BOMBARDIER. ski-doo PARTS MANUAL ALL MODELS BSL 16, 20, 22, 23, OLYMPIC, CHALET, ALPINE

Transcription

1 BOMBARDER ski-doo S MANUAL ALL MODELS BSL 6, 0,, 3, OLYMPC, CHALET, ALPNE

2 Model: From serial number to serial number: B.S.L. 960 Model Model Model and 6 to 69 supplement 60 to to 683

3

4 The following is a reprint of the parts section for SK-DOO models from 960 to 965 included. to the proper parts section. The information listed below will give you a quick reference From serial number Model: to serial number: B.S.L. 960 Model Model Model and 6 to 69 supplement 60 to to Model Model Model Chalet and Olympique Alpine0-D5-040-D5 PRNTED N CANADA - - A JUNE BM CODE 480 '-

5 S SECTON B. S. L. 6 R. Models and supplement to 96. BOMBARDER [TO,TED N CANADA " JUNE BM CODE

6 DR V E 3 0" 3 \ 0 «is /;v < /. 7 ' «@J 7 8 / / 9 0 TEM No, No, QTY, TEM No, No, RTY. SK-l SK SK SK )40 SK SK SK SK [F.-' 300 TRACK Track Track inserts DRVE Chain case Chain case sprocket cover Chain case inspection cover Chain case bracket bolt Lockwasher Chain case bracket bolt Lockwasher Chain tensioner with cup Chain tensioner lock bolt Flat washer SK-0 SK-ll SK- 6 SK-3 SK-4 SK-5 SK-7 SK-8 SK-9 3 SK-0 3 SK- 3 SK Chain tensioner o ring Chain tensioner bearing cone Chain tensioner bearing cup Tensioner bearing oil seal Chain drive sprocket (9 teeth) Driving chain Drive axle bearing Chain case bearing seal Drive axle Drive sprocket (rubber) Drive sprocket flange Bolt for sprocket and wheel flanges 06 06, B. S.L. 6 R MODELS BOMBARDER LTD. PP.NTED N CANADA 5 3 A JUNE BM COD

7 WHEELS AND SUSPENSON, GLQ J.. _J-,;=> --,.-. * y-! : # 4 4 / 37 TE:\J i\io. QTY. TEM.-- WHEEL SK SK SK-3A Front wheel hub SK SK Center and rear wheel hub 4 SK SK Wheel bearing 0 SK SK Wheel tire SK Wheel flange SK SK Wheel bearing grease fitting SK Rear sprocket SlJSPENSON SK SK SK Coupler plate (bent) SK Coupler plate (straight) SK Suspension cross shaft SK Cross shaft bolt 4 SK Lockwasher 4 Suspension spring Right hand adjuster bracket Left hand adjuster bracket Adjusting s.:rew Adjusting eye-bolt Positioning bolt Stop nut Flat washer Adjuster sleeve Adjuster bolt Lockwasher Flat washer Adjuster link plate QTY 4 : : R S L 6 R MODELS BOMBARDER LTD P!NTED N CANADA S. 4 - A JUNE BM CODE

8 CONTROL S NOTE: Parts referred to note were used up to serial no. 699 Parts referred to note were used starting at serial no TEM TEM QTY. RTY. SK SK Steering arm (left) Note SK-56-A Steering arm (left) Note SK Ski runner shoe SK Tie rod end L.H SK Tie rod end spring 3 SK Ski runner SK Tie rod SK-46-A Ski spring bracket Note SK Tie rod swivel SK Ski to spring washer Note SK Steering rod SK Ski leg Note SK Steering bearing plate bolt SK-48-A Ski leg Note Stop nlat SK Ski leg bolt Flat washer SK Steering handle bar Note SK Primary lower spring Note SK-63-A Steering handle bar Note SK-50-A Main leaf spring Note SK Steering handle bar grip SK-50-B Secondary leaf spring Note SK Throttle rod with knob SK-50-C Rebound leaf spring Note assembly Note SK Secondary lower spring note SK-65-A Throttle rod (Kohler) Note SK Upper coil spring Note SK-65-B Throttle rod (JLO) Note SK-5-A Upper coil spring Note SK Throttle rod housing Note SK Upper ski bolt SK-66-A Throttle rod housing (Kohler Lockwasher Note SK Ski leg grease fitting SK-66-B Throttle rod housing (JLO) STEERNG Note SK Throttle return spring SK Steering arm (right) Note SK Throttle rod housing clip bolt SK-55-A Steering arm (right) Note 3 COl,) Lockwasher B.S.L. 6 R MODELS BOMBARDER LTD. PRNTED N CANADA 5 5 A JUNE BM CODE

9 TRANSMSSON 7 \ \ 8! 74 TEM Ko. QTY. TEM QTY. SK-70 SK-70-A SK-7 SK-73 SK TRANSMSSON Driven pulley ass'y Shaft nut Cotter pin! Shaft washer Driven pulley spring p","u",,p,ing '" t Roll pin Transmission aligning shim as required SK SK-75-A SK SK SK SK SK SK SK SK Drive pulley iriller half (Kohler) Drive pulley inner half (JLO) Drive pulley spacer washer as required Clutch bearing Clutch spring seat Clutch release spring Drive pulley outer half Centrifugal governor assemb, Centrifugal governor bolt Driving belt B 5 L 6 R MODELS PRNTED N CANADA BOMBARDER LTD A JUNE BM CODE

