MARK 15 SERIES. direct solenoid actuated valves

Transcription

1 MRK 15 SRIS direct solenoid actuated valves

2 M a r k 1 5 d i r e c t s o l e n o i d a c t u a t e d v a l v e s T C H N I C L D T V L V M O D L S L C T I O N V L V / S D I M N S I O N S F L X I L O K M N I F O L D S S N D W I C H R S S U R R G U L T O R S R G U L T O R K I T S M N I F O L D C C S S O R Y K I T S S S S M L Y K I T S F L X I L O K M N I F O L D K I T S MRK 15 V L V S R V I C K I T S S O L N O I D S S M L Y K I T S MRK 15 FTURS: Mark 15 valves have a plug in base or manifold, a plug in solenoid, and an optional speed control sandwich. The unit to base electrical plug permits instant valve unit replacement without disconnecting piping or wiring. Die cast aluminum alloy multi purpose construction lug in direct solenoid provides fast response ilot light indicates when power is supplied to solenoid Flush non locking manual override Time proven lapped spool and sleeve assembly Valve unit to base integral plug High flow capacity in a compact design

3 M R K 15 M a r k 1 5 v a l v e s direct solenoid actuated plug in solenoid with indicator light multi purpose 5 ported, 4 way, 2 and 3 position lapped spool and sleeve assembly Cv to 1.5 and NTF or G Tap for unlubricated or lubricated service integral regulators available integral speed control available modular building block system NM 4 MRK 15 T e c h n i c a l d a t a Valve Data NTF G tap Cv: NTF = 1.4 NTF = 1.5 G Tap = 1.4 G Tap = 1.5 Flow Capacity: upstream pressure to atmosphere SIG SIG 1379 Nl/m 1477 Nl/m 6 ar upstream/5 ar downstream Operating ressure Range: 28 Hg. Vacuum to 150 SIG Vacuum to 10 ar Temperature Range: 10 F to +115 F ambient 23 C to +46 C ambient O p e r a t i n g d a t a ll solenoids are continuous duty rated. 12 VDC 24 VDC 24 V C 50 Hz. 24 V C 60 Hz. 115 V C 50 Hz. 120 V C 60 Hz. 230 V C 50 Hz. 240 V C 60 Hz. ower (Watts) Holding Current (mps.) Inrush Current (mps.) N/ N/ Time to nergize in Seconds Time to De nergize in Seconds 2 osition, Single, Spring Return osition, Double, Detented osition, Spring Centered osition, Single, Spring Return osition, Double, Detented N/ N/ N/ N/ N/ N/ N/ N/ 3 osition, Spring Centered MK15-3

