"KS" Series Right Angle ServoFit Precision Planetary Gearhead Performance Specification Overview

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1 "" eries Right Angle ervofit Precision Planetary Gearhead Performance pecification Overview ize Acceleration Torque M2B MAX in.lbs ,772 3,543 Nm Output Torque Nom. 1) M2N in.lbs ,150 2,215 Nm Input peed Max. n1max Continuous 4,000 4,500 3,500 4,200 3,200 4,000 Cyclic 6,000 6,000 6,000 Torsional Backlash Max. 2) Δϕ arcmin <6 <5 <4 Torsional tiffness C2 in.lbs./arcmin <75.3 <150.6 <372 Nm/arcmin <8.5 <17 <42 Axial Load 3) Output G/P F2AMAX lbs ,350 2,250 Maximum N 3,400 6,000 10,000 Output F lbs ,350 2,250 N 4,000 6,000 10,000 Output lbs ,350 2,250 N 4,000 6,000 10,000 Radial Load 3) F2RMAX lbs. 1,125 1,800 2,250 Maximum Output G/P N 5,000 8,000 10,000 Tilting Moment 3) M2max in.lbs. 1,859 4,071 6,903 Maximum Output F/ Nm Weight m pounds kg Noise Level 4) LPA db(a) <65 <62 <63 Efficiency (at Nom. Torque) h % > 93% 95% Degree of Protection IP65 - FM haft eals Mounting Any HORIZONTAL. Vertical must be pecified. ee Page 169. Lubrication Temperature ynthetic Oil Lubricated for Life 0 C to +40 C (104 F) [Unit temperature < 90 C Max.] Finish Black (RAL 9005) Bearing Lifetime 5) Lh hours Lh > 10,000 hours if M2/T2A < 1.25 Lh > 20,000 hours if M2/T2A > 1.25 Lh > 30,000 hours if M2/T2A > 1.5 Warranty 5 Year Limited (2 Years on normal wear items: bearings, seals, etc.) 1) Ratings based on input speed (n1) of 2000 RPM. For torque at higher input speeds (M2NX) solve the formula, where n1 = Actual Input peed. 2) Tested at 1.5% of nominal torque and recorded on the output side of the gearhead. 3) Rating based on output speed (n2) of 100 RPM. For values at other speeds see Page ) Measurement at one (1) meter distance with input speed (n1) of 3000 RPM. 5) T2A equals actual tilting moment of the application. ee Page 170 for caluculation details. M2NX = M2N 3 n WARNING: In order to insure that the specified torque ratings are attained, it is essential to use a grade 10.9 or greater fastener on all output connections. Refer to Page 302 for ervofit Precision Planetary Gearhead election Procedure. 166 ee web site for drawings. TOBER Drives Inc. ervofit

2 "" eries Right Angle ervofit Precision Planetary Gearhead Features The "" eries ervofit Right Angle Precision Planetary Gearhead uses time-tested helical gearing and finish ground spiral bevel gears to provide a low backlash unit, that is smooth running, with high efficiency, high power density, and high input speed capacity. ome other features are: Readily Attaches to Any ervo Motor (IEC, NEMA, or Customized Motor Plates) 5 Year Limited Warranty (2 years on bearings, seals, etc.) Low Backlash High Input peeds Ratios up to 200:1 Advanced Gear Technology Up to 95% Efficiency Quiet Running IP65 Protection Assembled in the U..A. High gear quality provided in casehardened and finish-ground sun, planetary, and spiral bevel gears for backlash stability and quiet running FM seals for the smallest possible diameter reduces friction and heat buildup, increases efficiency, and allows continuous duty without additional cooling. ymmetrically-shaped, high-tensile, tempered-ductile iron housing Oversized taper roller bearings enable high axial and radial loads Lubricated for life with high-quality synthetic oil. Input bearing with shields and high temperature grease provide maintenance free operation. Motor plate can easily be changed to fit your choice of motors Motor plate pilot toleranced to fit your motor for precise concentricity The patented motor coupling is designed to allow thermal expansion of the motor shaft ensuring long motor life by preventing thrust load on the motor bearings. The motor shaft adapter system allows installation of motor in minutes no special tools required TOBER Drives Inc. ervofit ee web site for drawings. 167