10 ENGNE AND ACCESSORES TEM QTY. TEr. QTY. SK-B Carburetor air deflector SK-93-A Engine support (JLO) Note SK Carburetor air deflector boa SK Engine bracket (JLO) Note 4! Lockwasher SK Engine bracket lower rubber pad Note 4 SK Fuel line (Kohler) SK-95-A Engine support insulator kit SK-B6-A Fuel liile (JLO) tank to pump Note SK-86-B Fuel line (JLO) pump to carburetor SK Fuel line adapter at tank SK Fuel tank cap SK Fuel tank drain plug SK Starting rope SK Engine bracket upper rubber pad Note 4 SK Engine mounting bolt - Note Note Lockwasher - Note 4 SK Muffler Note BODY SK-9-A Muffler Note SK-9-B Muffler pipe Kohler Note SK Windshield SK-9-C Muffler pipe JLO Note SK Windshield bolts 4 SK Front engine bracket Note SK-9-A Engine support (Kohler) SK Windshield bracket Note SK Windshield bracket brace SK Rear engine bracket Note SK Seat cushion LGHTNG SYSTEM TEM TEM QTY. DESCRPTWN QTY. SK Dynamo SK Headlamp bulb SK-UO Dynamo pulley (rubber) SK-l Tail lamp SK-l Headlamp SK Tail lamp bulb B.S.L. 6 R MODELS BOMBARDER LTD. PRNTED N CANADA 5. 7 A JUNE BM CODE 430 0l'6

11 BOMBARDER SK-DOO S LST FOR 6 MODELS NOTE: Model A-6 is equipped with the 6 H.P. JLO engine. Model K-6 is equipped with the 7 H.P. Kohler engine. Model J-6 is equipped with the 8 H.P. JLO engine. TEM QUANT. TSM A K J QUANT. A K J TRACK SK-l Track SK Track inserts DRVE SK-3 SK-4 SK-5-B SK-6-A SK-3-A Chain case 8K-7-A SK-5-A Chain case inspection cover SK-8-A SK Chain case bracket belt 8K-9-A SK Lockwa:her SK- SK Chain case U clamp SK--A SK ChJlin tensioner 8K Tensioner bolt K-3-B Flat washer 8K-4-A SK Chain tensioner 0 ring 8K-7-A 8K-ll Chain tensioner 8K-5 bearing cone Tension bearing oil seal Chain drive sprocket (9 teeth) Driving chain Chain driven sprocket (6 teeth) ] Drive axle bearing Chain case bearing seal and spring Drive axle Drive sprocket rubber Drive sprocket flange Bolts for sprocket and wheel flanges ]03 03 WHEEL Wheel hub Rear wheel hub Wheel bearing Wheel bearing leather seal SK Chain tensioner bearing cup 96. MODEL SUPPLEMENT BOMBARDER LTD. PRNTED N CANADA A JUNE BM CODE

12 TEM QUANT. TEM QUANT. A K J Xo. A K J SK-6-B Wheel tire SK-4-AL Adjuster link plate left hand SK-7-A Whee] flange (inner) SK-4-AR Adjuster link plate SK-7-B Wheel flange (outer) spring rght hand SK Rear wheel ilange SK-4-AL Adjuster link plate SK Rear sprocket spring left hand SK-S-B Rear sprocket bearing seal SK SUSPENSON SK-3-A Suspension cross shaft SK-44-C Metal ski SK-43-B Ski runner shoe 3S0 609 SK S043 Suspension cross shaft SK-46-A 505 voll Ski spring bracket bolt SK Ski to spring washer Lockwasher SK-47-A Leaf spring spacer SK-33-A Suspension spring rubber SK-34-A Right hand adjuster SK-48-C Ski leg bracket SK Ski leg bolt SK-35-A Left hand adjuster bracket SK Adjusting screw SK-50-J Main leaf spring SK Adjusting eye bolt SK-50-K First auxiliary leaf spring SK-50-C Rebound leaf spring SK Positioning bolt SK-46-B Leaf spring bolt Flat washer SK Leaf spring castellated SK-39-A Adjuster sleeve nut SK-40-A Adjuster link plate spring retainer Cotter pin washer SK-50-E Leaf spring pin SK-40-B Adjuster bolt Cotter pin SK-5-B Upper c.oil spring SK-4-AR Adjuster link plate SK Upper ski leg bolt right hand Lockwasher SK Ski leg grease fitting 96. MODEL SUPPLEMENT BOMBARDER LTD. PRNTED N CANADA 5 9 A JUNE BM CODe

13 TE=, P""",FT QUANT. TE:\J QU.'l.i'iT. A K J 0[" DS:SCRPTON A K J STEERNG TRANSMSSON SK-55-B Steering arm (right) SK Driven pulley ass'y SK-56-B Steering arm (left) SK Shaft nut SK Tie rod end L.H Cotter pin SK Lock nut SK-70-A Shaft washer., SK-57-B Tie rod end R.H. SK-7-A Driven pulley pressure spring ZNQ Lock nut SK Pressure "pring seat ZNQ Flat washer 3 3 : Cotter pin ZNK Cotter pin SK Transmission aligning SK-9R Center tie rod end shim as r "quied SK Spring SK-75-B 50'; 00 Drive pulley inner SK-59-B Lower tie rod half SK Tie rod swivel SK-75-D Drive pulley inner half SK Upper tie rod SK-75-C Drive pulley inner SK Bearing plate bolt half SK Drive pulley spacer Flat washer washer as r equi ed SK-63-D Handle bar SK-77-A Clutch bearing SK-63-B Handle bar sleeve SK Clutch bearing SK Handle bar grip SK-78-A Clutch spring seat SK-65-A Throttle wire SK Clutch spring seat SK-65-C Throttle wire SK-79-A Clutch release spring SK-66-C Throttle wire housing SK Clutch release spring SK-66-A Throttle wire housing SK-80-A Drive pulley outer half SK-67-A Throttle return spring SK-80-B Drive pulley outer half SK-68-A Throttle wire housing SK-8-A Centrifugal governor clip ass'y! Lockwasher SK Throttle wire housing clip Bolt Lockwasher 96 MODEL - SUPPLEMENT BOMBARDER LTD. PRNTED N CANADA A JUNE BM CODE