4 M a r k 1 5 m o d e l s e l e c t i o n t a b l e (standard valve/mounting combinations) Valve Function ort Size NTF C or DC * Individual base with side ports and common exhaust without speed control with speed control Individual base with side ports and individual exhaust without speed control with speed control Flexilok manifold, with side & bottom cylinder ports without speed control with speed control 152S400K (C) 152S400M 152S400K (DC) C 152S431K 152S435K 152S43K 152S43CK 152S415K 152S425K DC 152S431M 152S435M 152S43M 152S43CM 152S415M 152S425M (2)(4) (14) C 153S431K 153S435K 153S43K 153S43CK 153S415K 153S425K MRK 15 (3) (1) (5) 152SS400K (C) 152SS400M 152SS400K (DC) DC 153S431M 153S435M 153S43M 153S43CM 153S415M 153S425M C 152SS431K 152SS435K 152SS43K 152SS43CK 152SS415K 152SS425K (2)(4) (14) DC 152SS431M 152SS435M 152SS43M 152SS43CM 152SS415M 152SS425M C 153SS431K 153SS435K 153SS43K 153SS43CK 153SS415K 153SS425K (3) (1) (5) DC 153SS431M 153SS435M 153SS43M 153SS43CM 153SS415M 153SS425M 152SS500K (C) 152SS500M 152SS500K(DC) C 152SS531K 152SS535K 152SS53K 152SS53CK 152SS515K 152SS525K (2)(4) (14) DC 152SS531M 152SS535M 152SS53M 152SS53CM 152SS515M 152SS525M (3) (1) (5) C 153SS531K 153SS535K 153SS53K 153SS53CK 153SS515K 153SS525K DC 153SS531M 153SS535M 153SS53M 153SS53CM 153SS515M 153SS525M 152SS600K (C) 152SS600M 152SS600K(DC) C 152SS631K 152SS635K 152SS63K 152SS63CK 152SS615K 152SS625K (2)(4) (14) DC 152SS631M 152SS635M 152SS63M 152SS63CM 152SS615M 152SS625M (3) (1) (5) C 153SS631K 153SS635K 153SS63K 153SS63CK 153SS615K 153SS625K DC 153SS631M 153SS635M 153SS63M 153SS63CM 153SS615M 153SS625M * Specify volts and Hz. after the model number. G tap options: For G tap ports, add a G to the model number. XML: 153SS431MG DIN solenoid options: Replace K with 6 for DIN C plug in with light. For DIN DC plug in w/out light replace M with 4. XMLS: DIN C w/light: 153SS4316 DIN DC: 153SS (for plug assemblies, see page MK15 15)

5 M R K 15 M a r k 1 5 v a l v e a n d b a s e d i m e n s i o n s 152S4 single direct solenoid actuated valve 152SS4, 5, 6 double direct solenoid actuated valve ase or NTF or G tap side ports 1/2 NTF conduit port connection NTF common exhaust port C 1/2 NTF conduit port connection Dimensions 1.72 (43.7) D F 0.78 (19.8) C 0.31 (7.9) D 0.84 (21.3) 0.47 (11.9) F G H I J 0.72 (18.3) 0.20 (5.2) 0.88 (22.4) 1.75 (44.4) 3.25 (82.5) H G H MRK 15 K K L C DC C 4.22 (107) 4.95 (126) 6.13 (156) J M I L K L M DC C 6.86 (174) 8.44 (214) N M DC 9.90 (251) N O Q 1.76 (44.7) 0.91 (23) 0.06 (1.6) 2.16 (54.8) O R D S T R S 1.56 (39.6) 2.47 (62.7) Q NTF Common xhaust U U V T 3.30 (83.8) U U U 1.00 (25.4) V W 5.11 (130) 0.37 (9.5) Optional ottom ort Locations (5) or NTF or G tap W W X 0.31 (7.9) Y 0.78 (19.8) dimensions = inches (in parenthesis) = mm Y X

6 M a r k 1 5 F l e x i l o k m a n i f o l d s stackable manifold mounting single supply and 2 common exhaust galleries end plate tapped, both ends H o w t o o r d e r List in order, left to right, facing cylinder ports & : (example) MRK 15 ssembly kit* K151 4 ipe lug: in gallery Station 1 153S416K 120/60 locking Disc in gallery Station 2 152S400K 120/60 153RT118J016N Regulator locking Disc in gallery Station 3 152S400K 120/60 153RT11J Regulator Station 4 153S415K 120/60 SSMLD * K151 No. of Stations ort Type lank = NTF G = G Tap Galleries and Metric Conduit C = G Tap Galleries and NTF Conduit ssembly kits are for factory assembled units only. Kits consist of end plates, and screw assemblies; and also include assembly and testing of the entire Flexilok manifold for proper operation. Due to flow, wiring, and practical assembly limitations, a maximum of 12 stations per assembly is recommended. F l e x i l o k D i a g r a m Sample diagram with regulators Mark 15 3 pressure selector Flexilok with output valve and separate 4 way ( NTF) Flexilok No. 16 auxiliary inlet Flexilok No. 18 alternate outlet & auxiliary inlet + jumper plate on end Flexilok No. 1 alternate outlet Flexilok No. 15 side and bottom cylinder ports Output 153S416K Selector 152S400K 153RT118J016N Selector 152S400K 153RT11J Standard 4 Way 153SS415K X X R X X STTION 1 STTION 2 STTION 3 STTION 4 locking discs must be installed in gallery, as shown.

