H L AE. HLAE Hygienic Design. The unique planetary gearbox with certified hygienic design ideal for reliable cleaning processes

Transcription

1 Hygienic Design H L AE The unique planetary gearbox with certified hygienic design ideal for reliable cleaning processes Our is unique: It is the world s first planetary gearbox with certified hygienic design flexible without a radial screw, powerful, and yet ideal for fast and easy cleaning. It has been developed specifically for challenging applications such as in the pharmaceutical, cosmetics, and food industries. 0

2 Hygienic Design Certified protection 3 Our is unique in the world. It is the first planetary gearbox to be awarded a 3-A RPSCQC certificate. It is thus ideal for the industrial production of food, pharmaceuticals, and cosmetics. Fast and easy to clean The electropolished surface is one of the main features of our planetary gearbox. It exceeds the usual hygiene standards and allows for fast aseptic cleaning, even under high pressure. For particularly flexible installations Designed for free positioning, the sealing kit provides the highest level of hygienic protection and is therefore the ideal universal solution for a wide range of machine wall thicknesses. It can therefore be connected to the machine with the maximum flexibility. 4 Unique and all-inclusive The does not need a radial screw. The hygienic design planetary gearbox can consequently be connected to your motor with maximum flexibility. The result is a surface completely and uncompromisingly free of dead space. 3 4 For any mounting position Individual adaptation of the input flange to the motor Lifetime lubrication for maintenance-free operation Equidirectional rotation Wide range of output shaft designs Precise gearing Optional FFPM seals for greater chemical and heat resistance

3 Technical data Code Gearbox characteristics z () Service life t L h 30,000 Efficiency at full load () η % Min. operating temperature T min C -5 (-3) Max. operating temperature T max ( F) 90 (94) Protection class IP69K F Food grade lubrication Grease Installation position Any S Standard backlash j t arcmin < 0 < 7 < 7 < < 9 < /arcmin (3-9) (35-46) (86-6) Torsional stiffness () c g (lb f.in/ arcmin).5 -. (3-9) (35-46) (88-6) kg. (4.6) 3 (6.6) 8.7 (9.) Gearbox weight m G (lb m ).4 (5.3) 3.7 (8.) (4.3) S Standard surface Housing: Stainless steel.4404 electropolished (R a < 0,8 μm) Running noise (3) Q g db(a) Max. bending moment based M on the gearbox input flange (4) b 8 (7) 6 (4) 40 (354) Motor flange precision DIN 49-N Output shaft loads z () Radial force for 0,000 h (5)(6) F r h 450 (0) 900 (03) 450 (36) Axial force for 0,000 h (5)(6) F a h 550 (4) 500 (338) 500 (563) Radial force for 30,000 h (5)(6) Axial force for 30,000 h (5)(6) F r h F a h N (lb f ) 400 (90) 500 (3) 600 (35) 000 (5) 50 (8) 000 (450) Static radial force (6)(7) F r Stat 000 (5) 50 (8) 5000 (5) Static axial force (6)(7) F a Stat 00 (70) 600 (360) 3800 (855) Tilting moment for 0,000 h (5)(7) M K h (95) 49 (434) 09 (965) Tilting moment for 30,000 h (5)(7) M K h 9 (68) 33 (9) 94 (83) Moment of inertia z () kgcm² ( ) ( ) ( ) Mass moment of inertia () J (lb f.in.s 0-4 ) ( ) ( ) ( ) () () The ratio-dependent values can be retrieved in Tec Data Finder (3) Sound pressure level from m, measured on input running at n =3000 rpm no load; i=5 (4) Max. motor weight* in kg = 0. x M b / motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (5) These values are based on an output shaft speed of n=00 rpm (6) Based on the center of the output shaft (7) Other (sometimes higher) values following changes to T N, F r, F a, cycle, and service life of bearing. Application specific configuration with NCP

