AF / AFR Series. AFR Series

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Elijah Bruce
5 years ago
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AF / AFR Series haracteristic Highlights Equipped with solid

increase stiffness and generates high output torque.

to tooth contact ratio by over 33% vs spur gearing.

backlash ( less than arc-minutes and 5dB ).

standards prevents leakage and is maintenance free.

Triple split collet with dynamic balanced set collar clamping

This optimizes the gear mesh alignment and overlap to achieve

Precision taper roller bearing support to increase radial and axial

Our in house plasma nitriding heat treatment process maintains the

2 AF / AFR Series haracteristic Highlights Equipped with solid uncaged needle roller bearings, provides maximum contact points to increase stiffness and generates high output torque. True helical gear design Precision helical gearing increases tooth to tooth contact ratio by over 33% vs spur gearing. The helix angle produces smooth and quiet operation with decreased backlash ( less than arc-minutes and 5dB ). Lubricated with synthetic grease (Smart Grease) and sealed to IP5 standards prevents leakage and is maintenance free. Patented planet carrier design puts the sun gear bearing directly into the planet carrier. It minimizes gear misalignment to gain higher accuracy. Triple split collet with dynamic balanced set collar clamping system provides backlash free power transmission and eliminates slippage. 00% concentricity allows for smooth rotation and higher input speed capability. AFR Series A high setting gear performance is achieved by using our HeliTopo technology. This eases off the tooth profile and crowns the lead of each tooth. This optimizes the gear mesh alignment and overlap to achieve maximum tooth surface contact. Precision taper roller bearing support to increase radial and axial loading capacity. Our in house plasma nitriding heat treatment process maintains the tooth surface hardness at 900Hv for superior wear-resistance and a core hardness at 30 HR for toughness. One piece planet carrier with extended bearing design provides maximum radial load capacity and increases system reliability and stiffness. Patented sealing system, featuring with hi-performance seal and special surface treatment, preventing leakage, reducing wearing and high temperature caused by friction. AFR version o with 90 input via helical bevel gear. Featuring an extremely short, light yet rigid housing and full compatibility with standard motor adapters. APEX APEX

3 AF Series Specifications Gearbox Performance Model No. Stages Ratio A Nominal Output Torque T N Nm B Emergency Stop Torque T NOT Nominal Input Speed n N Max. Input Speed n B Micro Backlash P0 Reduced Backlash P Standard Backlash P Torsional Rigidity Max. Radial Load F rb Max. Axial Load F ab Service Life D Efficiency Weight Operating Temperature Lubrication Degree of Gearbox Protection Mounting Position E Noise (n =3000rpm, i=0, No load) Nm rpm rpm arcmin arcmin arcmin Nm/arcmin N N hr % kg o db(a),,,,,,,,,,, o -0 ~90 o Synthetic lubrication oils 0 Gearbox Inertia Model No. Stages Ratio A Mass Moments of Inertia J kg cm A. Ratio ( i=n in / N out ). B. T B = 0% of T NOT. D. S service life 5,000 hrs (onsult us). E. The noise level could be variant by different ratios.. Applied to the output shaft 00 rpm.

4 Dimensions (-stage, Ratio i=3~0) 9 L L3 L8 8 L9 L ØD B h9 H ØD4 g ØD5 Ø3 Ø ØD L0 D DIN33/ L4 L7 4 Ø L L5 Shaft Option S ØD3 j Shaft Option S ØD3 j D D D3 j D4 g D5 D L L L3 L4 L5 L L7 L M4 x 0.7P M5 x 0.8P [unit: mm] Dimension AF04 AF00 AF075 AF00 AF40 AF80 AF0 L B h9 H ~0 are motor specific dimensions (metric std shown). Refer to and Design Tool to view your specific motor mounting system.. AF04 ratio 5, 0 offers 3 option; AF0 ratio 5, 0 offers 3 option M4 x 0.7P M5 x 0.8P M8 x.5p M x.75p M x P M0 x.5p M0 x.5p L / 4 / 00 M x P 9 / M8 x.5p M0 x.5p M x.75p M x.75p

5 AF Series Dimensions (-stage, Ratio i=5~00) ~0 are motor specific dimensions (metric std shown). Refer to and Design Tool to view your specific motor mounting system.

6 AFR Series Specifications Gearbox Performance Model No. Stages Ratio A AFR04 AFR00 AFR075 AFR00 AFR40 AFR80 AFR ,040,40, ,00, ,00, ,00, ,000, , ,00, ,00, , ,00,000 Nominal Output Torque T N Nm ,00, ,00, ,00, , ,00, ,00, ,00, ,000, , , ,00, ,00, ,000, , ,500 B Emergency Stop Torque T NOT Nm, 3~00 3 times of Nominal Output Torque Nominal Input Speed n N rpm, 3~00 5,000 5,000 4,000 4,000 3,000 3,000,000 Max. Input Speed n B rpm, 3~00 0,000 0,000 8,000 8,000,000,000 4,000 Micro Backlash P0 arcmin 3~0 5~ Reduced Backlash P arcmin 3~ ~ Standard Backlash P arcmin 3~0 5~ Torsional Rigidity Nm/arcmin, 3~ Max. Radial Load F rb N, 3~00 0,400 4,00 9,00 4,000 8,000 33,000 Max. Axial Load F ab N, 3~00 30,00 3,700 5,800,400 9,500,300 Service Life D hr, 3~00 30,000 Efficiency Weight % kg 3~0 3~0 95% ~00 5~00 9% Operating Temp O o o, 3~00-0 ~90 Lubrication Synthetic lubrication oils Degree of Gearbox Protection, 3~00 IP5 Mounting Position, 3~00 all directions E Noise (n =3000rpm, i=0, No load) db(a), 3~ Gearbox Iner tia Stages Ratio A Model No. AFR04 AFR00 AFR075 AFR00 AFR40 AFR80 AFR0 3~ Mass Moments of Inertia J kg cm ~ ~ A. Ratio ( i=n in / N out ). B. T B = 0% of T NOT.. Applied to the output shaft 00 rpm. D. S service life 5,000 hrs (onsult us). E. The noise level could be variant by different ratios.

7 AFR Series Dimensions (-stage, Ratio i=3~0) /. ~0 are motor specific dimensions (metric std shown). Refer to and Design Tool to view your specific motor mounting system.

8 Dimensions (-stage, Ratio i=5~00) /. ~0 are motor specific dimensions (metric std shown). Refer to and Design Tool to view your specific motor mounting system.

9 onsult us

10 The permitted radial and axial loads on output shaft of the gearbox depend on the design of the gearbox supporting bearings. APEX use the extension straddle oversized Tapered Roller Bearing design. It can take heavy load from both axes.

11 Ordering ode AF Series AF S - P / MOTOR Ordering Example: AF S-P / SIEMENS FT 04-4AF7 AFR Series AFR S - P / MOTOR Ordering Example: AFR S-P / SIEMENS FT 04-4AF7 APEX DYNAMIS, IN. No.0, Keyuan 3rd Rd., Situn District, Taichung ity 4073, Taiwan (R.O..) Tel: / Fax: sales@apexdyna.com Website: APEX-05-0-AF / AFA / AFR-.V

High Precision Planetary Gearheads

A L T R A I N D U S T R I A L M O T I O N High Precision Planetary Gearheads Page 1 Pages 2-3 Page 4 Applications Features Selection Guide Page 5-10 PL2 Series Page 11-16 PR2 Series Boston gearheads provide