VAL-138. Valves. Electrical Details for Solenoid Pilot. Operating Pressure

Transcription

1 Valves 2x3/2, 5/2 and 5/3, Solenoid and Pilot ctuated ISO / VDM Size 26 mm Compact design and high performance Flexible Sub-base system True multipressure system (including vacuum) Sandwich regulators and flow controls Dual spool technology V44 Glandless spool and sleeve V45 Softseal spool Collected pilot exhaust with internal pilot air supply Easily converted from internal to external pilot supply Sandwich plate allows for exchange of valves under pressure Shutoff plate allows for exchange of valves under pressure Technical Data Medium Compressed air, 40µm filtered, lubricated or nonlubricated Operation V44: Glandless spool valve, solenoid pilot or air pilot actuated V45: Softseal spool valve, solenoid pilot or air pilot actuated Mounting On sub-bases Size ISO / VDM , 26 mm Operating Pressure Maximum pressure 45 psig (0 bar) V45 models and V44 solenoid pilot actuated valves with internal pilot supply 232 psig (6 bar) V44 solenoid pilot actuated valves with external pilot supply and V44 air pilot actuated valves Flow Characteristics Series Function Cv l/min V44 5/ V44 5/ V45 5/ V45 5/ V45 2x3/ mbient Temperature 5 F* to +22 F (-5 C* to +50 C) V44/V45 sol. and V45 air pilot models 5 F* to +76 F (-5 C* to +80 C) V44 air pilot models *Consult our pplication Engineering for use below 36 F (+2 C) Materials Die cast aluminum body and sub-base. Hard anodized spool, Teflon coated, matched aluminum spool and sleeve(v44) or aluminum alloy spool with HNBR Seals (V45). POM plastic parts and NBR static seals. End cover and screws zinc plated, stainless steel springs. VL-38 Electrical Details for Solenoid Pilot Voltage Tolerances -0% / +5% Rating 00% Continuos Duty Inlet orifice 0.8 mm Electrical Connection DIN table 'C' Push-turn locking and non-locking Protection Class IP 65 NEM 4 Materials PPS (body), Viton and NBR (seals)

