High Thrust Air Cylinders. Catalog HP/MP

Transcription

1 igh hrust ir ylinders atalog P/P

2 Product Index i-power eries Page onstruction & engineering data......, ow to Order imensions , 7 Option pecifications ulti-power eries onstruction & engineering data izing uide ow to Order imensions , 7 Option pecifications Pancake ulti-power eries pecifications , 5 izing uide ow to Order imensions , 5 Option pecifications quare ulti-power eries pecifications izing uide ow to Order imensions ounting its , Option pecifications , ongstroke ulti-power eries pecifications izing uide ow to Order imensions ounting its Option pecifications pecifications subject to change without notice or incurring obligation 8--0

3 i-power ylinders vailable in series 0 sizes -/8" thru " trokes to " P eries esigned for minimum overall length in relationship to stroke. /" stroke increments to " maximum. or longer strokes use P eries below. P eries esigned for minimum overall length in relationship to stroke. P piston bearing for superior load support and longer strokes. /" stroke increments through ", " increments 5" through " max. UP eries esigned for minimum overall length relative to stroke. una- U-cup seals for low break-away. P piston bearing for superior load support and longer strokes. /" stroke increments through ", " increments 5" through " max. odel P8 x 8 - shown uralon od earings xcel oad apacity (psi) riction Properties achine esign 97/7 lip- earing eference Issue oefficient stick Porous ronze...,500 teel-on-steel... Yes Porous iron... 8,000 ronze-on-steel....5 Yes Phenolics... 6,000 intered ronze-on-steel ylon...,000 with mineral oil.... o ronze-on-steel einforced elfon...,500 with mineral oil....6 o * fabric... 60,000 opper lead alloy-on-steel Yes Polycarbonate...,000 cetal-on-steel....0 o cetal...,000 ylon-on-steel.... Yes arbon-graphite uralon-on-steel o * hows uralon bearing classification. ot to be used for design purposes. Printed with permission by exnord orp. atings tandard Units all series ouble acting, single rod uralon rod bushing emale rod end with wrench flats Internally lubricated una- O-ring piston and rod seals. Ports at position # edia ir ax. operating pressure psi in. operating pressure recommended psi mbient & media temperature range.. -5 to +50 Prelubrication agnalube rease troke tolerance ± /6" izing uide iameter -/8-5/8 -/ od iameter od rea Push rea (ingle od) Pull rea P ase Weight, lb / / / P ase Weight, lb UP ase Weight, lb Weight Per Inch, lb pecifications subject to change without notice or incurring obligation

4 i-power ylinders tandard odels P eries P eries asic onstruction Quick eference to omponents o. escription od nd ead, aluminum, black anodized ap nd ead, aluminum, black anodized / P Ports ull flow porting for fast response 5 ap nd Plug, aluminum, black anodized 6 Piston od ushing, hard anodized aluminum housing with eflon lined uralon insert 7 Piston top 8 od eal, internally lubricated O'ing for long life 9 Piston od, stainless steel, centerless ground, polished, and hard chrome plated (68-7c) 0 Piston, aluminum Piston od Pilot Washer locates piston to maintain precise concentricity Piston olt, steel, octite applied and torqued Piston eal, internally lubricated O'ing for long life and improved performance ylinder ube, aluminum ard anodized I (c60); lear anodized O 5 ylinder ube eal 6 tainless steel tie rods and plated steel nuts 7 P Piston earing for superior load support 8 U up eals, una- 9 agnet for piston position sensors UP eries ylinder O is clear anodized aluminum for corrosion resistance and an attractive appearance. he I is ard nodized ard anodizing is an electrochemical process which provides a very dense surface of aluminum oxide that actually impregnates the base aluminum. It forms an extremely hard (60 c) surface with a low coefficient of friction. ardness, corrosion resistance and wear resistance exceeds that of chrome plated steel. n xtra ong od earing provides long and rigid support for the piston rod. he bearing material is uralon on all bore sizes. ee page for a chart comparing the exceptional physical properties of uralon to other common, though less durable, bearing materials. he Piston od is ard hrome Plated tainless teel. he standard rod end is fine female thread tapped and has long wrench flats. Piston onstruction he piston is aluminum for light weight. he piston rod pilot end and a pilot washer enable bolting the assembly securely while maintaining precise concentricity for smooth cylinder performance. pecifications subject to change without notice or incurring obligation 5-8-0

5 ow to Order P odel umber ode x eries P P UP -/8-5/8 -/ 5 6 -/8-5/8 -/ tandard trokes /" troke Increments through " (maximum) s /8" 5/8" " /" troke Increments through " " troke Increments through " (maximum) s ounting eries P, ront ace abco Pattern P, and ront ace P () Pattern.... UP ear ace abco Pattern /8" ear ace P () Pattern.... through oot " levis ount P (P) imensions Ports in-line with slot P Ports 90 to slot xtended ie ods od end only W ap end only W od and ap nds W eries P ront ace P () Pattern.... and ear ace P () Pattern.... UP only xtended ie ods 8" od end only W 0" ap end only W " od and ap nds W ow to Order. pecify eries and. pecify troke in Inches and ractions. pecify ounting. pecify Options xamples P x P eries i-power, " bore, " stroke, ront ace (abco Pattern) ount, ale od hread P5 x 7 P Piston earing eries, 5", 7" troke, ear ace [P pattern] ount, / P Ports in od and ap eads OPIO escription pecify ee Page ouble od (P & UP only) - ole hru ouble od haft 50 psi max. operating pressure ole -/8", -5/8"." - -/", ".6" -6 ", 5", 6".5" -5 8", 0", " onsult ngineering onrotating - 50 psi max. operating pressure P; -5/8" & arger P; ll s UP; -/" & arger ale od hread 8 ingle od - ouble od, od nd - ouble od, ap nd - ouble od, oth nds - Viton eals (-5 to +00 ) -V 8 ydraulic, ow Pressure - to 500 psi OO (P & P Only) ubber umpers 9 od nd - ap nd - oth nds - djustable xtend troke - 8 6" troke aximum ull stroke adjustment is standard. / P Ports in eads 9 (-/", ", ", 5", & 6" s only) od nd ead - ap nd ead - oth eads - / P Ports in eads 9 0" & " s only -P xtend Port ushing 9 /8 P (-/" 6" s) -8 / P (-/" 6" s) - / P (5" " s) - Port Positions 6 & 7 ll Ports Position # tandard # -P # -P # -P od nd Port Position # tandard # -P # -P # -P ap nd Port Position # tandard # -P # -P # -P ny port not specified will be in position # as shown on pages 6 & 7 agnetic Piston - 0 for eed witches and lectronic ensors (Order ensors separately) ote: dditional ylinder ength equired for / P Ports Option see page 9; for Option - see page pecifications subject to change without notice or incurring obligation 5

6 i-power ylinders -/8", -5/8", -/", ", ", 5", & 6" s - ear ace ount; ap nd ectangular lange abco mounting pattern U Q O hd - ront ace ount; od nd ectangular lange abco mounting pattern Q ex ut Places ap nd ex ut Places od nd O hd U - ear ace ount; ap nd ectangular lange P () mounting pattern U Q O hd - O hd ront ace ount; od nd ectangular lange P () mounting pattern Q ex ut Places ap nd U O -5/8" = P -/" O " = P -/" ex ut Places od nd O -5/8" = P -/" O " = P -/" levis ount (P P imensions) -P - Ports in-line with slot - -Ports 90 to slot abco -/8" = P -/" abco -5/8" = P -/" abco " = P -/" W W -/8-5/8 -/ imensions (inches) eries P. + stroke + stroke.06 + stroke.06 + stroke.06 + stroke + stroke.8 + stroke eries P +stroke.00+stroke.5+stroke.5+stroke.5+stroke +stroke +stroke.88+stroke +stroke +stroke eries UP.6+stroke.00+stroke.5+stroke.5+stroke.5+stroke +stroke +stroke +stroke 5+stroke 5+stroke U aterial: ray Iron asting, lack Oxide inish ± /6-x.6 /8-x.6 /-0x /-0x /-0x /-6x. /-6x. /-6x. /-x /-x Pin ross Pin and lips Included ex ut Places oth nds -/" thru 6" s; od end only -/8" & -5/8" s 7/6 / 5/8 5/8 7/8 ± /6 7/6 9/6 9/6 / / / / -/8 -/8 P Q P /8 /8 / / / / / /8 / / pecifications subject to change without notice or incurring obligation

7 ounting tyles with imensions -/8", -5/8", -/", ", ", 5", & 6" s - -W -W -W oot ount Q P O o Order xtended ie od ount pecify uffix od nd only W ap nd only W od & ap nds W imensions (inches) X.5 xtended ie od ount, od nd Only ap nd Only od & ap nds Q W V V W ex ut Places oth nds X O hd ex ut Places oth nds odels If a non-standard extension is required, specify by adding the required length to the suffix. e.g. If W length required is.5", pecify W.5" 8", 0", and " s - ront ace ount; od nd quare lange P () mounting pattern Q od nd View - -W -W -W U ap lats Q W O hd ear ace ount; ap nd quare lange P () mounting pattern ex ut 8 Places od nd xtended ie od ount, od nd Only ap nd Only od & ap nds W W W ex ut 8 Places ap nd Q ap nd View W V U O hd O hd ex ut 8 Places oth nds -/8-5/8 -/ U V W X O /-0 /-0 /8-6 /8-6 /- /- /- /- /-0 / O W W W pecifications subject to change without notice or incurring obligation 7