7 M R K 15 M a r k 1 5 F l e x i l o k a s s e m b l y d i m e n s i o n s Flexilok Manifold lock, Mark 15 valve shown with speed control and NTF or G tap side ports ( & ) 1 NTF conduit port connection Dimensions C 9.13 (232) C DC 9.86 (250) C 4.22 (107) DC 4.95 (126) C 2.19 (56) D 6.00 (152) C 6.41 (163) F DC 7.14 (181) 7.12 (181) 5.11 (130) MRK 15 H I 4.29 (109) 0.53 (13.5) D F J 1.12 (28.4) K 3.54 (89.9) L 4.36 (110) M 0.42 (10.7) N O 1.16 (29.5) 1.06 (26.9) G L Q R S T U V 1.25 (31.7) 2.31 (58.7) 2.62 (66.5) 0.12 (3.0) 1.19 (30.2) 3.00 (7.62) 1.91 (48.5) H I or NTF or G tap ports M N Q Q O J K R 1/2 NTF ports (6) N T T U J S 1 NTF conduit port connection (both ends) W 0.34 (8.6) X Y 0.90 (23.1) 0.67 (17) M V W X Z 0.90 (23.1) 0.15 (4.1) Y Z CC DD 0.74 (18.8) 0.44 (11.1) 0.72 (18.3) dimensions = inches (in parenthesis) = mm or NTF (ports and ) DD CC or NTF (optional)

8 M a r k 1 5 s a n d w i c h p r e s s u r e r e g u l a t o r s Types: RS / RD / R / RT / RC / RQ When ordering a valve plus regulator mounted on a base or manifold, list the valve unit only model number and include the mounting requirements only with the regulator. Specify ssembled. xamples: TY RS TY RD Valve: 152S400K 120/60 152S400K 120/60 Regulator: 153RS115J 153RD115J SSMLD SSMLD MRK 15 T Y RS Single pressure from a single supply. T Y RD SULY Dual pressure from a single supply. SULY T Y RC T Y RQ Type RC is is Non Relieving: Non-Relieving: traps downstream pressure if upstream pressure is exhausted. Recommended for accurate cylinder positioning when used with wih valve model152ss500k. CHCK SSMLY SULY CHCK SSMLY Type RQ is Relieving: exhausts exhausts pressure pressure in in cylinder cylinder if if upstream pressure is exhausted. Recommended upstream pressure for accurate is exhausted. cylinder Recommended positioning for accurate when used with cylinder valve positioning model 152SS500K. when used wih valve model152ss500k. T Y R xternal outlet regulator used with jumper plate for single or dual pressure. T Y RT SULY Two pressure selector used for multi pressure applications. SULY

