Highest Performance: Dyna Series

Transcription

1 Highest Performance: Dyna Series GAM can. If you don t see exactly what you need, let us know. We can modify the Dyna Series gearboxes to meet your needs. Page provides a list of commonly requested modifications to give you a feel for our capabilities. The Dyna Series is our highest performance right-angle gear reducer utilizing sophisticated hypoid gearing. The benefit of hypoid gearing is that it combines the space and configuration advantages of worm gearing with the high efficiencies of bevel gearing. The result is that the Dyna Series is able to achieve ratios up to 1:1 in a single stage and ratios up to 100:1 in 2 stages. DSX version for the highest performance available! The DSX is our flagship right angle hypoid gearbox that has been optimized for the most demanding motion control applications that require high angular accuracy. Featuring hypoid gears that have been ground, the DSX has the smoothest torque transmission and extremely low backlash and noise levels. Contact GAM for further information on the DSX. Dyna Series benefits include: Ratios up to 1:1 in a single stage the highest in the market and 100:1 in just two gear stages High efficiencies High allowable axial and radial loading Ultra low backlash Back drivable Multiple output shaft configurations and hollow output 1 2 High ratio version 1. Aluminum Housing (Aluminum housing significantly reduces the weight of the gearbox) 2. Hypoid Gearing (Optimized gearing allows ratios up to 1:1 in a single stage; 100:1 in two stages. DSX gears are ground for improved performance.) 9 Adapter Flange (Customized adapter flanges for quick and easy mounting to any motor). Coupling (Gearbox can be supplied with either a bellows or elastomer coupling). Tapered Roller Bearings (Roller bearings for high radial and axial loading). Output Shaft (Gearbox can be supplied with one or two solid shafts or hollow shafts)

2 Highest Performance: Dyna Series DS-W Single output shaft configuration with our high performance bellow coupling input and machined motor flange to mount to any servo motor Frame sizes from mm to 190 mm DSX option available DS-H Hollow bore output configuration with our high performance bellow coupling input and machined motor flange to mount to any servo motor Zero-backlash shrink disk coupling on the output included with the gearbox Frame sizes from mm to 190 mm DSX option available DS-T Dual output shaft configuration with our high performance bellow coupling input and machined motor flange to mount to any servo motor Frame sizes from mm to 190 mm DSX option available DS-F Flange output allows connection of pinion gears, pulleys, rotary index tables, and transmission shafting directly to the output for a more compact and stiffer solution Frame sizes from mm to 190 mm DSX option available 0

3 Highest Performance: Dyna Series The Advantage of Hypoid Gearing The GAM Hypoid offers significant advantages over other conventional right-angle gears. Conventional spiral bevel gearing, meshing in the position shown at the bottom of the drawing, has a purely rolling meshing action that is mechanically very efficient. Its drawback is that it offers the smallest total tooth contact area, so its torque throughput capacity is lower. Single-stage spiral bevel gearing is limited to about a :1 reduction ratio. It s easy to get higher ratios with multiple-stage configurations, but the additional gear stage lowers mechanical efficiency, increases backlash, consumes space and weight and reduces reliability. Conventional worm gearing, meshing in the position shown at the top of the drawing, has a very high total tooth contact area. While it offers high torque throughput and high ratio reduction, worm gearing has the lowest mechanical efficiency, due to the friction generated by its high component of sliding action. Worm gearing is also subject to the kind of wear that demands adjustment in order to maintain accuracy. Hypoid gearing, meshing at the intermediate position, offers mostly rolling action with a small component of sliding action. It has a greater tooth contact area than bevel gearing, so its load-carrying capability is greater. The GAM Hypoid offers further advantages by going up to a 1:1 gear ratio in a single stage with efficiencies between 9% and 9%, depending upon ratio throughout the speed range. Another important design criterion for precision servo applications is, of course, low backlash in the gear box. The GAM Hypoid offers two important advantages: Single-stage design eliminates backlash from a second set of meshing gears Accurate machining and assembly alignment high-accuracy models offer backlash of 2 arcminutes. GAM Hypoid gearing is available in two product ranges, our highest precision Dyna Series, and high precision, Dyna-Lite Series. The placement of the input gear along the arc of the driven gear has a significant impact on load-carrying capabilities and mechanical efficiency 1