8 i-power ylinders OPIO VIO -V Use for elevated temperatures (5 to + 00 ) or compatibility with exotic media. onsult engineering for compatibility information. O ingle od ouble od, od nd Only ouble od, ap nd Only ouble od, od & ap nds od octite tud o elief o Weakness high strength stud is threaded into the standard female rod end and retained with octite. his method eliminates the small diameter thread relief area normally required when hread machining male threads. his provides a much stronger rod end which can be repaired, rather than replacing the complete rod, should the thread be damaged. O -/8".... 5/6 x.6-5/8".... /8 x.88 -/".... /0 x.00 " /0 x.00 " /0 x.00 5" /6 x 6" /6 x 8" /6 x 0".... -/ x.5 ".... -/ x.5 U X O or strokes through 6" - ull stroke adjustment is standard. ote! o maintain operator safety features of this option, it is O available with mounting styles: -W and -W. Use caution when mounting to avoid creating pinch points. ot available for 0" & " bores ial--troke provides a rugged and precision adjustment of the extend stroke of the cylinder. he stop tube, adjustment nut with skirt, and minimum clearances combine to eliminate pinch points, thus providing operator safety. ote! Use caution when mounting to avoid creating pinch points with other parts of your machine design. he stop tube is blue anodized aluminum, the adjustment nut is blackened steel with a black anodized aluminum skirt, and the nut stop is red anodized aluminum; all for corrosion resistance and appearance. he adjustment nut, steel for long life, includes a lock screw with a plastic plug so that the adjustment nut can be locked in place without damaging the threads. he nut stop is mounted on the end of the adjustment rod so that the nut cannot come off. he fine pitch threads on the adjustment rod and nut provide precision adjustment. (ee dimension ""). djustment settings are simplified by convenient scale markings applied to nut skirt and stop tube. od ushing + troke iameter top ube djustment ut kirt ock crew Plastic Plug ut top djustment od with fine pitch thread (ee imension ) djustment ut with ating ine Pitch hread ontact urfaces totally enclosed /"inimum learance when fully stroked ote: Use caution when mounting to avoid creating pinch points + ( x troke) + troke iameter troke adjustment per revolution -/8" -5/8" -/" " " 5" 6" 8" ( x troke) + troke 8 pecifications subject to change without notice or incurring obligation 5-8-0

9 Option pecifications X PO UI OPIO /8 P (-/" 6" bores) -8 / P (-/" 6" bores) - / P (5" " bores) - tandard port plugged xtended ap nd Plug with emale P Port he cap end plug is replaced with an extended plug of black anodized aluminum with a female P port. he standard cap end port is plugged. xtend Port Wrench lats Use for plumbing convenience, or when higher air flows are required for higher cycle speeds. -/ imensions (inches) vailability 8 / P PO I -/", ", ", 5", & 6" s only od nd ead - ap nd ead - oth eads - / P PO I O 0" & " s only -P O'ing ube eal oth nds Q P Option P + [ee chart] dd to Q / / / / Q / / / / Q P.5.5 or -/" thru 6" bores thicker heads (to accept / P ports) replace the standard heads. ecause of the thicker heads, there is an increase in the imension and a reduction of the rod extension as charted below. With this construction, an O'ing replaces the fiber gasket cylinder tube seal. or 0" and " bores, / P ports are applied to standard heads. Use when higher cycle speeds are required. + troke Option - only ee pages 6 & 7 for imension imensions (inches) -/ U UP od nd only ap nd only oth od & ap nds ubber umpers P eries with Option shown tandard rubber mass will compress and give full stroke at 60 to 80 psi. his mass can be adjusted to meet your specific pressure and/or dynamic load requirements. rubber doughnut is bonded to the cylinder head to act as the piston stop and absorb the impact of the piston. his reduces noise and absorbs energy, thus reducing damage to the cylinder and tooling due to pounding. he amount of rubber that extends beyond the normal piston stop is designed to compress and allow full stroke of the cylinder at 60 to 80 psi. If your application uses lower pressure or has high energy, consult engineering with application details so that rubber mass can be adjusted to meet your specific requirements. ecause of the temperature limitations of the adhesives involved (-5 to +5 ), rubber bumpers are available in cylinders with standard internally lubricated una- seals only. Use where noise reduction and impact absorption is desired. ote! On applications such as punching, shearing, setting blind rivets, etc., where high forces are built up and then released VY quickly, the proper method of catching this type of load is to adjust the cylinder piston and the tooling so that at the point of breakthrough the piston is very close to the bumper. his reduces the dynamic load that the piston and bumper are required to absorb pecifications subject to change without notice or incurring obligation 9

10 9-97 eries ensor & lamp for -/8" to " s Quick isconnect ensor hown i-power ylinders I PIO Option - ocket ead crew 79 eries ensor with Integral lamp for " to " ylinders (shown prewired) 9 foot prewired sensor Order ensors and ensor lamps eparately Option - consists of a magnet bonded into the piston head. When the piston magnet moves past an external sensor, the magnetic field activates the sensor without physical contact. ounting he sensor is attached to a -part clamp that attaches rigidly to a tie rod and can be positioned anywhere along the length of the cylinder for very precise signaling. wo sensor styles are used (a) the 9-97 eries for -/8" thru " bores requires a tie rod clamp, and (b) the 79 eries which accommodates the larger diameter tie rods of the " thru " bores with an integral clamp. eliability he annular piston magnet is permanently bonded into a groove in the piston. It is a polarized permanent magnet of rubber bonded barium ferrite that is very stable and is not affected by shock. Under normal usage it will remain magnetized indefinitely. Warning xternal magnetic fields and/or ferrous objects may affect the strength of the piston magnet therefore affecting sensor actuation and piston position indication. abels noting this are affixed to the cylinder. Please note there is an increase in base length of the cylinder to accomodate the magnet. Using the table below add '' to imension '' on pages 6 & 7. () lamp tick Out & () ength dder to im. '' Pgs. 6 & 7 -/8" -5/8" -/" " " 5" 6" 8" 0" " (for eries P) " (for eries P) (for eries UP) emale ordsets available in,, & 5 meter lengths WI his cylinder is equipped with a agnetic Piston for use with agnetically Operated ensors. Other agnetic ensitive evices hould be ept at a istance to void Inadvertent Operation. -/8" " s ensor & lamp Ordering uide ensor ensor lamp ie od, tainless teel Piston agnet ylinder ube ylinder ead " 6" s Integral lamp ie od, tainless teel ensor Piston ylinder ube ylinder ead agnet, ubber onded arium errite 8", 0" & " s Warning! o not exceed sensor ratings. Permanent damage to sensor may occur. Power supply polarity U be observed for proper operation of sensors. ee wiring diagrams included with each sensor. emperature ange: 0 to + 80 ( to + 76 ) ighted agnetic Piston Position ensors: s -/8" " Product eed witch lectronic lectronic 9 ft. Prewired P/ Quick iscon. P/ lectrical haracteristics 5-0 V/V, 0.5 mp ax., 0 Watt ax., P.O.,.5 Voltage rop ourcing, PP, 6- V, 0.5mp ax.,.0 Voltage rop inking, P, 6-V, 0.5mp ax.,.0 Voltage rop 9-97 eries ensor ounting lamps Part umber ighted agnetic Piston Position ensors: s " 8" eed witch lectronic lectronic V/V, mp ax., 0 Watt ax., P.O.,.0 Voltage rop ourcing, PP, 6- V,.0 mp ax., 0.5 Voltage rop inking, P, 6- V,.0 mp ax., 0.5 Voltage rop ighted agnetic Piston Position ensors: s 0" & " eed witch lectronic lectronic V/V, mp ax., 0 Watt ax., P.O.,.0 Voltage rop ourcing, PP, 6- V,.0 mp ax., 0.5 Voltage rop inking, P, 6- V,.0 mp ax., 0.5 Voltage rop emale ordsets for 9-97 eries Quick isconnect ensors ength eter eter 5 eter Part o emale ordsets for 79 eries Quick isconnect ensors ength eter 5 eter Part o pecifications subject to change without notice or incurring obligation 6-6-0

