2012 Series Solenoid Pilot Actuated Valves

Transcription

1 Series Solenoid Pilot Actuated Valves

2 Table of Contents 202 Series Terminal Strip, Sub-D, and Round Connector Options-Exploded View 3 Technical and Operating Data 4 How to Order 5 Individual Base Assembly Kit 6 Internal/External Pilot Supply 6 Valve on Individual Base Dimensions 7 Sandwich Pressure Regulators 8 Valve Regulator/Speed Control Plug-in Assembly 9 Regulator Service Kits and Parts 9 Sandwich Pressure Regulator Dimensions 0 Gauge Kit 0 Manifold Assemblies Valve on Manifold Block 2 Mid-Station Supply and Exhaust Block 3 Sandwich Shut Off Block 3 Sandwich Pressure Block 4 Sandwich Exhaust Block 4 Solenoid Pilot Assembly 5 Blank Station Plate 5 Speed Control Kit 5 Interchangeable Push-in Cartridge Fittings 6 DIN Rail Clamp Kit 6 Blocking Discs 6 Ribbon Cable Assembly Kit 7 End Plate Kits 8-9 Manifold Assembly 20 Internal/External Pilot Selection 2 Internal Muffler 2 Valve Service Kits and Parts /202 Transition Plate 24 Assembly Kits How to Order or 37 Pin Sub-D 26-6 or -32 Terminal Strip or 26+2 Pin Round Connector 26 Connector Kits Electrical Interface 30

3 Manifold and Wiring Architecture Terminal Strip. Sub-D, and Round Connector Options (exploded view) Terminal Strip Option Terminal Strip Module allows simple connection to PLC using a Phoenix Quick Connect terminal strip Terminal Strip Wiring Option 202 Double Solenoid Air Pilot Valve Unit Terminal Strip Single Pressure Sandwich Regulator (Double Regulator Also Available) 3/4 NPT Conduit Connection 202 Single Solenoid Air Pilot Valve Unit Right End Plate Assembly Left End Mounting Bracket Assembly Plug together circuit boards eliminate all internal wiring Plug-In Manifold Assembly Sub-D Option Left End Plate Assembly (Supply & Exhaust) Din Rail Speed Control Assembly Blank Station Plate Round Connector Option Round Connector Wiring Option Interchangeable Push-in Fittings Optional DIN rail mounting clips Sub-D connector Module allows simple connection to PLC using a standard Sub-D cable Round connector Module allows simple connection to PLC using a standard cable assembly 3

4 5 Ported, 2 and 3 position, 4-way, Spool & Sleeve Cv:.2 Solenoid air pilot actuated Low wattage plug-in 2.5 watt for DC application DC solenoids polarity insensitive with surge suppression Plug together circuit boards eliminate internal wiring Integral recessed gaskets Interchangeable push-in fittings to accommodate various tube sizes Simple conversion from internal to external pilot Modular plug-together Fieldbus electronics Designed to meet the requirement of NEMA 4 / IP65 Technical Data Valve Data English Metric Cv Flow Capacity Operating Pressure Range Operating Data PSIG upstream pressure to atmosphere 28 Hg Vacuum to 50 PSIG 80 6 bar upstream to 5 bar downstream Vacuum to 0 bar Pilot Pressure Range 26 to 20 PSIG.8 to 8.2 bar Temperature Range (Ambient) -0 F to + 5 F -23 C to +46 C single solenoid air pilot 2 position 4-way double solenoid air pilot 2 position 4-way double solenoid air pilot 3 position 4-way open center double solenoid air pilot 3 position 4-way closed center double solenoid air pilot 3 position 4-way pressure center (B) 2 (B) 2 (B) 2 (B) 2 (B) (A) (EB)(P)(EA) (B) (A) (EB)(P)(EA) (B) (A) (EB)(P)(EA) (B)(A) (EB)(P)(EA) (A) 4 (A) 4 (A) 4 (A) 4 2 All Solenoids Are Continuous Duty Rated 24 VDC 0-20 VAC 50/60 Hz. Power (Watts) Holding Current (Amps.) Response Time in Seconds Energize De-Energize Energize De-Energize 2-Position, Single, Spring Return Position, Double, Detented 0.00 N/A 0.00 N/A 3-Position, Spring Centered