2 5/2 Solenoid Pilot ctuated Valves 2x3/2 Solenoid Pilot ctuated Valves (Softseal Spool only) Model Function Pilot Pilot ctuation Flow Operating Pilot Weight Repair Kit 2x3/2 Supply Exhaust 3/2 Function Cv Pres. psig Pres. (psig) lb. V45D-C3** NC Internal Collected x Sol/Spring V70546-KO V4522D-C3** NC External Not Collected Sol/Spring (0.5xop.press.) 0.53 V70546-KO V45BD-C3** NO Internal Collected x Sol/Spring V70547-KO V45B22D-C3** NO External Not Collected Sol/Spring (0.5xop.press.) 0.53 V70547-KO V45CD-C3** NO/NC Internal Collected x Sol/Spring.0/ V70548-KO V45C22D-C3** NO/NC External Not collected Sol/Spring.0/ (0.5xop.press.) 0.53 V70548-K Model Spool Pilot Pilot Operator Return Flow Operating Pilot Weight Repair Kit Techn. Supply Exhaust 4 2 Cv Pres. (psig) Pres. (psig) lb. V4453D-C3** Gl Internal Collected x Solenoid ir Spring V70540-KO V44523D-C3** Gl External Not collected Solenoid ir Spring " Hg V70540-KO V4457D-C3** Gl Internal Collected x Solenoid Spring V70540-KO V4557D-C3** Ss Internal Collected x Solenoid Spring V7054-KO V44527D-C3** Gl External Not collected Solenoid Spring " Hg V70540-KO V45527D-C3** Ss External Not collected Solenoid Spring.2 26" Hg V7054-KO V445D-C3** Gl Internal Collected x Solenoid Solenoid V70540-KO V455D-C3** Ss Internal Collected x Solenoid Solenoid V70542-KO V44522D-C3** Gl External Not collected Solenoid Solenoid " Hg V70540-KO V45522D-C3** Ss External Not collected Solenoid Solenoid.2 26" Hg V70542-KO 5/3 Solenoid Pilot ctuated Valves Model Spool Valve Pilot Pilot Operator Return Flow Operating Pilot Pres. Weight Repair Kit Techn. Function Supply Exhaust 4 2 Cv Pres. (psig) (psig) lb. V446D-C3** Gl PB Internal Collected x Solenoid Solenoid V70540-KO V456D-C3** Ss PB Internal Collected x Solenoid Solenoid V70543-KO V44622D-C3** Gl PB External Not collected Solenoid Solenoid " Hg V70540-KO V45622D-C3** Ss PB External Not collected Solenoid Solenoid.5 26" Hg V70543-KO V447D-C3** Gl COE Internal Collected x Solenoid Solenoid V70540-KO V457D-C3** Ss COE Internal Collected x Solenoid Solenoid V70544-KO V44722D-C3** Gl COE External Not collected Solenoid Solenoid " Hg V70540-KO V45722D-C3** Ss COE External Not collected Solenoid Solenoid.5 26" Hg V70544-KO V448D-C3** Gl COP Internal Collected x Solenoid Solenoid V70540-KO V458D-C3** Ss COP Internal Collected x Solenoid Solenoid V70545-KO V44822D-C3** Gl COP External Not collected Solenoid Solenoid " Hg V70540-KO V45822D-C3** Ss COP External Not collected Solenoid Solenoid.5 26" Hg V70545-KO ** Insert voltage code from Table Voltage Codes and Spare Pilot Valves. dd connector code from Table 2, Connector Codes and Part Number. Table **Voltage Codes and Spare Pilot Valves Voltage Code Power Inrush / Hold Pilot Valve Part.-no. 2 V d.c. 2.2 W VZC7L2C-C32 24 V d.c. 3.2 W VZC7L2C-C33 24 V 50/60 Hz /.5 V VZC7L2C-C34 48 V 50/60 Hz 6 2. /.5 V VZC7L2C-C36 0 V d.c. 7 W VZC7L2C-C37 5 V 50/60 Hz 8 2. /.5 V VZC7L2C-C V 50/60 Hz 9 2. /.5 V VZC7L2C-C39 5 V 50/60 Hz 8 2. /.5 V VZC7L2C-C V 50/60 Hz 9 2. /.5 V VZC7L2C-C28 Other voltages available on request. Spare pilot valves are delivered with mounting screws. Table 2 Connector Codes and Part Number Code Part Number = Solenoid without connector B = Cable grip V0027-D00 C = 0 ft. molded cable, VC/VDC V003-D03 H = Cable grip w/indicator light, 24 VC/VDC V002-D3 J = Cable grip w/indicator light, 20 VC/VDC V002-D8 5 = 0 ft. molded cable with indicator light, surge suppression, 24 VC/VDC V004-D03 6 = 0 ft. molded cable with indicator light, 0V/50 Hz-20V.60Hz V005-D03 VL-39