11 Option pecifications ouble od - Option + stroke ee page 6 for dimension. ypical for bores and mounting styles. tandard piston rod and rod bushing on both ends of the cylinder. vailable in eries P and UP only, with /" inch stroke increments through " and " stroke increments to ". he P eries (P piston bearing) is not required because the two rod bushings provide excellent piston support. Use when attachment to both ends of the cylinder is required, or to indicate piston position. lso see Option on page 0. ole hru (" stroke maximum) 50 psi max. operating pressure ole ize -/8", -5/8"." - -/", ".6" -6 ", 5", 6",.5" -5 8", 0", " onsult engineering od od hole is drilled through the piston rods and the double rod stud. he rods are centered by pilot bosses in the piston and threaded tightly on the hollow stud. his hole can be used for the passage of air, gas, liquid, or any media that is compatible with the stainless steel piston rod and the steel stud. he hole for each bore size is shown in the chart at the left. vailable in eries P and UP only with /" stroke increments through a maximum of ". Use when the attachment to the rod required a fluid or vacuum. Piston tud onrotating od 50 psi max. operating pressure - P -5/8" and larger P ll s UP -/" and larger O: Wrench flats have random location ubber isk uide Pin round ool teel 660 earing ronze ushing O'ing Polyurethane wo guide pins incorporated inside the cylinder pass through the piston head. hese guide pins prevent rotation of the rod with a tolerance of ±. ote that the nonrotating guide pins are located internally. his provides protection from the environment and from physical damage, common lubrication with the cylinder, and O additional space requirements. he rod end area is free for any attachments or tooling required by your application. he guide pins are precision ground tool steel and run in 660 bearing bronze bushings and polyurethane O'ings. hese features provide precision guiding and long, trouble free life. rubber disk is included at the end of each guide pin to take up end play and seat the pins firmly in the guide pin holes. n information label similar to the one below is applied to each cylinder to warn against damage. WI I YI OOI O. O PV I, O O Y W W II O OVI. ydraulic - ow pressure service to 500 psi onshock U up eal O'ing Wiper O'ing ube eal oth nds Where space permits, a U up seal is placed inboard in an 660 bronze bushing to eliminate leakage past the rod seal; an O'ing is used as an outboard wiper. When space is limited, two O'ing seals are used in the bronze bushing. Use with an ir-over-oil system when the rigidity and precision smoothness of hydraulics and control is required. ee page of this catalog and section 9 of abco-ir ylinders, Valves and ccessories catalog for information on ir Oil anks and systems pecifications subject to change without notice or incurring obligation

12 ulti-power ylinders vailable in series sizes /" thru " trokes /8" thru " Original eries (shown right) s -/8" thru " trokes /" thru " orces to,000 lbs. ( tons!) Pancake eries (see pages -8) s /" thru " trokes /8" thru -/" orces to 7,86 lbs quare eries (see pages 9-) s /" thru " trokes /8" thru -/" orces to 870 lbs. ongstroke eries (see pages -9) s " thru " trokes /" thru " orces to 7,86 lbs uralon od earings xcel oad apacity (psi) riction Properties achine esign 97/7 lip- earing eference Issue oefficient stick Porous ronze...,500 teel-on-steel... Yes Porous iron... 8,000 ronze-on-steel....5 Yes Phenolics... 6,000 intered ronze-on-steel ylon...,000 with mineral oil.... o ronze-on-steel einforced elfon...,500 with mineral oil....6 o * fabric... 60,000 opper lead alloy-on-steel Yes Polycarbonate...,000 cetal-on-steel....0 o cetal...,000 ylon-on-steel.... Yes arbon-graphite uralon-on-steel o * hows uralon bearing classification. ot to be used for design purposes. Printed with permission by exnord orp. eatures & enefits ore force from available shop air liminates hydraulics stays clean ultiple pistons on the power stroke aves mounting space ( to 75%) ingle piston on the retract stroke aves air ( to 7%) uilding block design ow cost Quick delivery pecials Wide range of models, sizes and options.. dapts to your application requirements orrosion resistant construction ong life clean appearance Internally lubricated dynamic seals mooth operation and long product life uralon rod bearings ee chart above extended product life ard anodized I cylinder tubing ore cycles less wear Year warranty xtended buyer protection pecifications subject to change without notice or incurring obligation 7-7-0

13 et forces up to,000 pounds from shop air pressure! ow it works xhaust ir tmospheric ir xhaust tmospheric ir xhaust tmospheric ir xhaust hop ir upply to xtend Port abco-ir attaches multiple pistons to a common shaft and provides internal air passages through the shaft to all pistons. hus, when shop air pressure is applied to the extend port, all pistons are pressurized simultaneously enabling tremendous thrust forces to be obtained. ee the handy sizing guide below for available force multiplying factors (column otal ffective Piston rea) and maximum operating pressures for various cylinder bore sizes. hop ir upply to etract Port Piston # tmospheric ir rawn In Piston # tmospheric ir rawn In Piston # Piston # Internal ir Passages tmospheric ir rawn In xhaust ir izing xample P x Piston rea is 0. sq. in. orce = Pressure x rea If upply ir Pressure is 00 psi, then orce = 00 psi x 0. or orce = 00 lbs Inches tages (umber of Pistons) otal ffective Piston rea-quare Inches quivalent of a ingle Piston ylinder orce@ 60 psi izing uide + + od iameter, in. ingle tage etract Piston rea, sq. in / / / od rea, sq. in. ase Weight, lb. ero troke Weight Per inch, lb. of troke ax. Operating Pressure otes reas given are for ultiple tage xtend - ingle tage etract with a ingle od. or ingle tage xtend - ultiple tage etract and any ouble od odels, deduct the rod area shown. reas given are for tandard ingle tage etract. or ingle tage xtend with a single rod, add the rod area shown. atings tandard Units uralon rod bushing. (see page for table of physical properties) emale rod end with wrench flats Internally lubricated una- O-ring piston and rod seals. irline lubrication recommended edia ir ax. operating pressure ee chart in. pressure recommended psi mbient & media temp to +50 Prelubrication... agnalube rease pecifications subject to change without notice or incurring obligation

14 ulti-power ylinders asic onstruction ultiple tage xtend with ingle tage etract ingle etract eturn troke ultiple xtend Power troke P Port 5 P Port ultiple tage etract with ingle tage xtend ultiple etract Power troke P Port ingle xtend eturn troke P Port Quick eference to omponents o. escription ylinder tube seal tmospheric vent Piston rod ir passage between stages 5 enter stud, high tensile, plated 6 tainless steel tie rods and plated steel nuts 7 Piston stop 8 ap nd Plug, aluminum, black anodized 9 ut, plated steel 0 Piston od Pilot Washer locates piston to maintain precise concentricity ap end head, aluminum, black anodized ylinder tube, aluminum affle, aluminum affle seal, una- O'ings, 5 to Piston seal, internally lubricated O'ing 6 Piston rod seal, internally lubricated O'ing 7 enter shaft seal, internally lubricated O'ing 8 Piston, aluminum 9 Piston air slot, note direction of air flow 0 od end head, aluminum, black anodized Piston rod bushing, hard anodized aluminum housing with eflon lined uralon insert ylinder O is clear anodized aluminum for corrosion resistance and an attractive appearance. he I is ard nodized ard anodizing is an electrochemical process which provides a very dense surface of aluminum oxide that actually impregnates the base aluminum. It forms an extremely hard (60 c) surface with a low coefficient of friction. ardness, corrosion resistance and wear resistance exceeds that of chrome plated steel. n xtra ong od earing provides long and rigid support for the piston rod. he bearing material is uralon on all bore sizes. ee page for a chart comparing the exceptional physical properties of uralon to other, less durable, bearing materials. he Piston od is ard hrome Plated tainless teel. urface finish is or better.he standard rod end is fine female thread tapped and has long wrench flats. Piston onstruction he piston is aluminum for light weight. he piston rod pilot end and a pilot washer enable bolting the assembly securely while maintaining precise concentricity for smooth cylinder performance. ynamic eals Internally lubricated O'ings are compounded to provide extra long wear, lower breakaway (starting) and running friction, and smoother operation. In tests, cylinders with these seals have extended cycle life to times beyond cylinders with standard una- seals. pecifications subject to change without notice or incurring obligation 5-9-0

15 odel umber ode P x ow to Order ow to Order. pecify eries and. pecify troke in Inches and ractions. ote standard strokes listed above. trokes not listed are available to " maximum at a nominal increase in delivery time and cost.. pecify stages extend. pecify stages retract 5. pecify ounting 6. pecify Options xample P x ulti-power eries, " bore, " stroke, tage xtend, tage etract, ront ace (abco Pattern) ount, ale od hread P eries & -/8" -5/8" -/" " " 5" 6" 8" 0" " s tandard trokes /" " -/" " -/" " " 5" 6" Optional trokes any other stroke 0" thru " ounting tages xtend tages etract tandard available combinations are listed above. ee page 8 for ultiple xtendultiple etract Options. ote: pplicable only to -/8" thru 8" bores. -/8" ront ace abco Pattern... thru ront ace P () Pattern... 6" ear ace abco Pattern... ear ace P () Pattern... oot... levis ount P (P) imensions for single stage retract only Ports in-line with slot... P Ports 90 to slot... xtended ie ods od end only... W ap end only... W od and ap nds... W ront ace P () Pattern... 8" ear ace P () Pattern... 0" xtended ie ods " od end only... W ap end only... W od and ap nds... W OPIO escription pecify ee Page " od thread 8" bore only - 6 ouble od - 9 onrotating ingle od - 9 onrotating ouble od - 9 ale od hread 8 ingle od - ouble od, od nd - ouble od, ap nd - ouble od, oth nds - Viton eals (-5 to +00 ) -V 9 hock & peed ontrol using - ydraulics, -/" " bores ubber umpers 0 od nd - ap nd - oth nds - djustable xtend troke - 0 6" troke maximum. ull stroke adjustment is standard. /" P Ports in eads (-/", ", ", 5" & 6" s only) od nd ead - ap nd ead - oth eads - / P Ports in eads -P (0" & " s only) xtend Port ushing /8 P (-/" 6" s) -8 / P (-/" 6" s) - / P (5" " s) - igh low Vents - Port Positions 6, 7 ll Ports Position # tandard Position # -P Position # -P Position # -P od nd Position # tandard Position # -P Position # -P Position # -P ap nd Position # tandard Position # -P Position # -P Position # -P tmospheric Vent or Ported affle Port Position # tandard Position # -P Position # -P Position # -P ny port or vent not specified will be in Position # as shown on page 6 & 7 agnetic Piston - for reed switches and lectronic ensors (Order ensors separately) ote: dditional cylinder length required for onrotating ods see page 9; for Option - see page ; for / P Ports Option see page ; for Option - see page pecifications subject to change without notice or incurring obligation 5

