ISO 5599/ Series Technical and Operating Data

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2 ISO 5599/ Series Technical and Operating Data How to Order Valve and Regulator Dimensions Base Assembly Manifold Block Assembly Manifold Assembly Kits Midstation Supply and Exhaust Block End Plate Kits Sandwich Pressure Regulators Pilot ging Arrangements and Service Kits Flow Paths for Solenoid Air Pilot Actuation Speed Control Kits Transition Plate Kits Gallery Blocking Disc Kits Blank Station Plate Kit Solenoid Assemblies Regulator Gauges Z-Boards Valve Service Kits and Parts Series How to Order Valve on Manifold Block-8 mm Manifold Assembly-8 mm Valve on Manifold Block-6 mm Manifold Assembly-6 mm Base Assemblies-6 mm Adaptor Assemblies Manifold Assembly Kits End Plate Kits Assembly Kits Electrical Interface Dimensional Drawings Connector Kits Numatics 00 Rev. /0

3 single solenoid position -way double solenoid 3 position -way open center Solenoid Pilot Actuated double solenoid position -way double solenoid 3 position -way closed center Technical Data: ISO 5599/ - Solenoid Air Pilot ISO 5599/ Series 5 Ported, -way, and 3 position, Spool & Sleeve, Cv:. to 5.3 Direct solenoid or solenoid pilot actuated Complies with ISO Standard 5599/ ISO sizes,, 3 Terminal block for ease of wiring Side and bottom cylinder ports standard AC/ DC color-coded solenoids Sandwich regulators available -in speed control available Elimination of internal wiring NEMA /IP 65 VALVE DATA ENGLISH METRIC Cv Size.3.3 Size Flow Capacity Size 60. SCFM 80 NI/m Size 3.0 SCFM 5.0 SCFM 857 NI/m 5 NI/m 80 PSIG upstream pressure to atmosphere 6 bar upstream to 5 bar downstream Main Valve Operating Pressure Range - All Sizes Pilot Pressure Range - All Sizes 8" HG to 3 PSIG 5 to 5 PSIG Vacuum to 6 bar to 8.6 Bar Temperature Range (ambient) - All Sizes -0 F to +5 F -3.3 C to +6. C Operating Data - All solenoids are continuous duty rated VALVE DATA VDC VAC VAC 5 VAC 0 VAC 30 VAC 0 VAC 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz Power (watts) - All Sizes.0 Holding Current (amps) - All Sizes In-rush Current (amps) - All Sizes Energize in Seconds -position, single, spring return Size & position, double, detented Sizes & position, spring centered Sizes & De-energize in Seconds -position, single, spring return Size Size -position, double, detented Size Size 3-position, spring centered Size Size

4 single solenoid position -way double solenoid 3 position -way open center Direct Solenoid Actuated double solenoid position -way double solenoid 3 position -way closed center Technical Data: ISO 5599/ - Direct Acting Operating Data - All solenoids are continuous duty rated VALVE DATA Power (watts) Holding Current (amps) Size & ISO 5599/ Series VALVE DATA ENGLISH METRIC Cv Size.. Size.... Flow Capacity Size 55.5 SCFM 8 NI/m Size 0.7 SCFM 66 NI/m 03. SCFM 336 NI/m 80 PSIG upstream pressure to atmosphere 6 bar upstream to 5 bar downstream Main Valve Operating Pressure Range - All Sizes Temperature Range (ambient) - All Sizes 8" HG to 3 PSIG -0º F to +5º F Vacuum to 6 bar -3.3º C to +6.º C In-rush Current (amps) All Sizes Energize in Seconds -position, single, spring return -position, double, detented 3-position, spring centered De-energize in Seconds Size & -position, single, spring return 3-position, spring centered VDC VAC 50 Hz VAC 60 Hz 5 VAC 50 Hz 0 VAC 60 Hz 30 VAC 50 Hz 0 VAC 60 Hz Size & Sizes & Sizes & Size & -position, double, detented All Sizes Size & Ported, -way, and 3 position, Spool & Sleeve, Cv:. to 5.3 Direct solenoid or solenoid pilot actuated Complies with ISO Standard 5599/ ISO sizes,, 3 Terminal block for ease of wiring Side and bottom cylinder ports standard AC/ DC color-coded solenoids Sandwich regulators available -in speed control available Elimination of internal wiring NEMA /IP