9 M R K 15 M a r k 1 5 r e g u l a t o r m o d e l s e l e c t i o n (Standard regulator/mounting combinations) Regulator Function ort Size Individual base, side ports, common exhaust with plug in receptacle Flexilok manifold, side and bottom cylinder ports with plug in receptacle NTF SIG 3 30 SIG 5 60 SIG SIG 3 30 SIG 5 60 SIG Type RS 152RS131J 152RS331J 152RS431J 152RS115J 152RS315J 152RS415J 152RS_00J 153RS131J 153RS331J 153RS431J 153RS115J 153RS315J 153RS415J Type RS* no receptacle 152RS131O 152RS331O 152RS431O 152RS115O 152RS315O 152RS415O (used with valve + speed control + mounting) Type RD 153RS131O 153RS331O 153RS431O 153RS115O 153RS315O 153RS415O 152RD131J 152RD331J 152RD431J 152RD115J 152RD315J 152RD415J MRK RD_00J 153RD131J 153RD331J 153RD431J 153RD115J 153RD315J 153RD415J Type R** no receptacle 152R131O 152R331O 152R431O 152R115O 152R315O 152R415O 152R_00O 153R131O 153R331O 153R431O 153R115O 153R315O 153R415O Type RT 152RT131J 152RT331J 152RT431J 152RT115J 152RT315J 152RT415J 152RT_00J 153RT131J 153RT331J 153RT431J 153RT115J 153RT315J 153RT415J Type RC 152RC131J 152RC331J 152RC431J 152RC115J 152RC315J 152RC415J 152RC_00J 153RC131J 153RC331J 153RC431J 153RC115J 153RC315J 153RC415J Type RQ 152RQ131J 152RQ331J 152RQ431J 152RQ115J 152RQ315J 152RQ415J 152RQ_00J 153RQ131J 153RQ331J 153RQ431J 153RQ115J 153RQ315J 153RQ415J G tap options: For G tap ports, add a G to the model number. XML: 153RD115JG * Speed control can only be used with TY RS. These model numbers indicate regulators with no receptacle. The plug in receptacle is installed in the speed control body. For more information, see page 11. ** Type R includes jumper plate kit #

10 M a r k 1 5 s a n d w i c h p r e s s u r e r e g u l a t o r d i m e n s i o n s MRK 15 C 9 H 10 I D F G M L K J Dimensions C D F G (98) (41) (144) (80) (44) (49) (71) H I J K L M N (76.8) (42.2) (144) (178) (186) (277) (16.7) dimensions = inches (in parenthesis) = mm DT. RQ D RT NM RT 1 *2 Gauge See chart on page 11 2 *2 90 Tube Fitting *2 Straight Fitting lug Receptacle ssembly Screw ** Gasket to regulator D u a l c h e c k a s s e m b l y k i t s: RC RQ (For converting RD into RC or RQ.) ~8 Screw *2 Reg. ssembly (not sold separately) 9 1 Nameplate Regulator lock: RS RD, RC, RQ RT R Gasket body to base Studs Check ssembly (not sold separately) 14 8 Hi Collar Lockwasher (RC, RQ only) 15 8 Screw (RC, RQ only) N * RS Models require (1). ** (1) for RS; (2) for RD R RT; (4) for RC RQ. ~ RS Models require (4)

11 M R K 15 M a r k 1 5 v a l v e / s p e e d c o n t r o l / r e g u l a t o r p l u g i n a s s e m b l y XML NOT: models SS4, 5, & 6 use a 5 wire plug assembly # Screw ssembly # wire plug assembly # (S4 model only) 5 Wire lug Receptacle ssembly # S401K Single solenoid valve unit + speed control sandwich with 5 wire plug receptacle and extra long screws (3) Studs # RS131O NTF single pressure regulator ( SIG) with no receptacle mounted on an individual base with side ports and common exhaust XML ORDR: Valve: 152S401K 120/60 Regulator: 153RS131O SSMLD MRK 15 M a r k 1 5 r e g u l a t o r k i t s & s e r v i c e p a r t s R e g u l a t o r s e r v i c e k i t * DT. RSSUR RNG SIG RQ D RT NM Regulator ssembly Not Sold Separately *2 1 Retainer *3 1 Spring *4 1 oppet ssembly *5 1 oppet Seat *6 1 Diaphragm ss y *7 1 Washer onnet Spring *9 1 Spring Guide onnet Locknut ressure Label Knob ssembly Regulator Gauges (with SIG of...) (0 60) (0 100) (0 160) NOT TO SCL Regulator Unit Kits (includes regulator assembly, gaskets, screws) J u m p e r p l a t e k i t (includes gasket # and screws # ) * Indicates all parts included in regulator service kit. R t o p j u m p e r p l a t e k i t (includes gasket # and screws # )

