C-SERIES Rotating Screw Jack 100kN

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1 -SRIS Rotating Screw Jack 100kN MR100 olumn Strength ree Pinned uided ixed Pinned ixed PRMISSI OMPRSSIV O (K) OUMN NTH (mm) 0 IX/UI PINN/PINN IX/R ritical Screw Speed ixed/ree, cs = HS ixed/supported, cs = 0.7 ixed/ixed, cs = 1 ritical Speed (rpm) Unsupported Screw ength (m) (ased on both ends fixed and 80% of the critical speed) ellows oot Ø x Ø22 RHS Ø Ø Ø Ø Ø MT MT STROK HU OR OWS OOT STROK (OWS OOT NOT INU) Stroke * *control tapes fitted Ø=150 ccessories & Options nti-acklash nti-rotation (Keyed) nd ittings imit Switches Rotary imit Switch daptor ouble Hub Nut Safety Nut Motor daptors rives Trunnion Mounts orrosion Protection Secondary uide 19

2 -SRIS nti-acklash for Screw Jacks The nti-acklash feature provides a reliable method to regulate the axial backlash in a screw jack for applications where there is a reversal of loading from tension to compression. The amount of backlash between the screw and worm gear nut can be adjusted (adjust shell cap) to a desired amount or a practical minimum. To avoid binding and excessive wear do not adjust backlash to less than 0.025mm. Removable cap to check wear by eye & gauge djustable Shell ap The nti-acklash feature also acts as a safety device, providing dual nut load carrying unit, when the worm gear becomes worn. visual wear indicator is included as standard on all models and a feeler gauge can be used to measure the wear. This can be upgraded to use a sensor on request (consult Power Jacks). imensions for nti-acklash nti-acklash ear The dimensions for these screw jacks are the same as the standard units except those detailed below. Model MT010-R MT025-R MT050-R MT100-R Ø Ø Performance for nti-acklash Model MT010-R MT025-R MT050-R MT100-R ead Screw ead (mm) Start-Up Torque Option at ull oad (Nm) Option Static fficiency Option Option ynamic fficiency Option Option Weight (kg) stroke = 150mm Note: fficiency values for standard grease lubricated worm gear box and lifting screw. 20

3 -SRIS nti-rotation (Keyed) for Screw Jacks Key Key daptor ead Screw with Keyway The nti-rotation feature for translating screw jacks stops the lead screw from rotating without the need for end fixing. This is done by keying the lead screw. However the keyway in the screw will cause slightly greater than normal wear on the internal threads of the worm gear. enefits: ompact unit integrates anti-rotation into gearbox imensions are the same as the standard translating screw jack Standard round cover pipe for easy installation Proven industrial anti-rotation design Performance for nti-rotation Model MT010-K MT025-K MT050-K MT100-K ead Screw ead (mm) Start-Up Torque at Option ull oad (Nm) Option Static fficiency Option Option ynamic fficiency Option Option Note: fficiency values for standard grease lubricated worm gear box and lifting screw. Weight is the same as standard unit. nti-rotation with nti-acklash or Safety Nut The anti-backlash and safety nut features can be combined with the anti-rotation feature into one screw jack. or this option the anti-rotation device is located in-line with the cover pipe. imensions for nti-acklash with nti-rotation (Keyed) Model MT010-Y MT025-Y MT050-Y MT100-Y Stroke +5 Stroke +10 Stroke +15 Stroke ØH kn T TI imensions for Safety Nut with nti-rotation (Keyed) oad irection - Tension (T) Model MT010-KT MT025-KT MT050-KT MT100-KT Stroke +5 Stroke +10 Stroke +15 Stroke ØH etail = Same as standard MT screw jack H oad irection - ompression () Model MT010-K MT025-K MT050-K MT100-K Stroke +5 Stroke +10 Stroke +15 Stroke ØH etail = Same as standard safety nut screw jack with compression load (Refer P22) Performance for nti-acklash with nti-rotation Model MT010-Y MT025-Y MT050-Y MT100-Y ead Screw ead (mm) Start-Up Torque at Option ull oad (Nm) Option Static fficiency Option Option ynamic fficiency Option Option Weight (kg) stroke = 150mm Note: fficiency values for standard grease lubricated worm gear box and lifting screw. nti-rotation with Safety Nut performance is the same as the nti-rotaton unit. 21