5 How to Order Valves Valve Series and Port Size I* = ISO 5599/ Size / I3 = ISO 5599/ Size 3/8 I3* = ISO 5599/ Size 3/8 I = ISO 5599/ Size / I3* = ISO 5599/ / I35 = ISO 5599/ 3/ *Use for valve unit only (Mounting = 00) First letter = Actuator Second letter = Actuator BA = Solenoid Pilot w/spring Return BB = Double Solenoid BW = Solenoid Pilot w/differential Air Return SA = Direct Solenoid w/spring Return SS = Double Direct Solenoid 00 = Manifold Block without Valve Function = Position, -Way 5 = 3 Position, -Way Open Center 6 = 3 Position, -Way Closed Center P = Indicates Blank Station Plate Mounting 00 = Valve Unit Only 0 = 00 w/speed Control 5** = Manifold Block, Side and Bottom Cylinder Ports 5 = 5 w/speed Control 3A = Base, Side Ports, Individual Exhaust 3B = Base, Side and Bottom Ports, Individual Exhaust 3C = 3A w/speed Control 3D = 3B w/speed Control MN = Midstation Supply and Exhaust Block without Internal Circuit Board MS = Midstation Supply and Exhaust Block with Internal Circuit Board Z = Manifold Block w/side and Bottom Ports, Single Solenoid Internal Circuit Board Z** = Manifold Block w/side and Bottom Ports, Double Solenoid Internal Circuit Board Z5 = Z w/speed Control Z6 = Z w/speed Control R = Z w/ribbon Cable Connector R = Z w/ribbon Cable Connector R5 = Z5 w/ribbon Cable Connector R6 = Z6 w/ribbon Cable Connector **Also Used with Function P= Blank Station ISO 5599/ Series I BA 5 M P Note: Standard for all ISO 5599/ Valve Series is internal pilot supply from port #. Wiring Diagrams 5 Pin (Mini) Connector 5G (Valve Conduit Cover) Pin mm (Micro) Connector 60V (Valve Conduit Cover) 56Y (Mounting) Voltage 0 = /50-60 VAC 30 = 0-0/50-60 VAC 0 = 0-0/50-60 VAC 6 = VDC 00 = Use w/blank Station Plate Options B = Flush Locking Override Z = Extended Locking Override B = Internal Pilot Supply from # (P) If Not Standard C*** = Internal Pilot Supply from #3 (EB) D*** = Internal Pilot Supply from #5 (EA) 5G = 5 Pin Mini Connector (Valve Conduit Cover) 7G = Low Wattage Solenoid Pilot.85 Watt X *** = External Pilot Supply Through Base or Manifold Endplates 7N = DC Solenoid with Surge Suppression Diode 6T = Zinc Plated T Armature In Solenoid(s) - AC Only, Direct Acting Only 56Y = Pin Micro Connector in Mounting 60V = Pin Micro Connector (Valve Conduit Cover) ***Must use one of these options when used with RC, RQ, or RD regulators and solenoid pilot valves Port Type 0 = NPTF (Direct Solenoid Valves) G = G Tap (Direct Solenoid Valves) P = NPTF (Solenoid Pilot Valves) Q = G Tap (Solenoid Pilot Valves) Wiring Option K = -in AC w/light L = Standard AC, Special Connector (5G) M = -in DC w/light O = Blank Station Plate R = Standard DC, Special Connector (60V) Solenoid 3 Solenoid Solenoid Solenoid + 5

6 How to Order continued Regulators I RS 5 Valve Series and Port Size I* = ISO 5599/ Size /" I3 = ISO 5599/ Size 3/8" I3* = ISO 5599/ Size 3/8" I = ISO 5599/ Size /" I3* = ISO 5599/ /" I35 = ISO 5599/ 3/" *Use for regulator unit only (Mounting = 00) Regulator Type RS = Single Pressure to Port # (P) RD** = Dual Pressure to Ports #3 (EB) & #5 (EA) RC** = Dual Pressure w/non-relieving Checks Air Return (Sizes & 3 Only) RQ** = Dual Pressure w/relieving Checks RE = Dual Pressure, External Outlet **Solenoid pilot valves used with RC, RD & RQ regulators must have the pilot supply from other than internally from port # (P) Pressure Range = 0-30 PSIG (0.7-9 bar) 3 = 3-30 PSIG (0. - bar) = 5-60 PSIG ( bar) 6 = 0-50 PSIG (. - 7 bar) Assembly Kit Electrical/Connection Type and Location 0 = Standard E* = Fieldbus Electronics (w/ Z-Board ) F* = Terminal Strip -6 J* = 5 Pin Sub-D M* = 37 Pin Sub-D R* = 6 Pin Round Connector S* = 6 + Pin Round Connector T* = Terminal Strip -3 V = Fieldbus Electronics (hardwired) *Used with Z-board only. Valve Series(s) Q = ISO 5599/ size R = ISO 5599/ size S = ISO 5599/ size 3 Number(s) of Valve Stations A = I = 9 B = C= 3 D= E = 5 F = 6 G= 7 H= 8 J = 0 K = L = M= 3 N= O= 5 P = 6 Maximum Solenoid Outputs ISO 5599/ Series J P AK 0 R C 0000 N STD TERMINAL STRIP 5 PIN 37 PIN 6 PIN 6 + PIN SUB-D SUB-D ROUND ROUND AK F AK T AK J AK M AK R AK S Options 6N = Jumper on (A) End 6P = Jumper on (B) End Port Type 0 = NPTF (ISO5599/ ) G = G Tap (ISO5599/ ) P = NPTF (ISO5599/ Size & ) Q = G Tap (ISO5599/ Size & ) Wiring Option J = -In Recepticle O = No Electrical Connection Mounting 00 = Regulator Unit Only 5 = Manifold Block, Side and Bottom Cylinder Ports 3A = Base, Side Ports, Individual Exhaust 3B = Base, Side and Bottom Ports, Individual Exhaust Z0 = Manifold Block w/side and Bottom Ports Transfer Board, Used w/re Regulator Z = Manifold Block with Side and Bottom Ports, Single Solenoid Internal Circuit Board Z = Manifold Block with Side and Bottom Ports, Double Solenoid Internal Circuit Board Z5 = Z w/speed Control Z6 = Z w/speed Control R = Z w/ribbon Cable Connector R = Z w/ribbon Cable Connector R5 = Z5 w/ribbon Cable Connector R6 = Z6 w/ribbon Cable Connector Z0 = RE only (no Z-board) Options STD = Standard Port Type N = NPTF G = G Tap End Plate Port Size 3 = 3/8 (Size ) = / (Size ) 6 = () X = or more valve series in one manifold assembly Valve Series and Number of stations (Non-Z-Board version only) EXAMPLE ISO manifold with side and bottom ports Station Station Station 3 AKORCOOOONSTD I3BA5MP0006 I3BB5MP0006 I3BB00MP0006 I3RS5JP00000 ASSEMBLED 6