5 How to Order Valves 22 BB 4 Z6 M L Valve Series & Port Size 22 * = /4 23 = 3/8 2H = 8mm 2K = 0mm *Use for valve unit only (Mounting = 00) Valve Type BA = Single Solenoid Pilot, (Spring Return) w/flush Non-Locking Override BB = Double Solenoid Pilot w/flush Non-Locking Override 00 = Blank Station Function 4 = 2 Position, 4-way 5 = 3 Position, 4-way Open Center 6 = 3 Position, 4-way Closed Center 7 = 3 Position, 4-way Pressure Center P = Blank Station Plate Mounting 00 = Valve Unit only 3A = Individual Base, Side Ports, Individual Exhaust 3C = 3A w/speed Control Z = Manifold Block w/side and Bottom Ports, Single Solenoid Internal Circuit Board Z2 = Manifold Block w/side and Bottom Ports Double Solenoid Internal Circuit Board Z5 = Z w/speed Control Z6 = Z2 w/speed Control R = Z w/ Ribbon Cable Connector R2 = Z2 w/ Ribbon Cable Connector R5 = Z5 w/ Ribbon Cable Connector R6 = Z6 w/ Ribbon Cable Connector Voltage 20 = 24/50-60 VAC 30 = 0-20/50-60 VAC 60 = 2 VDC 6 = 24 VDC Special Options B = Flush Locking Override M = No Override 56Y = 2mm Electrical Connector in Conduit Port of Base Mounting only (See below) Port Type L = Push-in Fitting N = NPTF G = G Tap 0 = Valve Unit only Wiring Option K = Plug-in AC w/light M = Plug-in DC w/light 0 = Blank Station Wiring Diagram 4 Pin 2mm (Micro) Connector 56Y (Mounting) NOTE: Manifold assembly kit ordering information for: Electrical interface options see page 30. Fieldbus electronics see Electronics section. Regulators 22 RS 3 L Z J Valve Ser ies & Port Size 22* = /4 23 = 3/8 2H = 8mm 2K = 0mm *Use for regulator unit only (Mounting = 00). Regulator Type RS = Single Pressure to Port (P) RD = Dual Pressure to Ports 3 (EB) $ 5 (EA) RC = Dual Pressure w/non-relieving Checks RQ = Dual Pressure w/relieving Checks RE = Dual Pressure to Ports 4 (A) & 2 (B) RT =2 Pressure Selector *F or metric gauge, replace R with E in 4th digit. Pressure Range = 0-30 PSIG (0.7-9 bar) 3 = 3-30 PSIG (0.2-2 bar) 4 = 5-60 PSIG (0.5-4 bar) Special Options 2H = Less gauge 6N = Jumper on 4 (A) End 6P = Jumper on 2 (B) End 6W = Top Facing Gauge Port Type L = Push-In N = NPTF G = G Ta p Wiring Option J = Plug-In Receptacle Ass y O = Non-Plug-In (Type RE only) Mounting 00 = Regulator Unit Only 3A = Individual Base, Side Ports, Individual Exhaust 3C = 3A w/speed Control R = Z w/ribbon Cable Connector R2 = Z2 w/ribbon Cable Connector R5 = Z5 w/ribbon Cable Connector R6 = Z6 w/ribbon Cable Connector Z0 = Manifold Block w/side and Bottom Ports, Transfer Board, Used w/re Regulators RE only (no Z-board) Z = Manifold Block w/side and Bottom Ports, Single Solenoid Internal Circuit Board Z2 = Manifold Block w/side and Bottom Ports, Double Solenoid Internal Circuit Board Z5 = Z w/speed Control Z6 = Z2 w/speed Control 5

6 Individual Base Assembly Kit Internal/External Pilot Selection M4 Pilot Port Location (plug# order separately) Port Size Part. /4 NPTF /8 NPTF /4 G /8 G Note: Base assemblies are supplied set up for internal pilot supply. To convert to external pilot supply install plug P.N (sold separately) in the X gallery as indicated above. Remove the /8 NPTF pipe plug from the X port to supply pilot pressure. External Pilot Exhaust External Pilot Port Det. Req'd Part Name Part Base (not sold separately) 2 Gasket Cover Screw Screw Strap Terminal Strip Ass y Screw Washer Screw /8 NPTF Pipe Plug