4 Highest Performance: Dyna Series Dyna Series Stock Ratios 1),, 10, 1, 0, 0, 100,, 10, 1 N/A All Ratios Available 1-stage:,,,, 8, 10, 12, 1 2-stage: 2, 0, 0, 0, 70,100 -stage: consult GAM :1 (10) 70 (20) 10 (129) 20 (201) 700 (19) 100 (1291) :1 (01) 8 (02) 1 (120) 2 (227) 90 (107) 10 (1199) :1 (292) (7) 11 (119) 20 (221) 70 (90) 1280 (1129) :1 2 (28) 1 (0) 12 (1097) 20 (212) 0 (81) 1200 (1021) Nominal Output Torque (T 2n ) Nm (lb-in) 8:1 0 (2) (9) 11 (1018) 220 (197) 0 () 1120 (991) 10:1 28 (28) (9) 10 (929) 200 (1770) 0 (9) 100 (920) 12:1 2 (221) 0 () 9 (81) 180 (19) 80 (28) 90 (808) 1:1 22 (19) (98) 80 (708) 10 (11) 00 (0) 800 (7081) All 2-Stage Ratios (10) 70 (20) 10 (129) 20 (201) 700 (19) 100 (1291) Max Acceleration Output Torque (T 2B ) Nm (lb-in) - 1. x Nominal 1. x Nominal 1. x Nominal 1. x Nominal 1. x Nominal 1. x Nominal :1-:1 70 (20) 10 (129) 280 (278) 20 (02) 100 (1291) 2800 (2782) Emergency Output Torque 8:1-10:1 0 (1) 110 (97) 20 (20) 0 (89) 1280 (1129) 220 (1982) Nm (lb-in) (T 2not ) 12:1-1:1 0 () 100 (88) 190 (182) 0 (18) 90 (897) 1900 (181) All 2-Stage Ratios 70 (20) 10 (129) 280 (278) 20 (02) 100 (1291) 2800 (2782) Nominal Input Speed ) (n 1n ) RPM 1 Stage Stage Max Input Speed ) (n 1max ) RPM 1 Stage Stage Standard Output Backlash (j) arcmin 1 Stage < < < < < < 2 Stage <7 <7 < < < < Reduced Output Backlash (j) arcmin 1 Stage < < <2 <2 <2 <2 2 Stage < < < < < < Noise Level (L PA ) db - <70 <71 <7 <7 <7 <7 Allowable Radial Load ) (F rad ) N (lbs) - 00 (787) 800 (8) 000 (899) 700 (18) (27) 1000 (72) Allowable Axial Load (F axial ) N (lbs) (1) 120 (2) 100 (0) 000 (7) 00 (989) 000 (19) Maximum Tilting Moment Nm (lb-in) - 1 (128) 17 (11) 28 (210) 10 (1) 990 (87) 10 (10) Torsional Stiffness (C t21 ) Nm/arcmin 1 Stage 2.1 (18.).2 (7.2) 10. (92.9) 2. (207.1) 1.8 (7.0) 12 (111.2) (lb-in/arcmin) 2 Stage 2.1 (18.).2 (7.2) 10.2 (90.) 22.8 (201.8) 0.1 (1.9) (10.0) (m) kg (lbs) 1 Stage (.) (1.2) 10 (22.0) 17 (7.) 9 (8.0) (121.) 2 Stage (8.8) 7 (1.) 11 (2.) 22 (8.) 9 (108.0) (1.) :1 0.8 (0.200) 1.2 (0.1).1 (1.1) 8.9 (2.901) 29.7 (10.19) 91. (1.199) :1 0.9 (0.10) 0.99 (0.9) 2. (0.81).0 (2.01) 20 (.8) 1.2 (20.91) :1 0.7 (0.122) 0.8 (0.28) 1.98 (0.77).79 (1.7) 1.7 (.02).1 (1.12) : (0.088) 0.77 (0.2) 1.2 (0.2).0 (1.81) 11.7 (.998).9 (11.92) 8: (0.07) 0. (0.22) 0.98 (0.27). (1.18) 9.08 (.10) 2.8 (8.81) 10: (0.0) 0.12 (0.209) 0.82 (0.288).0 (1.09) 7.8 (2.8) 21.8 (7.9) kg cm 2 12: (0.02) 0.92 (0.202) 0.78 (0.27) 2.87 (0.981) 7.1 (2.0) 19. (.98) (lb-in 2 ) 1: (0.08) 0.8 (0.19) 0.71 (0.2) 2.72 (0.929). (2.28) 19. (.) 0:1 0.0 (0.18) 0.87 (0.1) 1.09 (0.7).0 (1.82) (2.2) 1.9 (.7) 0:1 0.7 (0.12) 0.02 (0.17) 1.08 (0.70).77 (1.188).00 (1.72) 7.2 (2.0) 0:1 0. (0.121) 0.7 (0.128) (0.).292 (1.12).88 (1.99).0 (1.91) 70:1 0.2 (0.120) 0. (0.122) (0.).0 (1.172).779 (1.).918 (1.81) 100:1 0.2 (0.117) 0. (0.118) 0.98 (0.21).10 (1.070).879 (1.2).018 (1.7) Efficiency at Load :1-8:1 > 9% 10:1-1:1 > 9% 0:1-100:1 > 92% Service Life >0,000 hours Lubrication Synthetic Oil: ISO VG 100 Protection Rating IP Operating Temperature Range -10 C to 90 C 1) Stock ratios listed are available in Standard AND Reduced Backlash. 2) Nominal torque and speed values listed are for gear tooth ratings. Use thermal limit for continuous operation. ) DSX Precision ground gearing for quieter and smoother operation, improved accuracy, and repeatability. ) Load applied at center of output RPM. ) Stiffness values relate to DS-W version only. Stiffness for DS-H,F may vary slightly- contact GAM for values. ) Higher input speeds may be possible consult GAM. 2

5 Dyna Series - DS-W, DS-H, DS-T, DS-F 1 W2 D7 H7 D11 h8 D12 H7 9 0 W1 f2 2 f1 D H7 L L7 L D H7 D f7 D8 0 D g L 8 1 L D1 DS-F DS-H L L9 L8 L L9 L8 f f L L9 L8 2 2 D g L L D1 D8 0 D2 k DS-T D2 k D2 k f1 DS-W 1 7 D9 k Recommended Output Coupling (if necessary) metal bellows KM-0 KM-170 KM-270 KM-00 KM-100 KSD-200 elastomer EKM-0 EKM-10 EKM-00 EKM-00 EKM Contact GAM for DSX Drawings TYPE CODES FOR DYNA SERIES Example: DS - W B G - [11-201] - S111 Gearbox Series DS = Dyna Series DSX = Dyna Series Extreme Gearbox Style W = Single output shaft T = Dual output shaft H = Hollow output shaft F = Flange output Input Type B = Bellows coupling input E = Elastomer coupling input L = Shaft input Gearbox Size 0, 07, 090, 11, 10, 10, 10, 190 Ratio 00, 00, 00, 00, 008, 010, 012, 01, 00, 00, 00, 070, 100 Special Options Assigned by GAM Motor Mount Kit Assigned by GAM Options Available for This Product LOW OUTPUT OPTION BACKLASH KEYWAY A= Y N C= Y Y G= N Y H= N N Options C and G N/A for DS-F/H models. Tolerances (mm) Size k g h8 f7 H7 h Over Thru Over Thru Over Thru Over Thru Over Thru Over Thru Over Thru