7 Valve Units Solenoid Pilot Actuated Dimensions Top dimensions = inches Bottom dimensions (in parenthesis) = millimeters Size Size ISO 5599/ Series Direct Solenoid Actuated A B C D E F G H I J DC AC DC AC DC AC (36.7) (80.6) (.) (.0) (.9) (68.) (3.9) (85.3) (7.8) (05.) (86.6) (8.) (9.6) (6.) (0.) (36.) (5.0) (50.0) (70.8) (3.8) (33.) (75.8) (33.) (.7) (60.5) (.7) (95.9) (35.5) (53.7) (3.0) (6.0) (7.3) (30.9) (3.9) (9.8) (8.7) Sandwich Pressure Regulator B Dimensions C Top dimensions = inches Bottom dimensions (in parenthesis) = millimeters Size Size D E A F END H G I J A B C D E F G H I J K.55 (39.).55 (39.).55 (39.).77 (5.0).77 (5.0).65 (67.3) 0.9 (3.3) 0.9 (3.).3 (33.5).70 (3.).0 (5.3).5 (6.0) 0.85 (.6).0 (5.9).6 (3.0).6 (6.5).6 (6.5) 3.36 (85.3) K 5.98 (5.9) 6.33 (60.8) 9. (3.) 7.0 (80.3) 7.6 (89.5) 7.7 (95.8) END 7.83 (98.9) 8.8 (3.8).77 (99.0).9 (8.).9 (309.6) 7.5 (3.) 3. (3.). (366.8).63 (37.6) 7

8 Base Assembly Base Assembly Part Numbers SERIES ISO ISO ISO 3 PORT SIZE SIDE PORTS ONLY SIDE & BOTTOM PORTS / NPTF /8 NPTF G / G 3/ /8 NPTF / NPTF G 3/8 G / / NPTF 3/ NPTF G / G 3/ Receptacle Assembly Part Numbers Size Size Dimensions Top dimensions = inches Bottom dimensions (in parenthesis) = millimeters Size Size Size Size ISO 5599/ Series A B C D E F G H I J K 0.50 (.7) 0.6 (5.5) 0.8 (0.6).0 (5.9).3 (33.3).77 (5.0) 0.8 (0.8).9 (30.).33 (33.9).9 (37.8).9 (9.3).73 (69.3).55 (39.).5 (57.).8 (63.0) 0.89 (.6).3 (8.7.5 (38.6) 0.90 (.9).3 (8.7).3 (36.3) 3.63 (9.).5 (08.0) 5.38 (36.7) N O P Q R S T U V W X Y.8 (5.9).50 (63.5).73 (69.3) STANDARD (6.3) 7.76 (97.) 9.6 (35.) View shown with conduit cover removed 0.8 (0.8).09 (7.7).33 (33.8).33 (33.8).7 (.).0 (5.3) WITH Z-BOARD (7.0).38 (60.5) 3.3 ( (.3).05 (6.7).63 (.) End brown End orange () Conduit port / NPTF (G /) ISO, and 3.07 (7.).05 (6.7).63 (.) See base assembly chart for port sizes 0.50 (.7) 0.85 (.6).07 (7.) () Mounting holes ISO, (5.3 diameter ISO and 3.5 (6,) diameter. (9.0).38 (35.).77 (5.0) 0.59 (5.0) 0.85 (.6).07 (7.).7 (57.7).75 (69.9) 3.5 (89.9) 0.33 (8.) 0.3 (3.3) Z 0.8 (0.6) (see page ) 0.9 (3.9).7 (37.).8 (6.7) 0.65 (6.5) 0.78 (9.8) 0.8 (0.6) Receptacle assembly See base assembly chart for port sizes See base assembly chart for port sizes L 0.86 (.8).06 (6.9).9 (37.8) 0.63 (6.0) 0.78 (9.8) 0.8 (0.6) M.37 (60.).97 (75.).09 (03.9) Z 0. (3.0) 8

9 Manifold Block Assembly Dimensions ISO 5599/ Series Top dimensions = inches Bottom dimensions (in parenthesis) = millimeters A B C D E F G H I J K L M Size (8.6) (5.0) (6.) (79.0) (.0) (.0) (33.5) (.6) (7.9) (63.5) (30.5) Size (8.6) (5.6) (.9) (33.3) (00.) (6.0) (7.5) (.9) (9.5) (35.) (78.7) (39.9) (69.5) (80.3) (50.9) (.7) (8.3) (5.0) (5.9) (5.5) (3.0) (5.) (0.) (.) Size Size () Mounting holes per station ISO = 0.7 (.3) Dia. ISO = 0.5 (6.) Dia. ISO 3 = 0.33 (8.) Dia. *NOTE: ISO uses mounting hole in end plate. N O P Q R S T U V W X (3.0) (5.8) (55.) (6.0) (3.0) (3.0) (6.6) (6.6) (5.3) (8.3) 0.63 (6.0) 0.83 (.).63 (66.8) 3.37 (85.6) () Pilot Ports /8 NPTF (G /8) ISO, and 3 Used for external pilot supply (See page ). Conduit port both sides, ISO NPTF (M3 x.5) ISO and 3 -/ NPTF (M0 x.5) () Bottom cylinder ports see manifold block kit chart for port sizes.58 (65.5) 3.06 (77.7) 0.86 (.8) 0.77 (9.6) 0.59 (5.0) 0.70 (7.8) 0.59 (5.0) 0.80 (0.3) () Mounting holes per end plate ISO = 0.8 (7.0) Dia. ISO = 0.35 (9.0) Dia. ISO 3 = 0.7 (.0) Dia. (3) Side ports each end see end plate kit chart for port sizes 0.3 (8.) 0.9 (.) 0.30 (7.6) 0.7 (.9).0 (6.).5 (3.8).65 (67.3) 3. (79.0) () Side cylinder ports see manifold block kit chart for port sizes.3 (58.7).86 (7.6) 0.87 (.).00 (5.).8 (30.0) 9

