V SWISS MADE LINEAR TECHNOLOGY

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1 Excerpt from main catalogue inear modules V SWISS MDE INER TECHNOOGY

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3 ine Tech inear modules Table of contents Product overview 6 7 Design fundamentals / ubrication / Maintenance 8 Profile cross-sections 9 11 inear module with ball screw drive; details for ball screw drive 12 inear module with toothed belt drive; details for toothed belt drive 13 inear module with ball screw drive; general technical details 14 inear module with toothed belt drive; general technical details 15 inear module with ball screw drive; load ratings and torques 16 inear module with toothed belt drive; load ratings and torques 17 inear module with ball screw drive; permissible speeds 18 inear module with toothed belt drive; permissible speeds 19 inear module with ball screw drive; permissible deflection 20 inear module with toothed belt drive; permissible deflection 21 inear modules with ball screw drive - Designation system Information for selection» Motor mounting preparation 24 - Dimensions 3 BR N (with steel strip) 26 - Dimensions 3 BR /R 27 (with lateral support rail left/right, with steel strip) - Dimensions 4 BR N (with steel strip) 28 - Dimensions 4 BR /R 29 (with lateral support rail left/right, with steel strip) - Dimensions 5 BR N (with steel strip) 30 - Dimensions 5 BR /R 31 (with lateral support rail left/right, with steel strip) inear modules with toothed belt drive - Designation system Information for selection» Motor mounting preparation Dimensions 3 NZ N (without protective strip) 38 - Dimensions 3 BZ N (with steel strip) 39 - Dimensions 3 NZ /R 40 (with lateral support rail left/right, without protective strip) - Dimensions 3 BZ /R 41 (with lateral support rail left/right, with steel strip) - Dimensions 4 NZ N (without protective strip) 42 - Dimensions 4 BZ N (with steel strip) 43 - Dimensions 4 NZ /R 44 (with lateral support rail left/right, without protective strip) - Dimensions 4 BZ /R 45 (with lateral support rail left/right, with steel strip) - Dimensions 5 NZ N without protective strip) 46 - Dimensions 5 BZ N (with steel strip) 47 - Dimensions 5 NZ /R 48 (with lateral support rail left/right, without protective strip) - Dimensions 5 BZ /R 49 (with lateral support rail left/right, with steel strip) imit switch; fitting / preparation / plug connector Motor mounting straight/lateral with ball screw drive Motor mounting straight/lateral with toothed belt drive ttachment accessories; clamps / sliding blocks Grease points

4 linear modules Product overview R N inear module with ball screw drive Z N inear module with toothed belt drive R /R inear module with ball screw drive and lateral support rail left/right Z /R inear module with drive belts and lateral support rail left/right 6 INE TECH Swiss made inear Technology

5 linear modules Product overview INE TECH linear modules are precision, ready-to-install, modular linear systems with linear guide and two drive variants, ball screw or toothed belt drive. inear systems with longer strokes and high movement speeds are typical application areas. Three sizes are currently available (3, 4 und 5). dvantages Structure Compact dimensions Optimum running performance together with high load ratings and high level of rigidity with either one or two integrated, no-play linear guides Either ball screw or toothed belt drive Simple motor mounting by centering and thread on driving head Greasing by central grease points Design aligned to application possible Compact aluminium base profile Ready-to-install linear modules in any lengths Carriage made of aluminium Customised options Motor mounting imit switch Multi-axis systems H H B B inear modul Dimensions oad ratings Type B x H C 0 [kn] C [kn] 3 N 60 x /R 98 x N 80 x /R 117 x N 110 x /R 155 x Please refer to pages 12 to 17 for load capacities. 7

6 linear modules Design fundamentals / ubrication / Maintenance INE TECH linear modules ubrication Maintenance INE TECH linear modules with ball screw or toothed belt drive are modular, ready-to-install linear units with drive. Sealed rail guiding elements are employed in all sizes. Guides and drive are protected from external factors (such as dirt and chippings) by a steel strip / the toothed belt. The base profile is made of aluminium alloy and manufactured with the extrusion process. dditional limit switches fitted on the outside, in conjunction with motors and a controller, ensure correct positioning of the carriage and provide protection against overrun. The selected design provides for a high level of performance with the most compact dimensions. INE TECH linear modules are lubricated with Microlube GBU Y 131 at the factory. This quality grease offers outstanding properties for the guidance and screw drive elements as well. Greasing should be carried out at regular intervals, depending on the load and area of operation. On an average, re-greasing is required every 500 hours. ll roller bearings are greased for life and thus do not require any maintenance. Correct and sufficient greasing can substantially prolong the life of linear modules. Note: lso follow here the instructions on the lubrication points (pages 60/61). INE TECH linear modules are maintenance-free (apart from re-greasing required). Service temperature The permissible operating temperature (between 5 and 80 C) is determined by the synthetic materials used. The specifications of the relevant manufacturers apply for motors and control units. R with ball screw drive Z with toothed belt drive 3a) 2) 2) 3b) 4) 1) 4) 1) 1) Base profile 2) Carriage 3a) Ball screw drive 3b) Toothed belt drive 4) inear guide 8 INE TECH Swiss made inear Technology