16 ulti-power ylinders -/8", -5/8", -/", ", ", 5", & 6" s - ear ace ount; ap nd ectangular lange abco mounting pattern U Q O hd - ront ace ount; od nd ectangular lange abco mounting pattern Q ex ut Places ap nd ex ut Places od nd O hd U - ear ace ount; ap nd ectangular lange P () mounting pattern U Q O hd - ront ace ount; od nd ectangular lange P () mounting pattern Q ex ut Places ap nd ex ut Places od nd O -5/8" = P -/" O " = P -/" O hd imensions (inches) ote: he imension Y is for standard models: ultiple extend/single retract and ingle extend/multiple retract. Optional ultiple extend/ multiple retract models require additional cylinder length (see page 8). he following options also require additional cylinder length. ee the respective option information pages for details. -, (pg 9), - (pg ), -, -, - (pg ), - (pg ). ote: imension for 8" only, specify Option for "- od hread U O -5/8" = P -/" O " = P -/" or single stage retract only levis ount (P P imensions) -P - Ports in-line with slot - - Ports 90 to slot U aterial: ray Iron asting, lack Oxide inish abco -/8" = P -/" abco -5/8" = P -/" abco " = P -/" W W Pin ross Pin and lips Included ex ut Places oth nds -/" thru 6" s; od end only -/8" & -5/8" s -/8-5/8 -/ = (o. stages x stroke) + y y ( stage) y ( stage) y ( stage) ± /6-x.6 /8-x.6 /-0x /-0x /-0x /-6x. /-6x. -x /-x /-x 7/6 / 5/8 5/8 7/8 -/ -/ -/ ± /6 7/6 9/6 9/6 / / / / -/8 -/8 P Q P /8 /8 / / / / / / / /.6 6 pecifications subject to change without notice or incurring obligation 7-6-0

17 ounting tyles with imensions -/8", -5/8", -/", ", ", 5", & 6" s - oot ount 8", 0", and " s - Q od nd View ront ace ount; od nd quare lange P () mounting pattern Q P O X.5 ex ut Places oth nds X - W O hd ear ace ount; ap nd quare lange P () mounting pattern ex ut 8 Places ap nd U -W -W -W xtended ie od ount, od nd Only ap nd Only od & ap nds Q O hd U ap lats Q ap nd View o Order xtended ie od ount pecify uffix od nd only W ap nd only W od & ap nds W W V V W ex ut Places oth nds odels If a non-standard extension is required, specify by adding the required length to the suffix. e.g. If W length required is.5", pecify W.5" ex ut 8 Places od nd -W -W -W Q xtended ie od ount, od nd Only ap nd Only od & ap nds W W W W O hd V O hd ex ut 8 Places oth nds -/8-5/8 -/ U V W X O /-0 /-0 /8-6 /8-6 /- /- /- /- /-0 / O W W W pecifications subject to change without notice or incurring obligation 7

18 ulti-power ylinders ultiple tages xtend & ultiple tages etract (ot available on 0" and " bores) When required return forces (xtend or etract) are greater than the standard single piston can provide, multiple stages (pistons) can be pressurized. his is accomplished by replacing one or more of the standard baffles with a ported baffle as shown in the illustration. When these thicker baffles are used, the overall length ( imension ) increases. ee the chart below for port size and dimension details. xample: odel Px--- Ports externally connected for ultiple etract Ported affle P Port ube seals + [ ee hart ] tmospheric Vent ultiple xtend Port tandard affle dd to imension Port for each Ported affle -/8" /8 P " -5/8" /8 P " -/" / P " " / P " " / P " 5" / P " 6" / P " 8" / P.00" vailable o. of Ported otal o. of ombinations affles tages otes: When any of these combinations are ordered, the proper number of ported baffles are included. s standard, the largest number of stages are internally connected. On models with the same number of extend and retract stages, the extend stages are internally connected. pplications that may dictate the use of Ported affles lean rooms, Vacuum hambers, Wash own reas, Under iquid, irty or orrosive nvironments Increase ycle peeds elective orce pplication ilters can be installed in the ports of stages not requiring pressurization, or they can be plumbed to a common filter or point outside the critical environment. he ports have higher air flow capacity than the vents in the standard baffle. With control circuitry, the number of stages that are pressurized (thus the amount of force being applied) at any given time can be selected and varied. onsult engineering with application details. ale od hread ingle od ouble od, od nd Only ouble od, ap nd Only ouble od, od & ap nds od octite tud Option o elief o Weakness high strength stud is threaded into the standard female rod end and retained with octite. his method eliminates the small diameter thread relief area normally required when machining male threads. his provides a hread much stronger rod end which can be repaired, rather than replacing the complete rod, should the thread be damaged. O -/8" 5/6 x.6-5/8" /8 x.88 -/" /0 x.00 " /0 x.00 " /0 x.00 5" /6 x 6" /6 x 8" standard x 8" optional x 0" - / x.5 " - / x.5 ote: ale rod callout must be preceeded by - 8 pecifications subject to change without notice or incurring obligation 5-9-0

19 Option pecifications ouble od Option - + stroke ee page 6 for dimension. ypical for bores and mounting styles. tandard piston rod and rod bushing on both ends of the cylinder. or 8" bore only, when - is specified, " threads will be applied at both ends. Use when attachment to both ends of the cylinder is required, or to indicate piston position. lso see Option on page. ote: 0" & " s for Position Indication Only od hread /8-6 x 5/8 eep Viton eals Option -V Use for elevated temperatures (5 to + 00 ) or compatibility with exotic media. onsult engineering for compatibility information. onrotating od Option - ported baffle is used so the piston assembly can be retracted by the next piston back from the rod end. he normal rod head port becomes an atmospheric vent. he tolerance on rotation is ±. he hex rod design does allow for some torque loading on the shaft. owever, torque loads that induce side loading should be minimized for best overall life and performance. ex od tmospheric Vent for all extend/retract combinations Ported affle etract Port o rod seal + [ ee hart ] 6 stainless steel hex rod and a hex broached bushing of 660 bearing bronze replaces the standard round rod and bushing. + [ ee chart ] ex rod flats andom otation relative to ounting Pattern vailable o. of Ported otal o. of ombinations affles tages ote: ot applicable to 0" and " bores dd to imension for each Port Ported affle -/8" /8 P " " -5/8" /8 P ".6" -/" / P " " " / P " " " / P ".00" 5" / P ".8" 6" / P ".8" 8" / P.00" " 0" / P ".00" " / P ".00" onrotating ouble od Option - combination of the Options and as shown above. he rod end rod is ex and the cap end rod is round. he ported baffles are included and the imension adjustments shown for Option must be made. xtended piston areas must also be reduced by the rod area. pecifications subject to change without notice or incurring obligation 9

20 ulti-power ylinders djustable extend stroke Option - or strokes through 6" ull stroke adjustment is standard. ote! o maintain operator safety features of this option, it is O available with mounting styles: -W and -W. Use caution when mounting to avoid creating pinch points. ot available for 0" & " bores od ushing top ube djustment ut kirt ock crew Plastic Plug ut top djustment od with fine pitch thread (ee imension ) djustment ut with ating ine Pitch hread ontact urfaces totally enclosed /"inimum learance when fully stroked ote: Use caution when mounting to avoid creating pinch points + ( x troke) ial--troke provides a rugged and precision adjustment of the extend stroke of the cylinder. he stop tube, adjustment nut with skirt, and minimum clearances combine to eliminate pinch points, thus providing operator safety. ote! Use caution when mounting to avoid creating pinch points with other parts of your machine design. he stop tube is blue anodized aluminum, the adjustment nut is blackened steel with a black anodized aluminum skirt, and the nut stop is red anodized aluminum; all for corrosion resistance and appearance. he adjustment nut, steel for long life, includes a lock screw with a plastic plug so that the adjustment nut can be locked in place without damaging the threads. he nut stop is mounted on the end of the adjustment rod so that the nut cannot come off. he fine pitch threads on the adjustment rod and nut provide precision adjustment. (ee dimension ""). djustment settings are simplified by convenient scale markings applied to nut skirt and stop tube. + troke iameter + troke iameter troke adjustment per revolution -/8" -5/8" -/" " " 5" 6" 8" ( x troke) + troke ubber umpers od nd only ap nd only oth od & ap nds ubber umpers Option tandard rubber mass will compress and give full stroke at 60 to 80 psi. his mass can be adjusted to meet your specific pressure and/or dynamic load requirements. rubber doughnut is bonded to the cylinder head to act as the piston stop and absorb the impact of the piston. his reduces noise and absorbs energy, thus reducing damage to the cylinder and tooling due to pounding. he amount of rubber that extends beyond the normal piston stop is designed to compress and allow full stroke of the cylinder at 60 to 80 psi. If your application uses lower pressure or has high energy, consult engineering with application details so that rubber mass can be adjusted to meet your specific requirements. ecause of the temperature limitations of the adhesives involved (-5 to +5 ), rubber bumpers are available in cylinders with standard internally lubricated una- seals only. Use where noise reduction and impact absorption is desired. ote! On applications such as punching, shearing, setting blind rivets, etc., where high forces are built up and then released VY quickly, the proper method of catching this type of load is to adjust the cylinder piston and the tooling so that at the point of breakthrough the piston is very close to the bumper. his reduces the dynamic load that the piston and bumper are required to absorb. 0 pecifications subject to change without notice or incurring obligation 7-6-0

