OLYMPIC, SUPER OLYMPIC, ALPINE

Transcription

1 ski-doo S MANUAL 966 ALL MODELS OLYMPIC, SUPER OLYMPIC, ALPINE

2 SNO WM OBIL E VALCOURT, QUE., CANADA OLYHPIQUE SUPER-OLYMPIQUE ALPINE 966

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4 SNO WM OBILE VALCOURT, QUE., CANADA OLYMPIQUE SUPER-OLYMPIQUE ALPINE o JUNE IBM CODE

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6 CRANKCASE _, 8_ 8_ 7 o 7 o 6 6 7_ 7 l 5 _ 5 '_ g 6 E I 9 8/ _ ll m o QUANTITY REG. A.S. QUANTITY REG A.S Crankcase Crankcase complete bolt Crankcase bolt Crankcase dowel tube Crankcase gasket Lock washer Oil drain sealing washer Oil drain screw Distance sleeve Engine base collar stud Lock washer Ignition cable grommet O O , Cylinder stud Sealing ring Lock washer Screw Fan cowl complete Stud Mass cable, yellow Ignition cable clamp Cable clamp screw Fan cowl shield Stud Washer l s - JUNE IBM CODE

7 CRANKSHAFT lo ITEV!_ I I I QUANTITY REG. A.S. _UANTITY REG. A,S Crankshaft oil seal Crankshaft bearing Crankshaft sleeve Piston with rings Piston with rings 69.5 mm - st oversize Crankshaft Crankshaft asy. key 0 05 Piston with rings 70, mm - rid oversize Shim. mm as rec uired 0 05 Piston with rings Shim. mm Shim.5 mm Shim.0 ram as required as rec uired as required mm- rd oversize Piston with rings 7. mm- th oversize Cam spring washer Breaker cam spring Breaker cam assn. i i 5 i Piston pin Circlip Piston ring 69 mm Lock washer I I Piston ring 69.5 mm- st Needle cage, piston pin Piston with rings 69 mm - reg. I 6 i i Piston ring 70 mm- nd Piston ring 70.5 mm- rc Piston ring 7 mm- th: PRINTED IN CANADA 5 - JUNE IBM CODE

8 CYLINDER 6 I 5--o o 0 0 " " 5! 8 9 0_=_ iq 9 _:_Z_ l [i-_uant!ty _ ]QUANTITY REG. A.S. I l Cylinder Cylinder Cylinder flange gasket REGi ] A.S. l Isolating flange Intake gasket Stud Cylinder head gasket Cylinder head l l Intake flange stud Lock washer Cylinder head Cylinder head washer i Lock washer Cylinder head bolt O 07 Exhaust flange gasket Exhaust flange stud Intake manifold Insulating flange Exhaust flange stud Lock washer 9 O Intake manifold stud Lock washer Muffler Muffler complete complete l 08 Intake manifold stud Bracket throttle cable 0 09 Exhaust clamp housing 5 - JUNE IBM CODE

9 INTAKE SILENCER QUANTITY REG. A.S. QUANTITY REG. A.S Silencer bottom 0 00 Intake silencer ass'y I Silencer Silencer bottom socket Retaining disk Retaining disk Silencer socket Hex. nut 0/ Collar stud Bombardier cover Intake silencer ass'y Bombardier cover PRINTED IN CANADA 5 - JUNE IBM CODE

10 IGNITION 8-% 5= "e _6 ( _ _ \_ 6 7 _F 9 5 _"8 6 QUANTITY REG. A.S. [I REG.[ A.S Flywheel dynamo magneto complete unit Armature plate complete Magneto ring Armature plate washer Armature plate lock washer Armature plate bolt Flywheel bolt Lock washer Centrifugal weight Screw, bearing 0 06 centrifugal weight Spring centrifugal weight Spring screw flywheel Magneto housing Stud M-6 x Fan Armature plate only Ignition coil Lighting coil with cable Lock washer Bolt Pivot pin i Contact, breaker point set Contact breaker shim. mrn Shim.05 mm Spring clip Washer Lock washer Bolt Bolt Washer Shorting button cable Lock washer Nu_ Condenser without cable Condenser cable Lubricating wick Lubricating wick pivot Ignition cable Rubber grommet Spark plug protector Spark plug protector ass'y Spark plug M-5 T. Spark plug M-0 T. QUANTITY as requirec as requirec l I I 5-5 JUNE IBM CODE