7 linear modules Profile cross-sections 3 R/Z 3 R N 3 R /R with lateral support rail left/right C C Z N 3 Z /R with lateral support rail left/right Grooves 3 C

8 linear modules Profile cross-sections 4 R/Z 4 R N 4 R /R with lateral support rail left/right C C B B Z N 4 Z /R with lateral support rail left/right C B C B Grooves 4 B C INE TECH Swiss made inear Technology

9 linear modules Profile cross-sections 5 R/Z 5 R N 5 R /R with lateral support rail left/right E D E D F F Z N 5 Z /R with lateral support rail left/right E D D E F F Grooves 5 D 7.05 E 12 F

10 INER MODUES with ball screw drive Details for ball screw drive Details for ball screw drive (BSD) BSD xial load rates Positioning accuracy Repeating accuracy cceleration xial play Idle torque Size d x p C 0 C dyn a max Type xial play [N] [N] [μm/mm] [m/s 2 ] [Nm] < ) R < x / 300 < ) 10.0 V R R R x / x / x / x / x / x / x / 300 1) R < < < ) V < ) R < < ) V < ) R < < ) V < ) R < < ) V < ) R < < ) V < ) R < < ) V < ) R < < ) V d x p = screw diameter x thread pitch 1) backlash not factored in R = reduced axial play V = preloaded 12 INE TECH Swiss made inear Technology

11 INER MODUES with toothed belt drive Details for toothed belt drive Details for toothed belt drive Toothed belt drive xial load Positioning accuracy Repeating accuracy cceleration Size Type/division Pinion Stroke/rev Tension 3) F /1000 mm a max d 3 x l R [mm/m] [N] [μ /mm] [m/s 2 ] 3 Z HTD 5 M x ) 200/1000 2) < ) ) 4...Z... HTD5M x ) 200/1000 2) < ) ) 5...Z... STD8M x ) 200/1000 2) < ) ) d 3 x l R = pinion diameter x pinion width 1) dependent on speed and load see diagram on page 19 2) backlash not factored in 3) belt tension/metre [mm/m] per 100 N tensile force 13

12 INER MODUES with ball screw drive General technical details for linear modules General technical details for linear modules with ball screw drive Movement speed Moments of inertia Z Stroke max. Steel strip Feed and friction force Moved mass Y Guide Drive Type v max v max I Y I Z F V m b [m/s] [m/s] [cm 4 ] [cm 4 ] [N] [kg] 3 R N 5.0 2) R /R 5.0 2) R N 5.0 2) R /R 5.0 2) R N 5.0 2) R /R 5.0 2) without with without with without with without with without with without with ) for ball screw drive, dependent on rotational speed characteristics, spindle length and relevant critical rotational speed. 14 INE TECH Swiss made inear Technology

13 INER MODUES with toothed belt drive General technical details for linear modules General technical details for linear modules with toothed belt drive Movement speed Moments of inertia Z Stroke max. Steel strip Feed and friction force Moved mass Y Guide Drive Type v max v max I Y I Z F V m b [m/s] [m/s] [cm 4 ] [cm 4 ] [N] [kg] 3 N N 5) 5.0 4) Z N 5.0 4) Z /R 5.0 4) N N 5) 5.0 4) Z N 5.0 4) Z /R 5.0 4) N N 5) 5.0 4) Z N 5.0 4) Z /R 5.0 4) without with without with without with without with without with without with without with without with without with ) for toothed belt drive, dependent on load and speed and permissible movement speed of the linear guide see diagram on page 19 5) variant without drive 15

14 linear modules with ball screw drive Torques and load ratings R N R /R with lateral support rail Torques M X M X M Y M Y M Z M Z oad ratings Cz 2 Cz 1 Cy 1 Cy 2 inear modul Maximum permissible load [kn] Maximum permissible torque [Nm] Type static dynamic static dynamic Cy0 1,2 Cz0 1,2 Cy1,2 Cz1,2 Mx0 My0 Mz0 Mx My Mz 3 R N R /R R N R /R R N R /R Note on dynamic load ratings and torques Expedient load The determination of dynamic load ratings and torques is based on a 50, 000 m stroke. If comparative values must be calculated for a 100, 000 m stroke, the values for M x, M y, M z and C must be divided by the factor With a view to service life, loads of less than 20% of the dynamic load ratings have generally proved to be expedient. 16 INE TECH Swiss made inear Technology