4 Technical data Output torques i () z () 8 (48) 85 (75) 5 (08) 3 33 (9) 87 (770) 55 (37) 4 Nominal output torque (3)(4) T N Max. output torque (4)(5) T max 30 (66) 8 (76) 7 (53) 5 5 () 65 (575) 35 (95) 7 8 (59) 50 (443) 0 (06) 8 5 (33) 38 (336) 95 (84) 0 33 (9) 87 (770) 57 (389) 9 33 (9) 80 (708) 7 (53) 33 (9) 8 (76) 7 (53) 5 33 (9) 87 (770) 7 (53) 6 33 (9) 87 (770) 7 (53) 0 30 (66) 8 (76) 7 (53) 5 33 (9) 87 (770) 7 (53) 3 30 (66) 8 (76) 7 (53) 40 8 (59) 50 (443) 0 (06) 64 5 (33) 38 (336) 95 (84) (398) 36 (04) 84 (68) 3 53 (469) 40 (39) 48 (95) 4 48 (45) 3 (59) 74 (45) 5 40 (354) 04 (90) 6 (9) 7 9 (57) 80 (708) 9 (699) 8 4 () 6 (540) 5 (345) 0 53 (469) 40 (39) 5 () 9 53 (469) 40 (39) 74 (45) 53 (469) 3 (59) 74 (45) 5 53 (469) 40 (39) 74 (45) 6 53 (469) 40 (39) 74 (45) 0 48 (45) 3 (59) 74 (45) 5 53 (469) 40 (39) 74 (45) 3 48 (45) 3 (59) 74 (45) 40 9 (57) 80 (708) 9 (699) 64 4 () 6 (540) 5 (345) 00 () Ratios (i=n /n ) () (3) Application specific configuration with NCP (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page 8 3

5 Technical data Output torques i () z () 56 (496) 70 (505) 30 (036) 3 66 (584) 74 (540) 30 (744) 4 Emergency stop torque (3) T Stop 60 (53) 64 (45) 34 (307) 5 50 (443) 30 (5) 70 (390) 7 36 (39) 00 (885) 40 (4) 8 30 (66) 76 (673) 90 (68) 0 66 (584) 74 (540) 34 (779) 9 66 (584) 74 (540) 34 (307) 66 (584) 64 (45) 34 (307) 5 66 (584) 74 (540) 34 (307) 6 66 (584) 74 (540) 34 (307) 0 60 (53) 64 (45) 34 (307) 5 66 (584) 74 (540) 34 (307) 3 60 (53) 64 (45) 34 (307) (39) 00 (885) 40 (4) (66) 76 (673) 90 (68) 00 Input speeds i () z () Average thermal input speed at n T N and S (4)(5) N rpm Max. mechanical input speed (4) n Limit rpm () Ratios (i=n /n ) () (3) Permitted 000 times (4) Application-specific speed configurations with NCP 4 (5) See page 8 for the definition

6 D Dimensions L L L L3 G B L4 L5 Z D3 L6 H D D6 D0 D3 D4 D5 D6 D L L7 G3 L0 Drawing corresponds to a 070 / -stage / output shaft with feather key / mm clamping system / motor adaptation one part / B5 flange type motor All other variants can be retrieved in the Tec Data Finder at Geometry () z () Code Pitch circle diameter output D 56 (.05) 75 (.953) 90 (3.543) Shaft diameter output D3 h7 4 (0.55) 0 (0.787) 5 (0.984) Shaft collar output D4 0 (0.787) 5 (0.984) 35 (.378) Centering diameter output D5 h7 40 (.575) 58 (.83) 65 (.559) Housing diameter D6 69 (.77) 88 (3.465) 09 (4.9) Mounting thread x depth G 4x M5x M6x M8x0 Min. total length L 3.5 (4.86) 46 (5.748) 9 (7.50) 35.5 (5.335) 66 (6.535) 9 (8.6) Housing length L 5.8 (.079) 68.0 (.677) 89.0 (3.504) 64.8 (.55) 88.0 (3.465) 7.0 (4.606) Shaft length output L3 4.7 (.64) 50 (.969) 66.5 (.68) Centering depth output L7 0 (0.394) 3 (0.5) 4 (0.55) Clamping system diameter input D6 More information on page 7 Motor shaft diameter j6/k6 D0 Max. permis. motor shaft length Min. permis. motor shaft length L0 Centering diameter input D The dimensions vary with the motor/gearbox flange. Centering depth input L The input flange geometries can be retrieved for each Pitch circle diameter input D specific motor in Tec Data Finder at Motor flange length L Diagonal dimension input D3 Mounting thread x depth G3 4x Output shaft with feather key (DIN 6885-) A 5x5x0 A 6x6x5 A 8x7x35 Feather key width (DIN 6885-) B 5 (0.97) 6 (0.36) 8 (0.35) Shaft height including feather key (DIN 6885-) H 6 (0.630).5 (0.886) 8 (.0) Shaft length from shoulder L4 6 (.04) 3 (.60) 45 (.77) Feather key length L5 0 (0.787) 5 (0.984) 35 (.378) Distance from shaft end L6 (0.079).5 (0.098) 5 (0.97) Center hole (DIN 33, type DR) Z M5x.5 M6x6 M0x Smooth output shaft Shaft length from shoulder L4 6 (.04) 3 (.60) 45 (.77) A B () Dimensions in mm (in) () 5