7 Valve on Individual Base Dimensions: Inches (mm) A B C D G F E Valves I W X L M K J N #0 or M5 Screw (2) Holes Directional Control Valves with Internal Circuit Board Technology: 202 Series H E AA T R S U V /8 NPTF (2) Ports Y Q Z P /2 NPTF or G Tap Conduit 3/8 NPTF or G Tap (5) Ports O A B C D E F G H I J K L M N O.27 (32.3) 5.4 (30.6).03 (26.3) 0.8 (20.6) 0.46 (.7) 0.53 (3.5).4 (29.0) 3.2 (8.5) 6.26 (59.0) 3.6 (80.3) 0.20 (5.) 0.2 (5.3).5 (38.4) 5.00 (27.0) 4.4 (05.2) P Q R S T U V W X Y Z AA.00 (25.4).33 (33.8) 0.65 (6.5) 0.8 (4.6).25 (3.8) 0.97 (24.6).93 (49.0) 0.52 (3.2).04 (26.4) 0.74 (8.8) 2.94 (74.7).67 (42.4) 7

8 Sandwich Pressure Regulators Types: RS / RD / RC / RQ / RE / RT When ordering a valve plus regulator mounted on a base or manifold, list the valve unit only model number and include the mounting requirements with the regulator. Specify Assembled. Example orders: Type RS Type RD Valve unit only: 22BA400K BB400M00006 Regulator 22RSZJN RDZ2JN mounting ASSEMBLED ASSEMBLED Type RS Type RD 5 3 RD SUPPLY Single pressure from a single supply SUPPLY Dual pressure from a single supply R P R 3 Type RC Type RQ SUPPLY SUPPLY Type RC is Non-Relieving: traps downstream pressure if upstream pressure is exhausted. Type RE Type RQ is Relieving: exhausts pressure in cylinder if upstream pressure is exhausted. Type RT SUPPLY SUPPLY 8 External outlet regulator used with jumper plate for single or dual pressure. Two-pressure selector used for multi-pressure applications.

9 Valve Regulator / Speed Control Plug-in Assembly 22BA400M00006 (2) Screw Assembly REGULATOR (2) Stud SPEED CONTROL 23RSZ5JL00000 (2) Stud MOUNTING Refer to page 5 for ordering codes. Regulator Kits and Service Parts Regulator Service Kit Regulator Unit Kits (includes regulator assembly, gaskets, screws) PSIG Part 3-30 PSIG PSIG PSIG Bonnet Springs PSIG Part 3-30 PSIG PSIG PSIG* * = Both Springs Required Det. Req'd Part Name Bonnet 2 Spring 3 Spring 4 Piston Assembly Spring 6 Cap 7 Gasket 9

10 Sandwich Pressure Regulator Dimensions: Inches (mm) D E B A F G C A B C D E F G 5.48 (39.2) 6.94 (76.3) 0.97 (278.6) 2.7 (68.6).4 (29.0) 0.52 (3.2).04 (26.4) Parts List Det. Req'd Part Name Part 2* Regulator See p. 9 2 Single riser block Double riser block O-Ring Stud Screw Plug-Assembly * Gauge 60 PSI max * Gauge bar max * Gauge 60 PSI max * Gauge 4 bar max Shown with 6W option (90º elbow) 8 2* Elbow ** Pin ** O-Ring Gauge Kit 60 PSI Bar Max 60 PSI 4 Bar Max Elbow Kit Gauge Adaptor Kit /8 NPTF *** Screw *** Lockwasher * Gasket Gasket Gasket for RT Regulator * () Required for RS ** (2) Required for RS *** (4) Required for RS

11 Manifold Assemblies Det. Req'd Part Name Part Manifold Block (not sold separately) 2* Z-Board TM not sold separately 3 2 Stud Gasket Pipe Plug, /4 NPTF Pipe Plug, /4 G Ribbon Cable Ass y Snap In Latch Retaining Clip Push-in Fitting See p. 6 Manifold Assembly Kits Side Cylinder Ports Bottom Cylinder Ports Single Z-Board TM Double Z-Board TM Single Z-Board TM w/ribbon Cable Double Z-Board TM w/ribbon Cable /4 NPTF /4 NPTF /8 NPTF /4 NPTF G /4 G / G 3/8 G / /4 Push-in /4 NPTF /8 Push-in /4 NPTF mm Push-in G / mm Push-in G /

