61B27LDML PARTS MANUAL

Transcription

1 6 1 B 2 7 L D M L PARTS MANUAL

2 Table of Contents General Information Encore Warranty Information B27LDML Quick Reference Sheet... 5 Deck Components Hand Lift... 6 Foot Lift... 8 Mainframe Components...10 Seatframe Components...12 Hydraulics Components...14 Electrical Components...16 Wire Harness...18 Engine Wire Harness...19 Decal List...20 Notes...22 WARNING: THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN IN THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARMS. IMPORTANT: A separate Engine Owner s Manual is included with your owner s packet which contains additional engine information that will not be repeated in this manual. You are urged to read it before attempting any operation or repair of the engine. Engine Owner s Manual covers the engine manufactures warranty. 2

3 WHAT IS COVERED BY THIS WARRANTY This warranty extends to the original retail purchaser only and commences on the date of original retail purchase of All Encore Premier, X-treme,and Prowler Series: 1. Residential use: The warranty will be Two years from the date of purchase and 90 days for rental use against defects in workmanship and materials for any Encore rider that is used for consumer purpose. Normal residential use means use of product on owners property only. 2. Commercial use: The warranty will be Two year from the date of purchase and 90 days for rental use against defects in workmanship and materials for any Encore rider that is used for commercial purpose. 3. If the Purchaser discovers within this warranty period a defect in materials or workmanship: Purchaser must promptly notify an Authorized Encore Dealer and return the mower, including any defective parts, to an Authorized Encore Service Dealer. Encore Mfg. Co. Inc. will determine if material or workmanship is defective and then either repair or replace such parts. Service calls and/or transportation expense of the product to and from the authorized dealer, for warranty work, will be paid by the owner of the product. 4. Encore Mfg. Co., Inc. provides a limited warranty for 90 days from the date of purchase against defects in workmanship and materials for all parts, excluding over the counter electrical parts and blades. 5. The Deck Shell warranty is Ten years from the date of purchase against defects in workmanship and materials for any Encore rider that is used for consumer and commercial use only. 6. NOTICE: Cutter housings, electrical components, hydraulic components and electric-clutch must be returned before warranty will be paid. 7. The engine warranty is covered by its respective manufacturer. Please refer to the manufacture s warranty statement in the manufacture s engine manual that is included in the literature packet. Engine warranties should be referred to the nearest authorized service outlet of the engine manufacturer. Encore Mfg. Co., Inc. reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured. WHO MUST PERFORM THE WARRANTY SERVICE All warranty service will be performed by dealers authorized by Encore Mfg., Co., Inc. Service calls and/or transportation expense of the product to and from the authorized dealer, for warranty work, will be paid by the owner of the product. For warranty service you can contact an authorized dealer or contact: Encore Mfg., Co., Inc. PO Box 888 Beatrice, Nebraska WHAT IS NOT COVERED BY THIS WARRANTY Encore Mfg., Co., Inc. does not warranty: Repairs made by unauthorized persons. Damage caused by use of the Encore equipment for purposes other than those for which it was designed ENCORE WARRANTY Damages caused by disasters such as fire, flood, wind, and lightening. Damages caused by neglect, abuse, abnormal use, improper or unreasonable use, accident, negligence or misuse. Repairs or replacement resulting from the use of unauthorized parts, accessories or attachments. Repairs or replacement as the result of any alterations or modifications, in the determination of Encore, which adversely affects the operation, performance or durability of the equipment. Encore unit which has the serial number removed or made illegible. Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance or failure to follow the product s owner s manual provided by Encore Mfg. Co., Inc. Normal maintenance parts and service including, but not limited to: filters, fuel, lubricants, tune-up parts, belts, blades, blade sharpening, brake or steering adjustments. Repairs necessary due to improper fuel, contaminates in the fuel system, or failure to properly prepare the fuel system prior to any period of non-use over three months. LIMITATION OF REMEDIES In no case shall Encore Mfg., Co., Inc., be liable for any special, incidental, or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory. Such damages include, but are not limited to Loss of profits Loss of savings or revenue Loss of use of Encore mower or any associated equipment Cost of capital Cost of any substitute equipment, facilities, services, or downtime The claims of third parties including customers, and injury to property Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. OWNER S RESPONSIBILITY You must maintain your Encore Product following the maintenance procedures described in your owner s manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense. This machine, like any other powered equipment, is potentially dangerous unless properly operated. Any operator must be cautious and keep safety in mind at all times. Any operator, prior to using the Encore equipment, should thoroughly familiarize himself with the owner s manual regarding operation and safety of the machine, as well as all safety warnings on the machine itself. ENCORE MFG. CO., INC. CANNOT BE RESPONSIBLE FOR THE WAY YOU OPERATE, OR THE CONDITIONS IN WHICH YOU OPERATE THE MOWER. USE COMMON SENSE AT ALL TIMES. WARRANTY REGISTRATION 1. The Warranty registration form MUST be completed and forwarded to Encore Mfg., Co., Inc., within fifteen days following date of purchase. 2. The date of purchase constitutes delivery. Encore Mfg. Co., Inc. does not assume or authorize anyone to assume for them any other obligation.