6 Dyna Series mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) D1 max 1-stage* 21 (0.827) 28 (1.102) (1.78) (1.9) (2.1) (2.1) input shaft diameter D1 max 2-stage* 1 (0.1) 1 (0.1) 2 (0.9) 2 (0.9) 8 (1.9) 8 (1.9) D g pilot diameter 89 (.0) 10 (.1) 12 (.921) 10 (.90) 19 (7.77) 2 (9.) D8 mounting hole diameter. (0.2) 9 (0.) 11 (0.) 1 (0.1) 17. (0.89) 17. (0.89) D9 k gearbox input shaft dia 1 (0.1) 18 (0.709) 22 (0.8) 28 (1.102) 2 (1.2) 0 (1.7) f1 mounting hole thread M M8 M10 M12 M1 M1 housing width 0 (2.2) 80 (.1) 100 (.97) 120 (.72) 1 (.78) 19 (7.717) housing size 90 (.) 11 (.28) 10 (.12) 170 (.9) 21 (8.) 20 (10.2) L pilot height 1. (0.1) 8. (0.) 8 (0.1) 8 (0.1) 10 (0.9) 10 (0.9) 0 hypoid offset 9 (0.) 1 (0.1) 18 (0.709) 2 (0.90) 2 (1.2) 2 (1.) 1 flange thickness 8 (0.1) 10 (0.9) 11 (0.) 1 (0.12) 1 (0.91) 17 (0.9) 2 hole location 22 (0.8) 27 (1.0) (1.299) 0 (1.7) 2 (2.07) 70 (2.7) hole location 9 (1.) 9 (1.929) 9 (2.2) 72 (2.8) 91 (.8) 112 (.09) 181 (7.12) 219 (8.22) 20. (9.82) 28. (11.28). (1.11) 9 (17.28) 1-stage ** input length 229. (9.0) 22 (10.1) 27. (9.7) 280 (11.02) 72 (1.) 91 (2.28) 2-stage ** 7 input shaft length 20 (0.787) 2 (1.02) (1.9) 8 (1.89) (2.1) 2 (2.1) * for larger shaft diameters consult GAM ** depending on motor, length may vary DS-F & DS-H mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) D H7 ** hollow bore 20 (0.787) 2 (0.98) 0 (1.181) 0 (1.7) (2.1) 70 (2.7) D f7 hollow outer diameter 2 (0.9) 0 (1.181) (1.17) 0 (1.99) 8 (2.77) 80 (.1) D flange bolt circle 0 (1.7) 0 (1.99) (2.8) 80 (.1) 100 (.97) 12 (.921) D7 H7 locating hole diameter (0.2) (0.2) (0.2) 8 (0.1) 8 (0.1) 10 (0.9) D11 h8 flange pilot (OD) 0 (1.99) (2.8) 80 (.1) 100 (.97) 12 (.921) 10 (.299) D12 H7 flange pilot (ID) 2 (0.98) 1. (1.2) 0 (1.7) 0 (1.99) (2.8) 80 (.1) f2 flange tapped holes 7 x Mx9 7 x Mx9 7 x Mx9 11 x M8x12 11 x M8x12 11 x M10x1 L hollow hub length 7 (2.87) 81 (.189) 9 (.7) 109 (.291) 129 (.079) 11 (.9) L hub length 20 (0.787) 22 (0.8) 2 (1.02) 29 (1.12) 2 (1.2) (1.9) L7 shoulder + hub length 2 (0.90) 2 (0.98) 29 (1.12) (1.299) 7 (1.7) 0 (1.7) 8 shoulder height 1. (0.09) 1. (0.09) 2 (0.079) 2 (0.079) 2 (0.079) 2 (0.079) 9 inner flange pilot depth. (0.2). (0.2). (0.2) 8. (0.) 8. (0.) 10. (0.1) 0 outer flange pilot height. (0.2). (0.2). (0.2) 8. (0.) 8. (0.) 8. (0.) 1 pilot height 20 (0.787) 1. (0.1) 17 (0.9) 20 (0.787) 17. (0.89) 22. (0.88) W1 hole angle W2 hole angle * for larger shaft diameters, consult GAM ** mating shaft should have h tolerance *** depending on motor, length may vary DS-W & DS-T mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) D2 k output shaft diameter 20 (0.787) 2 (0.9) 2 (1.2) 0 (1.7) (2.1) 70 (2.7) f shaft thread per DIN2/1 Mx1 M8x19 M12x28 M1x M20x2 M20x2 L output shaft length 0 (1.99) 0 (1.99) 0 (2.2) 70 (2.7) 102 (.01) 122 (.80) L8 usable shaft length (1.78) 0 (1.7) 0 (1.99) 0 (2.2) 90 (.) 110 (.1) L9 shoulder height 1. (0.09) 1. (0.09) 2 (0.079) 2 (0.079) 2 (0.079) 2 (0.079) gearbox width 12. (.82) 18. (.) 18 (.1) 198 (7.79) 28 (10.17) 28 (12.91) gearbox width 10 (.299) 180 (7.087) 220 (8.1) 20 (10.2) 0 (1.78) 0 (17.2) Toll Free Phone * for larger (877) shaft SERVO98 diameters consult GAM ** depending on motor, length may vary

7 High Performance: Dyna-Lite Series GAM can. If you don t see exactly what you need, let us know. We can modify the Dyna-Lite Series gearboxes to meet your needs. Page provides a list of commonly requested modifications to give you a feel for our capabilities. Now there s a right-angle gearbox that has the performance and price point of a precision inline gearbox. Our redesigned Dyna-Lite Series use hypoid gearing that combines the space and configuration advantages of worm gearing with the high efficiency of bevel gearing. It is drop-in replacement for many right-angle and in-line planetary gear reducers. Dyna-Lite Series benefits include: High efficiency 9% Standard backlash < arcmin Back drivable High radial loading Available in shaft output and hollow output Adapter Plate (Allows for quick and easy motor mounting) 2. Bearings (Taper roller bearings allows high radial loading of output shaft) Bellows Coupling (Bellows coupling for quick motor mounting). Hypoid Gearing (Optimized gearing allows ratios up to 1:1 in a single stage; 10:1 in two stages)