10 Manifold Assembly Kits with Z-Board SERIES ISO ISO ISO 3 Manifold Assembly Kits without Z-Board SERIES PORT SIZE KIT NUMBER ISO ISO ISO 3 PORT SIZE / NPTF /8 NPTF G / G 3/ /8 NPTF / NPTF G 3/ G / / NPTF 3/ NPTF G / G 3/ ISO 5599/ Series KIT NUMBER WITH DOUBLE Z-BOARD / NPTF /8 NPTF G / G 3/ /8 NPTF / NPTF G 3/ G / / NPTF 3/ NPTF G / KIT NUMBER WITH SINGLE Z-BOARD G 3/ KIT NUMBER WITH SINGLE RIBBON CABLE KIT NUMBER WITH DOUBLE RIBBON CABLE

11 Mid-Station Supply and Exhaust Block NOTE: For dimensions and port locations, see page 9. DET. REQ D PART NAME with Z-Board without Z-Board Manifold Assembly: with Z-Board withour Z-Board 9 8 ISO 5599/ Series SIZE SIZE SIZE 3 3/8 NPTF G 3/8 / NPTF G / 3/ NPTF G 3/ Gasket Lockwasher Nut Blank Station Plate Gasket * Transfer Board * Guide Pin *Not required for midstation supply and exhaust blocks without Z-Board.

12 End Plate Kits End Plate Kit with Z-Board ISO 5599/ Series End Plate Kits for Non- Z-Board Manifolds SERIES ISO ISO ISO 3 PORT SIZE KIT NUMBER G 3/ / NPTF 39-6 G / NPTF G COMMON EXHAUST End Plate Kits for Z-Board Manifolds SERIES ISO ISO ISO 3 3/8 NPTF PORT SIZE KIT NUMBER WITH MOUNTING COVER G 3/ / NPTF G / NPTF G KIT NUMBER WITHOUT MOUNTING COVER 3/8 NPTF

13 Sandwich Pressure Regulators Types: RS / RD / RC / RQ ISO 5599/ Series When ordering a valve plus regulator mounted on a base or manifold, list the valve unit only model number and include the mounting requirements only within the regulator. Specify Assembled. Example orders: TYPE RS TYPE RD Valve unit only: I3BA00KP00030 I3BB00KPC30 Regulator I3RS3AJP00000 I3RD5JP mounting ASSEMBLED ASSEMBLED Type RS END SUPPLY Single pressure from a single supply. Type RC END Type RC is Non Relieving: traps downstream pressure if upstream pressure is exhausted. 5 3 END 5 3 END Type RD END SUPPLY Dual pressure from a single supply. Type RQ END 5 Type RQ is Relieving: exhausts pressure in cylinder if upstream pressure is exhausted END END 3

14 TO SPOOL PILOT INLET PORT # SUPPLY BODY PILOT ADAPTER ASS'Y DE-ENERGIZED TO PILOT ADAPTER TO SPOOL EXHAUST PILOT INLET ISO 5599/ Series Pilot ging Arrangements and Service Kits The Numatics valve bodies used for the ISO 5599/ Series have a number of tapped pilot passages. Simply by opening or plugging certain passages, a number of different pilot supply options are available. A cross section of the mm - No mm - No. 9-3 /6 NPTF - No 9-8 PILOT PORT L M N Q R STANDARD INTERNAL SUPPLY FROM PORT SINGLE PILOT Open Open DOUBLE PILOT Open Open Open EXTERNAL SUPPLY FROM PORT SINGLE PILOT DOUBLE PILOT Open Flow Paths for Solenoid Air Pilot Actuation X EXTERNAL SUPPLY FROM PORT SINGLE PILOT FROM SUPPLY PORT # DOUBLE PILOT Open Open NOTE: Standard for all ISO 5599/ valve series is internal supply from port #. Open Open valve bodies and both end views are shown below. These views show the location of all passages. The letters do not appear on the casting. They are used only to identify the ports and the locations. Open Open PILOT ADAPTER ASS'Y ENERGIZED C INTERNAL SUPPLY FROM PORT 3 SINGLE PILOT DOUBLE PILOT Open Open Open PILOT INLET FROM BODY EXHAUST PILOT ADAPTER ISO INTERNAL PORT PATH D INTERNAL SUPPLY FROM PORT 5 SINGLE PILOT Open Open PILOT SEAT SCREEN DOUBLE PILOT Open Open Open

15 Speed Controls Kits The ISO speed control kit mounts between the valve unit and any base, manifold, or RS regulator. The 3 and 5 ports of the unit contain needle valves which can be adjusted to throttle the flow of exhaust air out of the valve Speed Control Kit Numbers SERIES PART NUMBERS DIMENSIONS A ISO " (3.6 mm) ISO ISO Transition Plate Kits Hardwired With Z-Board Gallery Blocking Disc Kits.30" (33.0 mm).63" (. mm) May be used to block any gallery in a manifold system. Disc Kit Numbers SERIES Solenoid Pilot Assemblies -5 GALLERY ISO 5599/ Series PILOT SUPPLY GALLERY ISO ISO ISO Direct Solenoid Assemblies VOLTAGES 00-5/50 0-0/ /50 0-0/60 /50-60 VDC VDC VOLTAGES 0-0/60: 00-5/50 (Black Coil) 0-0/60: 00-30/50 (Black Coil) /50-60 (Black Coil) VDC (.0 Watt) (Blue Coil) ISO TO ISO SOLENOID CAPSULE ASS Y ISO & -POSITION NOTE: Core tube not available separately. 3-POSITION ISO TO ISO ISO TO ISO SOLENOID ONLY ISO & PART SINGLE unit. Thus, the speeds of the two strokes of a cylinder piston can be adjusted independently on the same end of the speed control unit. ISO 3 TO ISO Blank Station Plate Kit SOLENOID CAPSULE ASSEMBLY ISO DOUBLE -POSITION Regulator Gauges PRESSURE RANGE Plate Kit Numbers SERIES PART NUMBERS ISO 39-6 ISO 39-6 ISO PART 0-60 PSIG PSIG PSIG PSIG -8 NOTE: Core tube not available separately. SOLENOIDS ISO 3 DOUBLE 3-POSITION SINGLE DOUBLE