4 General Information Quick Reference Sheet Engine Pulleys 26.5hp Briggs & Stratton Daihatsu diesel tensioner pulley-clutch Blades tensioner pulley-pump " blade tensioner pulley-blade " mulch blade pump pulley pulley-blade spindle stationary idler pulley Belts gearbox pulley blade drive belt pulley-power shaft pump drive belt pump drive pulley clutch belt Tires Front Caster Bearings wheel/tire assy " flange bearing drive tire (24x12x12) Brakes rim w/ valvestem RH brake caliper N/A knobby tire assy LH brake caliper N/A knobby tire brake pad kit bar lug tire (23x10.5x12) front caster complete tire (13x6.5x6 front caster) front rim w/ valvestem Spindles Seat spindle assy comp full suspension seat housing seat complete w/ trac bearing seat cushion shaft back cushion brg. Spacer tube molded arm rest Transmission wheel motor TL0280US080AAWM Seal Kit # hydro pump H1A14A4021DDAAA Seal Kit # gearbox (model 200M) hydro filter PTO shaft Electrical Components complete shaft wire harness yoke tube N/A safety module yoke shaft engine wire harness " yoke time delay module /4" yoke relay cross bearing igniton switch " power shaft (12.5") N/A starter relay Engine Base park brake switch Throttle neutral switch Choke N/A PTO switch Muffler Briggs & Stratton Daihatsu seat switch Muffler Gasket N/A hour meter Clutch alarm Torque Specs 65 ft-lbs blade bolt 90 ft-lbs nut on top of spindle 61B27LDML

5 Deck Components B SEE NOTE A 119A

6 Deck Components # PART NO. QTY DESCRIPTION " MC DECK WLDMNT " MC DECK CHANNEL SPINDLE HOUSING SPINDLE SHAFT /4"-16 HEX NUT BEARING - BLADE SPINDLE /4" LOCK WASHER /4" SAE FLAT WASHER PULLEY SPACER SPINDLE PULLEY - 5 3/4" /8" SPRING DISC WASHER /8"-11 X 8 1/2" HEX BOLT BLADE SPACER " HI LIFT BLADE BEARING SPACER TUBE ANTI-SCALP ROLLER REAR DECK ROLLER FLTG. IDLER - FLAT /8"-11 NYLOC NUT /8"-11 X 4 1/2" HEX BOLT WIDE TAIL WHEEL STRUT " BEARING WIDE TIRE ASSY ( COMPLETE ) 23A X TIRE ( 13 X 6.5 X 6 ) 23B X FRONT RIM W/ VALVESTEM /8"-11 X 9" HEX BOLT /8"-11 NYLOC NUT AXLE TUBE DECK IDLER ARM W/BUSHING /4 PLASTIC BUSHING /8"-16 X 2" CARRIAGE BOLT /8" FLAT WASHER /8"-16 NYLOC NUT /16"-18 X 1 1/2" HEX BOLT /16"-18 WHIZLOCK NUT /16"-18 NYLOC NUT /8"-16 WHIZLOCK NUT /16" FLAT WASHER /16"-18 X 3/4" CARRIAGE BOLT /16"-18 X 1" CARRIAGE BOLT /16"-18 X 1 1/4" HEX BOLT 6