8 High Performance: Dyna-Lite Series DL-DW DL-DW Single output shaft configuration with our high performance bellow coupling Input and housing to mount to any servo motor Ratios up to 1:1 in a single stage and 10:1 in two stages Frame sizes:, 7 and 90 mm Drop-in for our highest precision Dyna Series DL-DW High Ratio (High Ratio available on all versions) DL-DH Smooth hollow output shaft configuration (includes shrink disc) Input and housing to mount to any servo motor Ratios up to 1:1 in a single stage and 10:1 in two stages Frame sizes:, 7 and 90 mm Drop-in for our highest precision Dyna Series DL-DH DL-PW DL-PW Single output shaft configuration with our high performance bellow coupling Input and housing to mount to any servo motor Ratios up to 1:1 in a single stage and 10:1 in two stages Frame sizes:, 7 and 90 mm Drop-in for many right-angle and in-line planetary gear reducers Rotation direction is opposite for DW and PW models. DL-PH (Available upon request) DL-PH (Contact GAM for availability) Smooth hollow output shaft configuration (includes shrink disc)

9 Dyna-Lite Series - DL-D Dyna-Lite Series 7 90 Stock Ratios, 10, 2, 0, 100, 10 All Ratios Available* Nominal Output Torque (T 2n ) Max Acceleration Output Torque (T 2B ) Emergency Output Torque (T 2not ) Nominal Input Speed (n 1n ) Nm (lb-in) Nm (lb-in) Nm (lb-in) RPM 1-stage:, 10, 1 2-stage: 2, 0, 100, 10* For other ratios, consult GAM. :1, 10:1, 2:1, 0:1, 100:1 (10) 70 (20) 10 (129) 1:1, 10:1 2 (221) 0 () 90 (797) :1, 10:1, 2:1, 0:1, 100:1 (9) 10 (929) 210 (189) 1:1, 10:1 8 () 7 () 1 (12) :1, 10:1, 2:1, 0:1, 100:1 70 (20) 10 (129) 280 (278) 1:1, 10:1 0 () 100 (88) 190 (182) : :1, 1: stage Max Input Speed (n 1max ) RPM Standard Output Backlash (j) arcmin 1-stage < 7 < 7 < 2-stage < 9 < 9 < 8 Allowable Radial Load (F rad ) 1) N (lbs) 00 (7) 900 (110) 7200 (120) Allowable Axial Load (F axial ) N (lbs) 10 (71) 20 (1) 00 (810) Torsional Stiffness (C t21 ) (m) Noise Level (L PA ) Nm/arcmin (lb-in/arcmin) (1.28) (.0) (88.1) kg (lbs) db(a) (J 1 ) kg cm 2 (lb-in 2 ) 1-stage 2. (.7). (9.9) 9 (19.8) 2-stage. (7.9).8 (1) 1.8 (2.) 1-stage < < < 8 2-stage < 9 < 70 < 72 :1 0. (0.1) 1.0 (0.). (1.22) 10:1, 1:1 0. (0.119) 0.8 (0.28) 2.9 (0.98) 2: (0.08) 0. (0.1) 1. (0.1) 0:1, 100:1 0.1 (0.08) 0. (0.11) 1.1 (0.7) Efficiency at Load,10: 9% 1: 9% 2,0,100,10: 87% Service Life Lubrication >1000 hours Life Time Lubrication Protection Rating IP Operating Temperature Range 1) Load applied at center of output RPM * other ratios available -10 C to 100 C (1 F to 212 F) 7

10 Ø D L8 Ø D L9 f2 L L 0 L Ø D g L7 Ø D2 k L Ø D H7 Ø D H7 Ø D7 DL-DW DL-DH Ø D1 DL - DW and DL - DH 7 90 mm (in) mm (in) mm (in) D1 max (1 stage)* motor shaft diameter 1 (0.) 20 (0.787) (1.78) D1 max (2 stage standard)* motor shaft diameter 1 (0.1) 19 (0.78) 19 (0.78) D1 max (2 stage available)* motor shaft diameter 1 (0.) 2 (0.9) 2 (0.9) D2 k output shaft diameter 20 (0.787) 2 (0.9) 2 (1.2) D g pilot diameter 89 (.0) 10 (.1) 12 (.921) D bolt circle 110. (.) 18. (.7) 1.8 (.7) D mounting holes. (0.2) 9 (0.) 11 (0.) D H7** hollow bore diameter 20 (0.787) 2 (0.98) 0 (1.181) D7 shrink disc OD (included) 0 (1.97) 0 (2.) 72 (2.8) 1-stage*** 17 (.89) 21. (8.0) 27 (10.118) gearbox length 2-stage*** 2 (9.291) 0. (11.99) (1.2) shaft length 0.0 (1.99) (2.1) 8 (2.77) L flange thickness 9 (0.) 11 (0.) 1 (0.1) L usable shaft length (1.78) 0 (1.7) 0 (1.99) L pilot height 1 (0.12) 1 (0.12) 1 (0.) L flange size 90 (.) 11 (.28) 10 (.12) L7 gear offset 9 (0.) 1 (0.1) 18 (0.709) L8 gearbox width 12 (.8) 12 (.91) 17 (.89) L9 shaft to centerline 87 (.2) 100 (.97) 12 (.91) 0 shrink disc to centerline. (2.9) 7. (2.89) 87 (.2) f2 shaft thread per DIN2/1 M x 1 M8 x 19 M12 x 28 * for larger motor shaft diameters, please contact GAM **mating shaft should have h tolerance ***depending on motor, length may vary Recommended Output Coupling (if necessary) metal bellows KLC-0 KLC-12 KM-270 elastomer EKC-80 EKC-110 EKM-00 TYPE CODES FOR DYNA-LITE SERIES (DL-D) Example: DL - DW H - [090-1A] - S111 Gearbox Series DL = Dyna-Lite Gearbox Style DW = shaft output DH = hollow output Gearbox Size 0, 07, 090 Ratio, 10, 1, 2, 0, Special Options Assigned by GAM Motor Mount Kit Assigned by GAM Options Available for This Product G = Keyed output shaft H = Smooth output shaft Tolerances (mm) Size k g H7 Over Thru Over Thru Over Thru Over Thru Over Thru