11 REWIND STARTER QUANTITY REG. A.S. QUANTITY REG. A.S Starting pulley Friction washer Lock washer Pivot arm Starting Rewind pulley starter Pawl Pawl spring Rewind starter complete Hex. screw Pawl spring stop Friction spring Washer Starter housing ass'y Starter stop Starter stop screw ] Circlip Rope Rubber bolt buffer Spring Rewind guide spring Starter Starter Rope grip i 0 50 Rope sheave complete R,ope with grip ass'y O 5O6 D washer 5-6 JUNE ibm CODE 80 I006

12 REPAIR TOOLS Fork wrench 0/ mm Sleeve for oil seal magneto side Wrench pin 8 x 0 mm 9 Socket wrench spark plug Protection cap 8 mm for crankshaft Puller for flywheel Socket wrench mm Stamp to mount oil seal Puller for bearing Wrench to hold fan 6 O 80 Holder with bolt for connecting rod Tools kit Sleeve for oil seal, P.T.O. side 5-7 JUNE IBM CODE

13 CARBURETOR FOR 50 C,C. - REGULAR ENGINE / I 5-8 JUNE IBM CODE

14 CARBURETOR FOR 50 C.C. - REGULAR ENGINE Body O 006 *Idle Speed screw *Body channel welch plug *Idle speed screw spring 0 00 Choke friction ball *Inlet control lever 0 00 Choke friction spring *Inlet control lever fulcrum pin Choke shaft and lever 8 Choke shutter *Inlet control lever fulcrum pin retainer screw Choke shutter screw and lockwasher *Inlet needle, seat and gasket Diaphragm gasket Inlet seat gasket ' Diaphragm *Inlet tension spring Diaphragm cover *High speed mixture screw Flange gasket *High speed mixture screw spring 0 00 Fuel pump gasket High speed mixture screw washer 0 00 *Fuel pump diaphragm High speed mixture screw packing Fuel pump body Nozzle check valve Fuel pump body screw and 7 0 0O99 Throttle shaft and lever lockwasher Throttle shaft clip *Fuel strainer screen Throttle shaft clip retainer screw Fuel strainer cover gasket *Throttle shaft return spring Fuel strainer cover 0 0 Throttle shutter *Fuel strainer cover retainer screw O 008 *Throttle shutter screw and *Idle Mixture screw lockwasher O 0056 *Idle mixture screw spring 0 0 *Throttle wire retainer screw Idle Mixture screw washer 0 09 *Gasket and packing set Idle mixture screw packing Repair parts kit!* indicates conten_ of repair parts kit. S - 9 JUNE IBM CODE

15 OPPER CARBURETOR FOR 50 C.C. - A. $. ENGINE 5- lo JUNE IBM CODE

16 UPPER CARBURETOR FOR 50 C.C. - A. S. ENGINE Body "Idle speed screw spring "Body channel welch plug *Inlet control lever 0 00 Choke friction ball *Inlet control lever fulcrum pin 0 00 Choke friction spring *Inlet control lever fulc. pin ret. scr Choke shaft and lever *Inlet needle, seat and gasket Choke shutter Inlet seat gasket Choke shutter screw an, d lockwasher *Inlet tension spring Diaphragm gasket 0 00 *Main fuel jet (.06) *Diaphragm 0 0 Main fuel jet gasket Diaphragm cover 0 09 Main fuel jet plug screw i Flange gasket Main fuel jet plug screw gasket 0 00 Fuel pump gasket Nozzle check valve 0 00 *Fuel pump diaphragm Throttle lever assembly Fuel pump body 'Throttle lever ret. lockwasher Fuel pump body sc. and loekwasher *Throttle lever ret. screw *Fuel strainer screen Throttle shaft and lever Fuel strainer cover gasket 0 00 Throttle shaft clip Fuel strainer cover Throttle shaft clip ret. screw *Fuel strainer cover ret. screw *Throttle shaft return spring *Idle mixture screw 0 0 Throttle shutter *Idle mixture screw spring 'Throttle shutter sc. and lockwasher Idle mixture screw washer *Throttle wire ret. screw Idle mixture screw packing "Gasket and packing se_ *Idle speed screw Repair parts kit "Indicates contents of repair parts kit 5- JUNE IBM CODE