16 Z-Boards Z-Board SIZE Size SINGLE Z-BOARD DOUBLE Z-BOARD Size Z-Board Ribbon Cable ISO 5599/ Series ZR-Board SINGLE ZR-BOARD DOUBLE ZR-BOARD Ribbon cable option used for manifold assemblies that exceed 6 solenoid outputs. RIBBON CABLE

17 ISO 5599/ Series Valve Service Kits and Parts - Solenoid Pilot Kit No. ISO IBP-K ISO IBP-K ISO 3 I3BP-K DET BA Parts List REQ D 6 ISO ISO ISO 3 PART NAME Valve Body See pg Label 0 Sleeve Ass y w/ Seals Bumper Detent Body Assembly Receptacle Housing Spring Gasket Spring Cover Assembly Lockwasher Pilot Adaptor Assembly Lockwasher Gasket Gasket Conduit Cover Nameplate O-Ring Seal with Lockwasher Solenoid Capsule Assembly O-Ring Seal / Lockwasher Kit No. ISO IBP-K ISO IBP-K ISO 3 I3BP-K BB Parts List DET REQ D ISO ISO ISO 3 PART NAME Valve Body Sleeve Ass y w/ Seals Detent Body Receptacle Housing Gasket Pilot Adaptor Assembly Lockwasher Conduit Cover Nameplate with Lockwasher Label See pg. 5 Solenoid Capsule Assembly O-Ring Seal Bumper Assembly Spacer Gasket Gasket O-Ring Seal / Lockwasher

18 Valve Service Kits and Parts - Solenoid Pilot continued Kit No. ISO IBP-K3 ISO IBP-K3 ISO 3 I3BP-K3 0 DET REQ D 5 6 BB5 and BB6 Parts List ISO ISO ISO 3 PART NAME Valve Body See pg Sleeve Ass y w/ Seals (BB5) Bumper Spacer Assembly Spacer Gasket Pilot Adaptor Assembly Lockwasher Gasket Gasket Conduit Cover Nameplate O-Ring Seal w/lockwasher Solenoid Capsule Assembly O-Ring Seal / Lockwasher Label Spring Spring Retainer ISO 5599/ Series Valve Service Kits and Parts - Direct Solenoid Kit No. ISO ISP-K ISO ISP-K ISO 3 I3SP-K SA Parts List DET REQ D ISO ISO ISO 3 PART NAME Receptacle Housing Receptacle Housing Valve Body Sleeve Ass y w/ Seals Detent Body Gasket Lockwasher Gasket See p.5 See p.5 See p.5 Sol. Capsule Assembly Lockwasher Bumper 0 Assembly Spring Spring Cover Gasket Conduit Cover Nameplate Sleeve Ass y w/seals (BB6) 8

19 ISO 5599/ Series Valve Service Kits and Parts - Direct Solenoid continued Kit No. ISO ISP-K ISO ISP-K ISO 3 I3SP-K SS Parts List DET REQ D ISO ISO ISO 3 PART NAME Valve Body Sleeve Ass y w/ Seals Detent Assembly Gasket Gasket Nameplate Bumper Assembly Spacer Lockwasher Conduit Cover Kit No. ISO ISP-K3 ISO ISP-K3 ISO 3 I3SP-K3 DET REQ D SS5 and SS6 Parts List ISO ISO ISO 3 PART NAME Receptacle Housing Receptacle Housing 0 See p.5 See p.5 See p.5 Sol. Capsule Assembly 0 See p.5 See p.5 See p.5 Sol. Capsule Assembly Valve Body Sleeve Ass y w/ Seals (SS5) Spacer Gasket Gasket Nameplate Spring Retainer Assembly Spacer Lockwasher Conduit Cover Spring Sleeve Ass y w/seals (SS6) 9

20 How to Order mm Valves Regulators Valve Series & Port Size 05 * = /8 (Threaded only) 05 = / (Push-in only) 05F = 6mm 05H = 8mm *Use for valve unit only (Mounting = 00). Valve Type BA = Single Solenoid Pilot, (Spring Return) w/flush Non-Locking Override BB = Double Solenoid Pilot w/flush Non-Locking Override Function = position, -way 5 = 3 position, -way open center 6 = 3 position, -way closed center ISO 507- Series 05 BB B6 M N Mounting 00 = Valve unit only 0 = 00 w/speed Control B = Manifold Block w/side and Bottom Ports, Single Solenoid Internal Circuit Board w/iso 507- Interface B = Manifold Block w/side and Bottom Ports, Double Solenoid Internal Circuit Board w/iso 507- Interface B5 = B w/speed Control B6 = B w/speed Control C = B w/ Ribbon Cable Connector C = B w/ Ribbon Cable Connector C5 = B5 w/ Ribbon Cable Connector C6 = B6 w/ Ribbon Cable Connector Valve Series & Port Size 05* = /8 05 = / (Push-in only) 05F = 6mm 05H = 8mm *Use for regulator unit only(mounting = 00). Regulator Type RS = Single Pressure to Port (P) RD = Dual Pressure to Ports 3 (EB) & 5 (EA) Pressure Range = 0-30 PSIG (0.7-9 bar) 3 = 3-30 PSIG (0.- bar) = 5-60 PSIG (0.5- bar) RS B J L Mounting 00 = Regulator Unit Only B = Manifold Block w/side and Bottom Ports, Single Solenoid Internal Circuit Board w/iso 507- Interface B = Manifold Block w/side and Bottom Ports, Double Solenoid Internal Circuit Board w/iso 507- Interface B5 = B w/speed Control B6 = B w/speed Control C = B w/ribbon Cable Connector C = B w/ribbon Cable Connector C5 = B5 w/ribbon Cable Connector C6 = B6 w/ribbon Cable Connector Voltage 0 = /50-60 VAC 30 = 0-0/50-60 VAC 60 = VDC 6 = VDC Options B = Flush Locking Overrride M = No Override Port Type L = Push-in Fitting N = NPTF (/8 only) G = G Tap (/8 only) O = Valve Unit only Wiring Option K = -in AC w/light M = -in DC w/light NOTE: Manifold assembly kit ordering information for: Electrical interface options see page. Fieldbus electronics see Electronics section. Special Options H = Less Gauge 6N = Jumper on (A) End 6P = Jumper on (B) End 6W = Top Facing Gauge 6Y = Extended Gauge 63D = 6W + 6Y Extended Top Facing Gauge Port Type L = Push-in N = NPTF (/8 only) G = G Tap (/8 only) Wiring Option J = -in Receptacle Ass y See Note Below NOTE: * Regulator gauges must be offset on alternating stations to prevent interference (see photo) * Odd numbered stations will use either standard (no option) or top facing ( 6W option) gauges. * Even numbered stations will use either extended standard ( 6Y opton) or extended top facing ( 63D option) gauges. 0