3 eries Right Angle ervofit Precision Planetary Gearhead Part No. Explanation P F 0060 MT L eries ize Generation No. of haft tandard Ratio:1 Motor Adapter Large Gear tages tyle Housing Option Input eries Concentic Helical (output and input in line/gears are all helical) ize 5 4, 5, 7 Generation 0 First generation 0, second generation 1, etc. No. of Gear tages 2 2, 3 (determined by the ratio) Output tyle P haft with ey G haft without ey F Flanged Hollow Output hrink Ring Output Ratio 0060 Exact: 0060 = 6.0:1 (range of 6:1 up to 200:1) Motor Adapter MT Motor Adapter (Motor information must be specified,) Option L Large Input Motor Adapter 168 ee web site for drawings. TOBER Drives Inc. ervofit

4 eries Right Angle ervofit Precision Planetary Gearhead Motor Mounting pecifications TOBER ervofit Gearheads will fit the motor of your choice by assembling the correct motor mounting plate between the motor and the gearhead. When ordering a gearhead, specify the motor manufacturer and part number, provide the motor drawing with dimensions, or specify the motor mounting dimensions. The motor plate thickness (L 9 ) dimension will be determined by the motor shaft length. The minimum motor plate thickness is shown below. For a precise dimension on a specific motor, contact TOBER Technical upport. The following dimensions are required to provide the correct motor mounting plate: 1. D 6 Motor haft Diameter (If an adapter bushing is required it will be supplied with the motor plate.) 2. D 7 Pilot Diameter 3. D 8 Bolt Circle Diameter 4. D 9 Bolt Diameter 5. L 11 Motor haft Length 6. L 12 Pilot Length 7. L 14 quare Flange (Optional Motor plate will typically be made to match.) L 11 L 9 Table No. 1 Motor Planetary ize Plate Dims D 6 Max L 9 Min D 7 D 9 L 12 D 6 Motor haft D 8 L 14 Mounting Position Any Horizontal EL1 EL2 EL3 EL4 EL5 EL Horizontal Vertical Mounting Position MUT BE PECIFIED EL5 Mounting is not possible on 3 stage units. Direction of Rotation TOBER Drives Inc. ervofit ee web site for drawings. 169

5 "" eries Right Angle ervofit Precision Planetary Gearhead haft Loads All formulas shown are based on METRIC values. Upper case letters are permissible values. Lower case letters are for existing values. The permissible load and tilting moment values are based on an output speed of 100 RPM. For higher speeds the following applies, where n2 is the desired speed: F2A F2R M2 The application input tilting moment should be determined by the following formula: where: F2AX = 3 n2 100 F2RX = 3 n2 100 F2a... Axial Load at Output haft F2A... Permissible Axial Load F2r... Radial Load at Output haft F2R... Permissible Radial Load F2RB... Acceleration Permissible Radial Load M2... Rated Tilting Torque M2k... Equivalent Tilting Load M2B... Acceleration Tilting Torque z2... Distance Factor M2X = 3 n F2a y2 + F2rb (x2 + z2) Type G/P M2A = < M2B 1000 F2a y2 + F2rb (x2 + z2) Type F/ M2A = < M2B n2b1 tb1 M2kb n2bn tbn M2kbn 3 M2ka = < M2 n2b1 tb n2bn tbn 3 n2b1 tb1 F2rb n2bn tbn F2rbn 3 F2r = < F2R n2b1 tb n2bn tbn The hours of life (Lh) of the unit can be determined by the following formula: bearing life for duty cycle < 40% Lh > 10,000 hours if M2/M2A < 1.25 and > 1 Lh > 20,000 hours if M2/M2A > 1.25 and > 1.5 Lh > 30,000 hours if M2/M2A < 1.5 bearing life for duty cycle > 40% LhA = Lh 40% ( Duty Cycle) -F2a +F2a -F2a +F2a -F2a +F2a y2 +F2r y2 +F2r y2 +F2r -F2r -F2r -F2r x2 x2 x2 z2 z2 z2 Table No. 1 G/P olid haft Permissible Load and Tilting Moments z2 F2A F2R F2RB M2 M2B Unit No. mm inches N lbs. N lbs. N lbs. Nm in.lbs. Nm in.lbs , ,000 1,125 5,000 1, , , ,000 1,350 8,000 1,800 8,000 1, , , ,000 2,250 10,000 2,250 10,000 2, , ,142 F Flange Hollow Output z2 F2A F2R F2RB M2 M2B Unit No. mm inches N lbs. N lbs. N lbs. Nm in.lbs. Nm in.lbs , ,842 1,539 10,263 2, , , ,000 1,350 12,222 2,750 18,333 4, , , ,000 2,250 16,727 3,764 25,091 5, ,142 1,380 12,213 Hollow Output with hrink Ring z2 F2A F2R F2RB M2 M2B Unit No. mm inches N lbs. N lbs. N lbs. Nm in.lbs. Nm in.lbs , ,000 1,125 5,000 1, , , ,000 1,350 8,000 1,800 8,000 1, , , ,000 2,250 10,000 2,250 10,000 2, , ,142 During EMERGENCY OFF operation (maximum stops per gearhead = 1000) the permissible values in the table for F2A, F2R, and M2 can be multiplied by a factor of ee web site for drawings. TOBER Drives Inc. ervofit