11 Dyna-Lite Series - DL-P Dyna-Lite Series 7 90 Stock Ratios, 10, 2, 0, 100, 10 All Ratios Available* Nominal Output Torque (T 2n ) Max Acceleration Output Torque (T 2B ) Emergency Output Torque (T 2not ) Nominal Input Speed (n 1n ) Nm (lb-in) Nm (lb-in) Nm (lb-in) RPM 1-stage:, 10, 1 2-stage: 2, 0, 100, 10* For other ratios, consult GAM. :1, 10:1, 2:1, 0:1, 100:1 (10) 70 (20) 10 (129) 1:1, 10:1 2 (221) 0 () 90 (797) :1, 10:1, 2:1, 0:1, 100:1 (9) 10 (929) 210 (189) 1:1, 10:1 8 () 7 () 1 (12) :1, 10:1, 2:1, 0:1, 100:1 70 (20) 10 (129) 280 (278) 1:1, 10:1 0 () 100 (88) 190 (182) : :1, 1: stage Max Input Speed (n 1max ) RPM Standard Output Backlash (j) arcmin 1-stage < 7 < 7 < 2-stage < 9 < 9 < 8 Allowable Radial Load (F rad ) 1) N (lbs) 2200 (9) 00 (911) 200 (19) Allowable Axial Load (F axial ) N (lbs) 1100 (28) 202 () 100 (98) Torsional Stiffness (C t21 ) (m) Noise Level (L PA ) Nm/arcmin (lb-in/arcmin) (1.28) (.0) (88.1) kg (lbs) db(a) (J 1 ) kg cm 2 (lb-in 2 ) 1-stage 2. (.7). (9.9) 9 (19.8) 2-stage. (7.9).8 (1) 1.8 (2.) 1-stage < < < 8 2-stage < 9 < 70 < 72 :1 0. (0.1) 1.08 (0.7).7 (1.28) 10:1, 1:1 0. (0.119) 0.8 (0.28) 2.9 (0.98) 2: (0.08) 0. (0.1) 1. (0.1) 0:1, 100:1 0.1 (0.08) 0. (0.11) 1.1 (0.7) Efficiency at Load,10: 9% 1: 9% 2,0,100,10: 87% Service Life Lubrication >1000 hours Life Time Lubrication Protection Rating IP Operating Temperature Range 1) Load applied at center of output RPM * other ratios available -10 C to 100 C (1 F to 212 F) 9

12 Ø D 0 Ø I.M.P.A.C.T. D L f2 L Series - JPG-W L Ø D g 1 Ø D7 L7 Ø D2 k L Ø D H7 Ø D H7 DL-PW DL-PH Ø D1 L8 DL - PW and DL - PH 7 90 mm (in) mm (in) mm (in) D1 max (1 stage)* motor shaft diameter 1 (0.) 20 (0.787) (1.78) D1 max (2 stage standard)* motor shaft diameter 1 (0.1) 19 (0.78) 19 (0.78) D1 max (2 stage available)* motor shaft diameter 1 (0.) 2 (0.9) 2 (0.9) D2 k output shaft diameter 1 (0.) 22 (0.8) 2 (1.2) D g pilot diameter 0 (2.2) 70 (2.7) 90 (.) D bolt circle 8 (2.77) 8 (.) 120 (.72) D mounting holes. (0.217). (0.2) 9 (0.) D H7** hollow bore diameter 1 (0.91) 20 (0.787) 0 (1.181) D7 shrink disc OD (included) (1.72) 0 (1.99) 72 (2.8) 1-stage*** 172 (.772) 20 (8.11) 29. (9.82) gearbox length 2-stage*** 2 (9.291) 0. (11.99) (1.2) shaft length 8.0 (1.89) (2.20) 80 (.1) L flange thickness 8. (0.) 10 (0.9) 1 (0.12) L usable shaft length 28 (1.102) (1.17) 8 (2.28) L pilot height 18 (0.709) 18 (0.709) 20 (0.787) L flange size (2.98) 7 (2.992) 101 (.97) L7 gear offset 9 (0.) 1 (0.1) 18 (0.709) L8 gearbox width 11. (.71) 1 (.) 21 (8.0) 0 shaft to centerline 9 (.70) 110 (.1) 18 (.827) 1 shrink disc to centerline estimated 70 (2.7) estimated 8 (.8) estimated 108 (.22) F2 shaft thread per DIN2/1 M x 1 M8 x 19 M12x28 * for larger motor shaft diameters, please contact GAM **mating shaft should have h tolerance ***depending on motor, length may vary Recommended Output Coupling (if necessary) metal bellows KLC-0 KLC-12 KM-270 elastomer EKC-80 EKC-110 EKM-00 TYPE CODES FOR DYNA-LITE SERIES (DL-P) Example: DL - PW H - [090-1A] - S111 Gearbox Series DL = Dyna-Lite Gearbox Style PW = shaft output PH = hollow output Gearbox Size 0, 07, 090 Ratio, 10, 1, 2, 0, Special Options Assigned by GAM Motor Mount Kit Assigned by GAM Options Available for This Product G = Keyed output shaft H = Smooth output shaft Tolerances (mm) Size k g H7 Over Thru Over Thru Over Thru Over Thru Over Thru