3 Valves 2x3/2 ir Pilot ctuated Valves (Softseal Spool) Model Function ctuation Flow Operating Pres. Pilot Pres. Weight Spares Kit 2x3/2 3/2 Function Cv (psig) (psig) (lb.) V4533-X0020 NC ir/spring (0.5xop. pressure) 0.20 V70546-KO V45B33-X0020 NO ir/spring (0.5xop. pressure) 0.20 V70547-KO V45C33-X0020 NO/NC ir/spring.0/ (0.5xop. pressure) 0.20 V70548-KO 5/2 ir Pilot ctuated Valves Model Spool Operator Return Flow Operating Pres. Pilot Pres. Weight Repair Kit Techn. 4 2 Cv (psig) (psig) (lb.) V44537-X0090 Gl ir Spring " Hg V70540-KO V45537-X0090 Ss ir Spring.2 26" Hg V7054-KO V44533-X0020 Gl ir ir " Hg V70540-KO V45533-X0020 Ss ir ir.2 26" Hg V70542-KO 5/3 ir Pilot ctuated Valves Model Spool Valve Function Operator Return Flow Operating Pres. Pilot Pres. Weight Spares Kit 4 2 Cv (psig) (psig) (lb.) V44633-X0020 Gl PB ir ir " Hg V70540-KO V45633-X0020 Ss PB ir ir.5 26" Hg V70543-KO V44733-X0020 Gl COE ir ir " Hg V70540-KO V45733-X0020 Ss COE ir ir.5 26" Hg V70544-KO V44833-X0020 Gl COP ir ir " Hg V70540-KO V45833-X0020 Ss COP ir ir.5 26" Hg V70545-KO Bases Modular Sub-base Modular Sub-base* Modular Sub-base Modular Sub-base* Side Ported without Pilot PortsSide Ported with Pilot Ports Side Ported (PIF) without Pilot Ports Side Ported (PIF) with Pilot Ports V70525-PF (/8 NPTF) V70526-PF (/8 NPTF) V F (3/8 PIF) V F (3/8 PIF) V70525-RF (/4 NPTF) V70526-RF (/4 NPTF) V F (ø8 mm) V F (ø8 mm) V70525-BF (G/4) V70526-BF (G/4) V70525-YF (ø0 mm) V70526-YF (ø0 mm) End Plate Kit Single Station Sub-base Fixed Length Sub-base End Ported Side ported with Pilot Ports Bottom ported *Use with air pilot valves. V70524-SC (3/8 NPTF) V7050-RB (/4 NPTF) V705**-R0 V70524-CC (G3/8) V7050-BB (G/4) **=02, 04, 06, 08, 0, 2 stations ccessories Intermediate Supply/Exhaust Module Single Valve Shut-Off Plate Single Pressure Regulator Plate Double Pressure Regulator Plate Flow Control Plate V70529-RO (/4 NPTF) V70530-KO (Port blocked) V70527-K (Port reg.) V70527-K4 (Ports 2+4 reg.) V70528-KO (Ports 3+5) V70529-BO (G/4) V70527-K2 (Port 2 reg.) V70527-K3 (Port 4 reg.) DIN EN rail (3.28 feet) DIN-rail Mounting Kit Blanking Plate for unused station Blanking Disk to Modular Sub-base Set-Up Kit V0009-C00 (35x7.5mm) V7053-K0 V70500-KO V70522-K00 (Ports,3,5) V70532-K00 V0592-C0 (35x5mm) V70523-K00 (Ports 2+4) Sandwich Plate with additional Pressure Port Transition Plate #8 Æ#26 mm Transition Plate #8 Æ #26 mm (with supply and exhaust ports) V70535-R0 /4 NPTF V70436-K00 V70436-R00 /4 NPTF V70535-B0 G/4 V70436-B00 G/4 VL-40

4 V445*3D-C3*** 5/2 Single Solenoid Pilot Valve ir Spring Return V445*7D-C3*** and V455*7D-C3*** 5/2 Single Solenoid Pilot Valve Mechanical Spring Return V445**D-C3*** and V455**D-C3*** 5/2 Double Solenoid Pilot Valve 4.27 (08) 3.24 (82).05 (26.7) 5. (30) V44***D-C3*** and V45***D-C3*** 2x3/2 + 5/3 Double Solenoid Pilot Valve 4.27 (08).54 (39) 3.24 (82).05 (26.7) V44537-X00*0 and V45537-X00*0 5/2 Single ir Pilot Valves 4.03 (02).47 (37.4) 4.03 (02) 3.24 (82).05 (26.7) 5. (30) V44*33-X00*0 and V45*33-X00*0 2x3/2 + 5/2 + 5/3 Double ir Pilot Valve 5. (30) 3.24 (82).54 (39).54 (39).47 (37.4).05 (26.7).05 (26.7).05 (26.7) 5. (30) Conversion from internal to external pilot supply / collected pilot exhaust The lowered and captive gasket between valve body and pilot valve defines and indicates pilot air supply as well as pilot exhaust function of the valve. Solenoid pilot actuated valves blue gasket Internal pilot supply, pilot exhaust air collected and exhausted via port 4. ll solenoid pilot valves with code at position 6 in the part number (e.g V455...) have the gasket mounted in this position on delivery. Note: Dismounting pilot valve gives access to gasket. Conversion from internal to external pilot supply (or vice versa) by turning the gasket. Caution: In this case part number and symbol on label shows different function. Therefore check gasket position when mounting valve. ir pilot actuated valves Drawing includes cover plate. Drawing shows no pilot valve. blue gasket External pilot supply from port 4 only, pilot exhaust air not collected but bleed through valve body. ll solenoid pilot valves with code 2 at position 6 in the part number (e.g V ) have the gasket mounted in this position on delivery. blue gasket ir pilot actuated valves External pilot supply. VL-4