12 Dimensions: Inches (mm) Valve on Manifold Block A B G F C H L K J I D E A B C D E F G H I J K L (.8) 4.87 (23.7) 6.26 (59.0) 5.25 (33.3) 6.57 (66.9).04 (26.4) 0.52 (3.2) 3.72 (94.5).06 (27.0) 0.55 (4.0) 0.47 (.9).59 (40.4)

13 Mid-Station Supply and Exhaust Block Mid-Station Supply & Exhaust Block Kits Push-in (Supply) Push-in (Exhaust) Part. NPTF 3/ G 3/ /8 Push-in mm Push-in NPTF (Supply) NPTF (Exhaust) Sandwich Shut Off Block Used to shut-off pressure to the valve which is mounted above it. Allows easy maintenance without the need to shut-off pressure to the whole manifold. EB B P A XE (3) (2) () (4) EA (5) X XE (3) EB (2) B () P (4) A (5) EA X 3

14 Sandwich Pressure Block EB B P A XE (3) (2) () (4) EA (5) X P() Used to supply a separate pressure to a single valve station without needing blocking disks. XE (3) EB (2) () B P (4) A (5) EA X Port A () Sandwich Pressure Block Kit Port Type Part. NPTF / G / Sandwich Exhaust Block EB(3) EB XE (3) XE (3) EB B (2) (2) B P () () P A (4) (4) A EA (5) X (5) X EA EA(5) Used to isolate the exhaust of a single valve station from the manifold. Allows faster exhaust response by re-routing. Exhaust externally to the manifold. Sandwich Pressure Block Kit Port Type Part. NPTF / G /

15 Solenoid Pilot Assembly Description 2 VDC 24 VDC 24 VAC 20 VAC 4 end, push non-locking override end, push non-locking override end, turn & lock override end, turn & lock override end, no override end, no override Det. Req'd Part Name Part Gasket Screw DC Solenoid Circuit Diagram AC Solenoid Circuit Diagram Blank Station Plate Kit Used to block off a manifold station block for future use Det. Req'd Part Name Part 2 Screw Gasket Blank Station Plate Speed Control Kit Det. Req'd Part Name Part 2 Metering Screw 8-78 Not Shown 2 Nylon Rod (26.6) 2.00 (50.8) 4.00 (0.6) 2 Speed Control Body Gasket O-Ring (27.5) 5 2 Stud Screw Plug Assembly

16 Interchangeable Push-in Cartridge Fittings Ports Size Type Part, 2, 4 /4" Push-In , 2, 4 3/8" Push-In , 2, 4 8mm Push-In , 2, 4 0mm Push-In , 2, 4 N/A Plug Ass'y /5 3/8" Push-In /5 /2" Push-In /5 2mm Push-In /5 4mm Push-In /5 N/A Plug Ass'y X, XE 4mm Push-In X, XE 6mm Push-In X, XE /4" Push-In X, XE N/A Plug Ass'y DIN Rail Clamp Kit Blocking Discs Port 3/5 Port 6 Det. Req'd Part Name Part 4 Screw Spring Clamp Det. Part A B C N/A 3/ (7.8) 0.54 (3.7) N/A 0.50 (2.6) N/A

17 Ribbon Cable Assembly Kit Solenoid -6 Output Connector (Output Bits 0-5) Solenoid 7-32 Output Connector (Output Bits 6-3) Req'd Part Name Part Replacement Ribbon Cable Assembly Replacement Snap In Latch Ribbon cable option used for manifold assemblies that exceed 6 solenoid outputs. Label on manifold block indicates Installed Z-Board type. 7