7 Deck Components # PART NO. QTY DESCRIPTION RIGHT EYE BOLT SPRING MT.-DECK DECK - GEAR BOX /4" TAPER HUB " TAPERED PULLEY /16" LOCK WASHER /16" X 1" KEY " CLAMP COLLAR " FLANGE BEARING HEIGHT ADJUSTMENT BRACKET DECK HEIGHT BAR W/BUSHING ENGAGEMENT BUSHING DECK HEIGHT HANDLE W/GRIP GRIP HANDLE ROD /8" CLAMP COLLAR /4"-20 X 3/4" HEX BOLT /4" LOCK WASHER ASSIST SPRING " DECK BELT PUMP IDLER PIVOT CASTER ROD /8"-16 X 2 1/4" HEX BOLT LIFT ARM WELDMENT /8 STD RETAINING WASHER GRASS DEFLECTOR /8"-16 X 3" HEX BOLT /8"-16 X 3 1/4" HEX BOLT /4"-20 X 5/8" HEX BOLT /16"-18 X 1" HEX BOLT CASTER ARM PIVOT CASTER BAR PIVOT 74A LEFT HAND CASTER ARM 74B RIGHT HAND CASTER ARM RIGHT HAND BELT SHIELD CASTER BAR WELDMENT HEAVY COMPRESSION SPRING " DECK TUBE WELDMENT ROLLER MOUNT /8"-16 X 2 1/2" HEX BOLT KNOB 7

8 Deck Components # PART NO. QTY DESCRIPTION /8"-16 X 2 1/4" CARRIAGE BOLT /8"-16 X 3" CARRIAGE BOLT SPRING - FLTG. IDLER CASTER ROD SPACER SPRING SLIDE ( SEE NOTE A ) /8"-16 X 3" TAP BOLT DECK HEIGHT PIVOT DECK ATTACH PIN /16" QUICK PIN STEP TREAD /4"-20 X 3/4" CARRIAGE BOLT /4"-20 NYLOC NUT TUBE SADDLE SPACER RIGHT HAND IDLER SPACER CASTER ROD END /8" HEAVY WASHER /2" X 2" CLEVIS PIN /8" COTTER PIN /8" E-RING /2" X 2" DETENT PIN /2" X 1 1/2" CLEVIS PIN BELT SHIELD CAP /2" X 2 1/2" RING PIN FRONT AXLE LEFT HAND BELT SHIELD CUT GAGE WELDMENT /8"-16 X 3/4" HEX BOLT /8" LOCK WASHER NUT - CUT GAGE POINTER - CUT GAGE /8"-11 X 2 1/4" HEX BOLT BLADE SPINDLE ASSY 119A SPRING RETAINER 119B LIFT SPRING BUSHING WITH ZERK GEAR BOX TRUSS /16 X 1 1/2" COTTER PIN KEY - 3/16" X 1" ANTI-SCALP ROLLER /2-13 X 4 1/2 HHCS SPACER /2-13 NYLOC

9 Deck Components # PART NO. QTY DESCRIPTION FRAME SPACER - PLTD PLASTIC DISCHARGE CHUTE TOP CHUTE BRACKET BOTTOM CHUTE BRKT /8-16 WHIZLOCK NUT /16-18 X 1 CARR. BOLT /16 STD FLAT WASHER /16-18 NYLOC NUT NOTES: A PREFORMANCE UPGRADE FOR DECK SPRING ASSY. REQUIRES ITEM 119. BOTH SIDES NEED BE UPGRADED AT THE SAME TIME.