5 Valves Single Station Subbase - Side Ported with Pilot Ports 0.86 (2.8) 0.86 (2.8) Subbase (0) 0.7 (8) Side ported subbase 0.69 (7.6) B 0.70 (7.9) 2.7 (68.9) D.65 (42).06 (27) 0.20 (5) 0.22 (5.5).94 (49.4).55 (39.3) 0.42 (0.8) C M (5) 0.67 (7) View Y Right Hand Side ccessories Side ported subbase (2) * N = Number of stations C Left Hand Side M5.94 (49.4) Y.83 (46.6) /8.22 (3.) 0.38 (9.5) 0.9 (23.) 0.8 (4.5) (8.6).7 (43.4) 0.8 (4.5) (68.2) 3.54 (90) 3.07 (78.) Note: Port 4 used for external pilot air supply or for collected pilot air exhaust. Never plug port 4 when using valves with internal pilot air supply. Port 2 is not used, plugging not necessary. DIN EN rail 35 x 7.5 mm, 3.3' (m) 0.68 lb (0.3 kg) V0009-C00 DIN EN rail 35 x 5 mm, 3.3' (m) 2.25 lb (.02 kg) V0592-C0 DIN rail Mounting Kit D 0.02 lb (0.0 kg) V7053-KO Blanking Disk to Modular Sub-base Ports, 3, lb (0.0 kg) V70522-K00 Blanking Disk to Modular Sub-base Ports lb (0.0 kg) V70523-K00 x = Insert port type from table below Code Ports 2+4 Ports 2+4 P /8NPTF 0-32 UNF R /4NPTF 0-32 UNF 2 3/8 PIF 0-32 UNF B G/4 M5 8 ø 8 mm PIF M5 Y ø 0 mm PIF M (3) 2.9 (55.5) 3.57 (90.6).07 (27.) *N x.07 (27.).07 (27.) 5.43 (38).0 (28) 0.47 (2) 0.24 (6) 0.22 (5.5) 0.22 (5.5) 0.04 () (80.5) 3.62 (92) 3.7 (80.5) 22 (0.87) (55) 2.72 (69) UNF Model Port Size Weight V7050-RB NPTF/4 side ported with pilot ports 0.24 V7050-BB G/4 (0.) side ported with pilot ports Individual components Modular Sub-base Ports 2+4 on side V70525-xF Modular Sub-base Ports 2+4 on side Pilot Ports 2+4 on side V70526-xF Modular Sub-base Ports 2+4 on bottom V70525-BE Modular Sub-base Ports 2+4 on bottom Pilot Ports 2+4 on side V70526-BE End Plate Kit Side Ported V70524-CC (G3/8) V70524-SC (3/8NPTF) End ported end caps left hand and right hand B B C 0.40 lb (0.8 kg) 0.40 lb (0.8 kg) 0.40 lb (0.8 kg) 0.40 lb (0.8 kg) 0.80 lb( 0.36 kg) 0.53 (3.5) 0.83 (2) VL-42