13 Performance: Spiral Bevel Series GAM can. If you don t see exactly what you need, let us know. We can modify the VC Series gearboxes to meet your needs. Page provides a list of commonly requested modifications to give you a feel for our capabilities. GAM Spiral Bevel Gearboxes When you need a spiral bevel gearbox that you can count on, choose GAM. Our spiral bevel gearboxes are highly configurable, reliable, and economical right angle solutions designed for use in a wide range of applications. Precision cut spiral bevel gears are hardened and then lapped in pairs for ideal tooth contact and torque transmission, enabling 9-98% efficiencies and backlash between 10 and 0 arcmin (Reduced backlash versions available). Offered in 11 frame sizes, they can be constructed with a multitude of shaft configurations, and oriented in any direction to easily incorporate into your machine design. VC spiral bevel series shown with integrated motor mount. High efficiencies 9-98% Lubricated for life with synthetic oil 1 Includes motor mount Housing Sturdy cast iron housing (Aluminum in size mm and mm) - all sides can be used for mounting 2. Bearings Deep groove ball bearings handle axial and radial loading. (Reinforced and taper roller options available). Spiral Bevel Gearing Precision cut, hardened, and lapped in pairs for ideal tooth contact. Mathematically precise ratios from 1:1 to :1. Input Available with shaft input or integrated motor adapter and coupling to easily mount to any IEC, NEMA, or servo motor. Output Solid shaft with key or keyed hollow shaft are standard. (Smooth shaft or shrink disc clamping available). Seals Lubricated for life and protected with high quality NBR seals. (Viton and FPM seals available)

14 V-Series, L-Series, VC-Series, LL-Series Shaft Input V-C0 Available Models L-C0 V-Series (mm to 0mm) L-Series ( mini mm & mm) Integrated Motor Mount Input VC-W VC-W VC-W VC-T VC-T Single Single Output Shaft VC-W Available Output Shaft Models VC-T VC-W VC-T Single Output Shaft Single Output Shaft VC-W Dual Output Dual Output Shaft Shaft Dual Output Shaft Dual Output Shaft VC-T Single Output Shaft Dual Output Shaft VC-S VC-S VC-S VC-S Smooth Hollow Output Shaft Smooth Hollow Output Shaft VC-K VC-K VC-K VC-K VC-K Smooth Smooth Hollow Hollow Output Output Shaft Shaft Keyed Keyed Hollow Hollow Output Output Shaft Shaft Keyed Hollow Output Shaft Keyed Hollow Output Shaft LL-W VC-Series (mm to 200mm) Smooth hollow output with zero backlash shrink disc Keyed hollow output LL-Series ( mini mm & mm) 2

15 L8 f V Series & L Series ØD f7 ØD f7 ØD f2 L7 ØD2 j ØD f7 ØD f7 ØD L L L L8 f f f1 2 ØD1j ØD12 ØD1 f7 ØD B0 C0 G0 H0 f2 L7 ØD2 j ØD f L D0 J0 ØD1j f f1 ØD12 ØD1 f7 ØD f7 Major Dimensions (Applies to all models) Input Dimensions that change based on ratio Applies to models B0, C0, D0, G0, H0, J0 Dimension 2 Model L-Series V-Series Description mm mm mm mm mm D Bolt Circle D f7 Small Pilot Diameter D f7 Pilot Diameter f2 Housing Thread Mx8 Mx8 Mx12 M8x1 M10x1 1 L Housing Size Housing Bolt Location Centerline to Input Pilot Ratio 1:1 1:1 - :1-1:1 - :1-1:1 - :1-1:1 - :1 - :1 :1 :1 :1 :1 :1 :1 :1 2:1 :1 2:1 :1 2:1 :1 2:1 :1 D1 j Input Shaft Diameter Input Shaft Key Width Input Shaft Key Length Input Shaft Key Height D12 Input Step Diameter D1 f7 Input Hub Pilot Diameter f Input Shaft Thread (DIN 2) M M M M - M M - - M M M M M10 M M M L Centerline to End of Input Shaft Input Shaft Length Centerline to Input Hub D2 j Output Shaft Diameter Output Shaft Key Width Output Shaft Key Length Output Shaft Key Height D Output Step Diameter f1 Output Flange Thread Mx Mx8 Mx9. M8x10 M10x12 f Output Shaft Thread (DIN 2) M M M M M10 L Output Shaft to Centerline L Pilot Height L7 Small Pilot Height L8 Output Shaft Length D2 j Output Shaft Diameter Output Shaft Key Width Output Shaft Key Length Output Shaft Key Height D Output Step Diameter D1 f7 Output Hub Pilot Diameter f1 Output Flange Thread Mx Mx8 Mx9. M8x10 M10x1 f Output Shaft Thread (DIN 2) M M M M M10 L Output Shaft to Centerline L Pilot Height L8 Output Shaft Length Applies to models A0, F0, M0 ØD

16 L8 f ØD f7 ØD f7 ØD ØD1 f7 f2 ØD2 j L f ØD1j ØD12 A0 ØD f7 L L ØD f7 f2 L8 ØD2 j f ØD ØD1 f7 ØD f7 0 f L ØD1 f7 ØD F0 M0 ØD1j f f1 ØD12 ØD1 f7 ØD f7 Major Dimensions (Applies to allmodels) Input Dimensions that change based on ratio Applies to models B0, C0, D0, G0, H0, J0 Applies to models A0, F0, M0 2 V-Series Dimension mm mm mm mm mm mm D * D 0f D f f2 1 M10x20 M12x2 M12x2 M1x20 M1x2 M20x2** L :1 - :1-1:1 - :1-1:1 - :1-1:1 - :1-1:1 - :1-1:1 - :1 - :1 :1 :1 :1 :1 :1 :1 :1 :1 :1 :1 :1 2:1 :1 2:1 :1 2:1 :1 2:1 :1 2:1 :1 2:1 :1 D1 j D D1 f f M12 M10 M8 M8 M12 M10 M8 M8 M1 M12 M12 M10 M20 M1 M1 M1 M20 M1 M1 M1 M20 M20 M20 M20 L D2 j D f1 M10x12 M12x1 M12x17 M1x17 M1x20 M20x0 f M12 M12 M1 M20 M20 M20 L L L7 20 ØD L D2 j D D1 f f1 M10x1 M12x1 M12x20 M1x20 M1x20 - f M12 M12 M1 M20 M20 M20 L L L Toll *Does Free not Fax apply (877) to A0, SERV099 F0, M0 **All sides of the housing