10 10 Deck Components A A

11 Deck Components # PART NO. QTY DESCRIPTION " MC DECK WLDMNT " MC DECK CHANNEL SPINDLE HOUSING SPINDLE SHAFT /4"-16 HEX NUT BEARING - BLADE SPINDLE /4" LOCK WASHER /4" SAE FLAT WASHER PULLEY SPACER SPINDLE PULLEY - 5 3/4" /8" SPRING DISC WASHER /8"-11 X 8 1/2" HEX BOLT BLADE SPACER " HI LIFT BLADE BEARING SPACER TUBE ANTI-SCALP ROLLER REAR DECK ROLLER FLTG. IDLER - FLAT /8"-11 NYLOC NUT /8"-11 X 4 1/2" HEX BOLT WIDE TAIL WHEEL STRUT " BEARING WIDE TIRE ASSY ( COMPLETE ) 23A X TIRE ( 13 X 6.5 X 6 ) 23B X FRONT RIM W/ VALVESTEM /8"-11 X 9" HEX BOLT /8"-11 NYLOC NUT AXLE TUBE DECK IDLER ARM W/BUSHING /4 PLASTIC BUSHING /8"-16 X 3" CARRIAGE BOLT /8" FLAT WASHER /8"-16 NYLOC NUT /16"-18 X 1 1/2" HEX BOLT /16"-18 WHIZLOCK NUT /16"-18 NYLOC NUT /8"-16 WHIZLOCK NUT /16" FLAT WASHER /16"-18 X 3/4" CARRIAGE BOLT /16"-18 X 1" CARRIAGE BOLT /16"-18 X 1 1/4" HEX BOLT 11

12 Deck Components # PART NO. QTY DESCRIPTION RIGHT EYE BOLT SPRING MT.-DECK DECK - GEAR BOX /4" TAPER HUB " TAPERED PULLEY /16" LOCK WASHER /16" X 1" KEY " CLAMP COLLAR " FLANGE BEARING /4"-20 X 3/4" HEX BOLT " DECK BELT PUMP IDLER PIVOT CASTER ROD /8 STD RETAINING WASHER GRASS DEFLECTOR /8"-16 X 3" HEX BOLT /8"-16 X 3 1/4" HEX BOLT /16"-18 X 1" HEX BOLT CASTER ARM PIVOT CASTER BAR PIVOT 60A LEFT HAND CASTER ARM 60B RIGHT HAND CASTER ARM RIGHT HAND BELT SHIELD CASTER BAR WELDMENT HEAVY COMPRESSION SPRING " DECK TUBE WELDMENT ROLLER MOUNT /8"-16 X 2 1/2" HEX BOLT KNOB /8"-16 X 2 1/4" CARRIAGE BOLT /8"-16 X 3" CARRIAGE BOLT SPRING - FLTG. IDLER CASTER ROD SPACER SPRING RETAINER WELDM'T /8"-16 X 3" TAP BOLT DECK ATTACH PIN /16" QUICK PIN STEP TREAD /4"-20 NYLOC NUT TUBE SADDLE SPACER RIGHT HAND IDLER SPACER 12

13 Deck Components # PART NO. QTY DESCRIPTION CASTER ROD END /8" HEAVY WASHER /2" X 2" CLEVIS PIN /8" COTTER PIN /8" E-RING BELT SHIELD CAP /2" X 2 1/2" RING PIN FRONT AXLE LEFT HAND BELT SHIELD CUT GAGE WELDMENT /8"-16 X 3/4" HEX BOLT /8" LOCK WASHER NUT - CUT GAGE POINTER - CUT GAGE /8"-11 X 2 1/4" HEX BOLT BLADE SPINDLE ASSY 96 XXXXXX X XXXXXX GEAR BOX TRUSS /16 X 1 1/2" COTTER PIN KEY - 3/16" X 1" ANTI-SCALP ROLLER /2-13 X 4 1/2 HHCS SPACER /2-13 NYLOC /4 CLAMP COLLAR /16-18 NYLOC NUT /16-18 X 1-1/2 HHCS WAVEY WASHER - 3/ PEDAL MOUNT WELDMENT FOOT LIFT PEDAL W/ BUSHING BRONZE BUSHINGS /4-28 ZERK /8-16 X 4 HHCS /8-16 NYLOC NUT FRONT HEIGHT MOUNT WELDM'T /16-18 X 1 CARR. BOLT REAR LIFT MOUNT WELDMENT /8-16 X 2-3/4 HHCS /2 TURNBUCKLE /2 RH ROD EYE /2 LH ROD EYE 13