15 linear modules with toothed belt drive Torques and load ratings Z N Z /R with lateral support rail Torques M X M X M Y M Y M Z M Z oad ratings Cz 2 Cz 1 Cy 1 Cy 2 inear modul Maximum permissible load [kn] Maximum permissible torque [Nm] Type static dynamic static dynamic Cy0 1,2 Cz0 1,2 Cy1,2 Cz1,2 Mx0 My0 Mz0 Mx My Mz 3 Z N Z /R Z N Z /R Z N Z /R

16 linear modules with ball screw drive Permissible speeds Permissible speeds... for linear module 3 R with ball screw drive ø 16 x 1) v max [m/min] Caution: For ball screw drive, note the rotational speed characteristics, spindle length and relevant critical rotational speed x16 16x10 16x for linear module 4 R with ball screw drive ø 20 x 1) v max [m/min] x20 20x10 20x for linear module 5 R with ball screw drive ø 32 x 1) v max [m/min] Please also pay attention to the motor speeds x10 32x5 32x20 32x ) greater accuracy on request = overall length of the linear module 18 INE TECH Swiss made inear Technology

17 linear modules with toothed belt drive Permissible speeds Permissible speeds... for linear module Z with toothed belt drive v max [m/min] Caution: For toothed belt drive, the permitted movement speed of the linear guide, and load, are authoritative v max F [N] Please also pay attention to the motor speeds F = axial load 19

18 linear modules with ball screw drive Permissible deflection Permissible deflection with ball screw drive inear modules may be assembled self-supporting. However, the deflection (which limits the possible load) must be taken into consideration. 3 R...N resp. 3...R /R f max N 2000 N 1500 N 1000 N 500 N 250 N If the maximum permissible deflection is exceeded, the linear modules must be additionally supported f max 0 N M The maximum permissible deflection is limited by the maximum deflection angle of 5. Exceeding this value without support will have a negative effect on the unit s service life R...N resp. 4...R /R If increased demands are made on system accuracy we recommend supporting the linear modules along its entire length. f max N 2000 N 1500 N1000 N 500 N 250 N The following diagrams apply for: - firm clamping (40 50 mm per side) screws per side - solid base f max 0 N M f max 2500 N 2000 N f max 1500 N 1000 N 500 N 250 N 0 N M M / 2 M F f max 5 R...N resp. 5...R /R Mounting position: horizontal 20 INE TECH Swiss made inear Technology

19 linear modules with toothed belt drive Permissible deflection Permissible deflection with toothed belt drive 3 Z...N resp. 3 Z.../R f max 0 N N 2000 N 1500 N 1000 N 500 N 250 N f max 0.5 M Z...N resp. 4 Z.../R f max N 2000 N 1500 N 1000 N 500 N 250 N f max 0 N M f max N 2000 N 1500 N 1000 N f max 500 N 250 N 0 N M M / 2 M F f max 5 Z...N resp. 5 Z.../R Mounting position: horizontal 21

20 INER MODUES with ball screw drive Designation system inear module (designation example) B R Design = linear module with linear guide Size 3 = size 65 mm 4 = size 80 mm 5 = size 110 mm H H B B Size...N B x H.../R B x H 3 65 x x x x x x 141 Configuration 2 = 2 runner blocks (1 carriage) *** = special execution 1) Stroke absolut Protective covering B = with steel strip *** N = without protective strip 1) Drive R = rolled ball screw *** N = without drive Stroke per revolution 005 / 010 / 016 = size 3; ball screw with a pitch of 5, 10 or 16 mm 005 / 020 = size 4; ball screw with a pitch of 5 or 20 mm 005 / 010 / 032 = size 5; ball screw with a pitch of 5, 10 or 32 mm... = other pitch 1) imit switches 0 = without limit switch 1 = 2 limit switches, reference point at front (drive side) 2 = 2 limit switches, reference point at rear (opposite drive side) 3 = 2 limit switches + additional reference switch at front (drive side) 4 = 2 limit switches + additional reference switch at rear (opposite drive side) * seen from motor opposite side towards motor ** available for lateral motor mounting only *** standard version 1) on request 2) new designation system from INE TECH Swiss made inear Technology