4 -SRIS with Safety Nut Power Jacks metric machine screw jacks can be fitted with a safety nut, which provides 2 safety roles: 1. In the event of excessive wear on the nut thread the load will be transferred from the standard nut to the safety nut. This will also provide visual wear indication as the gap between the safety nut decreases to zero as the standard lifting nut wears. kn T kn T kn 2. In the unlikely event of catastrophic nut thread failure the safety nut will sustain the load. The safety of industrial and human cargo is therefore improved. There are several configurations for each safety nut device as they only work in one load direction. or this reason when ordering please supply a sketch of your application showing load directions. = oad direction - ompression T = oad direction - Tension Translating Screw Jack with Safety Nut The dimensions for these screw jacks are the same as the standard units except those detailed below. oad irection - ompression () Model MT010- MT025- MT050- MT Ø Ø TI imension,, ØH not applicable etail = s per table etail = Same as standard MT screw jack oad irection - Tension (T) Model MT010-T MT025-T MT050-T MT100-T Stroke + 5 Stroke + 10 Stroke + 15 Stroke ØH H TI imension,,, Ø, Ø not applicable etail = Same as standard MT screw jack etail = s per table Model MT010 MT025 MT050 MT100 Wieght (kg) Rotating Screw Jack with Saftey Nut kn The dimensions for these screw jacks are the same as the standard units except those detailed below. bellows boot hub can be provided on the flanged half of the safety nut. Model MR010 MR025 MR050 MR100 Stroke +76 Stroke +95 Stroke +140 Stroke STROK Ø Ø x Ø11 Ø57 P 4 x Ø13.5 Ø65 P 4 x Ø18 Ø85 P 4 x Ø22 Ø120 P P = Pitch ircle iameter Nut must be orientated correctly for load direction Model MR010 MR025 MR050 MR100 Weight (kg)

5 -SRIS nd ittings for Translating Screw Top Plate H apacity 10kN 25kN 50kN 100kN Ø Ø80 Ø100 Ø120 Ø150 Ø Ø30 Ø40 Ø50 Ø Ø Ø11 Ø13.5 Ø18 Ø22 Ø (P) Ø55 Ø70 Ø85 Ø H M6 x 1 M8 x 1.25 M8 x 1.25 M10 x 1.5 Weight (kg) P = Pitch ircle iameter levis nd J H apacity 10kN 25kN 50kN 100kN Ø Ø12 Ø16 Ø20 Ø22 Ø Ø30 Ø40 Ø50 Ø M12 x eep M20 x eep M24 x 3 37 eep M36 x 4 42 eep M6 x 1 M8 x 1.25 M8 x 1.25 M10 x 1.5 H J Weight (kg) ork nd H J K apacity 10kN 25kN 50kN 100kN Ø Ø12 Ø20 Ø25 Ø H M12 x 1.75 M20 x 2.5 M24 x 3 M36 x 4 ØJ K M6 x 1 M8 x 1.25 M8 x 1.25 M10 x Weight (kg) Rod nd K J H apacity 10kN 25kN 50kN 100kN Ø Ø M12 x 1.75 M20 x 1.5 M24 x 2 M36 x Ø H J K Weight (kg) Note: ead screw threaded end made to suit rod end. 23

6 -SRIS Trunnion Mounts ØQ I Trunnion rotated through 90 ØP Standard Trunnion O H With Trunnion eet Trunnion mounts provide a pivot point at the gearbox of the screw jack. 2 Pivot Plane Options Supplied with or without Trunnion eet Option of Male or emale Trunnions Trunnion mounts can be mounted on either side of the screw jacks gearbox When the trunnions are on the same side as the worm shaft multiple screw jacks can be linked in line with a drive shaft and pivot around a common axis. N 2 x Ø M The trunnion mounts are connected to the screw jacks gearbox with 4 bolts. K J Model Ø H I J K M N O ØP ØQ ØR 20 f7 25 f7 35 f7 45 f7 ØS T U ØV ØW X Y Z With Trunnion eet U Male Trunnion YØV ØW X Z ØR ØS T emale Trunnion 24