14 TEM QUANT. TEM A K J QUANT A K. SK Centrifugal governor SK-86-E ass'y SK Centrifugal governor SK-86-F bolt SK-88-A SK-8-A Centrifugal governor bolt SK-89 -SR: -.,s'.-:. SK-9-E -,D 040 Driving belt SK Driving belt SK-577 SK-90 ENGNE AND ACCESSORES SK-9-F SK-9-L SK Carburetor ass'y SK-9-H SK-5J Carburetor gasket SK-9-K SK-5:3-A Carburetor adapter SK-9-G SK-5:! Carburetor adapter SK-93-B SK Carburetor air SK-9-A deflector SK-93-C SK-84.\ 30 'J063 Carburetor air SK-95-B deflector bolt Lockwasher SK Carburetor air delector bolt t " Lockvasher SK-86,-G :c.! line (tank to ; carb- etor) SK-8l B 44 0,30 Fuel : : SK-97-B -97 'i i Fuel line adapter at tank Vacuum hose Fuel tank cap Fuel tank drain plug Muffler Muffler nut Starting rope Muffler pipe Muffler pipe Muffler pipe adapter Muffler pipe adapter Muffler pipe spring Engine support Engine support Engine support Engine support insulator kit Engine mounting bolt ' Lockwo.sher _ N:.;., 39,, 004 Lockwasher Engine mounti?'oolt En g ina _ b loa c ket - -..: -- _- J - ;J J :i i! LTD. JUNE - 'Sl'""

15 TEM QUANT. A ( J TEM, QUA:L'n':' i A K J SK-0-A _.:W'r,,-"\') -l..&."'-'.j BODY Windshield Windshield bolt i 3S SK-03-A 0007 Windshield bracket SK Seat cushion SK-06-A Back rest cuehion SK-07-D Pulley guard SK-07-C Pulley guard SK-Ofl 57 G035 Tool case! SK-:l i '- SK-l4-A i S( OOlS LGHTNG SYSTEM Headlamp switch He::.dlamp ass'y volts Headlamp washer ruober : S( S(-7-A SK-S-A SK-09 SK-6 ::;K-0 Lil ': 8K-4 J SK S ') 5003 Sealed beam volts Tail lamp Tail lamp bulb volts Dynamo Dynamo bracket bolt, Lockwasher Dynamo pulley (rubber) Headlamp Hea<'!amp bulb Tail Tamp Tai' lamp bulb l 'j, ; -{ LJJ MODEL - -NAr - 5UPP':[MENT Bm,, -

16 \ Model: From serial number to serial number: B.S.L. 963 Model

17

18 S SECTON B. S. L. 0 R. Model 963 BOMBARDER LTD. PRNTED N CANADA A JUNE BM CODE

19 SPARE S LST, '. Follow the instructions given below for quick and accurate identification of parts. A - Establish if your SK-DOO is model R-6 or R-8 or RD-8. B - Select the reference number on the parts illustration. C - Using the same basic number, locate, in the parts list below the illustration, the complete part number and part name. D - The columns headed R-6, R-8 and RD-8 indicate which parts apply to each model and the quantity required per unit. E - The Rotax engine is covered in this manual. For JLO engine refer to illustrated JLO manual. B.S.L. 0 R MODEL BOMBARDER LTD. PR NTED N CANADA S A JUNE BM CODE

20 DR V E ff TEM QUANT. TEM R-6 R-8 RD-8 QUANT. R-6 R-8 RD-8 SK SK SK-3B SK-3C SK-5A SK SK SK SK SK-8A SK SK-9B SK TRACK Track Track insert DRVE Chain case Chain case Cover Chain case gasket Chain case U-bolt Chain case nut Chain tensioner Chain tensioner Tensioner bolt Washer Tensioner bolt Washer Tensioner 0 ring SK-ll SK SK-77-A SK SK SK-5-B SK-5-C SK-6-A SK-7-A ass'y S(-8-A SK-9-A SK-9-B SK SK SK--A SK SK Tensioner bearing cone Tensioner bearing cup Tensioner bearing Oil seal Chain drive sprocket Driving chain Driving chain Chain driven sprocket Drive axle bearing 4 Drive axle bearing seal 4 Drive axle Drive axle Dr'ive sprocket (rubber) 4 Drive sprocket flange 4 Sprocket bolt End bearing housing End bearing housing bolt 6 Lockwasher 6 B.S.L. 0 R MODEL BOMBARDER LTD. PRJ NTED J N CANADA A JUNE BM CODE

21 WHEELS AND SUSPENSON 3 ell j (W@ j " c:::::j 35! = 3 j 36 c:::bj 7 k 3 7 c@ cb 39 c:=- 4 TEM QUANT. TEM R-6 R-8 RD r -- QUANT. R-6 R-8 RD-8 WHEEL SK-3-B Wheel support 6 6 SK-4-A Rear hub SK-7-A Wheel bearing SK-5 5{) 0003 Leather seal 4 SK-6-B Wheel tire 4 SK-7-A Wheel flange inner 4 SK-7-B Wheel flange outer 4 SK Rear sprocket 4 SK Rear sprocket flange 4 SK-8-A Rear bearing seal 4 SK--A Wheel bolt SUSPENSON SK-35-B SK-36 SK-36-A SK-37 SK-37-A SK-38 SK-58 SK-39-A SK-40-B SK-3-A Cross shaft SK-40-A SK-7 : Bolt 6 6 SK-4-AR Lockwasher 6 6? SK-33-A Suspension spring 6 6 SK-4-AL SK-34-A Adjuster bracket R.H. SK-35-A Adjuster bracket L.H. SK-4-AR SK-34-B Adjuster bracket SK-4-AL inside R.H Adjuster bracket inside L.H Adjusting screw Adjusting screw (center) Adjusting eye bolt Adjuster eye bot-center 38') Posit ioning bolt Flat washer Adjusting screw buffer Adjuster sleeve Adjuster bolt l\'ut < Spring retainer washer Adjuster link plate R.H Adjuster link plate L.H Link plate spring R.H Link plate spring L.H. B.S.L. 0 R MODEL BOMBARDER LTD. PR NTED N CANADA 5 - G - A JUNE BM CODE