21 N - S 7 R N N _ = drawing type ateral support rail N = without lateral support rail *** = lateral support rail left R = lateral support rail right Connector box N = without connector box (loose cable = 2.0 m) *** S = with connector box Mounting position of limit switches / connector box N = without limit switches / connector box *** = limit switches / connector box mounting left * R = limit switches / connector box mounting right * Preload ball screw drive (BSD) R = BSD with reduced play *** V = BSD preloaded N = without drive Tolerance class ball screw drive (BSD) 7 = Tolerance class BSD: T7 (52 µm / 300 mm) *** N = without drive Material protective strip S = steel strip *** R = stainless steel strip N = without protective strip Motor mounting N = without motor mounting *** F = mounting plate for standard motor S = mounting plate for special motor Reduction 2) 0 = without reduction (1:1) *** 1 = reduction 1:1.5 ** 2 = reduction 1:2 ** (3 = reduction 1:2.5) ** ssembly stage 00 = without drive = free spindle end *** 02 = with coupling and intermediate plate 03 = with crank and clamp 04 = set up for lateral motor mounting right * = set up for lateral motor mounting left * 06 = set up for lateral motor mounting top 07 = set up for lateral motor mounting bottom 08 = with crank, clamp and lateral millimetre scale

22 INER MODUES with ball screw drive Information for selection» Motor mounting preparation Motor fitting preparation assembly stages with ball screw drive INE TECH linear modules with ball screw drive can be supplied with different motor mount preparations. Refer to pages 52 and 53 for dimensions. ssembly stage 01 Free spindle end ssembly stage 02 With coupling and intermediate plate ssembly stage 04 Belt drive housing for lateral motor mounting right ssembly stage 05 Belt drive housing for lateral motor mounting left ssembly stage 06 Belt drive housing for lateral motor mounting top ssembly stage 07 Belt drive housing for lateral motor mounting bottom 24 INE TECH Swiss made inear Technology

23 notes 25

24 INER MODUE 3 BR N with ball screw drive, with steel strip ø38 h , ø10 h x M4x8 Stroke 4x M6x M Nominal size Dimensions Designation M ength ball screw ength steel strip Weight [kg] 3...BR N Stroke kg kg/100 mm stroke CD data is available from 26 INE TECH Swiss made inear Technology

25 INER MODUE 3 BR /R with ball screw drive and lateral support rail left/right, with steel strip 3 BR 3 BR R ø38 h Stroke 53 8x M5x9 4x M6x ø10 h , M x M5x ,5 46 Nominal size Dimensions Designation M ength ball screw ength steel strip Weight [kg] 3...BR /R Stroke kg kg/100 mm stroke CD data is available from

26 INER MODUE 4 BR N with ball screw drive, with steel strip ø46 h x M4x ø12 h Stroke 5 M 4x M6x x M6x11 Nominal size Dimensions Designation M ength ball screw ength steel strip Weight [kg] 4...BR N Stroke kg kg/100 mm stroke CD data is available from 28 INE TECH Swiss made inear Technology

27 INERMODU 4 BR /R with ball screw drive and lateral support rail left/right, with steel strip 4 BR 4 BR R Stroke 48 ø46 h x M6x9 ø12 h M 20 4x M6x x M6x Nominal size Dimensions Designation M ength ball screw ength steel strip Weight [kg] 4...BR /R Stroke kg kg/100 mm stroke CD data is available from

28 INER MODUE 5 BR N with ball screw drive, with steel strip ø22 h x M4x x M10x ø85 f Stroke M x M8x18 Nominal size Dimensions Designation M ength ball screw ength steel strip Weight [kg] 5...BR N Stroke kg kg/100 mm stroke CD data is available from 30 INE TECH Swiss made inear Technology

29 INER MODUE 5 BR /R with ball screw drive and lateral support rail left/right, with steel strip 5 BR 5 BR R Stroke 53 ø22 h x M8x12 ø85 f M x M10x20 14x M8x Nominal size Dimensions Designation M ength ball screw ength steel strip Weight [kg] 5...BR /R Stroke kg kg/100 mm stroke CD data is available from