21 Option pecifications xtend Port xtend Port ushing Option /8 P (-/" 6" bores) -8 / P (-/" 6" bores) - / P (5" " bores) - tandard port plugged Wrench lats xtended ap nd Plug with emale P Port he cap end plug is replaced with an extended plug of black anodized aluminum with a female P port. he standard cap end port is plugged. Use for plumbing convenience, or when higher air flows are required for higher cycle speeds. -/ imensions (inches) vailability 8 / P Ports in eads Option -/", ", ", 5", & 6" s only od nd ead - ap nd ead - oth eads - / P Ports in O eads 0" & " s only -P Q P Q P or -/" thru 6" bores, thicker heads (to accept / P ports) replace the standard heads. ecause of the thicker heads, there is an increase in imension and a reduction of the rod extension as charted below. With this construction, an O'ing replaces the fiber gasket cylinder tube seal. or 0" and " bores, / P ports are applied to standard heads. Use when higher cycle speeds are required. O'ing ube eal oth nds Option P + [ee chart] dd to Q / / / / Q / / / / troke Option - only ee pages 6 & 7 for imension..6 imensions (inches) -/ igh low Vents Option - he atmospheric vent in the baffle is cut larger to provide less resistance to the air flow. Use when higher cycle speeds are required pecifications subject to change without notice or incurring obligation

22 ulti-power ylinders peed & hock ontrol Using ydraulics Option - vailable in -/" through " emperature range: 5 to + 50 vailable with Viton seals dd -V emperature range: 5 to +00 ote!!! ll -tage Units -/" thru 0" s are rated at 0 psi maximum air input! ", -tage is rated at 0 psi max. ", -tage is rated at 00 psi max. + [ee chart] -/", ", " 5" 6" 8" 0", " [dd to ] 0" 0.5" 0" 0.5" 0.00" When ulti-power cylinders are applied to applications such as punching or shearing, high inertial and impact forces are often encountered. o capture these potentially destructive forces, and prevent possible damage to tooling and cylinder specify Option. he seals on the piston, piston rod and tube are increased in the single return stage (retract or extend) and fluid is used to control speed and shock. luid from an air-over-oil tank is used for the return media. his fluid passes through a resistance, such as a flow control, which provides speed control of the cylinder. When the material shears and the cylinder tries to complete its stroke, the noncompressible fluid resists rapid movement, providing shock and speed control. ote the circuits shown below. / P Porting is available for -/", ", ", 5", & 6" s; / P Porting is available for 0" & " s dditional od eal, Polypak 660 ronze ushing or less fluid restriction and larger plumbing on -/" through 6" bores, see the / P porting options,, and on page. lso for 0" & " bores, / P Port Option -P is available. ee page. ote!! he fluid pressure in the return stage is limited to 500 psi. his dictates that all -stage units thru 0" bore be limited to 0 psi maximum air input! " bore, stage units are limited to 0 psi; stage units are limited to 00 psi. Use when smooth, rigid, and precision speed control is required. lso with applications such as punching, shearing, setting blind rivets, etc., where high forces are built up and then released very quickly. he fluid, being incompressible, catches these forces, both static and dynamic, dissipating them before the cylinder reaches the end of its stroke and before the piston can pound on the piston stop. dditional ube eal, O'ing dditional Piston eal, Polypak tandard Piston eal, O'ing hicker Piston he Polypak seals combine an automatic lip seal with an O'spring energizer for excellent sealing from 0 to 500 psi. pplication ips wo peed & hock ontrol ingle air/oil tank with sequence, needle and shut-off valves give:. apid xtend stroke.. utomatic switch to controlled rate when resistance is met and pressure builds up.. luid catches cylinder when built-up forces are suddenly released (such as in punching applications), thus controlling the shock that could otherwise occur. lways use -hand anti tie-down systems for operator safety! onsult your local distributor for information and product delivery equence valve. utomatic return to rapid rate on etract stroke. eedle valve tandard od eal, O'ing ir supply uffler irectional control -way air valve ingle tank air/oil unit ulti-power ylinder hut-off -way oil One peed ircuit ingle air/oil tank and flow control valve give hydraulic control with speed control on xtend stroke with rapid rate on etract stroke. ir supply uffler irectional control -way air valve ingle tank air/oil unit low control ulti-power ylinder pecifications subject to change without notice or incurring obligation 6-6-0

23 9-97 eries ensor & lamp for -/8" to " s Quick isconnect ensor hown ocket ead crew 79 eries ensor with Integral lamp for " to " ylinders (shown prewired) 9 foot prewired sensor agnetic Piston Option - pecifies agnetic Piston (Order ensors and ensor lamps eparately) Option - consists of a magnet bonded into the piston head. When the piston magnet moves past an external sensor, the magnetic field activates the sensor without physical contact. ounting he sensor is attached to a -part clamp that attaches rigidly to a tie rod and can be positioned anywhere along the length of the cylinder for very precise signaling. wo sensor styles are used (a) the 9-97 eries for -/8" thru " bores requires a tie rod clamp, and (b) the 79 eries which accommodates the larger diameter tie rods of the " thru " bores with an integral clamp. eliability he annular piston magnet is permanently bonded into a groove in the piston. It is a polarized permanent magnet of rubber bonded barium ferrite that is very stable and is not affected by shock. Under normal usage it will remain magnetized indefinitely. Warning xternal magnetic fields and/or ferrous objects may affect the strength of the piston magnet therefore affecting sensor actuation and piston position indication. abels noting this are affixed to the cylinder. Please note there is an increase in base length of the cylinder to accomodate the magnet. Using the table below add '' to imension '' on pages 6 & 7 () lamp tick Out & () ength dder to im. '' Pgs. 6 & 7 -/8" " s Option pecifications -/8" -5/8" -/" " " 5" 6" 8" 0" " " 6" s Integral lamp ie od, tainless teel 8", 0", " s emale ordsets available in,, & 5 meter lengths WI his cylinder is equipped with a agnetic Piston for use with agnetically Operated ensors. Other agnetic ensitive evices hould be ept at a istance to void Inadvertent Operation. ensor ensor lamp ie od, tainless teel Piston agnet ylinder ube ylinder ead ensor Piston ylinder ube ylinder ead agnet, ubber onded arium errite ensor & lamp Ordering uide emperature ange: 0 to + 80 ( to + 76 ) ighted agnetic Piston Position ensors: s -/8" " Product eed witch lectronic lectronic 9 ft. Prewired P/ Quick iscon. P/ lectrical haracteristics 5-0 V/V, 0.5 mp ax., 0 Watt ax., P.O.,.5 Voltage rop ourcing, PP, 6- V, 0.5mp ax.,.0 Voltage rop inking, P, 6-V, 0.5mp ax.,.0 Voltage rop 9-97 eries ensor ounting lamps Part umber ighted agnetic Piston Position ensors: s " 8" eed witch lectronic lectronic V/V, mp ax., 0 Watt ax., P.O.,.0 Voltage rop ourcing, PP, 6- V,.0 mp ax., 0.5 Voltage rop inking, P, 6- V,.0 mp ax., 0.5 Voltage rop ighted agnetic Piston Position ensors: s 0" & " eed witch lectronic lectronic Warning! o not exceed sensor ratings. Permanent damage to sensor may occur. Power supply polarity U be observed for proper operation of sensors. ee wiring diagrams included with each sensor. 5-0 V/V, mp ax., 0 Watt ax., P.O.,.0 Voltage rop ourcing, PP, 6- V,.0 mp ax., 0.5 Voltage rop inking, P, 6- V,.0 mp ax., 0.5 Voltage rop emale ordsets for 9-97 eries Quick isconnect ensors ength eter eter 5 eter Part o emale ordsets for 79 eries Quick isconnect ensors ength eter 5 eter Part o pecifications subject to change without notice or incurring obligation

24 eries pecifications edia... ir ecommended inimum Pressure... 0 psi uralon rod bushing.... ee chart pg. aximum Operating Pressure psi mbient & edia emperature to + 50 Prelubrication... agnalube - rease irline ubrication... ecommended izing Pancake ulti-power ylinders Pancake ulti-power eries tages rea quivalent etract ody vailable trokes (Pistons) 60 psi rea O.. /8" /" /" /" " -/" / / / / / rea = otal effective piston area, square inches. quivalent = required for a single piston cylinder. odels - / and - / 90 apped ounting oles ( at each end) od ia. Wrench lat odels - -/8 and - -5/8 90 ote : wo #0- x tapped mounting holes at each end 'd hru oles () od ia. Wrench lat olt Y ircle 0- Ports w/.8 ia. 'face emale od hread /8 P Ports Y olt ircle emale od hread ixed imensions eries / / -/8-5/8 -/ #6- x. dp #8- x. dp. ' x.9 dp. ' x.9 dp.8 ' x.6 dp.8 ' x.6 dp.8 ' x.6 dp.8 ' x.6 dp ia x.8 dp 0- x.8 dp 5/6- x.6 dp /8- x dp /-0 x.88 dp /-0 x.88 dp /-0 x.88 dp 5/8-8 x.88 dp /6 x. / x. 7/6 x. / x. 5/8 x. 5/8 x. 5/8 x. 7/8 x.8 Y pecifications subject to change without notice or incurring obligation 7-6-0