21 How to Order mm Valves Regulators Valve Series and Port Size * = / 3 = 3/8 H = 8mm K = 0mm *Use for valve unit only (Mounting = 00) Valve Type BA = Single Solenoid Pilot, (Spring Return) w/flush Non-Locking Override BB = Double Solenoid Pilot w/flush Non-Locking Override Function = Position, -Way 5 = 3 Position, -Way Open Center 6 = 3 Position, -Way Closed Center ISO 507- Series BB B6 M L Mounting 00 = Valve Unit only 0 = 00 w/speed Control 08 = Valve Unit w/long s for ISO 507- Adaptor 09 = Valve Unit w/long s and ISO 507- Adaptor 7A = Individual Base, Side Ports, Individual Exhaust B = Manifold Block w/side and Bottom Ports, Single Solenoid Internal Circuit Board w/iso 507- Interface B = Manifold Block w/side and Bottom Ports, Double Solenoid Internal Circuit Board w/iso 507- Interface B5 = B w/speed Control B6 = B w/speed Control C = B w/ribbon Cable Connector C = B w/ribbon Cable Connector C5 = B5 w/ribbon Cable Connector C6 = B6 w/ribbon Cable Connector Valve Series & Port Size * = / 3 = 3/8 H = 8mm K = 0mm *Use for regulator unit only (Mounting = 00) RS 3 B J L Regulator Type RS = Single Pressure to Port (P) RD = Dual Pressure to Ports 3 (EB) & 5 (EA) RC = Dual Pressure w/non-relieving Checks RQ = Dual Pressure w//relieving Checks RE = Dual Pressure to Ports (A) & (B) RT = Pressure Selector Pressure Range = 0-30 PSIG (0.7-9 bar) 3 = 3-30 PSIG (0.- bar) = 5-60 PSIG (0.5 - bar) Mounting 00 = Regulator Unit only 7A = Individual Base, Side Ports, Individual Exhaust B0 = Manifold Block w/side and Bottom Ports, Transfer Board w/iso 507- Interface, Used w/re Regulators RE only (no Z-board) B = Manifold Block w/side and Bottom Ports, Single Solenoid Internal Circuit Board w/iso 507- Interface B = Manifold Block w/side and Bottom Ports, Double Solenoid Internal Circuit Boardw/ISO 507- Interface B5 = B w/speed Control B6 = B w/speed Control C = B w/ribbon Cable Connector C = B w/ribbon Cable Connector C5 = B5 w/ribbon Cable Connector C6 = B6 w/ribbon Cable Connector Voltage 0 = /50-60 VAC 30 = 0-0/50-60 VAC 60 = VDC 6 = VDC Options B = Flush Locking Override M = No Override 56Y = mm Electrical Connector in Conduit Port of Base Mounting only Port Type L = Push-in Fitting N = NPTF G = G tap O = Valve Unit only Wiring Option K = -in AC w/light M = -in DC w/light NOTE: Manifold assembly kit ordering information for: Electrical interface options see page. Fieldbus electronics see Electronics section. Options H = Less Gauge 6N = Jumper on (A) End 6P = Jumper on (B) End 6W = Top Facing Gauge Port Type L = Push-in N = NPTF G = G Tap Wiring Option J = -in Receptacle Ass y O = Non--in (Type RE only)

22 Manifold Assembly mm Electrical/Electronics Type & Location F = Terminal Strip -6 T = Terminal Strip -3 J = 5 Pin Sub-D M = 37 Pin Sub-D R = 6 Pin Round Connector S = 6 + Pin Round Connector C = For Fieldbus Electronics, See Electronics section. Valve Series E = mm Number of Valve Stations A = I = 9 Q = 7 Y = 5 B = J = 0 R = 8 Z = 6 C = 3 K = S = 9 = 7 D = L = T = 0 3 = 8 E = 5 M = 3 U = = 9 F = 6 N = V = 5 = 30 G = 7 O = 5 W = 3 6 = 3 H = 8 P = 6 X = 7 = mm ISO 507- Series AK J E D L STD AK Electrical Connection Type & Location F = Terminal Strip -6 T = Terminal Strip -3 J = 5 Pin Sub-D M = 37 Pin Sub-D R = 6 Pin Round Connector S = 6 + Pin Round Connector C = For Fieldbus Electronics, See Electronics section. Valve Series G = mm G Number of Valve Stations* A = I = 9 Q = 7 Y = 5 B = J = 0 R = 8 Z = 6 C = 3 K = S = 9 = 7 D = L = T = 0 3 = 8 E = 5 M = 3 U = = 9 F = 6 N = V = 5 = 30 G = 7 O = 5 W = 3 6 = 3 H = 8 P = 6 X = 7 = 3 Maximum Solenoid Outputs TERMINAL STRIP AK F AK T PIN SUB-D AK J J 37 PIN SUB-D AK M 3 D L AK R AK S 3 STD Options STD = Standard DRM = DIN Rail Mounting MUF = Muffler in End Plates DWM = DIN Rail with MUF X = External Pilot Port Type L = Push-in N = NPTF G = G tap End Plate Port Size = Port type L, N or G Port = 3/8 Port 3/5 = 3/8 K = Port type L only Port = 0mm Port 3/5 = 0mm Options STD = Standard DRM = DIN Rail Mounting MUF = Muffler in End Plates DWM = DIN Rail with MUF A06 = End Plate with Ports on Left End only, Mounting Plate only on Right End D0 D F05 X = = = = A06 w/din Rail Mounting A06 w/muffler in End Plates A06 w/din Rail with MUF External Pilot Port Type L = Push-in N = NPTF G = G Tap End Plate Port Size 3 = Port type L, N or G Port = 3/8 Port 3/5 = / = Port type L only Port = / Port 3/5 = 3/8 H = Port type L only Port = 8mm Port 3/5 = mm K = Port type L only Port = 0mm Port 3/5 = mm 6 PIN ROUND 6 + PIN ROUND * NOTE: Maximum number of valve stations is determined by: The electrical connection type. The valve type - single solenoid valves up to the maximum solenoid outputs allowed by the electrical connection type (see chart above) or a combination of single and/or double solenoid valves not to exceed the maximum number of solenoid outputs allowed.