30 INERMODUE with toothed belt drive Designation system inear module (designation example) N Z Design = linear module with linear guide Size 3 = size 65 mm 4 = size 80 mm 5 = size 110 mm H H B B Size...N B x H.../R B x H 3 65 x x x x x x 141 Configuration 2 = 2 runner blocks (1 carriage) *** = special execution 1) Stroke absolut [mm Protective covering B = with steel strip N = without protective strip *** Drive Z = toothed belt drive *** N = without drive Stroke per revolution 155 = size 3; toothed belt drive with 155 mm stroke per revolution 205 = size 4; toothed belt drive with 205 mm stroke per revolution 296 = size 5; toothed belt drive with 296 mm stroke per revolution = other stroke per revolution 1) imit switches 0 = without limit switch 1 = 2 limit switches, reference point at front (drive side) 2 = 2 limit switches, reference point at rear (opposite drive side) 3 = 2 limit switches + additional reference switch at front (drive side) 4 = 2 limit switches + additional reference switch at rear (opposite drive side) * seen from motor opposite side towards motor ** available for lateral motor mounting only *** standard version 1) on request 2) details see gear mounting, pages 55/56 32 INE TECH Swiss made inear Technology

31 N - N N N N N _ = drawing type ateral support rail N = without lateral support rail = lateral support rail left R = lateral support rail right Connector box N = without connector box (loose cable = 2.0 m) *** S = with connector box Mounting position of limit switches / connector box N = without limit switches / connector box *** = limit switches / connector box mounting left * R = limit switches / connector box mounting right * Gear box mounting N = without gear *** F = back / bottom K = front / bottom D = top / rear G = rear / top = bottom / front E = top / front H = front / top M = bottom / back Drive shaft N = standard shaft *** S = shaft for standard worm gear FH 2) H = shaft for high-performance servo worm gear E 2) O = without drive shaft Material protective strip N = without protective strip *** S = steel strip R = stainless steel strip Motor mounting N = without motor mounting *** F = mounting plate for standard motor S = mounting plate for special motor Reduction 0 = without reduction *** X = i = (in conjunction with gear type FH or E) 2) ssembly stage 00 = without drive 11 = free shaft end right * = free shaft end left * 13 = shaft end right with coupling and intermediate plate * 14 = shaft end left with coupling and intermediate plate * 17 = free shaft ends on both sides (passing shaft) = shaft end on both sides, with coupling and intermediate flange right * = shaft end on both sides, with coupling and intermediate flange left * 25 = shaft end right with gear mounting * 26 = shaft end left with gear mounting * 27 = shaft end on both sides, right with gear mounting * = shaft end on both sides, left with gear mounting *

32 INER MODUEs with toothed belt drive Information for selection» Motor mounting preparation (1/3) Motor mounting preparation assembly stages with toothed belt drive INE TECH linear modules with toothed belt drive can be supplied in different assembly stages as preparation for motor mounting. Refer to pages 54 to 56 for dimensions. ssembly stage 11 Free shaft end right* ssembly stage 12 Free shaft end left* ssembly stage 13 Shaft end right* with coupling and intermediate flange ssembly stage 14 Shaft end left* with coupling and intermediate flange ssembly stage 00 Without drive ssembly stage 17 Free shaft ends on both sides * seen from motor opposite side towards motor 34 INE TECH Swiss made inear Technology

33 INER MODUES with toothed belt drive Information for selection» Motor mounting preparation (2/3) ssembly stage 18 Shaft ends on both sides, right* with coupling and intermediate flange ssembly stage 19 Shaft ends on both sides, left* with coupling and intermediate flange ssembly stage 25 Shaft end right* with gear mounting plate ssembly stage 26 Shaft end left* with gear mounting plate ssembly stage 27 Shaft ends on both sides, right* with gear mounting plate ssembly stage 28 Shaft ends on both sides, left* with gear mounting plate * seen from motor opposite side towards motor 35

34 INER MODUES with toothed belt drive Information for selection» Motor mounting preparation (3/3) Motor mounting preparation mounting options (alignment) of worm drives For assembly stages 25 to 28 (see page 35), the gear mounting plate can be pre-mounted differently depending on gear mounting and motor alignment required: Gear box mounting D Gear towards back* and top Gear box mounting E Gear towards front* and top Gear box mounting F Gear towards back* and bottom Gear box mounting G Gear towards back* and top Gear box mounting H Gear towards front* and top Gear box mounting K Gear towards front* and bottom Gear box mounting Gear towards front* and bottom Gear box mounting M Gear towards back* and bottom * seen from motor opposite side towards motor 36 INE TECH Swiss made inear Technology

35 notes 37

36 INER MODUES 3 NZ N with toothed belt drive, without protective strip ø38 H7 x x M4x Stroke ø15 h7 4x M5x8 M x M5 Nominal size Dimensions Designation M Belt length Weight [kg] 3...NZ N Stroke x Stroke kg kg/100 mm Stroke CD data is available from 38 INE TECH Swiss made inear Technology