25 ow to Order odel umber ode -/8 x eries /" /" -/8" -5/8" " -/" " " troke Ordering xamples ee available strokes in the sizing guide on page tages xtend odel o: eries x troke tages xtend tages etract X -- Pancake -ulti-power ", " troke, tage xtend, tage etract -/8 X /--- Pancake -ulti-power /8", /" troke, tage xtend, tage etract, ale od tages etract tandard available combinations are listed above. onsult factory for ultiple xtendultiple etract Options. uffix Options hreaded ose ount: ingle od - ouble rod, rod end - ouble rod, cap end - ouble rod, both ends - ouble od - ale rod thread: ingle rod - ouble rod, rod end - ouble rod, cap end - ouble rod, both ends - Viton seals -V xternal guide, nonrotating for load guiding (ee page 7) - inish: Prooat (ee page 6)) - ubber umpers: -/8 s & arger od end - ap end - oth ends - djustable extend stroke -/8 s & arger - levis mount: Ports in-line with slot -P Ports 90 to slot - ye mount: Ports in-line with tang -P Ports 90 to tang - agnetic piston & sensor mounting slot(s) - Order sensors separately. ee page 8 xtend Port ushing /8 P for " s and arger -8 / P Ports for -5/8" s and arger -P odel - odels - -/, -, and - /8 P Ports tages extend troke /8 / / -/ /8 / / / / / Y / / olt ircle Variable imensions eries tages extend tages extend note note.5.0 note note note note 'd hru oles () od ia. Wrench lat -/8 Y emale od hread / /8 P Ports / Y 'd hru oles () od ia. Wrench lat olt ircle emale od hread pecifications subject to change without notice or incurring obligation 5

26 Pancake ulti-power hread hreaded ose ount Option - vailable on /" to -5/8" odels /" & /" s -/8" & -5/8" ee page. hread ee Page.99 hread Pilot ia. x. long /" /" -/8" -5/8" Pilot / / hread /" 0 5/8" 8 " /"- ut is included. ut Part o Plated steel nose mounting brackets ust be ordered separately /" /" /" /" Part o W & -0 / ia. W/ W.0 ia..0 ia. -0 & -0 / W/ W.5 ale od hread ingle od ouble od, od nd Only ouble od, ap nd Only ouble od, oth nds Option octite od o elief o Weakness hread igh trength tud hread /" 8- x /" 0- x -/8" 5/6 x -5/8" /8 x.88 " /0 x.00 -/" /0 x.00 " /0 x.00 " 5/8-8 X.5 levis ount Option -P & - Pivot ount Option -P & - (vailable /" thru " ) + im. ee pages & 5 -P Port locations in line with slot - Port locations 90 to slot + im. ee pages & 5 -P Port locations in line with slot - Port locations 90 to slot /" /" -/8" -5/8" " -/" " " ole Pin Pro-oat Option - lectroless ickle plating onsult ngineering for specific application requirements lectroless ickel plating is a hard, smooth, corrosion & wear resistant coating that will often suffice for applications where stainless steel is specified. he coating is a high nickel low phosphorous alloy deposited by chemical reduction without electric current that is more corrosion resistant than plated nickel. Its lasting luster provides high eye appeal. It has natural lubricity & high resistance to abrasion. tandard hardness of the coating is approximately 9 ockwell. eat treating can increase hardness to 60 ockwell. 6 pecifications subject to change without notice or incurring obligation 7-6-0

27 eries Option pecifications xternal uide, onrotating Option - learance in uide lock mounting holes allows for adjustment to compensate for wear + 0 -/8" through " s /" through " s ef. PP quare uide Pins ard hrome teel Plated ounting lock lear nodized luminum UU uide lock ard nodized luminum VV ounting oles Places UU VV ounting oles Places uperior nonrotating piston rod feature for applications such as package placement, figure stamping, and any application where anti-rotation and registration are critical as the piston is extended and retracted. mounting block is bolted to the piston rod. his block has two square pins mounted to it which in turn pass through guide blocks mounted on the sides of the cylinder. /" -/8" -5/8" " -/" " " PP UU VV #6- #8- /-0 5/6-8 5/6-8 5/6-8 5/ djustable xtend troke Option - + troke iameter + ( x troke) + troke iameter troke adjustment per revolution vailable on bores -/8" and larger. ee description on page 0. -/8" -5/8" -/" " " ( x troke) + troke ote! Use caution when mounting to avoid creating pinch points with other parts of your machine design. ubber umpers od nd Only ap nd Only oth nds emperature ange (-5 to + 0 ) ubber dougnut or pad of rubber is bonded in place to reduce noise and absorb energy, thus reducing destruction of the cylinder and tooling due to pounding. ee complete description of benefits on page 0. tandard rubber mass will compress and give full stroke at 60 to 80 psi. his mass can be adjusted to meet your specific pressure and/or dynamic load requirements. xtend Port ushing -8 /8 P for " s & arger Use when higher cycle speeds are required. / P Ports -P for -5/8" s & arger pecifications subject to change without notice or incurring obligation 7

28 eries Option pecifications agnetic Piston Option - or -/8" and larger Includes ovetail ounting lots Order ensors eparately ensor mounts in /" 60 ovetail single slot on longer stroke models has room to accommodate multiple sensors. horter stroke cylinders are furnished with two dovetail mounting slots when uffix Option "" is specified. -/8-5/8 -/ # # # 0 0 # # 5 5 # # 5 5 # # 0 # # 0 0 # /8" to " stroke models have mounting slots. -/" stroke models have slot. Ports are in-line for all s, all trokes. ow Profile, olid tate, agnetic Piston Position ensors emperature ange: 0 to +80 ( to +76 ) emale ordsets for Quick isconnect ength eter eters 5 eters Part o ncased in plastic housing, dovetail style sensors are corrosion resistant. 5 wire outlet allows close mounting. Profile shown here is typical. Ordering uide ovetail tyle agnetic ensors ylinder odel eries ensor ype lectronic lectronic Prewired 9 ft. Part o Quick isconnect Part o.* Yes Yes lectrical haracteristics ourcing, PP, 6- V, 0.0 mp ax current, 0.5 Voltage rop inking, P, 6- V, 0.0 mp ax current, 0.5 Voltage rop ote*: Quick disconnect style sensors are supplied with 6" pigtail. Order female cordsets separately. ouble od Option - + stroke tandard piston rod and rod bushing on both ends of the cylinder. /" 0. /" 0. -/8" 0. -5/8" 0. " 0. -/" 0. " 0. " 0.0 Viton eals Option -V Use for elevated temperatures (5 to + 00 ) or compatibility with exotic media. onsult engineering for compatibility information. 8 pecifications subject to change without notice or incurring obligation 6-7-0

29 eries Q, Q, Q quare ulti-power pecifications edia... ir ecommended inimum Pressure... 0 psi aximum Operating Pressure psi mbient & edia emperature to +50 Prelubrication... agnalube - rease irline ubrication... ecommended izing quare ulti-power ylinders eries tages rea quivalent etract (Piston) 60 psi rea vailable trokes /8" /" /" /" " -/" " -/" Q QW Q QW Q QW /" /8". -/ /8".79 -/ /8".8 -/ " 5.8-5/ rea = otal effective piston area, square inches. quivalent = required for a single piston cylinder. ow to Order odel umber ode Q W -/8 x - ounting Q ide ap Q ace Q ide ug od xtension ingle od odels lank for standard extension per dimension "" W - for xtension to dimension "W" ouble od odels lank "" extension both ends W "W" extension both ends /" 7/8" -/8" -5/8" " tandard trokes Inches or strokes available ee chart above W "" extension on rod end; "W" extension on cap end W "W" extension on rod end; "" extension on cap end Ordering xample: Q W -/8 x odel number code above describes quare ulti-power side lug mount cylinder with rod extension on rod end; W rod extension on cap end; -/8" bore by " stroke; stages extend; stage retract; double rod; male rod on cap end. tages tages xtend etract tandard available combinations are listed above. OPIO escription pecify ale od hread (page ) ingle od - ouble od, od nd - ouble od, ap nd - ouble od, oth nds - Viton eals:-5 to V (page 8) etric od hread (page ) - Port Positions (page 0) - xternal uide, onrotating - (page ) ouble od (page ) - agnetic piston and - sensor mounting slot(s) Order sensors separately. (page ) pecifications subject to change without notice or incurring obligation 9