6 "" eries Right Angle ervofit Precision Planetary Gearhead haft Loads Permissable Motor Tilting Torque The permissible tilting torque of the motor attached to the gear unit is a result of the static and dynamic load F from the motor weight, mass acceleration, and vibration multiplied by the distance from the center of gravity I of the motor. M1k = F I < M1 Is F Table No. 1 M1 Unit Type with MT Nm inlbs , , TOBER Drives Inc. ervofit ee web site for drawings. 171

7 "" eries Right Angle ervofit Precision Planetary Gearhead election Data Part Number Maximum Maximum Torsional (Gearhead + Input) Exact Input Motor Input 1) tiffness Output Torque Ratio peed haft Inertia per arcmin Nominal 2) Acceleration Peak 3) Gearhead Continuous Cyclic ød 6 J1 C2 M2N M2B M2PEA i RPM (n1) mm kgcm 2 in.lbs. Nm in.lbs. Nm in.lbs. Nm in.lbs. Nm 402 with Motor Mounting Plate 402_0060 MT ,000 6, , _0060 MTL ,000 6, , _0080 MT ,500 6, , _0080 MTL ,500 6, , _0100 MT ,800 6, , _0100 MTL ,800 6, , _0140 MT ,000 6, , _0140 MTL ,000 6, , _0200 MT ,000 6, , _0200 MTL ,000 6, , with Motor Mounting Plate 403_0240 MT ,500 6, , _0240 MTL ,500 6, , _0320 MT ,500 6, , _0320 MTL ,500 6, , _0400 MT ,500 6, , _0400 MTL ,500 6, , _0500 MT ,000 6, , _0500 MTL ,000 6, , _0700 MT ,500 6, , _0700 MTL ,500 6, , _0800 MT ,500 6, , _0800 MTL ,500 6, , _1000 MT ,500 6, , _1000 MTL ,500 6, , _1400 MT ,500 6, , _1400 MTL ,500 6, , _2000 MT ,500 6, , _2000 MTL ,500 6, , with Motor Mounting Plate 502_0060 MT ,500 5, , , _0060 MTL ,500 5, , , _0080 MT ,800 6, , , , _0080 MTL ,800 6, , , , _0100 MT ,000 6, , , , _0100 MTL ,000 6, , , , _0140 MT ,200 6, , , , _0140 MTL ,200 6, , , , _0200 MT ,500 6, , , , _0200 MTL ,500 6, , , , with Motor Mounting Plate Continued Next Page 503_0240 MT ,100 6, , , _0240 MTL ,100 6, , , _0320 MT ,100 6, , , , _0320 MTL ,100 6, , , , ) Inertia based on maximum input. For lower inertia using smaller diameter input, contact TOBER. 2) Based on input speed: n1 = 2000 RPM For torque at higher input speeds (M2NX) solve the formula, where n1 = Actual Input peed. M2N M2NX = 3 n ) Maximum momentary torque for emergency stops or heavy shock load. Admissible stops per life of gearhead = 1,000 stops maximum. 172 ee web site for drawings. TOBER Drives Inc. ervofit