22 CONTROL S R-S - R-S V A n Jwo o 0 48 D C! 6L. t a '" 55 C j 60-m 58-.", :E 50.C-E3 c:t:"======'.jt:z::=::!:j==,,::o 57.A"' c=j) t 44-D o 63 t 67 TEM QTY. TEM R-6 R-8 TY R-6 ir-8 SK SK-6 SK-43-B Runner shoe SK-6-A SK-44-D Ski runner SK-50-E Spring pin Cotter pin SK-63-D SK-50-L Main leaf spring SK-63-B SK-50-K Auxiliary leaf spring SK-50-C Rebound leaf spring SK-64 SK-46-A Spring coupler SK-46-B Coupler bolt 4,! SK-65-C SK Ski leg bolt SK-66-C SK-67-A SK-48-D Ski leg SK-558 SK-5-B Upper coil spring SK-67-B SK Upper ski leg bolt SK-68-B Lockwasher SK-68-C SK Ski leg grease fitting STEERNG SK-55-C Steering arm SK Spring 3 3 SK Tie rod spring washer 3 : Cotter pin 3 3 SK-59-A Lower tie rod Tie rod end R.H Tie rod end L.R SK Tie rod swivel q SK-6-A Upper tie rod Center tie rod end SK ' SK-55-A SK SK SK SK SK OU4 SK SK SK-67-A Handle bar attaching bolt Flat washer Handle bar attaching bolt Washer Handle bar Steering shaft sleeve (Lower) Handle bar grip THROTTLE Throttle cable Throttle cable housing Throttle return spring Return spring bracket Throttle return spring Throttle cable housing clip Housing clip bolt Lockwasher Throttle and brake lever Rivet BRAKE Brake assembly complete Brake handle with lining Brake lining Brake attaching bracket Hinge rod Cable housing clip Brake cable Brake cable housing Brake return spring,.. B.S.L. 0 R MODEL BOMBARDER LTD. PR NTED N CANADA A JUNE BM CODE..l.SC 006

23 CONTROL S RD C@ 0-46-A 50-C--! 0 0] 50-N Q? 63-B 574-J 505:.,,50-E 50-l 4 3_B ==========i======== 44-E o '/ 67_A Q 64 TEM TEM RTY. SK SK SK SK-43-B Runner shoe SK-44-E Ski runner SK-63-E SK Retainer cable SK-63-B SK Onion link SK SK-50-E Spring pin SK Cotter pin SK-50-L Main leaf spring SK SK-50-M First auxiliary leaf sprilg 3" SK SK-50-K Secondary auxiliary leaf spring 8" SK-50-N Third auxiliary leaf spring 3' SK-65-A SK-50-C Rebound leaf spring SK-66-D SK-46-A Spring coupler SK-67-A SK-46-C Coupler bolt SK-68-B SK-68-C SK Ski attaching bolt STEERNG SK SK-48-E Ski-leg Steering shaft bracket Handle bar attaching bolt Washer Handle bar Steering shaft sleeve (lower) Handle bar grip Handle bar bolt Lo:::kwasher Steering shaft upper spring Steering shaft upper bushing THROTTLE Throttle cable Throttle cable housing Throttle return spring Throttle cable housing clip Housing clip bolt Lockwasher Throttle lever Rivet QTY. B.S.L 0 R MODEL BOMBARDER LTD. PP-NTED tl CANADA A JUNE BM CODE

24 TRANSMSSON 70.;: B r A 73 \ , ; 78 TEM QUANT. TEM QUANT. R-6 R-8 RD-8 R-6 R-8 RD-E SK-75-F Drive pulley inner half SK Driven pulley ass'y SX-77-A Clutch bearing SK-69-A Driven pulley ass'y SK-78-A Clutch spring seat SK Driven pulley shaft SK-79-B Clutch release spring lock ring SK-79-C Clutch release spring SK Shaft nut SK-80-C Drive pulley outer half Cotter pin SK-80-D Drive pulley outer half SK-70-A Shaft washer SK-8-B Centrifugal governor SK-7-A Driven pulley pressure ass'y spring SK-8-C Centrifugal governor SK-7-C Driven pulley pressure ass'y spring SK-8-A Centrifugal governor SK Pressure spring nut 6 bolt SK Spring seat SK Drive belt 37 3 Roll pin SK-85-A Drive belt SK-75-E Drive pulley inner half 8.S.L. 0 R. 963 MODEL BOMBARDER LTD. PRNTED N CANADA A JUNE BM CODE

25 TEM QUANT. TEM :\' o. R-6 R-8 RD-8 -ENGNE SK-9-H Muffler pipe flange SK-93-D !Engine support QUANT. R-5 R-8 RD-8 SK-9-M Muffler pipe flange SK-93-E Engine support SK Switch SK-95-B Engine support insulator kit SK-4-A Headlamp SK-94-A Engine bracket SK Sealed beam SK-94-B Engine bracket SK-40-A Headlamp base washer SK Engine bracket SK Headlamp adjuster j bushing 3jg" 4 SK-l7-A Tail lamp SK Engine bracket SK-8-A Tail lamp bulb bushing \'8" 4 4 BODY SK Engine bracket i bushing Vs" SK-0-C Windshield SK Engine bracket SK Windshield bushing Y" SK-0-A Windshield screw SK-97-A Engine support nut SK-0-B Windshield bolt 4 SK Engine bracket bolt Kut SK-03-B Windshield moulding Lockwasher 4 SK-03-C Windshield moulding SK-97-B Engine bracket bolt SK Front hood SK-570-A 57 7 Front hood Lockwasher SK Hood bolt 9 9 SK-545-B Engine bracket bolt SK Compartment door hinge rod FUEL SK Compartment door SK Seat cushion as3'y SK Carburetor air SK-05-A Seat cushion ass'y deflector SK-06-A Back rest cushion ass'y SK-83-A Air deflector screen SK-06-B Back rest cushion ass'y SK-84-A Air deflector bolt SK Back rest bolt Lockwasher SK-86-G Fuel line 8" SK Seat hinge SK-86-E Fuel line adapter at tank SK Seat hinge bolt 6 SK-88-A Fuel tank cap SK Fuel tank drain plug SK-589-A Seat hinge bolt EXHAUST SK Ski holder SK-9-E Muffler SK Muffler nut SK-9-G Muffler pipe spring SK-9-F Muffler pipe SK-9-N Muffler pipe SK Ski holder bolt Washer 4 SK-07-E Pulley guard SK-07-F Pulley guard, r. S.l. 0 R MODEL BOMBARDER L TO. PR NTED N CANADA A JUNE BM CODE