12 M a r k 1 5 m a n i f o l d a c c e s s o r y k i t s n d p l a t e k i t s NTF G Tap G Tap G galleries with metric conduit G galleries with NTF conduit RT NUMR RQ D RT NM NTF G Tap w/metric conduit G Tap w/ntf conduit 1 Seal Right nd late Nameplate Left nd late Screws Seal l a n k s t a t i o n p l a t e (includes plate, gasket # and (3) screws # ) l o c k i n g d i s c MRK 15 d a p t o r k i t s w i t h e n d p l a t e s Mark 15 RIGHT* of Mark includes Kit # (adaptor, screws, seals) + Mark 15 & 8 end plates Mark 15 left end plate O Ring (not included) locking Disc Mark 15 LFT* of Mark includes Kit # (adaptor, screws, seals) + Mark 15 & 8 end plates Mark 15 RIGHT* of Mark 55 Compact includes Kit # (adaptor, screws, seals) + Mark 15 & 55 end plates Mark 15 to Mark 55 Compact adaptor Mark 15 LFT* of Mark 55 Compact includes Kit # (adaptor, screws, seals) + Mark 15 & 55 end plates Mark 15 RIGHT* of Mark lus includes Kit # (adaptor, screws, seals) + Mark 15 & 6 end plates Mark 15 LFT* of Mark lus includes Kit # (adaptor, screws, seals) + Mark 15 & 6 end plates * left / right when viewed from the cylinder ports of assembly Mark 55 Compact right end plate S p e e d c o n t r o l k i t w i t h p l u g, Cv = 2.0 S p e e d c o n t r o l k i t Cv = Mounts between valve and base. DT. RQ D RT NM RT C *1 1 Gasket *2 3 Screw ssembly *3 1 Speed Control ss y not sold separately **4 1 Receptacle ss y **5 1 Receptacle Screw *6 2 Needle ssembly D * indicates parts included in kit ** included in kit only 1 4 Dimensions C D inches (mm) (74.7) (68) (43) (19)

13 M R K 15 M a r k 1 5 b a s e a s s e m b l y k i t s DT. RQ D RT NM RT *1 1 ase not sold separately *2 2 Screw *3 1 Washer *4 1 Screw *5 1 Receptacle ssembly lug in units only *6 1 Conduit Cover ss y *7 ** lug: NTF NTF G G * indicates parts included in kit. ** Not used on 3, 3C; # plugs vary Consult factory. NTF NTF G G ase xhaust lug In No lug lug In No lug lug In No lug lug In No lug 31 & 35: Side ports only common MRK & 36: Side & bottom ports common & 3C: Side ports only individual & 3D: Side & bottom ports individual M a r k 1 5 F l e x i b l o k m a n i f o l d k i t s DT. RQ D RT NM *1 1 Valve blok not sold separately. RT 2 8 *2 1 Seal *3 3 Seal *4 1 Seal (for 1 & 18 ) *5 2 Nut *6 2 Screw *7 1 Washer *8 1 Conduit Cover ss y *9 1 Receptacle ssembly (lug in units only) *10 1 Screw receptacle *11 2 Screw *12 2 lug: NTF NTF G G * indicates parts included in kit. NTF NTF G G Flexilok Description lug In No lug lug In No lug lug In No lug lug In No lug #15: side & bottom cylinder ports #15: side & bottom cyl. ports w/bottom port #16: auxiliary inlet #1: alternate outlet #18: alternate outlet & auxiliary inlet