18 End Plate Kit - Threaded Det. Req'd Part Name Part 2 Cover Gasket Muffler (Optional) LH Endplate Cover Vented (Optional) RH Endplate Cover Vented (Optional) Screw RH Endplate Screw Screw (DIN Rail Only) Spring (DIN Rail Only) Clamp (DIN Rail Only) Pilot Plug Ass y Transfer Conn. Board Ass y Retention Pin LH Endplate Gasket End Plate Cover End Plate Kit - Push-in Det. Req'd Part Name Part 2 Cover Gasket Muffler (Optional) LH Endplate Cover Vented (Optional) RH Endplate Cover Vented (Optional) Screw RH Endplate Screw Pilot Plug Ass y Transfer Conn. Board Ass y Retention Pin Push-in Fittings See p Push-in Fittings See p Push-in Fittings See p Retaining Clip (Small) Retaining Clip (Large) LH Endplate (NPTF) Gasket End Plate Cover Screw (DIN Rail Only) Spring (DIN Rail Only) Clamp (DIN Rail Only) Port Type Port Port Size Kit w/o muffler, w/o DIN Rail Kit w/o muffler, w/ DIN Rail Kit w/ muffler, w/o DIN Rail Kit w/ muffler, w/ DIN Rail 3/8 NPTF 3/5 / X, XE /8 ISO228/-G 3/8 3/5 /2 X, XE / /4 Push-In 3/5 3/8 X, XE /4 3/8 Push-In 3/5 /2 X, XE / Push-In Push-In 3/5 X, XE 3/5 X, XE 8mm 2mm 6mm 0mm 4mm 6mm

19 End Plate Kit with LH Ports Only - Threaded Det. Req'd Part Name Part Cover Gasket Muffler (Optional) LH Endplate Cover Vented (Optional) LH Endplate Cover Screw RH Portless Endplate Screw Screw (DIN Rail Only) Spring (DIN Rail Only) Clamp (DIN Rail Only) Pilot Plug Ass y Transfer Conn. Board Ass y Retention Pin LH Endplate (NPTF) LH Endplate (G) Gasket End Plate Kit with LH Ports Only - Push-in Det. Req'd Part Name Part Gasket Muffler (Optional) LH Endplate Cover (Muffler Option) LH Endplate Cover Screw RH Portless Endplate Screw Screw (DIN Rail Only) Spring (DIN Rail Only) Clamp (DIN Rail Only) Pilot Plug Ass y Transfer Conn. Board Ass y Retention Pin Push-in Fittings See p. 6 4 Push-in Fittings See p. 6 5 Push-in Fittings See p. 6 6 Retaining Clip (Small) Retaining Clip (Large) LH Endplate (NPTF) Gasket Port Type NPTF ISO228/-G Push-In Push-In Push-In Push-In Port 3/5 X, XE 3/5 X, XE 3/5 X, XE 3/5 X, XE 3/5 X, XE 3/5 X, XE Port Size 3/8 /2 /8 3/8 /2 /8 /4 3/8 /4 3/8 /2 /4 8mm 2mm 6mm 0mm 4mm 6mm LH Ports Only Kit w/o muffler, w/o DIN Rail LH Ports Only Kit w/o muffler, w/ DIN Rail LH Ports Only Kit w/ muffler, w/o DIN Rail LH Ports Only Kit w/ muffler, w/ DIN Rail

20 Manifold Assembly Dimensions: Inches (mm) FF T Clearance hole for M6 screw A D E C B R S F A A Q X X X X G E E P GG M N 3/5 3/5 J K L H Typ CC DD BB U A Ref. EE /4 NPTF or G /4 V W NOTE: For Electrical Interface option dimensions see Electronics section. For Fieldbus Electronics dimensions see Electronics section. Z X Y A B C D E F G H J K L M N P Q R S T 5.25 (33.3).42 (36.0) 2.6 (55.0).50 (38.) 3.02 (76.8) 0.7 (8.0) 3.7 (94.3).06 (27.0) 0.47 (2.) 0.63 (6.0) 0.97 (24.5).59 (40.3).77 (45.0) 3.35 (85.0) 4.80 (2.9) 6.26 (59.0) 0.30 (7.6) 0.29 (7.4) U V W X Y Z AA BB CC DD EE FF GG 6.56 (66.6).42 (36.) 2.2 (53.8).78 (45.2) 2.0 (53.3) 5.30 (34.6) 0.70 (7.8).05 (26.7) 2.29 (58.2) 3.35 (85.) 4.55 (5.6) 2.05 (52.0) 2.57 (65.4) 20

21 Internal Pilot Plug Internal/External Pilot Selection For External Pilot Supply Plug Here For Internal Pilot Supply Plug Here Det. Req'd Part Name Part Plug O-Ring For Internal Pilot Supply Plug Here Internal Muffler Muffler Internal Pilot Plug Vented Cover 2