30 quare ulti-power ylinders Q eries: ide ap ounting availability: /", -/8", -5/8", " Port Position X Port Position or W Y P (ef.) od nd ace ap nd ace Q eries: ace ounting availability: /", -/8", -5/8", " Port Position (see note) X Port Position or W Y P (ef.) (ef.) od nd ace "" apped ounting oles, each end (ee note) U ap nd ace ote: When Port Position is specified, ounting oles rotate 90 Q eries: ide ug ounting availability: 7/8", -/8", -5/8", " Port Position X Port Position or W Y P Washer (ef.) (ef.) od nd ace ap nd ace Variable imensions ixed imensions /" 7/8" -/8" -5/8" " x.8dp 0-x.8dp 5/6-x.6dp /8-xdp /-0x.88dp ia / / 7/6 / 5/ troke /8" /" /" /" " -/" " -/ /" & 7/8" s -/8" -5/8" " x.5 0-x.5 /-0x. 5/6-8x P 0-0- /8 /8 / /-0xdp /-0xdp /-0xdp 5/6-8xdp* U W ote: -/8" & -5/8" bores,/8 stroke only:.0 ia. thru,. dia. ' x.9 deep for #0 and /-0 x deep tapped mounting holes, places each end *ote: " bore,/ stroke only:.7 ia. thru,.8 dia. ' x.6 deep for /" and 5/6-8 x deep tapped mounting holes, places each end X Y pecifications subject to change without notice or incurring obligation 7-6-0

31 eries Q ounting its ating ye racket od levis ye racket levis racket /" -/8" -5/8" " " troke ll ll ll / / Up od nd od levis nglish etric ating ye kt levis racket P-0 P- P- P- P- ap nd ye racket runnion ount it ounting crews Included / od learance / c c ia. /" -/8" -5/8" " aterials racket: igh strength inc die casting Pivot Pins: Precision dowel pins ounting screws:, teel, plated or black oxided it o levis racket it I Part # P-0 P- P- P aterials racket: igh strength inc die casting ushings: Oil filled powdered metal Pin: 6 tainless teel lips:, Plated steel crews:, teel, plated or black oxided Pin.5 ole I /-0x /-0x /-0x.00 5/6-8x.00 ye racket it I Part # aterials racket: igh strength inc die casting ushings: Oil filled powdered metal crews:, teel, plated or black oxided. *pecial /-0 with # Phillips ead I /-0x * /-0x * /-0x * /-0x.00 * 5/6-8x.00 od levises P I Pin Part # -9,-9 -, - -8, -8-5, -5-56, -56 aterials levis and tud: teel, black oxided Pin: 6 tainless teel lips: teel, plated PI I pecifications subject to change without notice or incurring obligation P nglish 0-x.5 5/6-x.8 /8-x.7 /-0x.9 /-0x.6 P etric 5x6.mm 8x9.7mm 0x9.mm x9.9mm x5.7mm

32 quare ulti-power ylinders lange ounting its for eries Q and QW lange tyle 7 lange tyle 8 & 9 X q. U ia. Places ia. Places eries Q q. X W eries QW U ia. Places lange abco ounting ole Pattern tyle ize it o. Interchange Information ole Pattern &: -/8", eries,, & 7 /" 7-0 osier: -/8", eries V, 8 & 9 P: -/8", eries V,, & ole Pattern ompact ir: /", tyle,, & ole Pattern &: -/8", eries,, & 7 -/8" 7- osier: -/8", eries V, 8 & 9 P: -/8", eries V,, & ole Pattern ompact ir: -/8", tyle,, & ole Pattern 7-5/8 7- P Ode & for -/" ll brands conforming to this code 8 " 8- ole Pattern ompact ir:-5/8", tyle,, & ole Pattern P Ode & for " 9 " 9- ll brands conforming to this code ole Pattern ompact ir:", tyle,, & its include lange and lange ounting crews Port Positions tandard all models. o achieve, or, rotate flange. or, specify Option - or,, or : pecify Option - and rotate flange QW-- / with 7- /" -/8" -5/8" " " odel 0 tyle it # U.8. W X xternal uide, onrotating Option - quare ef. (ee page 0) quare uide Pins ard hrome Plated teel uperior nonrotating piston rod feature for applications such as package placement, figure stamping, and any application where anti-rotation and registration are critical as the piston is extended and retracted. mounting block is bolted to the piston rod. his block has two square pins mounted to it which in turn pass through guide blocks mounted on the sides of the cylinder. learance in uide lock ounting oles allow for adjustment to compensate for wear ounting lock lear nodized luminum uide lock ard nodized luminum ounting oles Places quare guide pins are hard chrome plated steel for long wear and corrosion resistance. uide blocks are hard anodized aluminum for long wear and corrosion resistance. learance in guide block mounting holes provide for adjustment and backlash control, compensation for wear, and minimal rotation. xtended distance between guides provides superior nonrotation and support. xtended piston rod provides clearance between cylinder and guide bar mounting block to eliminate pinch points. ounting eries Q or Q /" /8" 5/8" " #6- #8- /-0 5/6-8 pecifications subject to change without notice or incurring obligation 8- -0

33 eries Q, Q & Q Option pecifications agnetic Piston Option- Includes ovetail ounting lots Order ensors eparately ovetail style sensors are actuated by a magnetic piston. ensor dovetail slides into a mating slot on the cylinder body, is positioned as desired, and locked in place with a slotted set screw. agnetic piston and /" ovetail mounting slot(s) are specified with uffix Option "" in the model number. onger stroke cylinders are furnished with a single mounting slot located at position # shown in the drawings at the right. horter stroke cylinders are furnished with a second slot located at position # Order sensors separately. # od nd Port # ensor stick-out: /" =.07" Other bores =."." ef. to 5 wire outlet Q Profile Q Profile Q Profile tandard troke & lot ocation uide Q (ide ap) Q (ace ount) Q (ide ug) troke /" /8" 5 /8" " /" /8" 5 /8" " 7 /8" /8" 5 /8" " /8 / / / -/ -/ rey shaded area indicates that sensor mounting slots are provided with option -. Unshaded area indicates that a single sensor mounting slot is provided with option -. ow Profile, olid tate, agnetic Piston Position ensors emale ordsets for Quick isconnect ength eter eters 5 eters Part o ncased in plastic housing, dovetail style sensors are corrosion resistant. 5 wire outlet allows close mounting. Profile shown here is typical. ovetail tyle agnetic ensors emperature ange: 0 to +80 ( to +76 ) ylinder odel eries Q, Q & Q ensor ype lectronic lectronic Prewired 9 ft. Part o Quick isconnect Part o.* lectrical haracteristics Yes ourcing PP 6- V, 0.0 mp ax current, 0.5 Voltage rop Yes inking P 6- V, 0.0 mp ax current, 0.5 Voltage rop ote*: Quick disconnect styles are supplied with 6 inch pigtail with male connector. Order female cordsets separately. ale od hread Option ingle od - ouble od, od nd Only - ouble od, ap nd Only - ouble od, oth nds - t'd Inch hread 0- x 0- x 5/6- x /8- x.88 /-0 x.00 etric od hread Option - emale od hread Pitch ale od hread x ength / x.7 7/ x.7 -/ x 9.0-5/8 0 0 x. x 5. ouble od Option - lank "" both ends. W "W" extension both ends. W "" extension rod end; "W" extension cap end. W "W" extension rod end; "" extension cap end or W od nd or W + troke ap nd od xtension imensions /" 7 /8" /8" 5 /8" " W pecifications subject to change without notice or incurring obligation

34 eries & pecifications edia... ir ecommended inimum Pressure... 0 psi aximum Operating Pressure psi mbient & edia emperature to +50 Prelubrication... agnalube - rease irline ubrication... ecommended ow to Order odel umber ode eries ound head quare head -/" " " Ordering xample x P quare head series, " bore, " stroke, stages extend, stage retract, clevis mount ports in-line with slot, male rod thread izing ongstroke ulti-power ylinders eries tages rea quivalent etract (Pistons) 60 psi rea " /" " " rea = otal effective piston area, square inches. quivalent = required for single piston cylinder. x troke tandard strokes: /", ", -/", ", -/", ", ", 5", 6" (Optional any other stroke 0" thru ") tages tages xtend etract tandard available combinations are listed above. onsult factory for ultiple xtendultiple etract Options. ounting xtended ie ods od end only W ap end only W od and ap nds.... W levis ount ound head only Ports in-line with slot.... P Ports 90 to slot P OPIO escription pecify ee Page ouble od - 6 onrotating ingle od - 7 onrotating ouble od - 7 ale od hread 6 ingle od - ouble od, od nd - ouble od, ap nd - ouble od, oth nds - Viton eals (-5 to +00 ) -V 7 hock & peed ontrol using - ubber umpers 6 od nd - ap nd - oth nds - djustable xtend troke - 7 /8 P Ports in eads -P8 7 igh low Vents - 7 Port Positions 5 ll Ports Position # tandard Position # -P Position # -P Position # -P od nd Position # tandard Position # -P Position # -P Position # -P ap nd Position # tandard Position # -P Position # -P Position # -P tmospheric Vent or Ported affle Port Position # tandard Position # -P Position # -P Position # -P ny port or vent not specified will be in Position # as shown on page 6 & 7 agnetic Piston - 9 for reed switches and lectronic ensors (Order ensors separately) ote: dditional cylinder length required for onrotating ods see page 7; for Option - see page ; for /8 P Ports Option see page 7; for Option - see page 9 pecifications subject to change without notice or incurring obligation