7 -SRIS Motor daptor Mount an electric motor to the -Series screw jack with the extensive range of motor adaptors designed to be used in conjunction with a flexible jaw coupling that connects the motor drive shaft to the screw jacks worm shaft. Model -010 I rame Ø Ø oupling vailable / OR / S / OR / S / OR / S Ø Ø Model -025 I rame Ø Ø oupling vailable / OR / S / OR / S / OR / S / OR / S ± 2 Model -050 I rame Ø Ø oupling vailable / OR / OR / OR / S / OR / S / OR / S / OR / S Model I rame Ø Ø oupling vailable / OR / S / OR / S / OR / S / OR / S Note: 1. NM Motor adaptors available on request 2. Motor adaptors are for the support of motor weight only 3. OR = On Request 4. S = Standard 25

8 -SRIS imit Switches on Screw Jack over Pipe imit switches can be mounted on the screw jacks cover pipe to signal stroke positions such as end of travel. The switch is triggered by a cam or target disc on the end of the lead screw. eatures: 1. Inductive Proximity Sensors as standard. Others including electro-mechanical and safety rated available on request. 2. No contact, so no wearing parts Wire sensor 24V for either Normally losed (N) or Normally Open (NO) switching. 4. Sensor has rugged one-piece Metal housing. 5. Optical setting aid 6. M12 Plug in connection for fast change-ability. 7. Sensor kit includes sensor, mounting ring, target ring and modification to screw jack cover pipe. 8. Switch can have a fixed or adjustable mounting. 9. or full sensor details request Power Jacks design guide catalogue or download it from -Series Screw Jack Model MT010 MT025 MT050 MT100 Switch Size M8 M12 M12 M12 (mm) Stroke + 15 Stroke + 15 Stroke + 12 Stroke + 24 (mm) STROK (mm) (mm) (mm)± SWITH djustment (mm) Ø (mm) Note: 1. *Structure dimension () only required when screw jack is secured on this face. Not required if secured on opposite face. 2. ll dimensions in mm unless otherwise stated. 3. imensions subject to change without notice. STRUTUR* Ø 26

9 I -SRIS Rotary imit Switches for Screw Jacks RS-51 Rotary cam limit switches can be used as end of travel limit switches with the option of intermediate switches. ach limit switch is individually adjustable over the entire stroke of the screw jack. 2 to 8 limit switches in one unit Useable revolutions from 4 to Switch types include: hangeover (Normally losed/open), Normally losed, old or Silver contacts Maintenance free rotary cam gearbox nclosure IP66 as standard Mounting options for 14 (face), 5 (flange) and 3 (foot) vailable in 3 voltages 250V, 24V & 80V Maximum input speed 1800rpm Operating temperature 40 to +80 Options for potentiometer, anti-condensation heaters and encoders Stage technology option to V70 Mounted onto a screw jacks free worm shaft as an alternative where cover pipe mounted limit switches are not possible e.g. rotating screw jacks. PU or full details on the RS-51 limit switch request a brochure from Power Jacks or download details from Type Ø Ø P16 Ø Ø Switches Size Revolutions , 6.5, , 29, , 125, , 540, , 2288, , 9800, H J ll Units H I J K Note: 1. ll dimension in millimetres unless otherwise stated. K 2. esigns subject to change without notice. 27