17 LOWER CARBURETOR FOR _50 C.C. - A. S. ENGINE I0 LTD, 5- JUNE IBM CODE

18 LOWER CARBURETOR FOR 50 C.C. - A. S. ENGINE Body 'Inlet control lever fulc. pin ret. scr. 0 0 *Body channel cup plug 'Inlet needle, seat and gasket Diaphragm gasket Inlet seat gasket 0 00 * Diaphragm 'Inlet tension spring Diaphragm cover '*High speed mixture screw Flange gasket *High speed mixture screw spring Fuel pump gasket High speed mixture screw washer *Fuel pump diaphragm High speed mixture screw packing Fuel pump body Throttle shaft and lever i Fuel pump body ser. and loekwasher Throttle shaft clip Ii *Fuel strainer screen Throttle shaft clip ret. screw Fuel strainer cover gasket *Throttle return spring Fuel strainer cover Throttle shutter *Fuel strainer cover ret. screw *Throttle shutter scr. and lockwasher *Inlet control lever 0 09 *Gasket and packing set *Inlet control lever fulcrum pin 0 09 Repair parts kit 'Indicates contents of repair parts kit 5 - JUNE ibm CODE

19 SUSPENSION '- 5 >I / 5- JUNE IBM CODE

20 " SUSPENSION QUANTI'YY O. [ S.D. j IQUANTITY No I i " " TRACK Bolt O OOO Track Track assy insert Lockwasher 6 6! REAR HUB ASS'Y Insert block tool Rear hub ' DRIVE Rear hub cap i Drive axle Drive sprocket Drive sprocket flange Bolt Sprocket _ Flange 0 i06 Bolt Bearing Bearing seal O i Seal Bearing 50_00 :::j:si:: :::: p:ate RHH ' j s " pate L..i WHEEL Wheel support Wheel flange inner Wheel tire Wheel flange outer Wheel bearing 6 6 I Fitting Link plate spring R,H. I Link plate spring L.H Retainer washer Adjuster sleeve : Adjuster bracket R.H Bolt Fitting Wheel support cap Cross shaft Spring O Adjuster bracket L.H. i [ F Bolt Bolt 9 00 Washer / Adjuster eye bolt i [ / Adjusting screw I / PRINTED in CANADA 5-5 JUNE IBM CODE

21 CHAIN CASE 6 5 / 6 5 X 0 l 8 7 QUANTITY O. S.O. QUANTITY O. S.O O Chain case Drive sprocket 6 teeth Drive sprocket 5 teeth Drive sprocket 9 teeth Drive sprocket 0 teeth Driving chain Tensioner bearing cone Tensioner bearing cup Tensioner O ring Chain tensioner Oil seal O OO Cotter pin Chain case insp. cover Footrest and U clamp ass'y "V" clamp Hinge rod and suppbrt Adjuster tube Pulley guard rod brackef Bolt Bolt O 90 9 O05 Fiat washer Connecting link Washer Adjuster bar 5:6 JUNE IBM CODE

22 DRIVEN PULLEY _UANTITY O. S.O. QUANTITY O. S.O Driven pulley ass'y Driven pulley pressure 5 spring 6 Spring seat I I 7 06 Roll pin Spacer sleeve 50 0 Pin JUNE IBM CODE

23 DRIVE PULLEY '_ I 9 QUANTITY O. _S.O.A. QUANTITY o.is.o.la. "I Drive pulley inner half I Aligning shim.0 as required Clutch bearing 8 Clutch spring seat Aligning shim.08 Aligning shim.060 as as required required O 07 Clutch release spring 9 Drive pulley outer half 50 0 Pressure lever, spacer and rivet Centrifugal governor i 0 Centrifugal governor bolt Drive pulley assy complete 5-8 JUNE IBM CODE