22 Valve Service Kits and Parts Kit 202-K* (For Models 22BA4, 23BA4, 2HBA4, 2KBA4) Det. BA4 BB4 Part Name Part Body (not sold separately) 2 N/A Spool & Sleeve Assembly N/A Spool & Sleeve Assembly Screw Assembly * Gasket Body/Manifold N/A Screw N/A Spring Cap * 2 2 O-Ring * 6 6 O-Ring * O-Ring * 2 2 Gasket Adaptor/Body N/A Solenoid Pilot - 2 End See p. 5 8 Solenoid Pilot - 4 End See p. 5 9* N/A Bumper 2 End * N/A Bumper 4 End N/A 4-2 Recepticle * N/A Spring * N/A Detent Assembly Nameplate *Indicates parts included in service kit. Kit 202-K2* (For Models 22BB4, 23BB4, 2HBB4, 2KBB4) 22

23 Valve Service Kits and Parts Kit 202-K3* (For Models 22BB5, 23BB5, 2HBB5, 2KBB5) Det. BB5 BB6 Part Name Part Body (not sold separately) 4 N/A Spool & Sleeve Assembly N/A Spool & Sleeve Assembly Screw Assembly * 2 2 Bushing * 2 2- Spring Retainer * 2 2 Return Spring * Gasket Body/Manifold * 2 2 O-Ring * 6 6 O-Ring * O-Ring * 2 2 Gasket Adaptor/Body Solenoid Pilot - 2 End See p. 5 8 Solenoid Pilot - 4 End See p Recepticle Nameplate *Indicates parts included in service kit. Kit 202-K3* (For Models 22BB6, 23BB6, 2HBB6, 2KBB6) 23

24 Transition Plate Adaptor Plate Kits This kit includes the adaptor plate, transfer board, gasket, screws, and studs. Individual end plates for the 2005 and 202 are not included. This adaptor allows the transition from the 202 to the 2005 series. Example order Adaptor Plate Kit AKJGBEB003LMUF 22BB4Z2ML BA4ZML BA4ZML BA4ZML0006 ASSEMBLED Adaptor Plate Kit with Standard End Plates ( STD Option) Description Part 2005 with 3/8 NPTF with 3/8 and /2 NPTF with 3/8 G-Tap with 3/8 and /2 G-Tap with 3/8 Push-in with 3/8 and /2 Push-in with 0 mm Push-in with 0 & 4 mm Push-in Adaptor Plate Kit with Standard End Plates and Muffler ( MUF Option) Description Part 2005 with 3/8 NPTF with 3/8 and /2 NPTF with 3/8 G-Tap with 3/8 and /2 G-Tap with 3/8 Push-in with 3/8 and /2 Push-in with 0 mm Push-in with 0 & 4 mm Push-in Adaptor Plate Kit with Standard End Plates and DIN Rail Mount ( DRM Option) Description Part 2005 with 3/8 NPTF with 3/8 and /2 NPTF with 3/8 G-Tap with 3/8 and /2 G-Tap with 3/8 Push-in with 3/8 and /2 Push-in with 0 mm Push-in with 0 & 4 mm Push-in Adaptor Plate Kit with Standard End Plates, Muffler and DIN Rail Mount ( DWM Option) Description Part 2005 with 3/8 NPTF with 3/8 and /2 NPTF with 3/8 G-Tap with 3/8 and /2 G-Tap with 3/8 Push-in with 3/8 and /2 Push-in with 0 mm Push-in with 0 & 4 mm Push-in