26 CARBURETOR TEM TEM SK-53 T- T- T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-0 T-ll T- T-3 T-4 T-5 T-6 T-7 T-8 T-9 T-0 T- T- T-3 T Carburetor Body 'Body channel welch plug Choke friction pin Choke friction spring Choke shaft and lever Choke shutter Choke shutter screw and lockwasher Diaphragm chamber drain screw Diaphragm gasket Diapragm Diaphragm cover Flange gasket Fuel pump gasket Fuel pump diaphragm Fuel pump body Fuel pump body screw and lockwasher 'Fuel strainer screen Fuel strainer cover gaeket Fuel strainer cover 'Fuel strainer cover ret. screw dle adj. screw dle adj. screw spring dle adj. screw washer dle adj. screw packing T-5 T-6 T-7 T-8 T-9 T-30 T-3 T-3 T-33 T-34 T-35 T-36 T-37 T-38 T-39 T-40 T-4 T-4 T-43 T-44 T-45 T-46 T-47 T-48 T dle speed regulating screw 'dle speed regulating screw spring nlet control lever 'nlet lever pinion screw 'nlet needle, seat and gasket nlet seat gasket nlet tension spring 'Main adj. screw 'Main adj. screw spring Main adj. screw washer Main adj. screw packing Nozzle check valve Throttle lever arm 'Throttle lever ret. screw and lockwasher 'Throttle lever ret. washer 'Throttle lever ret. nut J Throttle shaft and lever Throttle shaft clip Throttle shaft clip lockwasher Throttle shaft clip ret. screw "Throttle shaft return spring Throttle shutter "Throttle shutter screw "Gasket and packing set Repair parts kit ndicates contents of Repair Parts Kit B.S.L. 0 R MODEL BOMBARDER LTD. PRNTED N CANADA A JUNE BM CODE

27 CRANKCASE t7 700 l <0 7 CO 5 3e TE:\ TEM?\o. TEM TEM 7 H.P. 8 H.P. 7 H.P. 8 H.P. L-l P L P L P L P L P P P L L L L ) P-0 i L L L L L P L P ;30 L P L P L P-5 "' L L L-53-A P-53-A! Crankcase complete Crankcase bolt Crankcase bolt Crankcase gasket Lock washer Hexagon nut Crankcase dowel tube Oil drain sealing washer Oil drain screw Engine base stud Lock washer gnition cable grommet Cylinder stud Lock washer Sealing ring Lock washer Lock washer L-53-B L L L L L L L L L P P P P P L L L P-70-A P P P P P P P Screw Fan cowl complete Fan cowl bolt Lock washer Fan cowl nut Fan cowl baffle Bolt Fan cowl shield gnition cable clamp Clamp plastic Sealing ring joint Joint carburetor flange and crankcase Plastic line Side cover gasket Cover lock washer Side cover bolt Governor slot cover B 5 L 0 R MODEL PR NTED N CANADA BOMBARDER LTD A JUNE BM CODE

28 CRANKSHAFT AND PSTON 90 TEM TEM TEM TEM 7 H.P. 8 H.P. 7 H.P. 8 H.P. L-8-A Oil seal magneto L P Piston pin side L P Circlip L P Crankshaft oil L P Piston ring seal L P Cylinder flange L P Crankshaft gasket bearing L P Cylinder L P Crankshaft key P ntake flange P-ll 40 0 Crankshaft sleeve gasket L-3-A 40' 06 P-3-A Crankshaft shim P Carburator flange.3mm L P-'!l 40 0'0 ntake flange stud L-3-B P-3-B Crankshaft shim L-4-A L-4-A Lock washer.5mm L-4-B L-4-B L-3-C P-3-C Crankshaft shim L-4-A Cylinder head.mm gasket L P Crankshaft L P Cylinder head complete L P Cylinder head L P Connecting rod washer bushing L P Cylinder head! L P Crankshaft key bolt P Breaker cam P De-compressor locator pin sealing ring P Cam spring P De-compressor washer L P Exhaust flange P Breaker cam stud spring L P Exhaust flange P "Rreaker cam gasket L P Crankshaft lock L P Crankshaft lock washer washer L P Crankshaft nut L P Crankshaft nut L P Piston comp:ete with rings B.S.L. 0 R. '963 MODEL BOMBARDER LTD. PRNTED N CANADA S 3 A JUNE BM CODE

29 GNTON T 3: 36 Q 37 e. 35 ' ;--- Q <Q> ;: A TEM TEM 7 H.P. 8 H.P. L P L P L P L P L P L P P P L P L P P L-98-A ' L-98-B L-98-C L P L P L P L P L L L L L DESCRPTO,,; TEM Ne. 7 H.P. Flywheel dynamo L-306-A magneto unit Armature plate L Magneto ring L Armature plate L washer L Armature plate L lock washer L Armature plate L bat Flywheel bolt L Lock washer L Magneto ho'using L Fan L Fan bolt L Lock washer L L Armature plate L only gnition coil L Lock washer L Bolt L Pivot pin Contact and L breaker point L set Contact breaker shim. mm TEM 8 H.P. L-306-A L L L L L L P L L L P P L P L L P L Contact breaker shim.05 mm Spring clip Washer Lock washer Bolt Bolt Washer Shorting button cable Lock washer Shorting button Condenser without cable Condenser cable Lubricating wick gnition cable Spark p:ug protector Spark plug Lighting coil Light plug female Light plug male solating washer L L L L Lock washer L P Stud B.S.L. 0 R MODEL PRNTED N CANADA BOMBARDER LTD A JUNE BM CODE

30 33 a 359 -'V 358-i \357 \ D o "\-r--n / ;' 359- A TEM TEM TEM TEM 7 H.P. 8 H.P. 7 H.P. 8 H.P. L P Starting pulley L L Rope with grip L L Lock washer L-347-A L-347-A Rope L L L-347-B L-347-B Starter grip L L Re-wind starter L L He-wind spring complete L L Plug L L Re-wind starter L L Hope guide flange L L Lock washer L-343-A L-343-A One piece starter L L Bolt housing L L "D" washer L-343-B L-343-B Starter housing L L Friction washer cover L L Pivot arm L-343-C L-343-C Housing cover L L Pawl bolt L L Pawl spring L L Bolt L L Pawl spring stop L L Rope sheave L L Friction spring complete L L Washer L L Rope bolt L L Circlip B.S.L. 0 R MODEL BOMBARDER LTD. PRNTED N CANADA A JUNE BM CODE