24 - NOTES - d S - 9 JUNE IBM CODE 80 I006

25 _' CONTROL S _ s _ ' O \ \ JUNE IBM CODE

26 CONTROL S SKI 'EM QUANTITY O. S.O.!QUANTITY O. S.O Leaf spring and ski assy L.H. Leaf spring and ski assy R.H. Runner shoe Ski runner Rebound leaf spring Main leaf spring Auxiliary leaf spring 8" / Ii i Auxiliary leaf spring ' Spring coupler Coupler bolt Spring slider cushion Slider pin Spring pin Cotter pin Leaf spring ass'y L.H. i Leaf spring ass'y R.H. STEERING O6 5O6 OO 0O Ski leg Ski leg attaching bolt Upper coil spring Steering arm Lockwasher Upper ski leg bolt Ski leg grease fitting Lower tie rod Tie rod end R.H. Tie rod end L.H. Steering rod Tie rod swivel Tie rod end spring Tie rocl spring washer Cotter pin Handle bar Steering shaft sleeve Bolt Bolt Flat washer O7 OOO OO Handle bar grip Hand throttle handle Rivet Brake and throttle cable protector Throttle cable housing Throttle cable Throttle cable Throttle return spring Sleeve Cable clip Cable housing clip Clip bolt Lockwasher Brake handle with lining Brake lining only Rivet Brake return spring Brake cable Brake cable housing Cable housing clip Bushing l 5 - JUNE IBM CODE

27 ELECTRICAL IGNITION SWITCH Brown Red 0 0 Yello Black J Red with spiral yellow TAIL LAMP HEAD LAMP I _,-- _ : ENGINE t i ',...: ',: WIRING DIAGRAM.! 9 8 II il JUNE IBM CODE

28 ELECTRICAL QUANTITY O.'S.O A. QUANTITY O. S.O.A Head lamp ass'y 6 O9 60 Switch to connector wire Sealed beam Wiring housing 0 90 Retainer ring li Wiring housing Head lamp ring screw Wiring housing clip Sealed beam mounting brackets Screw Lockwasher Speed nut Sealed beam wire (positive) S _0 n Connector housing Snap terminal Tail lamp wire Tail lamp wire Wiring housing Wiring housing I Sealed beam wire Tail lamp ass'y (negative) 6 0 Tail lamp screw Wiring housing i Tail lamp screw Insulated terminal ! Tail lamp bulb 0 00 Switch Tail lamp lens Wiring clip Tail lamp wire (negative) Screw J Insulated terminal Switch to connector wire Screw O J 5 - JUNE IBM CODE

29 BODY JUNE M CODE

30 BODY l QUANTITY O. S.O. QUANTIT O, IS.O Hood OO8 Aluminum bumper Compt. door Pop rivet Compt, door lock spring I 99 9OO: Washer Pop rivet End bumper Compt. door hinge Bolt Washer Pop rivet Bumper protector rubber OO Windshield 9 00 Fuel tank cap and gauge Windshield protector 0 07 Fuel tank gauge Windshield moulding Head lamp support Windshield screw Head lamp bracket Exhaust pipe Head lamp bolt ExhausL pipe 00 Spacer 0 09 Exhaust clamp Head lamp spring Seat cushion Seat cushion leatherette Head lamp insulator rubber 000 Back rest cushion ass'y Washer 5 00 R.H. back rest side plate L.H. back rest side plate Head lamp leaf spring (off) Head lamp leaf spring (on) Label - Bombardier Adjuster plate Label - Olympique 008 Light opening device Label - Super Olympique Cable i 5O 009 Label - Ignition switch Cable clip 009 Gas mixture sticker Bolt ] Weather strip MISCELLANEOUS I I i Engine support insulator ki J Fuel line adapter at tank Engine support Fuel filter i Engine bracket 00 Fuel line as req Engine bracket bolt Fuel tank drain plug Engine bracket nut 00 Fuel line tee Engine support nut PRINTED in CANADA 5-5 JUNE IBM CODE

31 -NOTES- 5-6 JUNE IBM CODE

32 ALPINE SECTION 5-7 JUNE IBM CODE

33 SUSPENSION 5-8 JUNE -- 96, IBM CODE

34 SUSPENSION QTY. t I QTY Track belt Sprocket flange Insert 0 06 Sprocket bolt Drive axle Sprocket nut Drive sprocket Rear bearing seal Drive sprocket flange Rear hub bearing Drive sprocket bolt Adjuster ]ink plate RI-I Drive sprocket nut! Adjuster link plate LH Bearing seal Adjuster link plate fitting Drive axle bearing Link plate spring 0 II Wheel support Wheel flange inner, Link plate spring LH i ;Spring retainer washer Wheel tire Adjuster sleeve 5O O0O6 Wheel flange outer !Adjuster bracket RH O5 00 Wheel bearing Adjuster bracket LH I Wheel bolt Adjuster bolt Wheel nut Adjuster nut Wheel flange fitting Positioning bolt Wheel support cap Positioning bolt washer 9 50 OOO8 Cross shaft Adjuster eye bolt 0 5O Suspension spring Cross shaft bolt Lockwasher I t I i Adjusting screw I Center adjuster bracket RH Center adjuster bracket LH Rear hub Center adjuster screw Rear hub cap Adjuster screw buffer Sprocket I 6 i , Cen_er adjuster eye bolt LTD,, PRINTED in CANADA 5-9 JUNE IBM CODE