8 "" eries Right Angle ervofit Precision Planetary Gearhead election Data Part Number Maximum Maximum Torsional (Gearhead + Input) Exact Input Motor Input 1) tiffness Output Torque Ratio peed haft Inertia per arcmin Nominal 2) Acceleration Peak 3) Gearhead Continuous Cyclic ød 6 J1 C2 M2N M2B M2PEA i RPM (n1) mm kgcm 2 in.lbs. Nm in.lbs. Nm in.lbs. Nm in.lbs. Nm 503 with Motor Mounting Plate Continued 503_0400 MT ,100 6, , , , _0400 MTL ,100 6, , , , _0500 MT ,500 6, , , , _0500 MTL ,500 6, , , , _0700 MT ,200 6, , , , _0700 MTL ,200 6, , , , _0800 MT ,200 6, , , , _0800 MTL ,200 6, , , , _1000 MT ,200 6, , , , _1000 MTL ,200 6, , , , _1400 MT ,200 6, , , , _1400 MTL ,200 6, , , , _2000 MT ,200 6, , , , _2000 MTL ,200 6, , , , with Motor Mounting Plate 702_0060 MT ,100 4, , , , _0060 MTL ,100 4, , , , _0080 MT ,500 5, , , , _0080 MTL ,500 5, , , , _0100 MT ,800 6, , , , _0100 MTL ,800 6, , , , _0140 MT ,000 6, , , , _0140 MTL ,000 6, , , , _0200 MT ,200 6, , , , _0200 MTL ,200 6, , , , with Motor Mounting Plate 703_0240 MT ,000 6, , , , _0240 MTL ,000 6, , , , _0320 MT ,000 6, , , , _0320 MTL ,000 6, , , , _0400 MT ,000 6, , , , _0400 MTL ,000 6, , , , _0500 MT ,200 6, , , , _0500 MTL ,200 6, , , , _0700 MT ,500 6, , , , _0700 MTL ,500 6, , , , _0800 MT ,000 6, , , , _0800 MTL ,000 6, , , , _1000 MT ,000 6, , , , _1000 MTL ,000 6, , , , _1400 MT ,000 6, , , , _1400 MTL ,000 6, , , , _2000 MT ,000 6, , , , _2000 MTL ,000 6, , , , Index of ymbols: MT Motor adapter with TriAdapt coupling; L Large Input ee Page 168 for Options and Part Number Configuration. TOBER Drives Inc. ervofit ee web site for drawings. 173

9 "" eries ervofit Right Angle Flange Housing haft Output Dimensional Data Drawing for Units 402PF thru 703PF L 4 A A B L 3 O B A 2 A 1 L B L 1 C 1 F /2 B 1 M 1 L 6 1 Dia. 4 Holes on E 1 Bolt Circle A 5 d F 1 B 2 M 5 Dia. x T 2 Deep 8 Holes on E 2 Bolt Circle Located as hown L 9 Motor Plate Thickness ee Page 169. U DIN6885 D 6 Max. Motor haft ee Page 169. T 2 2 d OUTPUT IDE tyle P eyed haft ide 4 d OUTPUT IDE tyle G Plain haft ide 4 Part No. Example 502PF0050MTL pecify: Mounting Position Output tyle ide of haft, 3 or 4 Paint, if not Black Motor Information 174 ee web site for drawings. TOBER Drives Inc. ervofit

10 "" eries ervofit Right Angle Flange Housing haft Output Dimensional Data Table No. 1 "" eries Right Angle Gearhead with Motor Plate Dimensions (mm) Unit A 1 A 2 B 1 h6 B 2 h6 B C 1 d k6 E 1 E 2 F 1 F 2 402/ / / / / / / / / / / / Table No. 2 "" eries Right Angle Gearhead with Motor Plate Dimensions (mm) Unit L 1 L 2 L 3 L 4 L 6 M 1 O r T T 2 U 402/ M8 M A6x6x28 502/ M12 M A10x8x50 702/ M16 M A12x8x70 Table No. 3 tandard Dimensions (mm) Large Input Unit A 5 M Unit A 5 M _L _L _L _L _L _L Drawing for Large Input Units 402_L thru 703_L M A 5 ee Page 168 for Options and Part Number Configuration. TOBER Drives Inc. ervofit ee web site for drawings. 175