31

32 S SECTON B. S. L. R. Model 964

33

34 S SECTON B. S. L. R.. Model 964 BOMBARDER LTD. PR NTED N CANADA 5-6 A JUNE BM CODE

35 SPARE S LST Follow the instructions given below for quick and accurate identification of parts. A - B C - D - E - Establish if your SK-DOO is model AR, BR or RD. Model AR has the 65 c.c. engine with 5%" drive pulley. Model BR has the 50 c.c. engine with 7% "drive pulley. Model RD has tracks and the 50 c.c. engine. Select the refefrence number on the parts illustration. Using the same basic number, locate, in the parts list below the illustration, the complete part number and part name. The columns headed AR, BR and RD indicate which parts apply to each model and the quantity required per unit. The Rotax engine is covered in this manual. B.S.L. 0 R MODEL BOMBARDER LTD. PR NTED N CANADA 5 7 A JUNE BM CODE

36 DR V E , i TEM QUANT. TEM AR BR RD QUANT. AR BR RD SK-l SK SK-3B SK-3C SK SK-SA SK SK SK SK-8 S04 OOOS SK-8A S SK S SK-O 40e 000 SK-l TRACK Track Track insert DRVE Chain case Chain case Chain case shim Cover Chain case gasket Chain case "U" clamp Stop nut Chain case nut Chain tensioner Chain tensioner Tensioner bolt Washer Tensioner o ring Tensioner bearing cone SK- 40S 000 SK-77-A SK-lS SK SK SK SK-S-B W-! as req 'ir SK-6-A SK-7-A i SK-8-A, SK-9-A SK-9-B SK-0 S70 00 SK- [ SOl OOOS SK--A 30 06, SK-lS SK Tensioner bearing cup Tensioner bearing Outer bearing sleeve nner bearing sleeve Oil seal Chain drive sprocket Driving chain Connecting link Chain driven sprocket Drive axle bearing Drive axle bearing seal Drive axle Drive axle Drive sprocket (rubber Drive sprocket flange Sprocket bolt End bearing housing End bearing housing bolt Lockwasher B.S.L. R. - MODEL 964 PRNTED N CANADA BOMBARDER LTD A JUNE BM CODE

37 WHEELS AND SUSPENSON ! j 3 7.b 0 c:::: ! = cb! 39 8 ct 4 TEM QUANT. TEM QUANT. AR BR RD AR BR RD WHEEL SK-34-C Adj Lster bracket RH. SK-35-C Adjuster bracket L.H. SK-3-B Wheel support 6 6 SK Adjusting screw SK-4-A 5U3 000 Rear hub SK-36-A Adjusting screw SK-7-A Wheel bearing (center) SK Leather seal 4 SK Adjusting eye bolt SK-6-B Wheel tire SK-?-A Wheel flange inner 4 SK-37-A Adjusting eye boll SK-7-B Wheel flange outer (center) SK-0 57\) 00 Rear sprocket 4 SK Positioning bolt 4 SK Rear sprocket flange SK-S-A Rear bearing seal Washer 4 SK--A Wheel bolt SK Adjusting screw buffer SK-39-A Adjuster sleeve 4 SUSPENSON SK-40-B Adjuster bolt SK-3-A 50 ODDS Cross shaft SK-40-A Spring retainer washer 4 SK Bolt 6 6 SK-4-AR Adjuster link plate Lockwasher 6 6 RH. SK-33-A Suspension spring 6 6 SK-4-AL Adjuster link plate SK-34-A Adjuster bracket RH. L.H. SK-35-A Adjuster bracket L.H. SK-4-AR Link plate spring RH. SK-34-B Adjuster bracket inside SK-4-AL Link plate spring L.H. RH. SK-35-B Adjuster bracket inside L.H. B 5.L. R. MODEL 964 BOMBARDER LTD. PRNTED N CANADA A JUNE BM CODE

38 CONTROL S - AR BR 49 fpv 46-A 46-B b 5-B kl l 4B-D [;::::S 50-C c l\ f 44-D 55-C 43-B EJ 5B-e t 6-A, 50-Ei 57-A" tr 59-A, 63 6 c=d / l' 67 TEM QTY. AR BR TEM D::!:SCRPTON QTY, AR BR SK-43-B SK-44-D SK-593 SK-50-E SK-50-L SK-50-K SK-50-C SK-46-A SK-46-B SK-49 SK-48-D SK-5-B SK-53 SK-54 SK-55-C SK-58 SK-585 SK-59-A SK-60 SK-6-A '50S :l SK Runner shoe Ski runner Spring slider cushion Spring pin Co:ter pin Main leaf spring Auxiliary leaf spring 8" Rebound leaf spring Spring coupler Couper bolt Ski leg bolt Ski leg Upper coil spring ttpper ski leg bolt Lockwasher Ski leg grease fitting STEERNG Steering arm Spring Tie red spring washer Cotter pin Lower tie rod Tie red end R.H. Tie rod end L.H. Tie rod swivel Steering rod Center tie rod SK-6 SK-6-A SK-63-D SK-63-B SK-64 4 SK-65-C 4 SK-594 SK-60 SK-66-C SK-67-A SK-558 SK-67-B SK-68-B SK-68-C SK-59 3., " a SK-57 -B SK SK-530-A SK SK SK-594 j SK SK SK Handle bar attaching bolt Washer Handle bar attaching bolt Washer Handle bar Steering shaft sleeve (Lower) Handle bar grip THROTTLE Throttle caole Throttle cable clip Throttle cable protector Throttle cable housing i Throttle return spring Return spring bracke Throttle return spring Throttle cable housing clip Housing clip bolt Lockwasher Throttle and brake lever Rivet BRAKE Brake handle with lining Brake lining Brake bracket hinge pin Cable housing clip Brake cable Brake cable clip Brake cable protector Brake cable housing Brake return spring B_S_L_ R_ - MODEL 964 PRNTED N CANADA BOMBARDER L TO_ A JUNE BM CODE 4