17 L L V Series & L Series ØD f7 ØD f7 ØD1 f2 L7 ØD1 j E0 L L f f1 ØD12 ØD1 f7 ØD f7 ØD f7 ØD1 2 ØD K0 f2 L7 ØD f L 7 ØD11 H7 ØD1 j f f1 ØD12 ØD1 f7 Major Dimensions (Applies to all models) Input Dimensions that change based on ratio Applies to models E0 and K0 Applies to models E0/HSD, K0/HSD Model 2 L-Series V-Series Dimension Description mm mm mm mm mm D Bolt Circle D f7 0Small Pilot Diameter 22 ØD11 H D f7 Pilot Diameter f2 Housing Thread Mx8 Mx8 Mx12 M8x1 M10x1 1 Housing L Size Housing Bolt Location Centerline to Input Pilot Ratio 1:1 1:1-2:1 :1 :1 :1 - :1 1:1-1:1 - :1-1:1 - :1 - :1 :1 :1 - :1 :1 :1 :1 :1 2:1 2:1 :1 2:1 :1 D1 j Input Shaft Diameter Input Shaft Key Width Input Shaft Key Length Input Shaft Key Height D12 Input Step Diameter D1 f7 Input Hub Pilot Diameter f Input Shaft Thread (DIN 2) M M M M - M M - - M M M M M10 M M M L Centerline to End of Input Shaft Input Shaft Length Centerline to Input Hub D11 H7 Hollow Shaft Diameter D1 Extended Shaft Diameter f1 Output Flange Thread Mx Mx8 Mx9. M8x10 Special M10x12 L Pilot Height L7 Small Pilot Height Hollow Shaft to Centerline JS9 Hollow Shaft Key Width Hollow Shaft Height with Keyway D7 H *** Smooth Hollow Shaft Diameter D8 Opened up inner Diameter D9 H7 **** Smooth Hollow Shaft Diameter D10 Shrink Disc OD D1 Extended Shaft Diameter f1 Output Flange Thread - - Mx9. M8x10 M10x12 L Pilot Height L7 Small Pilot Height Stub Shaft Length Hollow Bore 1 Depth Hollow Shaft to Centerline Shrink Disc to Centerline ØD f7 Toll Free ***Mating Phone shaft (877) should SERVO98 have j tolerance Toll ****Mating Free Fax shaft (877) should SERV099 have h tolerance ØD 7

18 L L SHAFT DETAIL Ø D8 2 ØD f7 ØD f7 ØD1 Ø D10 ØD f7 ØD f7 L L L L ØD1 SHAFT DETAIL Ø D8 2 f2 L7 ØD1 j Ø D10 Ø D9 H7 E0/HSD Ø D7 H ØD f7 ØD f7 f2 L7 f2 L7 ØD1 j f ØD12 ØD1 f7 f1 ØD1 j f 2 ØD12 ØD ØD1 f7 Ø D9 H7 ØD f7 0 Ø D7 H f f L ØD12 ØD1 f7 ØD K0/HSD Special ØD f7 Major Dimensions (Applies to allmodels) Input Dimensions that change based on ratio Applies to models E0 and K0 Applies to models E0/HSD, K0/HSD V-Series Dimension mm mm mm mm mm mm D * 1 D f L D f f2 M10x20 M12x2 M12x2 M1x20 M1x2 M20x2** :1 - :1-1:1 - :1-1:1 - :1-1:1 - :1-1:1 - :1-1:1 - :1 - :1 :1 :1 :1 :1 :1 :1 :1 :1 :1 :1 :1 2:1 :1 2:1 :1 2:1 :1 2:1 :1 2:1 :1 2:1 :1 D1 j D D1 f f M12 M10 M8 M8 M12 M10 M8 M8 M1 M12 M12 M10 M20 M1 M1 M1 M20 M1 M1 M1 M20 M20 M20 M20 L D11 H D f1 M10x12 M12x1 M12x17 M1x17 M1x20 M20x0 L L JS D7 H*** D D9 H7**** D D f1 M10x12 M12x1 M12x17 M1x17 M1x20 M20x0 L L Toll Free *** Mating Phone shaft (877) should SERVO98 have j tolerance Toll **** Free Mating Fax (877) shaft should SERV099 have h tolerance

19 V Series & L Series Model L-Series V-Series Size Ratios Available 1:1 1,2,,:1 1, 1., 2, :1 1, 1., 2,,,, :1 Ratio Input Speed (RPM) Output Torque (Nm) Power (kw) Output Torque (Nm) Power (kw) Output Torque (Nm) Power (kw) Output Torque (Nm) Power (kw) Output Torque (Nm) Power (kw) : : : : : : : Standard Backlash arcmin All Ratios <1 <1 <20 <20 <20 Allowable Radial Loading* N Models B0, C0, Contact GAM Contact GAM Allowable Axial Loading N D0, G0, H0, J0 Contact GAM Contact GAM Allowable Radial Loading* N Models E0, E0/ Contact GAM Contact GAM Contact GAM HSD, K0, K0/ Allowable Axial Loading N HSD Contact GAM Contact GAM Contact GAM Allowable Radial Loading* N Models A0, M0, Contact GAM Contact GAM F0, or input Allowable Axial Loading N shafts Contact GAM Contact GAM Efficiency at Load 9-98% Service Life / Housing Material 10,000 hours / Aluminum 1,000 hours / Cast Iron Lubrication Synthetic Oil Synthetic Oil Toll Free *Load Phone applied (877) at the SERVO98 center of 100RPM 7

20 Model V-Series Size Ratios Available 1, 1., 2,,,, :1 Ratio Input Speed (RPM) Output Torque (Nm) Power (kw) Output Torque (Nm) Power (kw) Output Torque (Nm) Power (kw) Output Torque (Nm) Power (kw) Output Torque (Nm) Power (kw) Output Torque (Nm) Power (kw) : : : : : : : arcmin All Ratios <20 <20 <20 <20 <20 <20 N Models B0, C0, N D0, G0, H0, J N Models E0, E0/ HSD, K0, K0/ N HSD N Models A0, M0, F0, or input N shafts Efficiency at Load 9-98% Service Life / Housing Material 10,000 hours / Aluminum 1,000 hours / Cast Iron Lubrication Synthetic Oil Synthetic Oil 8