14 Deck Components # PART NO. QTY DESCRIPTION /2-20 LH HEX JAM NUT /2-20 HEX JAM NUT CLEVIS PIN - 1/2 X 1 1/ /2 X 1 1/4 COTTER PIN LIFT ARM W/BUSHING BRONZE BUSHINGS /4-28 ZERK CUTTING HEIGHT PLATE SPACER GRIP HEIGHT PLATE SPACER DRAIN CLAMP /8-16 X 2-1/2 HHCS HEIGHT PLATE PIVOT LOWER SCISSOR ARM TRANSMISSION SHAFT SPACER UPPER SCISSOR ARM /8-16 X 1-1/4 HHCS PIN BUSHING /16 PLASTIC WASHER ENGAGEMENT BUSHING /8-16 X 1 HHCS /8-16 X 3 HHCS DISC SPRING WASHER EYE BOLT SPACER /8 LOCK WASHER ROD END RHF 3/ /8-16 X 1-1/2 HHCS ROD END 3/ FOOT PEDAL LINK /8-24 HEX JAM NUT /2 X 2 BALL LOCK PIN FRAME SPACER - PLTD PLASTIC DISCHARGE CHUTE TOP CHUTE BRACKET BOTTOM CHUTE BRKT /8-16 WHIZLOCK NUT CUP RETAINER - RIGHT CUP RETAINER - LEFT LIFT SPRING CUP 14

15 Deck Components # PART NO. QTY DESCRIPTION /16-18 X 1 CARR. BOLT /16 STD FLAT WASHER /16-18 NYLOC NUT NOTES: 15

16 16 Mainframe Components 49A B A B

17 Mainframe Components # PART NO. QTY DESCRIPTION CLUTCH FT/LBS RETAINER WASHER /16" SPRING DISC WASHER /16"-20 X 1 1/4" HEX BOLT CLUTCH COVER - IL KNOB ENGINE GUARD CLUTCH BELT /16"-18 X 1" HEX BOLT CLUTCH SPACER 9/ /16" FLAT WASHER ROUND BELT GUIDE CLUTCH STOP RIGHT EYE BOLT IDLER SPRING HH RIGHT HAND IDLER PULLEY /4" X 1/4" X 1" KEY /8"-16 X 1 1/2" HEX BOLT TENSIONER W/BUSHING X X BUSHING ( SERVICE ) /8"-16 NYLOC NUT PUMP IDLER SUPPORT /4" X 3/4" HEX BOLT TAPER LOCK HUB TAPER LOCK SHEAVE BOLT FLANGE BEARING /16"-14 X 1 1/4" HEX BOLT /16"-14 NYLOC NUT POWER SHAFT - MC - DSL " YOKE CROSS & BEARING YOKE SHAFT YOKE TUBE /4" YOKE DRIVE SHAFT MC /8"-16 X 1/2" SET SCREW BRACE ROD - LOWER /8" LOCK WASHER /8"-16 X 1" HEX BOLT 39 XXXXXX X SEE HYDRAULIC ILLUSTRATION DECK ARM SHAFT 17

18 Mainframe Components # PART NO. QTY DESCRIPTION DECK ARM DECK SWIVEL W/ZERK DECK ARM WASHER SNAP RING /4"-28 GREASE ZERK FRONT ROLLER - MC 46A FRONT ROLLER 46B FRONT ROLLER TUBE /8"-16 X 2 1/2" HEX BOLT FOOT PLATE 49A FOOT REST PAD LARGE 49B FOOT REST PAD SMALL /8"-16 X 1 3/4" HEX BOLT PARK SHAFT 52 XXXXXX X SEE HYDRAULIC ILLUSTRATION RADIATOR SCREEN /8" FLAT WASHER RADIATOR MOUNT #10-24 NYLOC NUT #10-24 X 5/8" SCREW FRONT ENGINE COVER - IL ENGINE COVER 60 SEE NOTE A 1 RADIATOR ASSY FAN SHROUD HOOD BRACE HOOD SIDE BRACE /16"-18 X 3/4" HEX BOLT /16"-18 NYLOC NUT FUEL FILTER MOUNT RETAINING WASHER /8"-16 X 3" HEX BOLT AIR CLEANER ASSY AIR FILTER ELEMENT AIR FILTER HOSE U-SHAPE AIR FILTER MOUNT POWER SHAFT KEY " CLAMP COLLAR ENGINE BASE 31 GAS MC FRAME-RH-MC-3 CYL FRAME-RH-MC-3 CYL FRONT FRAME WLDMNT 18