25 Assembly Kits 202 Manifold Assembly How to Order A K J G D L STD Electrical Connection Type & Location 3 = G3 Fieldbus Electronics F = Terminal Strip -6 J = 25 Pin Sub-D M = 37 Pin Sub-D P = 2 Pin Round Connector Q = 9 Pin Round Connector R = 26 Pin Round Connector S = Pin Round Connector T = Terminal Strip -32 Valve Series G = 202 Series Number of Valve Stations* A = I = 9 Q = 7 B = 2 J = 0 R = 8 C = 3 K = S = 9 D = 4 L = 2 T = 20 E = 5 M = 3 U = 2 F = 6 N = 4 V = 22 G = 7 O = 5 W = 23 H = 8 P = 6 X = 24 Valve Series E = 2005 Series 0 = No Second Valve Series Y = 25 Z = 26 2 = 27 3 = 28 4 = 29 5 = 30 6 = 3 7 = 32 Options STD = Standard DRM = DIN Rail Mountin g MUF = Muffler in End Plates DWM = DIN Rail with MUF A06 = End Plate with Ports on Lef t End Only, Mounting Plate Only on Right End D0 = A06 w/din Rail Mounting D = A06 w/muffler in End Plates F05 = A06 w/din Rail with MUF 4X = External Pilot Port Type L = Push-in N = NPTF G = G Ta p End Plate Port Size = Port Type L, N or G Port = 3/8Port 3/5 = /2 2 = Port Type L only Port = / 4Port 3/5 = 3/8 H = Port Type L only Port = 8mm Port 3/5 = 2mm K = Port Type L only Port = 0mm Port 3/5 = 4mm Number of Valve Stations* A = I = 9 Q = 7 B = 2 J = 0 R = 8 C = 3 K = S = 9 D = 4 L = 2 T = 20 E = 5 M = 3 U = 2 F = 6 N = 4 V = 22 G = 7 O = 5 W = 23 H = 8 P = 6 X = 24 Y = 25 Z = 26 2 = 27 3 = 28 4 = 29 5 = 30 6 = 3 7 = 32 Maximum Solenoid Outputs Terminal Strip 25 Pin Sub-D 37 Pin Sub-D 26 Pin Round Pin Round 2 Pin Round 9 Pin Round AK F AK T AK J AK M AK R AK S AK P AK Q *NOTE: Maximum number of valve stations is determined by: The electrical connection type. The valve type - single solenoid valves up to the maximum solenoid outputs allowed by the electrical connection type (see chart above) or a combination of single and/or double solenoid valves not to exceed the maximum number of solenoid outputs allowed. Combination of all stations cannot exceed 32 25

26 Assembly Kits AKJ or AKM 25 or 37 Pin Sub-D Shaded components described by Assembly Kit (AK) model number designation (see #, page 2). Each valve manifold station is listed in sequential order from left to right when facing the port side of the manifold as indicated. Example order: (202) 37 Pin Sub-D AKMGD00003GMUF valve station 23BA4ZML0006 valve station 2 23BA4ZML0006 valve station 3 23BB5Z2ML0006 valve station 4 23BB6Z2ML0006 ASSEMBLED VALVE STATIONS /32 AKP, AKQ, AKR or AKS 2, 9, 26 or 26+2 Pin Round Connector Ordered using the same method as Sub-D: Example order: (202) valve station valve station 2 valve station 3 valve station 4 valve station 5 valve station 6 valve station 7 valve station 8 AKRGH00003LDWM 23BA4ZML BA4ZML BA4ZML BB4Z6ML BB4Z6ML BB4Z6ML BB5Z6ML BB5Z6ML0006 ASSEMBLED VALVE STATIONS /32 26

27 Assembly Kits Pin Sub-D Connector Kit 37 Pin Sub-D Housing Kits Part Without DIN Rail With DIN Rail Det. Req'd Part Name Part Housing Hex Screw Gasket Screw PCB Ass y Gasket Screw Ass y Screw (DIN Rail Only) Spring (DIN Rail Only) Clamp (DIN Rail Only) NOTE: External fusing or output protection recommended. 37 Pin Sub-D Connector Kit 37 Pin Sub-D Housing Kits Part Without DIN Rail With DIN Rail NOTE: External fusing or output protection recommended. Det. Req'd Part Name Part Housing Hex Screw Gasket Screw PCB Ass y Gasket Screw Ass y Screw (DIN Rail Only) Spring (DIN Rail Only) Clamp (DIN Rail Only)