23 Valve on Manifold Block 8 mm Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters ISO 507- Series A B C D E F G H I J K L 0.3 (3.).37 (.) 5.77 (6.6).65 (8.) 5.9 (50.8) 0.7 (8.0) 0.35 (9.0) 3.8 (96.8).0 (35.5) 0.75 (9.0) 0.37 (9.5) 0.9 (.5) 3

24 Manifold Assembly 8 mm Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters ISO 507- Series A B C D E F G H I J K L M N O P.65 (8.).06 (7.0).6 (.).0 (35.7).87 (73.0).0 (35.7) 0.3 (8.7) 3.8 (96.8) 0.9 (.5) 0.53 (3.5) Q R S T U V W X Y Z AA.83 (.8) 0.90 (.5).8 (5.).6 (6.) 3.56 (87.) 5.77 (6.6) 0.5 (3.9) 5.9 (50.8) 0.75 (9.0). (3.5).85 (7.0) 3.96 (00.7) 0.96 (.).0 (35.5).6 (37.0). (56.5).99 (76.0)

25 Valve on Manifold Block 6 mm H K Dimensions L J F NUMATICS I NUMATICS ISO 507- Series top dimensions = inches bottom dimensions (in parenthesis) = millimeters A B C D E F G H I J K L 0.07 (.8).87 (3.7) C 6.6 (59.0) 5.5 (33.3) 6.57 (66.9).0 (6.) 0.5 (3.).9 (09.0) E A D B.06 (7.0) 0.55 (.0) 0.7 (.9).59 (0.) 5

26 Manifold Assembly 6 mm Dimensions A G X B XE 3/5 H TYP. SLOW NUMATICS 5 Z NUMATICS EE SLOW 3 XE DD 3/5 Y X F CC FF X BB AA / NPTF OR G / ISO 507- Series D C J V T E K W CLEARANCE HOLE FOR M6 SCREW () REQ'D L top dimensions = inches bottom dimensions (in parenthesis) = millimeters A B C D E F G H J K L M N P Q (33.3) (36.0) (55.0) (38.) (76.8) (8.0) (09.0) (7.0) (.) (6.0) (.5) (0.3) (5.0) (85.0) (36.) S T U V W X Y Z AA BB CC 0.30 (7.6) 0.9 (7.) 6.56 (66.6) M N G P Q. (36.). (53.8).78 (5.).0 (53.3) 5.30 (3.6) 0.70 (7.8).05 (6.7).9 (58.) R U A REF. DD EE FF GG 3.35 (85.).55 (5.6).05 (5.0) S.57 (65.) R 6.6 (59.0) 6

27 Base Assemblies 5 Adaptor Assembly includes long screws Part # X 3 XE ISO 507- Series Adaptor Assembly includes long screws (x) Part # DESCRIPTION PART / NPTF* /8 NPTF* G /* Adaptor w/thru holes Thru holes NOTE: ISO 507- Interface Adaptor Assemblies with thru holes cannot be used with regulators or speed controls. Base ISO 507- Interface Adaptor Assemblies Numatics ISO 507- Interface Adaptor with thru holes is designed for use with any 8 mm or 6 mm valve or manifold. G 3/8* *Base assemblies do not include 507- adaptor plate, must be ordered separately. NOTE: ISO mm Individual Base cannot be used with regulators or speed controls ISO mm Base Adaptor (includes screws) DESCRIPTION PART 8 mm with Thru Holes 6 mm with Thru Holes

28 Manifold Assembly Kits ISO Series #7-570 NOTE: Manifold Assembly kits in the chart below include () screws #7-570, 507- adaptor, and mainfold. MANIFOLD ASSEMBLY KITS - 8 mm Side Port /8 NPTF G /8 / Push-in 6 mm Push-in 5/6 (8 mm) Push-in Bottom Port /8 NPTF G /8 / NPTF G /8 G /8 Single Z-Board Double Z-Board Single Z-Board w/ribbon Cable Double Z-Board w/ribbon Cable Kits include 507- interface adaptor plate. MANIFOLD ASSEMBLY KITS - 6 mm Side Port / NPTF 3/8 NPTF G / G 3/8 / Push-in Bottom Port / NPTF / NPTF G / G / / NPTF Single Z-Board Double Z-Board Single Z-Board w/ribbon Cable Double Z-Board w/ribbon Cable MANIFOLD ASSEMBLY KITS - 6 mm continued Side Port 3/8 Push-in 8 mm Push-in 0 mm Push-in Bottom Port / NPTF G / G / Single Z-Board Double Z-Board Single Z-Board w/ribbon Cable Double Z-Board w/ribbon Cable Kits include 507- interface adaptor plate