35 ongstroke ulti-power ylinders eries ound ead, tandard, ace ount, od and ap nd emale od hread 90 /" ex ut od ia. (umber of stages times stroke) + imension 0 0 / P / P. ia.. ia.. ia.. ia. " -/" " " eries quare ead, tandard, ide ap ount ap nd Port 0.5 emale hread / ex ut (umber of stages times stroke) + imension 0 0 / P / P od nd Port " od ia. -/", ", & " s xtended ie od ount for ound and quare ead odels - W od nd Only -W ap nd Only -W od and ap nds ap nd Port od nd W 5/6- hread ap nd W od nd Port " ie ods equally spaced -/", ", & " s ie ods equally spaced W 5/6- hread W imensions " -/" " " stage.... stage stage /8 x.5 5/8 x.5 5/8 x.5 7/8 x.5 /-0 x dp /-0 x dp /-0 x dp /-0 x dp 5/6-8 x.6 dp /8-6 x dp /- x.00 dp /- x.00 dp W.... W pecifications subject to change without notice or incurring obligation 5

36 ongstroke ulti-power ylinders ound ead levis ount pecify mounting option Ports in line with slot Ports 90 to slot Pivot pin and retaining lockrings are included as standard. ccessories: ee page 8 ye racket its od levises Option -P - " -/" " " P Port locations in line with slot.8.6 Pin ole Port locations 90 to slot Oil filled powdered metal Pivot Pin ushings are standard. Pivot Pin, 6 stainless steel ockrings, plated steel ouble od Option troke ypical for all bores all mounting styles tandard piston rod and rod bushing on both ends of the cylinder. Use when attachment to both ends of the cylinder is required, or to indicate piston position location. lso see Option on page 9. ale od hread ingle od ouble od, od nd Only ouble od, ap nd Only ouble od, od & ap nds od Option tud high strength stud is threaded into the standard female rod end and retained with octite. his method eliminates the small diameter thread relief area normally required when machining male threads. his provides a much stronger rod end which can be repaired, rather than replacing the complete rod, should the thread be damaged. octite o elief o Weakness hread hread " /0 x.00 /" /0 x.00 " /0 x.00 " 5/8-8 x.5 ubber umpers od nd only ap nd only oth od & ap nds Option ubber umpers rubber doughnut is bonded to the cylinder head to act as the piston stop and absorb the impact of the piston. his reduces noise and absorbs energy, thus reducing damage to the cylinder and tooling due to pounding. tandard rubber mass will compress and give full stroke at 60 to 80 psi. his mass can be adjusted to meet your specific pressure and/or dynamic load requirements requirements 6 pecifications subject to change without notice or incurring obligation 7-7-0

37 eries & Option pecifications djustable extend stroke Option - vailable all s. or strokes through 6" ull stroke adjustment is standard. ote! o maintain operator safety features of this option, it is O available with mounting styles: -W and -W. Use caution when mounting to avoid creating pinch points. + troke iameter + ( x troke) + troke iameter troke adjustment per revolution ee complete description on page 0. " -/" " " ( x troke) + troke /8 P Ports in eads Option -P8 Use /8 P ports for higher flows, air over oil systems, etc. onrotating od Option - stainless steel hex rod and a hex broached bushing of 660 bearing bronze replaces the standard round rod and bushing. ported baffle is used so the piston assembly can be retracted by the next piston back from the rod end. he normal rod head port becomes an atmospheric vent. he tolerance on rotation is ±. he hex rod design does allow for some torque loading on the shaft. owever, torque loads that induce side loading should be minimized for best overall life and performance. ex od o rod seal tmospheric Vent for all extend/retract combinations Ported affle etract Port + [ ee hart ] dd to imension for each ex od Port Ported affle lat " / P " " -/" / P " " " / P " " " / P ".00" ote: ex rod flats have random rotation vailable o. of Ported otal o. of ombinations affles tages onrotating ouble od Option - combination of the Options and as shown above. he rod end rod is ex and the cap end rod is round. he ported baffles are included and the imension adjustments shown for Option must be made. xtend piston areas must also be reduced by the rod area. igh low Vents Option - he atmospheric vent in the baffle is cut larger to provide less resistance to the air flow. Use when higher cycle speeds are required. Viton eals Option -V Use for elevated temperatures (5 to + 00 ) or compatibility with exotic media onsult engineering for compatibility information. pecifications subject to change without notice or incurring obligation 7

38 nd ug ount it it includes: rackets and bolts for attaching the brackets to the cylinder heads. aterials: rackets, steel, plated crews, steel, black oxide ongstroke ulti-power ylinders 6 oles W " -/" " " W/ / O it o (umber of stages times stroke) + im. X (umber of stages times stroke) + im. W O O stage stage stage X stage X stage X stage ide ug ount it rackets may be mounted in two different positions as shown (umber of stages times it includes: stroke) + imension X rackets and oles bolts for attaching the brackets to the U/ / U/ / cylinder heads. U O (umber of stages times stroke) + imension O aterials: rackets, steel, plated crews, steel, black oxide U (umber of stages times stroke) + im. X O oles (umber of stages times stroke) + im. O " -/" " " it o O O Position # Position # stage stage X stage stage X stage X stage U stage stage stage X stage X stage X stage od levises P I Pin aterials levis and tud: teel, black oxided Pin: 6 tainless teel lips: teel, plated ", -/", & " " Part # PI I P /-0x.6 5/8-8x ating ye kt - -5 ye racket its mate with Option -P or - and od levis I " -/", " " od levis -56 aterials racket: igh strength inc die casting ushings: Oil filled powdered metal crews:, teel, plated or black oxided Part # I /6-8x.00 5/6-8x.00 5/6-8x.00 /-0X (#) 8 pecifications subject to change without notice or incurring obligation 7-7-0

39 eries & Option pecifications uffix Option pecifies agnetic Piston (Order ensors and ensor lamps eparately) Quick isconnect ensor hown -/" bore model shown with prewired electronic sensors and mounting clamps -Piece ensor lamp shown with quick disconnect sensor snapped in place ocket ead crew WI his cylinder is equipped with a agnetic Piston for use with agnetically Operated ensors. Other agnetic ensitive evices hould be ept at a istance to void Inadvertent Operation. Option - consists of a magnet bonded into the piston head. When the piston magnet moves past an external sensor, the magnetic field activates the sensor without physical contact. ounting he sensor snaps into a -part clamp that attaches rigidly to any of the tie rods and can be positioned anywhere along the length of the cylinder. eliability he annular piston magnet is permanently bonded into a groove in the piston. It is a polarized permanent magnet of rubber bonded barium ferrite that is very stable and is not affected by shock. Under normal usage it will remain magnetized indefinitely. Warning xternal magnetic fields and/or ferrous objects may affect the strength of the piston magnet therefore affecting sensor actuation and piston position indication. Warning labels (shown left) are affixed to the cylinder. ensor clamps and sensors are ordered separately. ensor lamp tick Out imensions odel -/ -/ " " ".0" ".0.0".0" emale ordsets available in,, & 5 meter lengths 9 foot prewired sensor lamp ensor Piston Piston od ylinder ube agnet, ubber onded arium errite ie od, tainless teel op View ound ead tyle ie od, tainless teel ylinder ead lamp Piston Piston od ylinder ube ylinder ead agnet, ubber onded arium errite ensor op View quare ead tyle ensor & lamp Ordering uide emperature ange: 0 to + 80 ( to + 76 ) ighted agnetic Piston Position ensors Product ype eed witch lectronic lectronic Prewired 9 ft. Part o Quick isconnect Part umber lectrical haracteristics 5-0 V/V, 0.5 mp ax., 0 Watt ax., P.O.,.5 Voltage rop ourcing, PP, 6- V, 0.5 mp ax.,.0 Voltage rop inking, P, 6-V, 0.5 mp ax.,.0 Voltage rop emale ordsets for Quick isconnect ength eter eter 5 eter Part umber ensor ounting lamp - for all & odels or all & odels Order Part umber Warning! o not exceed sensor ratings. Permanent damage to sensor may occur. Power supply polarity U be observed for proper operation of sensors. ee wiring diagrams included with each sensor pecifications subject to change without notice or incurring obligation 9

40 8-0 5 IXO O-I, Inc th venue ainesville, elephone (5) ax (5) ail fabco@fabco-air.com Web ite abco-ir Product atalog ibrary ylinders, Valves & ccessories atalog V9 00 pages describe Pancake, quare, ongstroke, i-power, & ultipower air cylinder lines. lso details valves, airover-oil tanks, boosters, fittings and accessories. inear lides atalog -0 road line includes 6 families of linear slides, pick & place units, thrusters and thin parts placers. ylinder bores: 5/6" to ". uide shafts /" to /". etric ir ylinders atalog P atalog offered in languages describes Pancake, quare and force multiplying ulti-power cylinders. pecify nglish, rench, panish or erman versions. lobal eries ir ylinders atalog -5 offers the widest choice of models & options featuring non-lube service to 50 psi. bores mm to 60mm trokes 5mm - 00mm P or etric ports etric or inch rod thread & mounting W uided toolplate models included! Pneumatic lind ivet ooling atalog -5 et all brands of rivets (steel, stainless or plastic) with portable hand tools, bench mounted units, and custom equipment for setting multiple rivets simultaneously. Pneumatic rippers atalog -7 P & P parallel jaw motion with strokes from /" to " & forces to psi. & angular jaw styles with external open/close on-the-fly adjustment. istributed by ulti-power ir Presses atalog P6 etails the powerful line of precision, forcemultiplying air presses and accessories. ight weight and portable, these units deliver forces to,000 lbs on shop air pressure.