10 Introducing the high performance S-Series screw jack range from Power Jacks. To meet the increasing industrial demands on machine screw jacks our team of experienced design engineers set out to provide our customers with a new high performance cubic machine screw jack. It has typically 50% higher duty cycle capabilities than standard machine screw jacks, thus reducing the need for ball screw jacks or larger de-rated machine screw jacks in high duty applications. In addition the range is engineered to have a long lasting service life, high durability, large selection of configurations, versatile mounting and an extensive accessory list. Ideal for applications that demand more from a machine screw jack, but do not warrant a ball screw jack. Installed singularly or as part of multi-unit jacking systems. Over 350 Million Standard onfigurations per Model Type. 4 Standard Screw Jack esigns Standard nti-acklash* nti-rotation* Safety Nut nti-rotation can be combined with standard, anti-backlash and safety nut designs. * Translating screw configurations. earbox Housing esign optimised for high thermal efficiency. Recognisable by the exterior fins, which increase surface area. The housing is cast using a highly durable S Iron. This provides a strong housing that firmly and accurately holds the gear set in a reservoir of chosen lubricant suited to most industrial demands. Reliable Worm ear Set Proven gear geometry used in millions of screw jacks. Oil illed earbox or optimum lubrication and cooling of the worm gear set at up to 3000 rpm input. ead Screw rease Rated for extreme pressure to ensure correct lubrication at all rated loads. orrosion Protection To suit all economic needs. Standard Industrial Paint inish rduous nvironment Paint inish ustomer Specified Paint Plated inish High Performance Reliable urable Versatile ynamic 28

11 S-SRIS eatures Translating and Rotating Screw onfigurations 4 nd ittings as Standard: Top Plate levis nd ork nd Rod nd ellows oot Screw Protection prevents ingress of dirt and debris onto screw threads. Mounting olt Holes on 2 aces Precision Machined ead Screw available in standard material or stainless steel. Oil itting in all Sides Worm Shaft Material available in standard, plated or stainless steel. Integral ccessory olt Holes allow mounting of accessories to worm shaft. over Pipe itted as Standard protects lead screw from damage and stops ingress of dirt and debris. over pipe also acts as grease reservoir for normal operation. Special eatures 2 Screw ead Options for each screw jack size. Over 350 million standard configurations Worm Shaft xtensions as standard double (both sides) or optionally single extension (one side). High thermal efficiency 3 ear Ratio Options for each screw jack size. luminium ronze Worm ear accurately hobbed for greater gear contact. Optimum lubrication via 2 dedicated systems Outstanding rotary to linear motion performance 29

12 S-SRIS Translating Screw Jack uilding System levis nd ork nd Rod nd ellows oot Top Plate 4 5 ead Screw Options 1. Standard 1 x Pitch 2. 2 x Pitch 3. nti-rotation (Keyed) 4. Stainless Steel 5. eft Hand Thread 3 S-SRIS Options 1 2 Motor daptor lectric Motor with or without: oupling rake ncoder orced Ventilation Standard Rotary imit Switch daptor Stop Nut Secondary uide nti-rotation Key daptor nti-rotation (Keyed) Rotary imit Switch rive Shaft rake imit Switches nti-acklash Hand Wheel earbox Safety Nut Protective ap Trunnion Trunnion eet ncoder 30

13 S-SRIS Rotating Screw Jack uilding System ouble Hub Nut Standard Nut Safety Nut ellows oot Safety Nut ouble Hub 5 6 ead Screw Options 1. Standard 1 x Pitch 2. 2 x Pitch 3. No Pilot nd 4. Stainless Steel 5. eft Hand Thread 6. arger iameter Screw S-SRIS Options Motor daptor lectric Motor with or without: rake Rotary imit Switch daptor oupling ncoder orced Ventilation Standard Rotary imit Switch Trunnion Trunnion eet rive Shaft Safety Nut rake Hand Wheel earbox Protective ap ncoder 31