29 End Plate Kits 8 mm PORT TYPE PORT Kit w/o muffler, w/o DIN Rail Kit w/o muffler, w/ DIN Rail Kit w/ muffler, w/o DIN Rail Kit w/ muffler, w/ DIN Rail NPTF For Accessories, see 005/0 Section. 3/ X, XE ISO Series ISO8/-G 3/ X, XE PUSH-IN 3/5 X, XE 3/5 X, XE PORT SIZE 3/8 3/8 /8 3/8 3/8 /8 3/8 3/8 / 0mm 0mm 6mm 6 mm PORT TYPE PORT PORT SIZE Kit w/o muffler, w/o DIN Rail LH Ports Only Kit w/o muffler, w/ DIN Rail NPTF 3/5 X, XE ISO8/-G 3/5 X, XE PUSH-IN 3/5 X, XE PUSH-IN 3/ X, XE PUSH-IN PUSH-IN PUSH-IN 3/5 X, XE 3/5 X, XE 3/8 / /8 3/8 / /8 / 3/8 / 3/8 / / 8mm mm 6mm 0mm mm 6mm Kit w/o muffler, w/ DIN Rail Kit w/ muffler, w/o DIN Rail Kit w/ muffler, w/ DIN Rail PORT TYPE NPTF ISO8/-G PUSH-IN PUSH-IN PUSH-IN PUSH-IN PORT 3/5 X, XE 3/5 X, XE 3/5 X, XE 3/5 X, XE 3/5 X, XE 3/5 X, XE PORT SIZE 3/8 / /8 3/8 / /8 / 3/8 / 3/8 / / 8mm mm 6mm 0mm mm 6mm LH Ports Only Kit w/o muffler, w/o DIN Rail LH Ports Only Kit w/ muffler, w/o DIN Rail LH Ports Only Kit w/ muffler, w/ DIN Rail NOTE: For detailed part list and drawings, see 005/0 Section. 9

30 ISO Series Dimensional Drawings Electrical Interface 5 Pin Sub-D 37 Pin Sub-D Dimensions A B C D E F G H.5 (36.8) 0.9 (7.) 0. (0.7).98 (75.7).3 (58.9) Terminal Strip -6 & (6.3) A B C D E F G H.8 (57.9).00 (5.) 0.9 (7.).98 (75.7) CLEARANCE HOLE FOR / OR 6mm SCREW F.3 (58.9) 0.3 (0.9) G H top dimensions = inches bottom dimensions (in parenthesis) = millimeters Dimensions H D D B A C CLEARANCE HOLE FOR / OR 6mm SCREW G C top dimensions = inches bottom dimensions (in parenthesis) = millimeters B A E L 0.5 (6.3) F J E K.0 (6.0).0 (6.0) 3/ NPT CONDUIT CONNECTION.7 (6.7) J K L.58 (0.).95 (7.9). (9.0) Dimensions A B C D E F G H.5 (36.8) 0.9 (7.) 0. (0.7).98 (75.7).0 (5.8).3 (58.9) 0.5 (6.3).0 (6.0) 6 Pin & 6 + Pin Round Connector A B C D E F G H.00 (5.) 0.9 (7.) D B CLEARANCE HOLE FOR / OR 6mm SCREW G.98 (75.7) A.0 (6.0) C E F top dimensions = inches bottom dimensions (in parenthesis) = millimeters G F H J H C J CLEARANCE HOLE FOR / OR 6mm SCREW Dimensions B D E top dimensions = inches bottom dimensions (in parenthesis) = millimeters 0.5 (6.3) A.66 (.).6 (0.9) 0.8 (0.8) J.7 (6.7) J.3 (58.9) 30

31 -6 & -3 Terminal Strip Kit NOTE: External fusing or output protection recommended. ISO Series 6 Pin & 6 + Pin Round Connector Kit TERMINAL STRIP HOUSING KITS Parts List DET PART -6 Solenoid Solenoid 39-3 REQ D PART NAME PART Lockwasher 8-88 Backplane Board Cover Strap 5-77 Gasket Cover DIN Rail Cover PT 0 Converter BRD 3 Gasket Housing 5 Terminal Strip (-6) 6 Terminal Strip (7-3) 7 Adapter 8 Gasket 9 0 Lockwasher ROUND CONNECTOR KITS Parts List DET. 3 REQ D PART NAME PART Cover (6 Pin only) Cover (6 + Pin only) Gasket Gasket 6 PCB Assembly 6 + PCB Assembly PART 6 Pin Pin Lockwasher Hex Nut 8 Assembly Shield (6 + Pin only) Gasket (6 + Pin only) 3 (6 + Pin only) POLE ROUND FEMALE CABLE 0 AWG-UNSHIELDED USED WITH 6 + POLE MANIFOLDS (AKS) Connector w/o cable - solder cup version Connector w/o cable - crimp contact version Meter - CC0MB Meter - CC05MB Meter - CC0MB POLE ROUND FEMALE CABLE 0 AWG-UNSHIELDED USED WITH 6 + & 6 POLE MANIFOLDS (AKR) & (AKS) Connector w/o cable - solder cup version Connector w/o cable - crimp contact version Meter - CC60MB Meter - CC605MB Meter - CC60MB NOTE: External fusing or output protection recommended. 6 Pin 6 Pin + Pin 3

32 ISO Series 5 Pin Sub-D Connector Kit Pin Sub-D Connector Kit Parts List DET. PART NAME PART REQ D 3 Housing Hex Gasket PBC Assembly Gasket Assembly NOTE: External fusing or output protection recommended. Parts List DET. REQ D PART NAME PART 3 Housing Hex Gasket PBC Assembly Gasket Assembly NOTE: External fusing or output protection recommended. 3