19 Mainframe Components # PART NO. QTY DESCRIPTION LEFT ENGINE MT. CHANNEL RIGHT ENGINE MT. CHANNEL LEFT FRONT ENGINE MT RIGHT FRONT ENGINE MT LEFT REAR ENGINE MT RIGHT REAR ENGINE MT FLANGED ISO MOUNT /2-13 X 2.5 HHCS /2-13 X 2 HHCS /2 STD Flatwasher /2-13 NYLOCK NUT M X 20MM /8 LOCK WASHER /8-16 X 1 HHCS /8-16 Nyloc Nut /2-13 NYLOCK NUT NOTES: 19

20 Seatframe Components ALTERNATE VIEW B B ; 49 ; 50 ; A ALTERNATE VIEW A 20

21 Seatframe Components # PART NO. QTY DESCRIPTION /4-20 X 3/4 HHCS /4"-20 X 1" HEX BOLT /16-18 X 3/4 HHCS /16-18 X 1 HHCS /16-18 X 1-1/4 TAP BOLT /16-18 X 1-1/2 HHCS / /2 HHCS /8-16 X 4 HHCS #12-24 X 5/8 SELF TAP. SCREW /16-24 NYLOC NUT /4"-20 NYLOC NUT /16-18 NYLOC NUT /8"-16 NYLOC NUT /16-24 JAM NUT /16 LOCKWASHER - HEAV /4 STD. FLATWASHER /16 STD. FLATWASHER /8 WASHER - STD FLAT /8 ANS. TYPE B FLATWASHER /16-18 X ¾ CARR. BOLT /16-18 X 1-3/4 CARR BOLT /4"-20 WHIZ LOCK NUT /16-18 WHIZLOCK NUT /4-20 NUT CLIP /16 PUSH NUT ROD SWIVEL GAS LINE CLAMP - DSL BUSHING SPACER #3 ISSCO HAIRPIN COTTER (#2) SPRING GROMMET /4 ID 2 BOLT BEARING /16-24 BALL STUD /16 ROD END SEAT SWITCH PTO SWITCH HANDLE GRIP HANDLE PLUG PARK SWITCH SEAT CABLE 21

22 Seatframe Components # PART NO. QTY DESCRIPTION /16 CLAMP COLLAR SEAT SPRING HOUR METER PARK LEVER w/ GRIP FUEL VALVE - DSL SEAT LT. GREY W/TRACK SEAT CUSHION BACK CUSHION 51A ARM REST PAD - LH 51B ARM REST PAD - RH FUEL TANK ADAPTER SEAT STOP BATTERY MOUNT DAMPENER ADJUSTMENT PLATE CONTROL HANDLE - RH CONTROL HANDLE - LH SEAT FRAME WELDMENT SEAT PLATE WELDMENT RH REAR TANK MT LH REAR TANK MT FRONT TANK MOUNT RH FRONT TANK MOUNT LH CONTROL PANEL HANDLE MOUNT WELDMNT-LH 69A CONTROL PIVOT RIGHT 69B CONTROL PIVOT LEFT FUEL TANK/FENDER - LH FUEL TANK/FENDER - RH /2 GROMMET HANDLE MOUNT BAR 74A RH CONTROL MOUNT 74B LH CONTROL MOUNT RH CONTROL COVER LH CONTROL COVER RH CONTROL LINK LH CONTROL LINK SWITCH MOUNT NEUTRAL NEUTRAL INDICATOR RH TANK PANEL LH TANK PANEL 22

23 Seatframe Components # PART NO. QTY DESCRIPTION NEUTRAL LINK PARK BRAKE LINK ALARM DEISEL CAP - LARGE BALL STUD FUEL LINE - ILS ( 1/4 X 13" ) FUEL LINE - RETURN DSL ( 1/4 X 66" ) FUEL LINE - ENG ( 1/4 X 58" ) FUEL LINE - ( 5/16 X 15" ) FUEL LINE - ( 1/4 X 29" ) FUEL LINE - ( 1/4 X 24" ) NOTES: 23