39 CONTROL S - RD C 0-46-A 50-C-{ 0 0] 574-J 50-N Q 505: OE <:: 50-L 43-B Cl 63-B o 44-E 64 TEM TEM QTY. QTY. SK SK Handle bar attaching bolt SK-43-B Runner shoe Washer SK-63-E Handle bar SK-44-E Ski runner SK Steering shaft sleeve (lower) SK Ski slider cushion SK Handle bar grip SK Ski front retaining cable SK Handle bar bolt SK Retaining cable union link Lockwasher SK Ski runner chain clamp SK Steering shaft upper spring SK-50-E Spring pin SK Steering shaft upper bushing Cotter pin SK-50-L Main leaf spring THROTTLE SK-50-M First auxiliary leaf spring 3" SK-65-A Throttle cable SK-50-K Second auxiliary leaf spring 8" SK Throttle cable clip SK-50-N Third auxiliary leaf spring 3" SK Throttle cable protector SK-50-C Rebound leaf spring SK-66-D Throttle cable housing SK-46-A Spring coupler SK-67-A Throttle return spring SK-46-C Coupler bolt SK-68-B Throttle cable housing clip SK-68-C Housing clip bolt SK Ski attaching bolt Lockwasher STEERNG SK Throttle lever Rivet SK-48-E Ski-leg SK Steering shaft bracket ' B.S. L. R. - MODEL 964 BOMBARDER LTD. PR NTED N CANADA 5 3 A JUNE BM CODE

40 TRANSMSSON 70 J () A 85 \ 73 8 b 8 80, TEM QUANT. TEM QUANT. AR tsr RD AR BR RD TRANSMSSON SK Support outer plate bolt. 8 SK Driven pulley ass'y Lockwasher 8 SK-69-A D::iven pulley ass'y SK Spring seat and SK Driven pulley "0" ring 37 3 cotter pin SK Driven pulley shaft SK-75-E Drive pulley inner half lock ring SK-75-F Drive pulley inner half SK Shaft nut SK-77-A Clutch bearing Cotter pin SK-78-A Clutch spring seat SK-70-A Shaft washer SK-79-B Clutch release spring SK-7-A Driven pulley pressure SK-79-C Clutch release spring spring SK-80-C Drive pulley outer half SK-7-C Driven pulley pressure SK-80-D Drive pulley outer half spring SK-8-B Centrifugal governor SK Plate bolt nut 8 ass'y SK Driven pulley shaft SK-8-C Centrifugal governor support ass'y SK Support outer plate SK-8-A Centrifugal governor SK End bearing housing bolt SK-7-A Support plate bearing SK Drive belt SK-8-A Bearing seal SK-85-A Drive belt B.S.L. R. MODEL 964 BOMBARDER LTD. PRNTED N CANADA A JUNE BM CODE

41 TEM QUANT. TEM QUANT. AR BR RD AR BR RD ENGNE SK-4-B Headlamp ring," SK-4-C Headlamp ring screw SK-93-D Engine support SK-7-B Tail lamp lens SK-93-E Engine support SK-l8-B Tail lamp bulb SK-95-B Engine support insulator kit SK-94-A Engine bracket bu'hinj BODY SK-94-B 5] 007 Engine, bracket SK-0-E Windshield SK Engine bracket SK-0-D Windshield 3,s " 4 SK-0-A Windshield screw SK Engine bracket bushin SK-0-B Windshield bolt 4 %" SK Engine bracket bushing SK-03-B Windshield moulding P/s" SK-03-C Windshield moulding SK Engine bracket bushinl' SK Front hood " SK-570-A 57 7 Front hood SK Engine bracket bolt 4 SK-0-C Hood screw ! Lockwasher 4 SK-57-A Hood nut 9 9 SK-97-B Engine bracket bolt SK Compartment door hinge rod Lockwasher SK Compartment door SK-545-B Engine bracket bolt Seat cushion ass'y ] SK Hex nut SK-05-A Seat cushion ass'y FUEL SK-05-B Seat cushion leatherette SK-86-G Fuel line 8" 8" 3' SK-05-C Seat cushion leatherette SK-86-E Fuel line adapter at tank SK-06-C Back rest cushion leatherette SK-88-A Fuel tank cap SK-06-D Back rest cushion SK Fuel tank drain plug leatherette SK-06-A Back rest cushion ass'y EXHAUST SK-06-B Back rest cushion ass'y SK-9-S Muffler pipe spring SK Back rest bolt SK-9-P Muffler pipe Stop nut SK-9-T Muffler pipe SK Seat hinge SK Muffler pipe spring SK Sea t hinge bolt 6 seat SK Muffler pipe spring SK-589-A Seat hinge bolt ELECTRCAL SK Ski holder SK Ski holder bolt 4 SK-l4-A Headlamp ass'y SK-l Sealed beam Washer 4 SK-548-E Headlamp base SK-07-E Pulley 'guard washer SK-07-F Pulley guard SK-l7-A Tail lamp B S.L. R. - MODEL 964 BOMBARDER LTD. Pr.NTED N CANADA S A JUNE BM CODE