37 INER MODUES 3 BZ N with toothed belt drive, with steel strip ø38 H7 x x M4x Stroke ø15 h7 4x M5x8 M x M5 Nominal size Dimensions Designation M Belt length ength steel strip Weight [kg] 3...BZ N Stroke x Stroke kg kg/100 mm Stroke CD data is available from

38 INER MODUES 3 NZ /R with toothed belt drive and lateral support rail left/right, without protective strip 3 NZ 3 NZ R ø38 H7 x Stroke 8x M5x x M5x M x M5x ø15 h7 190 Nominal size Dimensions Designation M Belt length Weight [kg] 3...NZ /R Stroke x Stroke kg kg/100 mm Stroke CD data is available from 40 INE TECH Swiss made inear Technology

39 INER MODUES 3 BZ N with toothed belt drive and lateral support rail left/right, with steel strip 3 BZ 3 BZ R ø38 H7 x Stroke 8x M5x x M5x8 M x M5x ø15 h7 190 Nominal size Dimensions Designation M Belt length ength steel strip Weight [kg] 3...BZ /R Stroke x Stroke kg kg/100 mm Stroke CD data is available from

40 INER MODUE 4 NZ N with toothed belt drive, without protective strip ø64 H7 x x M4x ø19 h7 80 Stroke 4x M6x12 M 41 8x M6x Nominal size Dimensions Designation M Belt length Weight [kg] 4...NZ N Stroke x Stroke kg kg/100 mm Stroke CD data is available from 42 INE TECH Swiss made inear Technology

41 INER MODUE 4 BZ N with toothed belt drive, with steel strip ø64 H7 x x M4x Stroke ø19 h7 4x M6x12 M 41 8x M6x Nominal size Dimensions Designation M Belt length ength steel strip Weight [kg] 4...BZ N Stroke x Stroke kg kg/100 mm Stroke CD data is available from

42 INER MODUE 4 NZ /R with toothed belt drive and lateral support rail left/right, without protective strip 4 NZ 4 NZ R ø64 H7 x x M6x9 Stroke x M6x M 41 14x M6x ø19 h7 Nominal size Dimensions Designation M Belt length Weight [kg] 4...NZ /R Stroke x Stroke kg kg/100 mm Stroke CD data is available from 44 INE TECH Swiss made inear Technology

43 INER MODUE 4 BZ /R with toothed belt drive and lateral support rail left/right, with steel strip 4 BZ 4 BZ R ø64 H7 x Stroke 8x M6x x M6x M 41 14x M6x ø19 h7 Nominal size Dimensions Designation M Belt length ength steel strip Weight [kg] 4...BZ /R Stroke x Stroke kg kg/100 mm Stroke CD data is available from

44 INER MODUE 5 NZ N with toothed belt drive, without protective strip ø64 H7 x x M4x ø19 h7 129 Stroke 4x M6x12 M x M8x Nominal size Dimensions Designation M Belt length Weight [kg] 5...NZ N Stroke x Stroke kg kg/100 mm Stroke CD data is available from 46 INE TECH Swiss made inear Technology

45 INER MODUE 5 BZ N with toothed belt drive, with steel strip ø64 H7 x x M4x Stroke ø19 h7 4x M6x12 M 8x M8x Nominal size Dimensions Designation M Belt length ength steel strip Weight [kg] 5...BZ N Stroke x Stroke kg kg/100 mm Stroke CD data is available from

46 INER MODUE 5 Nz l/r with toothed belt drive and lateral support rail left/right, without protective strip 5 NZ 5 NZ R ø64 H7 x Stroke 8x M8x x M6x M x M8x12 ø19 h7 Nominal size Dimensions Designation M Belt length Weight [kg] 5...NZ /R Stroke x Stroke kg kg/100 mm Stroke CD data is available from 48 INE TECH Swiss made inear Technology

47 INER MODUE 5 BZ /R with toothed belt drive and lateral support rail left/right, with steel strip 5 BZ 5 BZ R ø64 H7 x Stroke 8x M8x x M6x M x M8x12 ø19 h7 Nominal size Dimensions Designation M Belt length ength steel strip Weight [kg] 5...BZ /R Stroke x Stroke kg kg/100 mm Stroke CD data is available from