35 CHAIN CASE - DRIVEN PULLEY 5 -.:0 JUNE IBM CODE

36 CHAIN CASE - DRIVEN PULLEY QTY. I Chain case Spring seat QTY Chain case gasket 7 06 Cotter pin Chain case nut Shaft bearing 5 00 Driven chain Bearing sleeve Chain drive sprocket Shaft washer Chain tightener Shaft nut Tightener fiber washer Shaft nut cotter pin Tightener bolt Bearing seal lo Tightener bolt nut Support plate bearing ii Chain tightener sprocket Shaft support plate Tightener sprocket bearing Support plate bolt Tightener pin t Support plate bolt nut Tightener adjuster bolt nut Shaft support plate rod Tightener adjuster bolt Support plate rod nut Driven pulley assy Support plate rod cotter pin Spacer O Chaincase inspection cover Driven pulley pressure spring Connecting link LTD, S - JUNE -- ]958 ibm CODE

37 CONTROL S // /" 0 -'_, /,//_/,._j 5 - JUNE IBM CODE

38 CONTROL S SKI QTY. QTY Leaf spring and ski assy Coupler bolt Runner shoe I Ski runner Spring slider cushion Slider pin Rebound leaf spring Spring pin Main leaf spring Cotter pin First aux. leaf spring Ski front retaining cable Aux. leaf spring 8" Retaining cable union link Aux. leaf spring " Leaf spring assy Spring coupler STEERING QTY. QTY. O Ski leg Brake and throttle cable Ski leg attaching bolt Ski leg attaching bolt nut protector Throttle cable Steering shaft lower sleeve Steering shaft bracket Throttle cable housing Throttle cable clip Bracket attaching bolt Bracket attaching bolt washer Sleeve Brake handle Bracket attaching nut Brake cable housing bracket Brake Lining lining rivet 9 O0 000 Brake cable housing bracket 7 008i Brake return spring i bolt Brake handle bolt O Brake cable housing bracket nut Brake handle bolt nut Brake cable l 07 Steering shaft upper spring Brake cable housing S_eering shaft upper bushing Brake cable housing clip Steering handle Handle bar bolt lockwasher Brake cable ciip Cable housing clip Handle bar bolt 706 Cable housing clip bolt Handle bar grip 85 0 Clip bolt nut 7 8 5O6 OOO Hand throttle handle Hand throttle handle rivet 9 00 Clip bolt lock washer 5 - JUNE IBM CODE

39 BODY 6 5 / \ ' 7_ / 9 5 _ I_ \ 0 0 I,! _ \ 7 6 L 0 6 / I JUNE ib_i CODE

40 BODY _o. QTY. QT Hood I Windshield screw Bottom plate i Exhaust pipe eollet with bolt Body moulding Bottom plate pop rivets Ski - holder 6 9 O I nut Pipe coupling bolt nut Pipe coupling Ski - holder bolt Ski - holder bolt nut Ski - holder flat washer Ski - holder brace bolt Pipe coupling bolt Exhaust pipe Seat hinge Hinge bolt Ski - holder brace bolt nut Fuel tank cap Fuel tank cap gauge Headlamp insulator rubber Washer s Head]amp support Compartment door Lock spring pop rivet Compartment door lock spring Compartment door hinge Hinge pop rivet Washers Windshield protector O ] Hinge bolt nuts Seat cushion Back - rest cushion Back - cushion leatherette Fuel tank Retaining strip Retaining strip bolt Retaining strip bolt nut Fuel line adapter Pulley guard Pulley guard spring End bearing housing End bearing housing bolt End bearing housing lockwasher I Windshield Driving belt Windshield moulding 5-5 JUNE IBM CODE

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