14 S-SRIS Screw Jack Product ode xample S T O R K P Screw Jack Type S = S-Series Screw Jack 2 Screw onfiguration T = Translating Screw R = Rotating Screw 3,4,5 apacity (kn) 025 = 25kN 050 = 50kN 100 = 100kN 200 = 200kN 6,7,8,9 Stroke (mm) e.g.1500 = 1500mm 10 nd Type = Threaded nd = levis T = Top Plate = ork nd R = Rod nd = Plain nd #11 P = Pilot nd #1 N = No Pilot #1 11 ead Screw Pitch 1 = Option 1 ead 2 = Option 2 ead 12 ear Ratio 1 = Option 1 Ratio 2 = Option 2 Ratio 3 = Option 3 Ratio X = Special Ratio 13 eatures 0 = None K = nti-rotation (keyed) = Secondary uide R = nti-acklash V = Inverted Screw nti-acklash Y = nti-acklash & nti-rotation (keyed) W = Inverted Screw nti-acklash & nti-rotation (keyed) H = ouble Hub Nut #1 14 esignation = actory esignated #4 = Oil illed earbox = rease illed earbox #5 15 over Pipe P = over Pipe = No over Pipe 16 ead Screw Thread = Right Hand (lockwise) #2 = eft Hand (nti-lockwise) #3 17 ead Screw Material 1 = arbon Steel (Standard) 2 = Stainless Steel = arge iameter #1 #10 T = arge iameter Stainless Steel #1 #10 18 ead Screw over 0 = None = ellows oot (fabric) T = Telescopic Spiral (metal) 19 rive 0 = No Side olt Holes 1 = Side olt Holes HS 2 = Side olt Holes RHS 3 = Side olt Holes (both sides) M = Motor #6, #10 = rake Motor #6, #10 H = Hand Wheel = Motor daptor #6, #10 21 Worm Shaft Type 0 = Standard Material N = Nickel Plated = hrome Plated S = Stainless Steel 22 Stop Nut 0 = No Stop Nut P = ull Power Stop Nut 23 Safety Nut 0 = No Safety Nut T = Safety Nut Tension = Safety Nut ompression 24 earbox Mounting = ase Mount T = Trunnion Mount Standard #7 U = T + Trunnion eet X = Trunnion Mount 90 #8 Y = X + Trunnion eet 25 imit Switch #9, #10 0 = None = lectro-mechanical imit Switch R = Rotary am imit Switch P = Proximity Sensor 20 Worm Shaft nds 0 = oth = eft Hand Side Only R = Right Hand Side Only Notes: #1. Rotating screw models only. #2. Standard right hand thread form. Worm shaft turns clockwise to extend screw. #3. eft hand thread form. Worm shaft turns anti-clockwise to extend screw. #4. actory designated number for special design. #5. rease filled gearbox recommended for normal running input speed below 500rpm. #6. Includes motor adaptor and coupling. I motor adaptor is standard. #7. Trunnions on same side as worm shaft (standard). #8. Trunnions at 90 to worm shaft. #9. imit switch mounting included. #10. esign notes required to detail device/item specification. #11. Plain end has same dimensions as threaded end except no thread form. 32