48 INER MODUES imit switch mounting imit switches Fitting position of limit switches The limit switches are used in conjunction with a control unit to limit the stroke (prevent overrunning of the carriage) and to define the reference position. INE TECH employs the following standard inductive limit switches: PNP openers (PNP-NC) Supply: V DC Current consumption off-load: < 10 m oad: max. 200 m On request the following non standard limit switches are available: PNP make type (PNP-NO) NPN break type (NPN-NC) NPN make type (NPN-NO) Reed switches mechanical switches Note: t the factory the plus and minus limit switches are preset to a nominal stroke of 0 to +5 mm. The following diagrams show the mounting position of the limit switches. The reference position can be allocated either to the plus (+) or to the minus (-) limit switch. Special applications often require a separate reference point switch to be mounted between the positive and negative limit switches. The limit switch closest to the motor mounting (limit switch controller interface) is known as the forward limit switch. imit switches / reference switch mounting overview Note: If a lateral support rail is selected (type /R), the limit switches can only be fitted on the opposite side. imit switch resolution Connector box imit switch mounting Mounting left Reference switch Plus limit switch (+) Minus limit switch ( ) Mounting right Position of reference switch ( R ) Front reference switch (motor side) Dimensions / switch gap: mm R x R Size x R = 20 mm Rear reference switch (opposite motor side) INE TECH Swiss made inear Technology

49 linear modules imit switch with/without connector box imit switch preparation imit switches are supplied as standard without connector box with 2 metre long cables (order code N); a connector box with completed cabling is available as an option (order code S). Standard: without connector box (N), with loose connector cables ( = 2 m) imit switch mating connectors and cables are not included in the delivery but can be ordered ready-made from INE TECH. Optional: with connector box (S) Plug connector Plug connector with reference point bridge The connector pin assignment when using a connector box is shown in the diagram on the right. The individual pins are assigned as follows: Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Minus ( ) direction (load) 0 V (GND) Plus ( ) direction (load) V (DC) Reference (load) Direction Reference point bridge + Direction oad + V DC PNP Opener 0 V (GND) Reference point in minus ( ) direction Font (drive side) Bridge pin 1 5 Reference point in plus (+) direction Rear (opposite drive side) Bridge pin PNP Opener 0 V (GND) + V DC + V DC 0 V (GND) 0 V (GND) + V DC 0 V (GND) + V DC oad Colour code key for the diagrams: oad = black +V DC = brown 0 V (GND) = blue Plug connector with additional reference switch 1 Direction Reference + Direction 3 Plug SFV50 acc. to IEC PNP Opener PNP Opener PNP Opener oad oad oad Plug SFV50 acc. to IEC

50 INER MODUES with ball screw drive Dimensions for motor mounting; straight fit Straight motor mounting Motor plate Intermediate flange W E S ød K ød ød Motor Coupling ength of straight motor mounting Coupling F f1 E f1 Nominal size Dimensions F ±2 S Weight * [kg] Coupling if W > f1 Dimensions Drive torque [Nm] Size ø D ø d f1 E ø D K T N T max Size Size 19 S + E + W Size Size 24 * Flange including coupling Motor dimensions ** ød M W ** The following dimensions ø D M W B ø d W B K øz F Z F Z ød W K ø Z are required to determine the motor mounting. 52 INE TECH Swiss made inear Technology

51 INER MODUES with ball screw drive Dimensions for motor mounting; lateral fit ateral motor mounting Belt drive housing Motor Motor pinion No. of teeth = z M Toothed belt pinion i = z M : z No. of teeth = z Dimensions for lateral motor mounting G F G K E Carriage H F / 2 Nominal size Dimensions No. of teeth Max. Belt length Weight i E F G* H K G z M z ø d W [kg] 1: (132.5) ø : (135) ø : (133.5) ø : (132.5) ø : (135) ø : (133.5) ø : (167.5) ø : (174.5) ø : (172.5) ø

52 INER MODUES with toothed belt drive Dimensions for motor mounting; straight fit Straight motor mounting Intermediate flange ød K W ød ød F E S Coupling Motor plate Motor ength of motor mounting Coupling f1 E f1 Nom. size Dimensions F ±2 S Weight * [kg] Coupling if W > f1 Dimensions Drive torque [Nm] Size ø D ø d f1 E ø D K T N T max Size Size S + E + W Size Size Size 24 * Flange including coupling Motor dimensions ** ** The following dimensions ød M W ø D M W B ø d W B K øz F Z ød W K ø Z F Z are required to determine the motor mounting. 54 INE TECH Swiss made inear Technology

53 linear modules with toothed belt drive Dimensions for motor fitting; gear mounting (1/2) Standard worm drive HPG -7 (FH) 1) High-performance servo worm drive HPG -1 / HPG -2 (E) 1) Motor plate Coupling Motor plate Coupling Gear Gear Gear mounting plate Feather key Gear mounting plate Outside tensioning set 1) Possible gear reductions: 1: 2 / 3 / 4 / 5 / 6 / 8 / 10 / / 16 / 24 / 30 / 47 /