21 V Series & L Series Model Input Speed L-Series : A0 B0 C0 D0 E0 E0/HSD V-Series Size 1:1 1,2,,:1 1, 1., 2, :1 1, 1., 2,,,, :1 Ratios Avail. (g) (g) 1:1 Contact GAM 20 Contact GAM : :1 - - Contact GAM :1 - - Contact GAM :1 - - Contact GAM : : :1 Contact GAM 22 Contact GAM : :1 - - Contact GAM :1 - - Contact GAM :1 - - Contact GAM : : :1 Contact GAM 22 Contact GAM : :1 - - Contact GAM :1 - - Contact GAM :1 - - Contact GAM : : :1 Contact GAM 20 Contact GAM : :1 - - Contact GAM :1 - - Contact GAM :1 - - Contact GAM : : :1 Contact GAM 210 Contact GAM : :1 - - Contact GAM :1 - - Contact GAM :1 - - Contact GAM : : : : : : : :

22 Model Input Speed A0 B0 C0 D0 E0 E0/HSD V-Series Size 1, 1., 2,,,, :1 Ratios Avail. of Inertia of Inertia 1: Contact GAM Contact GAM 29 1.: Contact GAM Contact GAM 29 2: Contact GAM Contact GAM 29 : Contact GAM Contact GAM 29 : Contact GAM Contact GAM 29 : Contact GAM Contact GAM 29 : Contact GAM Contact GAM 29 1: Contact GAM Contact GAM : Contact GAM Contact GAM 280 2: Contact GAM Contact GAM 280 : Contact GAM Contact GAM 280 : Contact GAM Contact GAM 280 : Contact GAM Contact GAM 280 : Contact GAM Contact GAM 280 1: Contact GAM Contact GAM : Contact GAM Contact GAM 280 2: Contact GAM Contact GAM 280 : Contact GAM Contact GAM 280 : Contact GAM Contact GAM 280 : Contact GAM Contact GAM 280 : Contact GAM Contact GAM 280 1: Contact GAM Contact GAM : Contact GAM Contact GAM 287 2: Contact GAM Contact GAM 287 : Contact GAM Contact GAM 287 : Contact GAM Contact GAM 287 : Contact GAM Contact GAM 287 : Contact GAM Contact GAM 287 1: Contact GAM Contact GAM 29 1.: Contact GAM Contact GAM 29 2: Contact GAM Contact GAM 29 : Contact GAM Contact GAM 29 : Contact GAM Contact GAM 29 : Contact GAM Contact GAM 29 : Contact GAM Contact GAM 29 1: Contact GAM Contact GAM 2 1.: Contact GAM Contact GAM 2 2: Contact GAM Contact GAM 2 : Contact GAM Contact GAM 2 : Contact GAM Contact GAM 2 : Contact GAM Contact GAM 2 : Contact GAM Contact GAM

23 V Series & L Series Model Input Speed L-Series V-Series Size 1:1 1,2,,:1 1, 1., 2, :1 1, 1., 2,,,, :1 Ratios Avail. (g) (g) 1:1 Contact GAM 290 Contact GAM : :1 - - Contact GAM F0 :1 - - Contact GAM :1 - - Contact GAM : : :1 Contact GAM 28 Contact GAM : :1 - - Contact GAM G0 :1 - - Contact GAM :1 - - Contact GAM : : :1 Contact GAM 28 Contact GAM : :1 - - Contact GAM H0 :1 - - Contact GAM :1 - - Contact GAM : : :1 Contact GAM 290 Contact GAM : :1 - - Contact GAM J0 :1 - - Contact GAM :1 - - Contact GAM : : :1 Contact GAM 270 Contact GAM : :1 - - Contact GAM K0 :1 - - Contact GAM :1 - - Contact GAM : : : : : K0/HSD : : : : :1 Contact GAM 290 Contact GAM : :1 - - Contact GAM M0 :1 - - Contact GAM :1 - - Contact GAM : :

24 Model Input Speed V-Series Size 1, 1., 2,,,, :1 Ratios Avail. of Inertia kg cm²) of Inertia 1: Contact GAM Contact GAM 0 1.: Contact GAM Contact GAM 0 2: Contact GAM Contact GAM 0 F0 : Contact GAM Contact GAM 0 : Contact GAM Contact GAM 0 : Contact GAM Contact GAM 0 : Contact GAM Contact GAM 0 1: Contact GAM Contact GAM 72 1.: Contact GAM Contact GAM 72 2: Contact GAM Contact GAM 72 G0 : Contact GAM Contact GAM 72 : Contact GAM Contact GAM 72 : Contact GAM Contact GAM 72 : Contact GAM Contact GAM 72 1: Contact GAM Contact GAM 72 1.: Contact GAM Contact GAM 72 2: Contact GAM Contact GAM 72 H0 : Contact GAM Contact GAM 72 : Contact GAM Contact GAM 72 : Contact GAM Contact GAM 72 : Contact GAM Contact GAM 72 1: Contact GAM Contact GAM 79 1.: Contact GAM Contact GAM 79 2: Contact GAM Contact GAM 79 J0 : Contact GAM Contact GAM 79 : Contact GAM Contact GAM 79 : Contact GAM Contact GAM 79 : Contact GAM Contact GAM 79 1: Contact GAM Contact GAM 1 1.: Contact GAM Contact GAM 1 2: Contact GAM Contact GAM 1 K0 : Contact GAM Contact GAM 1 : Contact GAM Contact GAM 1 : Contact GAM Contact GAM 1 : Contact GAM Contact GAM 1 1: Contact GAM Contact GAM 1.: Contact GAM Contact GAM 2: Contact GAM Contact GAM K0/HSD : Contact GAM Contact GAM : Contact GAM Contact GAM : Contact GAM Contact GAM : Contact GAM Contact GAM 1: Contact GAM Contact GAM 0 1.: Contact GAM Contact GAM 0 2: Contact GAM Contact GAM 0 M0 : Contact GAM Contact GAM 0 : Contact GAM Contact GAM 0 : Contact GAM Contact GAM 0 : Contact GAM Contact GAM