42 CARBURETOR 44 4 /' " B.S.L. R. - MODEL 964 BOMBARDER LTD PRNTED N CANADA A JUNE BM CODE

43 TEM TEM SK-53 T-l T- T-3 T-4 T-5-A T-6-A T-8 T-9 T-lO T-ll T- T-3-A T Carburator assembly Body 'Body channel welch plug Choke friction plug Choke friction spring Choke shaft and lever Choke shutter Diaphragm chamber drain screw Diaphragm gasket 'Diaphragm Diaphragm cover Flange gasket Fuel pump gasket 'Fuel pump diaphragm T Fuel pump body T-6 T-7 T-8 T-9 T-0 T- T- T-3 T Fuel pump body screw and lockwasher 'Fuel strainer screen Fuel strainer cover gasket Fuel strainer cover 'Fuel strainer cover ret. screw 'dle adj. screw 'dle adj. screw spring dle adj. screw washer dle aoj. screw packing T *dle speed regulating screw T-6 T-7 T-8 T-9 T-30 T-3l T-3-A T-33 T-34 T-35 T-36-A T-37 T-38 T 'dle speed regulating screw spring nlet control lever nlet control lever pinion screw 'nlet needle, seat and gasket nlet seat gasket *nlet tension spring *Main adj. screw *Main adj. screw spring Main adj. screw washer Main Adj. screw packing Nozzle check valve Throttle lever arm Throttle lever ret. screw and lockwasher 404 0'9 *Throttle lever ret. washer T *Throttle lever ret. nut T-4-A T-4 T-43 T-44 T-45 T-46-A T-47 T-48-A T-49-A Throttle shaft and lever Throttle shaft clip Throtee shaft clip lockwasher Throttle shaft clip ret. screw *Throttle shaft return spring Throttle shutter Throttle shutter screw Gasket and packing set Repair parts kit indicates contents of Repair Parts Kit. B.S.L. R. - MODEL 964 BOMBARDER LTD. PRNTED N CANADA A JUNE BM CODE

44 CRANKCASE 3 43@ [j 363 [j 363 TEM TEM TEM N TEM L--A 65 L-3 L-44-A L-5-A L-B L- L-8 L-9 L-0-A L- L- L-4 P-3 C.c P- P-3 P-4 P-5 P-6 P-7 P- L-8 L-9 P-0 L- L- P-4 P-30 P-3 50 C.c " Crankcase complete Crankcase bolt Crankcase bolt Crankcase gasket Lock washer Hex. nut Crankcase dowel tube Oil drain sealing washer Oil drain screw Engine base stud Lock washer gnition cable grommet Cylinder stud L-43 L-55 L-56 L-58 L-59 L-60 L-6 L-68 L-69 L-337 L-338 L-363 L C.c C.c. P P P P P L L L L Cylinder head washer Sealing ring Screw Fan cowl complete Fan cowl stud Fan cowl nut Fan cowl baffle Bolt Fan cowl shield Rubber sleeve gnition cable clamp Lock washer Distance sleeve. engine base Stud holding cylinder B.S.L. R. - MODEL 964 PRNTED N CANADA BOMBARDER LTD A Jt;NE BM CODE

45 CRANKSHAFT AND PSTON 368 B.S.L. R. - MODEL 964 BOMBARDER LTD. PRNTED N CANADA A JUNE BM CODE

46 TEM TEM TEM TEM 65 C.c. 50 C.c. 65 c.c. 50 c.c. P P Lock washer L-33-A P Piston complete with rings L P Crankshaft oil seal L-34-A P Piston pin L P Crankshaft P P Circlip bearing L-36-A P Piston ring L--A 40 0 P-ll 40 0 Crankshaft sleeve L-37-A P G Cylinder flange P Crankshaft shim gasket. mm L-38-A P Cylinder L-3-A P-3-: Crankshaft shim.3 mm P-4-A 40 0 P-4-A 0 0 ntake flange stud L-3-E P-3-B Crankshaft shim.5 mm P-4-B P Cylinder head L-3-C P-3":C Crankshaft shim.0 mm L-3-D Crankshaft shim. mm P Cylinder head washer L-3-E Crankshaft shim.4 mm P Cylinder head L-3-F 40 0 Crankshaft shim. belt.8 mm P De-compressor L-3-G 40 0 Crankshaft shim sealing ring... 5 mm P De-compressor L-4-A P Crankshaft P P Exhaust flange complete stud P P Connecting rod P P Exhaust flange bushing gasket L P Crankshaft key L L Lock washer P Cam spring L L washer P Breaker cam P Breaker cam complete spring L P solating flange L P Crankshaft lock washer L L Silencer adapter L P Crankshaft nut L L Air intake silencer complete P P Exhaust flange nut L L Muffler complete B S.l. R. - MODEL 964 BOMBARDER LTD. PfllNTED N CANADA A Jl;NE BM CODE

47 GNTON 5 T '@ '@..,! 300 a u 0 "' 39 30a O 304( 303 ' til m: n',.., ; !-30 a 36 "" 37 e 50 cc ENGNE ' r 37, a6- ;!... ; 89-- "'" 7' ')'.. '338 90v 337,a8 '33' ' ::J) 33 im cc ENGNE, ,-375.e 374 B.S.L. R, - MODEL 964 BOMBARDER LTD. PRNTED N CANADA A JUNE BM CODE

48 TEM TEM TEM TEM l 65 c.c. 50 C.c. 65 C.c. 50 c.c. L P Flywheel dynamo L P Shorting bu tton magneto cable unit complete L L Lock washer L P Armature plate complete L P Magneto ring L L L L Shorting button L P Armature plate L P Condenser washer without cable L P Condenser cable L P Armature plate lock washer L L Lubricating wick L P Armature plate L L Pivot, lubricating bolt wick P Flywheel bolt L P gnition ca ble L P-94-A Magneto housing L P Spark plug L P Fan protector L L Spark plug L-98-A Fan bolt L P Lighting coil L-98-'E Lock washer L L Light plug L-98-C female L P Armature plate L L Banana plug, only ight connection L P gnition coil L L solating washer L-300-A Protection cap, L L Lock washer ignition coil L L Cable eye L P Lock washer L P Stud L P Bolt L L Lock washer L-30-P P Bolt L L L L Pivot pin P Spring washer L L Contact and P Centrifugal breaker weight point set L L Contact breaker P Centrifugal weight bolt shim. mm L-306-A L-306-A P Centrifugal Contact breaker weight spring shim.05 mm L L Spring clip L L Rubber grommet L L Washer L L Silicone grommet L L Lock washer L L Spark plug. protector complete L L Bolt L L Shorting button L L Bolt protection cap L L Washer, L Sealing ring B.S.L. R. - MODEL 964 BOMBARDER LTD. PRf\TED N CANADA S A JUNE BM CODE