24 24 Hydraulic Components /63 43 Brake Control Linkage

25 Hydraulic Components # PART NO. QTY DESCRIPTION LUG NUT DRIVE WHEEL ( COMPLETE ) 2A X DRIVE TIRE ( 24 X 12 X 12 ) 2B X BAR LUG TIRE ( 23 X 10.5 X 12 ) 2C X RIM W/ VALVESTEM PUMP PULLEY MM TAPER HUB PUMP KEY /4"-20 X 3/4" HEX BOLT CONTROL BAR /4"-20 X 1 3/4" HEX BOLT CLAMP BAR /4"-20 NYLOC NUT PUMP PULLEY PUMP BELT SML PUMP 13A RIGHT HAND BRAKE ROD 13B LEFT HAND BRAKE ROD BRAKE CRANK BLADE SPACER /16" PUSH NUT BRAKE SPRING NUT /16" SAE FLAT WASHER DECK DR. SPRING PARK BRAKE SWIVEL PARK BRAKE STRAP /8" PUSH NUT BRAKE ARM /8"-16 X 3" HEX BOLT /8" NYLOC NUT PUMP PLATE -MCBDP /8" FLAT WASHER PUMP DRIVE IDLER TENSIONER W/BUSHING X X BUSHING ( SERVICE ) /8"-16 X 1 1/2" HHCS RETAINING WASHER IDLER PIVOT PUMP IDLER SPRING /8"-16 WHIZLOCK NUT IDLER SPACER /8 X 1 1/4 HHCS 25

26 Hydraulic Components # PART NO. QTY DESCRIPTION FRONT DRIVE ADAPTER RH MOTOR MT. WLDMNT - ML LH MOTOR MT. WLDMNT - ML OIL RESERVOIR MOTOR SPACER WLDMNT WHEEL MOTOR cc PARKER PUMP CROSS ADAPTER ADAPTER SWIVEL TEE LARGE MOTOR ADAPTER LARGE PUMP ADAPTER SWIVEL ELBOW OIL FILTER a 4 LARGE MOTOR HOSE PUMP to FILTER ML HOSE 19in HOSE PUMP PUMP ZP WHEEL HUB WLDMNT OIL BREATHER CAP OIL EYE FILTER HEAD FILTER ADAPTER SUCTION SCREEN CALIPER MOUNT LEFT HAND BRAKE CALIPER RIGHT HAND BRAKE CALIPER BRAKE PAD KIT /2-13 NYLOCK NUT PUMP FEED LINE - Z /2-13 x 8 HHCS NOTES: 26

27 Electrical Components Control Panel

28 Electrical Components # PART NO. QTY DESCRIPTION #10-24 X 5/8" PAN HEAD BOLT #10-24 NYLOC NUT WIRE HARNESS - 950D-MC AMP FUSE AMP FUSE AMP FUSE RELAY IGNITION SWITCH ASSEMBLY NEUTRAL SWITCH ALARM VOLT BATTERY BATTERY HOLD DOWN BATTERY ANGLE - IL POSITIVE BATTERY BOOT /4"-20 WING NUT PTO SWITCH ENGINE WIRE HARNESS DSL THROTTLE CONTROL POSITIVE CABLE NEGATIVE CABLE WARNING LIGHT PARK SWITCH TIME DELAY MODULE BATTERY TERMINAL NOTES: 28