54 INER MODUES with toothed belt drive Dimensions for motor fitting; gear mounting (2/2) Dimensions for gear mounting ssembly direction: D + M ssembly direction: E + ssembly direction: F + K ssembly direction: G + H D x B B = = = = = B = = B = C x D D C x x D C C Standard worm drive HPG -7 (FH) 1) High-performance servo worm drive HPG -1 / HPG -2 (E) 1) E + F E F E / 2 E + F + G G E F E / 2 Nominal size 3... Gear box type Casing dimensions Weight Gear x W B C D E F G* [kg] [kg] HPG -7 (FH) 1) HPG -1 / 2 (E) 1) ) HPG -7 (FH) HPG -1 / 2 (E) 1) HPG -7 (FH) 1) HPG -1 / 2 (E) 1) ) HPG -7 (FH) HPG -1 / 2 (E) 1) ) Possible gear reductions: 1: 2 / 3 / 4 / 5 / 6 / 8 / 10 / / 16 / 24 / 30 / 47 / INE TECH Swiss made inear Technology

55 notes 57

56 INER MODUES ttachment accessories; clamps Mounting options 3.../ The linear modules are secured with clamps or sliding blocks. Caution: Only attach and support the linear modules on the base profile, not on the end plates. M6 12 Nominal size Dimensions B C C ±0.1 C 1) ± ) B B ) possible for size 4 with planning by INE TECH during production Clamps E B C J K H Recommended number of clamps: 4 per metre and side Type I G F D B C C C H Type II Nominal size Dimensions Weight rt. No. Type B C D E F G* H J K [kg] I ø11 ø 6.5 II P-54376/1 I M-40023/ ø11 ø 6.5 II... I M-50158/ ø 15 ø 9.0 II INE TECH Swiss made inear Technology

57 INER MODUES ttachment accessories; sliding blocks Sliding blocks Sliding blocks having the relevant groove width can be used to mount add-on parts to the base profile. Sliding block types NS5, NS6 and NS8 can be used in line with the groove width (see profile cross-sections, pages 9 to 11). Sliding blocks are available from INE TECH. Size, material and connection thread as per the following order system (e.g. NS6 St M5) must be defined as the order number. The available types are listed opposite. Dimensions Groove width a a (thread) Material 5 M3 / M4 / M5 steel / stainless steel 6 M4 / M5 / M6 steel / stainless steel 8 M4 / M5 / M6 / M8 steel / stainless steel Order designation for sliding blocks Examples: NS6 St M5 NS 6 St M5 Sliding block NS Groove width Thread size (dim. a ) M3 / M4 / M5 / M6 / M8 Material St = steel Inox = stainless steel 59

58 INER MODUES Grease points (1/2) 3..R..N Ball screw 1) 3) 3..Z..N Runner blocks 1) 3) Runner blocks 1) 3) 3..R../R Ball screw 1) Runner blocks 1) 3..Z../R Runner blocks 1) Runner blocks 2) Runner blocks 2) 4..R..N Ball screw 1) 3) 4..Z..N Runner blocks 1) 3) Runner blocks 1) 3) 4..R../R 4..Z../R Ball screw 1) Runner blocks 1) Runner blocks 1) Runner blocks 2) Runner blocks 2) 60 INE TECH Swiss made inear Technology

59 INER MODUES Grease points (2/2) 5..R..N Ball screw 1) 3) 5..Z..N Runner blocks 1) 3) Runner blocks 1) 3) 5..R../R Ball screw 1) Runner blocks 1) 5..Z../R Runner blocks 1) Runner blocks 2) Runner blocks 2) Grease points Different lubricating nipples are on the linear module carriages: 1) ubricating nipple to DIN ) ubricating nipple to DIN ) ubrication either on left or right side Greasing positions are not dependent on stroke. Standard grease INE TECH recommends the following grease for lubrication: Microlube GBU Y 131 Grease gun rt. no.: ZPE.FETTPRESSE

60 INE TECH G The contents of this publication are protected by copyright held by the publisher and may not be reproduced in whole or in part unless permission is granted. Every care has been taken to ensure the accuracy of the information contained herein but no liability can be accepted for any loss or damage, whether direct, indirect or consequential, resulting from or in connection with the use of the information contained herein. This catalogue supersedes previous catalogues in which information differs from that contained herein. Information is subject to change as required by technological advancements. Edition: E INE TECH G Europastrasse Glattbrugg Switzerland Your INE TECH representative: Phone Fax info@linetech.ch

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