15 S-SRIS Metric Machine Screw Jacks Performance ead Screw 1 Screw Jack Model 4 S-025 S-050 S-100 S-200 apacity kn ead Option mm iameter (mm) Option 1 6:1 6:1 8:1 8:1 ear Ratios Option 2 24:1 24:1 24:1 24:1 Option 3 8:1 (OR) 8:1 (OR) 6:1 (OR) 6:1 (OR) Option 1 4mm 8mm 6mm 12mm 6mm 12mm 6mm 12mm 4 x Turns of worm for travel of lead screw Option 2 1mm 2mm 1.5mm 3mm 2mm 4mm 2mm 4mm Option 3 3mm 6mm 4.5mm 9mm 8mm 16mm 8mm 16mm Option Maximum Input Power (kw) Option Option Start up torque at full load (Nm) 2 Option Option Option Maximum Through Torque (Nm) 7 Option Option Option Static fficiency 3 Option Option Option Option 1 50rpm Option 1 750rpm Option rpm Option rpm Option 2 50rpm Option 2 750rpm ynamic fficiency 3 Option rpm Option rpm Option 3 50rpm Option 3 750rpm Option rpm Option rpm ead Screw Restraining Torque (Nm) Worm Shaft Radial oad (N) Maximum Input Speed (rpm) ear ase Material - S Iron S Iron S Iron S Iron Weight (kg) stroke = 150mm Translating Rotating Weight (kg) per extra 25mm Translating Rotating xial acklash Useful ormulae Typical xial acklash Values: Standard Screw Jack is 0.12mm to 0.23mm Screw Jack with nti-acklash feature is adjustable to a minimum of 0.025mm. Input Speed (rpm) = Input Power (kw) = Input Torque (Nm) = inear Speed (mm/min) *ear Ratio ead of Screw (mm) oad (kn)*ead(mm)*input Speed(rpm) 60000*fficiency*ear Ratio oad (kn)*ead(mm) 2* π*fficiency*ear Ratio Notes: 1. ll metric machine screws have a trapezoidal thread form. 2. or loads of 25% to 100% of screw jack capacity, torque requirements are approximately proportional to the load. 3. fficiency values for standard lubricated worm gearbox and lead screw. 4. or normal running speeds above 500 rpm the gearbox is oil lubricated and grease lubricated below 500 rpm. The lead screw is grease lubricated in both cases. 5. Torque required to prevent the lead screw or lead nut from rotating if no anti-rotation device fitted. 6. Radial force applied midway along worm shaft key at 90º to key. 7. Maximum transmittable torque through worm shaft, not through gear set. 8. vailable on request (OR), consult Power Jacks. 33

16 S-SRIS Translating Screw Jack 25kN Performance ST025 Screw Jack Model 4 S-025 apacity kn 25 ead Screw 1 iameter (mm) 30 ead (mm) 6 12 Option 1 6:1 ear Ratios Option 2 24:1 Option 3 8:1 (OR) 4 x Turns of worm for travel of lead screw Option 1 4mm 8mm Option 2 1mm 2mm Option 3 3mm 6mm Option Maximum Input Power (kw) Option Option Start up torque at full load (Nm) 2 Option Option Option Maximum Through Torque (Nm) 7 Option Option Option Option Static fficiency 3 Option Option Option 1 50rpm Option 1 750rpm Option rpm Option 2 50rpm ynamic fficiency 3 Option 2 750rpm Option rpm Option 3 50rpm Option 3 750rpm Option rpm Maximum Input Speed (rpm) ear ase Material - S Iron Weight (kg) stroke = 150mm ST SR Weight (kg) per extra 25mm SR ST ST025 losed Height M12 x P (OTH SIS) HS RHS Ø16 (h8) x 5 x Threaded nd Top Plate levis nd ork nd Rod nd 30 STROK losed Height ' Threaded nd Top Plate levis nd ork nd Rod nd ST Stroke (mm) With ellow oots () M20 x MX (OS HIHT) ST025 Stop Nut M6 x 1 14 P (SN) STROK Stop nut provides a full power mechanical stop at the end of the lead screw. To be used as a safety feature in emergency conditions. 52 Note: 1. ll dimension in millimetres unless otherwise stated. SN = Stroke + 21mm 2. esigns subject to change without notice. 34

17 S-SRIS Rotating Screw Jack 25kN SR025 olumn Strength ree Pinned uided 3000 ixed Pinned ixed PRMISSI OMPRSSIV O (K) OUMN NTH (mm) 0 IX/UI PINN/PINN IX/R ritical Screw Speed ixed/ree, cs = HS ixed/supported, cs = 0.7 ixed/ixed, cs = 1 ritical Speed (rpm) Unsupported Screw ength (m) (ased on both ends fixed and 80% of the critical speed) ellows oot 65 4 x Ø13.5 RHS 30 earbox Nut STROK 90 HU OR OWS OOT STROK (OWS OOT NOT INU) Ø Ø Ø ST SR Stroke * *control tapes fitted Ø=150 ccessories & Options nti-acklash nd ittings Rotary imit Switch daptor nti-rotation (Keyed) imit Switches ouble Hub Nut 15 Safety Nut Motor daptors rives 50 Trunnion Mounts orrosion Protection Secondary uide 35

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