6 Intermediate Supply / Exhaust Module 0.63 (6) 0.5 (3).30 (33) 0.43 () (63).73 (44) Model Port Size Weight V70529-RO /4NPTF 0.26 V70529-BO G/4 (0.2) 3.03 (77) 5.02 (26) 0.24 (6).02 (26).00 (25.4) 0.98 (24.8) 0.97 (24.6) Fixed Length Subbase - Bottom Ported 0.30 (7.5) 0.94 (24).06 (27) 4 2 B View X 4 2 X 2.50 (63.5).48 (37.5) 0.22 (5.5) 0.45 (.5) 3/8 NPTF 0.45 (.5) (7) 0.23 (5.9).26 (32) 0.39 (0) Provides additional porting on Modular or Fixed Length Sub-base. Occupies one valve station. Supplied with gasket for both sub-bases. Can be used to: - Improve supply flow - Increase exhaust capacity - Pneumatically separate valves for fail save emergency - Multipressure system and system solutions Blanking Plate /4" NPTF Model No. of B Weight Stations inch (mm) inch (mm) V70502-R (83) (68) (0.40) V70504-R (37) (22) (0.65) V70506-R (9) (76) (0.9) V70508-R (245) (230) (.5) V7050-R (299) (284) (.4) V7052-R (353) (338) (.66) NOTE: This subbase is suitable for solenoid pilot actuated valves with internal pilot air supply only..02 (26) 0.24 (6) 0.39 (0) 2.76 (70) Single Valve Shut-Off Plate 0.85 (2.5) 0.26 (6.5) 0.3 (8) 0.53 (3.4) Model Description Weight V70500-KO Blanking Plate for 0. blocking of unused stations (0.05) (supplied with gasket) 3.83 (97).30 (33).06 (26.8) 4 2 Model Description Weight V70530-KO Single Shut-Off Plate 0.28 supplied with gasket (0.3) llows individual exchange of valve, while valve manifold is pressurized by port. Note: Flow restricted to max. Cv of 0.5 VL-43

7 Valves Flow Control Plate 0.85 (2.5) 0.40 (0.3) Pressure Regulator Plate 0.26 (6.5) 0.32 (8.).57 (40) 3.52 (89.5) ø.02 (ø 26) 5.37 (36.5) 4.75 (20.7) 3.69 (93.7).06 (26.8) (62) ø 0.87 (ø 22.3) 2.89 (73.5).49 (38) 0.33 (8.5).04 (26.5) Model Description Weight V70528-KO Flow control 0.37 supplied with gasket (0.7) Dual Regulation of Exhaust Ports 3 and 5 Exhaust Flow (Ports 3+5) [Cv] Number of turns from closed Flow: Port 2 and 4 remain unchanged Flow measured at 87 psig inlet, Pressure drop 5 psi Model Description Weight V70527-K2 Regulation of Port (0.36) Maximum inlet pressure Regulated pressure.57 (40) 232 psig (6 bar) psig (0.5 0 bar) 3.52 (89.5) ø.02 (ø 26) ø 0.87 (ø 22.3) 2.89 (73.5).49 (38) 6.37 (62) 0.33 (8.5).04 (26.5) Model Description Weight V70527-K Regulation of Port 0.36 (0.79) Maximum inlet pressure Regulated pressure 232 psig (6 bar) psig ( 0 bar) VL-44

8 Pressure Regulator Plate Hysterisis ø.02 (ø26) 7.05 (79) (bar) psig (2.5) 36 (2.4) 35 (2.2) 32 Starting Point (2.0) (243) Model Description Weight V70527-K4 Regulation of Ports (0.56) ø (73.5).49 (38) 0.33 (8.5).04 (26.5) Outlet pressure (.8) (.6) (.5) psig (2) (3) (4) (5) (6) (7) (8) (9) (0) (bar) Inlet pressure Maximum inlet pressure Regulated pressure 232 psig (6 bar) psig ( 0 bar) Flow Characteristics for Pressure Regulator Plates Inlet pressure = 6 psig (8 bar).49 (38) 2.89 (73.5) ø 0.87 (ø 22.3) ø.02 (ø 26) 3.52 (89.5).57 (40) scfm (80) (360) (540) (720) (900)(qn l/min).04 (26.5) 0.33 (8.5) 6.37 (62) Sandwich Plate with additional Pressure Port 0.53 (3.4) /4" NPTF 0.85 (2.5) 0.26 (6.5) 0.7 (9.5) (26.8) Regulated pressure psig (bar) (8) 6 (6.3) 9 (6) 87 (5.3) 77 (4) (2) p = 45 psig (0 bar) Model Description Weight V70527-K3 Regulation of Port (0.36) Maximum inlet pressure Regulated pressure 232 psig (6 bar) psig ( 0 bar) 0.5 (3.9) 3. (79).30 (33) 5 3 e Model Description Weight V70535-RO Sandwich Plate 0.26 (0.2) with additional Port, supplied with gasket VL-45