee 00 AR Line, Oil 0 0 Fitting, 0 Degree /

40 Part Ref. Grid A B A A C C C C B B B B B A A A B B... B B B B B B B C C C C C C C C C A A C C C C C C C C A C A B C C C A B A B B B PART NUMBER INDEX SLX W00D and INT L SLX W00I Part Ref. C Grid B.. B B C A B A A C B A A A A A C B C B C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C Part Ref. Grid C C C C C C C C C C C C C C C C A A B C C C C... C B C B B B C B B B B C C C C C C C C A A B C C A B B B B B B B B A B B

41 Part Ref. Grid B B C C B B B B C C C C B B B A A B A B B A A B B.. B... B B B B B A C B C B B C A B B A B B A B B C B.. B B A... B B B... B B B B PART NUMBER INDEX SLX W00D and INT L SLX W00I Part Ref. C Grid B... B.. B B C C B B B B B B B B C A A B C B B A A B B C A C C A B A A A B.. B A B B B B B B B A A A B B A B B B C B A A C B Part Ref. Grid C C A B B B B B B C A A A A A A A A A A A A A A A B A A C A A A B A A A A A A A A A A A A B B A A A A A A A C B C C B

42 PART NUMBER INDEX SLX W00D and INT L SLX W00I Part Ref. Grid Part Ref. Grid Part Ref. Grid B B B B B C A B C B A B B.. B A B B A C A A A A A A A A A A A A A A A A A B C 0... C B C C C B B C 0... C B A A A A B C C A C B A A.. A A C C A B B... B B B A C C B A... A A B A A A B A A A A A A A A A A A.. A 0.. A... B... B... C... C A A A0.. A B B A B A B A B.. B A.. A 0... B.. C B A C A... B.. B0... C.. C C A B C C A B C A A A0.. A B A... B A B A0... B A... A B... B B.. B.. B A.. A0.. C A B A B B B B A B A... B A.. C A B B A A... A B A B B A B C A

43 PART NUMBER INDEX SLX W00D and INT L SLX W00I Part Ref. Grid Part Ref. Grid Part Ref. Grid C C B... B B C... C C... C C C C C B B B A B B B B C B A A A... A B C A C C C B A... B 0... B.. C A... A... A... B... B B A A B B B C B C B B A A B A.. A0... B... B... B B B... C A.. B B A B A.. A.. A.. A 0... B.. B A... B 0... B.. B.. B C A... A.. A 0... B.. C A... A... A.. A... B... B... B.. C A.. A A B B B... B A... C.. B B B C C C B C A B B A B A0.. A A A A.. A B A A A A.. A A B C C A C C C A C A A B B A C C A.. B B C

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45 In order to better serve you, this postage-paid mailer is provided for your convenience to report an error or relay a suggestion relative to any Polaris Publication. or FAX your report to: --0 POLARIS PUBLICATIONS REPORT Publication Machine Publ. Date Page Report of Error Suggestion Name Company Address City, State, Zip Phone ( ) Date Thank you for your help! Mailing Instructions Please fold the top portion down first then fold the bottom portion up second so the open edge is located at the top. Tape the open edge. / Rev. 0

46 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 0 TH AVE. S.W. ROSEAU, MN

47 In order to better serve you, this postage-paid mailer is provided for your convenience to report an error or relay a suggestion relative to any Polaris Publication. or FAX your report to: --0 POLARIS PUBLICATIONS REPORT Publication Machine Publ. Date Page Report of Error Suggestion Name Company Address City, State, Zip Phone ( ) Date Thank you for your help! Mailing Instructions Please fold the top portion down first then fold the bottom portion up second so the open edge is located at the top. Tape the open edge. / Rev. 0

48 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 0 TH AVE. S.W. ROSEAU, MN

49 In order to better serve you, this postage-paid mailer is provided for your convenience to report an error or relay a suggestion relative to any Polaris Publication. or FAX your report to: --0 POLARIS PUBLICATIONS REPORT Publication Machine Publ. Date Page Report of Error Suggestion Name Company Address City, State, Zip Phone ( ) Date Thank you for your help! Mailing Instructions Please fold the top portion down first then fold the bottom portion up second so the open edge is located at the top. Tape the open edge. / Rev. 0

50 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 0 TH AVE. S.W. ROSEAU, MN

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52 PRINTED IN THE USA PARTS MANUAL PN and MICROFICHE PN /