28 Assembly Kits -6 & -32 Terminal Strip Kit NOTE: External fusing or output protection recommended. NOTE: Min. Wire AWG 26 Max. Wire AWG 8 Terminal Strip Housing Kits Part Without DIN Rail, -6 Sol With DIN Rail, -6 Sol Without DIN Rail, -32 Sol With DIN Rail, -32 Sol Det. Req'd Part Name Part 4 Screw Lockwasher Backplane board Cover Strap Gasket Cover Screw Screw DIN Rail Cover PT Screw Converter BRD Screw Gasket Housing Terminal Strip (-6) Terminal Strip (7-32) Adaptor Gasket Screw Lockwasher Screw (DIN Rail Only) Spring (DIN Rail Only) Clamp (DIN Rail Only) Pin & Pin Round Connector Kit 26 Pin Round Kit Part Without DIN With DIN Pin Round Kits Part Without DIN With DIN Pin 26 Pin + 2 Pin NOTE: External fusing or output protection recommended. Det. Req'd Part Name Part Cover (26 Pin Only) Cover ( Pin Only) Gasket Gasket PCB Ass y PCB Ass y Screw Lockwasher Hex Nut Screw Ass y Screw Screw Shield ( Pin Only) Gasket ( Pin Only) Screw ( Pin Only) Screw (DIN Rail Only) Spring (DIN Rail Only) Clamp (DIN Rail Only)

29 Assembly Kits Pin Round Connector Kit Parts List Det. Req'd Part Name Part Cover Screw Screw Shield Screw PC Board Lockwasher PIN ROUND CONNECTOR PINS -8 OUTPUTS PINS 9-0 COMMON PIN NOT USED PIN 2 EARTH GROUND 8 4 Nut Gasket NOTE: External fusing or output protection recommended Pin Round Connector Kit Parts List Det. Req'd Part Name Part Cover Screw Screw Shield Screw PC Board Lockwasher Nut Gasket PIN CONNECTOR 3 PIN = COIL 5 PIN 2= COIL PIN 3= COIL 7 PIN 4= COIL 4 PIN 5= COIL 3 PIN 6= COMMON PIN 7= COIL 2 PIN 8= COIL 6 PIN 9= COIL 0 PIN 0= COIL 4 PIN = COIL 3 PIN 2= P.E. PIN 3= COIL 2 PIN 4= COIL 8 PIN 5= COIL PIN 6= COIL 5 PIN 7= COIL 9 PIN 8= COIL 6 PIN 9= N.C. NOTE: External fusing or output protection recommended. 29

30 Assembly Kits Electrical Interface 25 Pin Sub-D 37 Pin Sub-D B A C B A C D D E F E CLEARANCE HOLE FOR /4 OR 6mm SCREW CLEARANCE HOLE FOR /4 OR 6mm SCREW G H H J F G Dimensions: Inches (mm) Dimensions: Inches (mm) A B C D E F G H.45 (36.8) 0.29 (7.4) 0.42 (0.7) 2.98 (75.7) 2.32 (58.9) 0.25 (6.3) 2.40 (6.0) 2.47 (62.7) A B C D E F G H J.45 (36.8) 0.29 (7.4) 0.42 (0.7) 2.98 (75.7) 2.04 (5.8) 2.32 (58.9) 0.25 (6.3) 2.40 (6.0) 2.47 (62.7) Terminal Strip -6 & -32 A B C 2, 9, 26 & Pin Round Connector G B A D E J C F H CLEARANCE HOLE FOR /4 OR 6mm SCREW L 3/4 NPT CONDUIT CONNECTION F CLEARANCE HOLE FOR /4 OR 6mm SCREW H G J K D E Dimensions: Inches (mm) Dimensions: Inches (mm) 30 A B C D E F G H J K L 2.28 (57.9).00 (25.4) 0.29 (7.4) 2.98 (75.7) 2.32 (58.9) 0.43 (0.9) 0.25 (6.3) 2.40 (6.0).58 (40.) 2.95 (74.9).4 (29.0) A B C D E F G H J.00 (25.4) 0.29 (7.4) 2.98 (75.7) 2.40 (6.0) 0.25 (6.3).66 (42.2).6 (40.9) 0.82 (20.8) 2.32 (58.9)

31 World Class Supplier of Pneumatic Components World Headquarters USA Numatics, Incorporated Dylan Drive Novi, Michigan Canada Numatics, Ltd P: F: Mexico Numatics de Mexico S.A. de C.V. P: F: Brazil Ascoval Ind.e Comercio Ltda P: (55) F: (55) P: F: LT-202Series Rev 03/2 2.5M-TGI-0/09 Numatics Inc Numatics, Inc. Tel (248)