14 M a r k 1 5 v a l v e s e r v i c e k i t s a n d p a r t s Kit No. MK15 K1* (for models 152S4, 153S4) Kit No. MK15 K2* (for models 152SS4, 153SS4) MRK 15 DT. RQ D. RT NM RT 1 1 nd late ssembly *2 1 Spring Retainer *3 1 Spring Nameplate Sleeve ssembly with seals *6 6 Seal Screw lectrical Receptacle *9 2 Gasket Solenoid to Valve *10 1 Detent ody Solenoid Capsule ssembly See Chart 12 1 Valve ody (Not Sold Separately) *13 1 Gasket (ody to ase) Screw Wire lug ssembly *16 1 Gasket Solenoid to end cap DT. RQ D. RT NM RT *1 1 Spacer Nameplate Sleeve ssembly with Seals *4 6 Seal Screw lectrical Receptacle *7 2 Gasket Solenoid to Valve *8 1 Detent ssembly Solenoid Capsule ssembly See Chart 10 1 Valve ody (Not Sold Separately) *11 1 Gasket (ody to ase) Screw Wire lug ssembly *14 2 Gasket (Solenoid to end cap) Kit No. MK15 K3* (for models 152SS5, 153SS5) Kit No. MK15 K3* (for models 152SS6, 153SS6) DT. RQ D. RT NM RT *1 2 Spring lectrical Receptacle Nameplate Sleeve ssembly with Seals *5 6 Seals Screw ssembly *7 2 Spring Retainer *8 2 Gasket (Solenoid to Valve) *9 1 Spacer Solenoid Capsule ssembly See Chart *11 1 Spacer Valve ody (Not Sold Separately) *13 1 Gasket (ody to ase) Screw Wire lug ssembly *16 2 Gasket (Solenoid to end cap) DT. RQ D. RT NM RT *1 2 Spring lectrical Receptacle Nameplate Sleeve ssembly with Seals *5 6 Seals Screw ssembly *7 2 Spring Retainer *8 2 Gasket (Solenoid to Valve) *9 1 Spacer Solenoid Capsule ssembly See Chart *11 1 Spacer Valve ody (Not Sold Separately) *13 1 Gasket (ody to ase) Screw Wire lug ssembly *16 2 Gasket (Solenoid to end cap) * Indicates parts included in service kit. Spool & sleeve assemblies are precision matched sets; assemblies include (6) seals; spools are not interchangeable..

15 M R K 15 M a r k 1 5 s o l e n o i d a s s e m b l i e s C o m p l e t e s o l e n o i d c a p s u l e a s s e m b l i e s n d c a p o n l y includes solenoid and end cap assembly VOLTG LIGHT OTION + screws and gaskets C DC C DC Override Type Flush non locking override Valve Function lug in Style / / / /60 24/ VDC 24 VDC V V 12VDC 24VDC NO LIGHT 2 position Standard position DIN plug in * * N/ N/ with light 3 position Standard position DIN plug in * * N/ N/ Flush 2 position Standard locking w/light 3 position Standard xt. rod 2 position Standard locking w/light 3 position Standard S o l e n o i d o n l y no end cap; Standard * DIN DC solenoids are not available with light. screws, gaskets are NOT included. DIN plug in MRK 15 DT. RQ D RT NM RT 1 1 Gasket (sol. to valve) Solenoid see chart Flush Non Locking Override with light (Standard) 3 1 Light ssembly: / / / / VDC VDC O Ring Seal Gasket (Sol. to end cap) umper: lack for 2 osition Red for 3 osition nd Cap ssembly see chart 8 2 Screw (cap to sol.) Screw (C sol. to valve) Screw (DC sol. to valve) Flush Locking Override with light (dd option 011 to model no.) xample: 152S400K011 xtended Knurled Rod Locking Override with light (dd option 011Z to model no.) xample: 152S400K011Z l u g in c o n n e c t o r a s s e m b l i e s S u p e r s t r u c t u r e p l u g c o n n e c t o r w i t h c o r d er DIN Spec. No er DIN Spec. No ccepts cable dia For DIN plug in solenoids wiring options 6 & 4 For DIN plug in solenoids wiring options 6 & 4 art Name art No. art Name art No (26.4) Grey () lug. ss y lug with 4 Cord (26.8) lack () lug ss y lug with 6 Cord lug with 24VDC Light lug with 110VC Light lug with 220VC Light lug with 12VDC Light dimensions = inches (in parenthesis = mm)