29 B E ENCORE PART #: WIRE HARNESS FOR 61B27LD ; 27 HP BRIGGS - DIESEL WIRE HARNESS FOR 72B27LD ; 27 HP BRIGGS - DIESEL RED w/black 18 GA WHITE w/blue 18 GA RED w/black 18 GA LEVER NEUTRAL SWITCH N/O COM BLUE 14 GA BLUE 14 GA BATTERY POST PARK BRAKE SWITCH ALL VIEWS OF CONNECTORS ARE FROM WIRE-IN SIDE WHITE w/blue 18 GA WHITE w/blue 18 GA BLACK 18 GA BLACK 18 GA REAR VIEW OF TIMEDELAY CONN. RED w/black 18 GA A C D F PINK 18 GA PURPLE 18 GA BLACK 18 GA POS TEMP N/O PURPLE 18 GA SEAT SWITCH ALARM N/O NEG N/C WHT/PUR 18 GA GREEN 18 GA PTO SWITCH BROWN 18 GA PURPLE 18 GA RED 12 GA BROWN 18 GA RED w/black 18 GA REDw/WHITE 18 GA IGNITION SWITCH FUSE BLOCK PINK 18 GA RED 12 GA 30 AMP GREEN 18 GA 15 AMP RED 12 GA BLUE 14 GA ENGINE CONNECTOR KEY SWITCH WIRE JUNCTION GRAY 12 GA 30 AMP RED 12 GA GRAY 12 GA WHITE w/yellow 18 GA BLUE 14 GA GRAY 12 GA YELLOW 18 GA RED 12 GA WHITE w/yellow 18 GA BLACK 14 GA ELECTRIC CLUTCH HOUR METER FUEL FILTER SWITCH BLACK 18 GA OIL ALT FUEL FILTER WARRNING LIGHTS WHITE w/blue 18 GA WHITE w/blue 18 GA RED w/black 18 GA PUR 18 GA RELAY SPST (2) PUR 18 GA BLUE 14 GA REDw/WHT 18 GA END OF HARNESS REDw/WHITE 18 GA GRAY 12 GA BLACK 18 GA GLOW PLUG RELAY BLK / ORG 18 GA GRAY 18 GA GREEN w/org 18GA GLOW PLUG LIGHT GRAY 18 GA WHITE w/blue 18 GA YELLOW 18 GA GREEN w/org 18GA TIMER 29

30 ALL VIEWS OF CONNECTORS ARE FROM WIRE-IN SIDE RED w/black 18 GA GREEN 18 GA FUEL SHUTOFF BROWN 18 GA ENGINE COOLANT TEMP ENGINE CONNECTOR (ENGINE SIDE) WHITE w/blue 18 GA YELLOW 18 GA GRAY 12 GA ENGINE OIL PRESSURE RED 12 GA ALTERNATOR OUTPUT STARTER SOLENOID GLOW PLUGS WHITE w/yellow 18 GA REGULATOR CONNECTOR ENCORE PART #: ENGINE WIRE HARNESS FOR 61B850P ; 26 HP BRIGGS - DIESEL ENGINE WIRE HARNESS FOR 72B850P ; 26 HP BRIGGS - DIESEL ENGINE WIRE HARNESS FOR 72B850ZP ; 26 HP BRIGGS - DIESEL ENGINE WIRE HARNESS FOR B850PFC ; 26 HP BRIGGS - DIESEL ENGINE WIRE HARNESS FOR 61B27LD ; 27 HP BRIGGS - DIESEL ENGINE WIRE HARNESS FOR 72B27LD ; 27 HP BRIGGS - DIESEL 30

31 Decal List 2, 3, ,

32 Decal List # PART NO. DESCRIPTION DANGER DECAL LARGE ENCORE LABEL ENCORE DECAL SMALL ENCORE LABEL RIDER CAUTION DECAL PARK LEVER DECAL BELT ROUTING DECAL CONTROL DECAL OIL DECAL LIGHT DECAL PTO DECAL LABEL FUEL VALVE 13 XXXXXX MOLDED INTO TANK ( No Decal Replacement ) PROWLER - BLK DECAL PRO-61 DECAL DECAL UP- DOWN FUEL VALVE LABEL DSL GLOW PLUG DECAL CUT GAGE DECAL DIESEL LABEL PROWLER DECAL - RED FUEL TANK DECAL TIP OVER WARNING BATTERY - WARNING DECAL OPERATING - WARNING ROTATING PARTS DANGER ROTATING PARTS - WARNING SHIELD - DANGER THROWN OBJECTS - DANGER DISCHARGE - WARNING DISCHARGE - DANGER NOTES: 32

33 33 Notes

34 Notes 34

35 35 Notes

36 1107 A,ENCORE MANUFACTURING CO., INC. All rights reserved. Contents subject to change. PROWLER MID-CUT 61B27LDML - PARTS MANUAL Part Number