11 "" eries ervofit Right Angle Flange Housing Flange Hollow Output Dimensional Data Drawing for Units 402FF thru 703FF OUTPUT IDE 4 45 A 1 1 Dia. 4 Holes on E 1 Bolt Circle I 2 L 4 O C 1 LHF B 5 Dia. x T 2 Deep 8 Holes on E 2 Bolt Circle Located as hown F 2 A / /2 B 1 V d 1 H7 L B 2 M 1 M OUTPUT IDE Dia. x T 4 Deep, 8 Holes on E Bolt Circle, Located as hown 22 1 /2 F 1 d L 9 Motor Plate Thickness ee Page 169. D 6 Max. Motor haft ee Page 169. D L 6 A /2 1 Dia. 4 Holes on E 1 Bolt Circle OUTPUT IDE 7 4 Dia. x T 4 Deep, 12 Holes on E Bolt Circle, Located as hown 30 1 Dia. 4 Holes on E 1 Bolt Circle 4 Dia. x T 4 Deep 12 Holes on E Bolt Circle Located as hown Part No. Example 502FF0050MTL pecify: Mounting Position Paint, if not Black Motor Information 176 ee web site for drawings. TOBER Drives Inc. ervofit

12 "" eries ervofit Right Angle Flange Housing Flange Hollow Output Dimensional Data Table No. 1 "" eries Right Angle Gearhead with Motor Plate Dimensions (mm/inches) Unit A 1 A 2 B 1 h6 B 2 h6 B C 1 d d 1 H7 D d9 E E 1 E 2 F 1 F 2 402/ / / / / / / / / / / / / / / Table No. 2 "" eries Dimensions (mm) Unit I 2 L L 4 L 6 LHF M 1 O T 2 T 4 V h7 402/ M6 M / / M6 M / / M8 M /-.035 Table No. 3 Dimensions (mm) tandard Large Input Unit A 5 M Unit A 5 M _L _L _L _L _L _L Drawing for Large Input Units 402_L thru 703_L M A 5 ee Page 168 for Options and Part Number Configuration. TOBER Drives Inc. ervofit ee web site for drawings. 177

13 Drawing for Units 402 thru 703 "" eries ervofit Right Angle Flange Housing hrink Ring Output Dimensional Data L 4 O LG B 5 Dia. x T 2 Deep 8 Holes on E 2 Bolt Circle Located as hown A 2 A 1 L 3 F / / C 1 B 1 D D B 2 M 1 F 1 M L 6 1 Dia. 4 Holes on E 1 Bolt Circle L 9 Motor Plate Thickness ee Page 169. A 5 D 6 Max. Motor haft ee Page 169. D d d 4 d 1 d 3 D 1 Cover Dia. m 2 LH m 5 m 4 m 3 d Driven shaft dimensions to fit shrink ring output. ee Page 294 for shrink ring installation. Part No. Example 502F0050MTL pecify: Mounting Position Paint, if not Black Motor Information unit with shrink ring cover. 178 ee web site for drawings. TOBER Drives Inc. ervofit

14 "" eries ervofit Right Angle Flange Housing hrink Ring Output Dimensional Data Table No. 1 "" eries Right Angle Gearhead with Motor Plate Dimensions (mm) Unit A 1 A 2 B 1 h6 B 2 h6 B C 1 d h9 d 1 H9 d 3 d 4 D D 1 D 402/ / / / / / / / / / / / / / / Table No. 2 "" eries Right Angle Gearhead with Motor Plate Dimensions (mm) Unit E 1 E 2 F 1 F 2 I 2 L 3 L 4 L 6 LG LH M 1 m 2 m 3 m 4 m 5 O 1 5 T 2 402/ M / M / M8 14 Table No. 3 Dimensions (mm) tandard Large Input Unit A 5 M Unit A 5 M _L _L _L _L _L _L Drawing for Large Input Units 402_L thru 703_L M A 5 ee Page 168 for Options and Part Number Configuration. TOBER Drives Inc. ervofit ee web site for drawings. 179

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