ServoClass Couplings

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1 Servolass ouplings

2 ZERO-MX Servolass ouplings For high performance servo motor and demanding motion control applications High torsional stiffness for use in precision positioning applications Eco-Friendly, adapted to RoHS Directive with no banned substances Low inertia for high speed reversing applications Zero backlash and low hysteresis ensures repeatable precise positioning Low bearing loads ll fasteners are corrosion resistant luminum lloy onstruction 304 Stainless steel disc packs ll models have clamp hubs vailable in 4 sizes in single and double disc models Double disc models provide highest misalignment capability Operating temperature range is -22 to +22 F (-30 to +00 ) Torque ratings range from 0.25 to 250Nm Hubs and center members manufactured of aluminum alloy for strength, durability, and both are treated to prevent oxidation and to preserve appearance Disc members are made of 304 stainless steel ouplings are precisely assembled using high strength, corrosion resistant fasteners Integral clamp style hubs provide fast, easy mounting RoHS compliant manufactured of RoHS compliant materials and contains no banned substances 2

3 Servolass ouplings For Every Servo System Requirement Today s Servo Motor pplications are more demanding than ever. The precision positioning requirements and high reverse load characteristics of servo motor applications necessitate a coupling design that specifically addresses the needs of these sophisticated systems. ttributes of a Superior Servo Motor coupling Low Inertia High Torsional Stiffness Zero-acklash Misalignment capability Low Reaction Loads Low Inertia is a critical feature of a superior servo coupling. The inertia should be low so that it does not to add significantly to overall inertia of the servo system. The lower the inertia, the less energy required by the motor to move the system, and therefore higher acceleration is possible. Zero-Max Servolass couplings are made from a high strength aluminum alloy, resulting in very low inertia. High Torsional Stiffness is an important quality of any high performance coupling. Low torsional stiffness couplings will reduce system performance and accuracy. The high torsional stiffness characteristic of the Zero-Max Servolass coupling increases the system resonant frequency, exceeding the resonant operating frequency of most equipment. Zero acklash is another key requirement of a high performance servo coupling. coupling may be considered zero backlash and still have a large amount of torsional windup. Zero acklash along with High Torsional Stiffness allows the coupling to maintain the same angular relationship between the input and output shaft without lost motion. The Zero-Max Servolass coupling is a zero backlash, high torsional stiffness coupling that exhibits a very low amount of windup or lost motion. Misalignment apability of a coupling is also important in a motion control system. Usually, the alignment of a well manufactured servo system will be very good. Over time and under high load conditions, this alignment may deteriorate. The Servo-lass coupling will allow for this misalignment while remaining a torsionally stiff and zero backlash connection. Low Reaction Loads on the system s bearings and connected components is not only desirable, it is one of the primary reasons for using a flexible coupling. The Zero-Max Servolass coupling utilizes a design that provides flexibility for inevitable misalignment, therefore minimizing the reaction loads to the servo motor and system bearings. Under misalignment, the Servolass oupling does not sacrifice any of its torque or torsional stiffness capabilities. 3

4 Servolass S Series zero-max.com For high performance servo motor and demanding motion control applications High torsional stiffness for use in precision positioning applications Eco-Friendly, adapted to RoHS Directive with no banned substances Low inertia for high speed applications Zero backlash and low hysteresis ensures repeatable precise positioning Double Disc Specifications Model Operating Torque Maximum RPM Torsional Stiffness xial Stiffness Misalignment apacity Parallel ngular xial Moment of Inertia Weight Style in-lbs (Nm) rpm in-lbs/deg (Nm/rad) lbs/in (N/mm) degree ± ± lb-in 2 kgm 2 (x0-6 ) ounce (gram) S002R S005R 2.2 (0.25) 5.3 (0.6) 4 (95) 39 (250) 97 (7) 400 (70) 0.00 (0.03) (0.05) (0.08) (0.0) (0.07) (0.37) 0.4 (4) 0.35 (0) S00R 8.9 (.0) 08 (700) 400 (70) (0.) (0.20) (0.80) 0.53 (5) S020R 8 (2.0) 286 (,850) 83 (32) (0.5) 0.03 (0.33) 0.02 (3.40).3 (35) S025R 35 (4.0) 432 (2,800) (0.6) 0.05 (0.38) 0.08 (5.26).4 (40) (7.33).9 (54) S030R 44 (5.0) 68 (4,000) 83 (32) (0.8) 0.06 (0.4) (9.39) 2.2 (60) (.5) 2.4 (68) S035R 7 (8.0),390 (9,000) 320 (56) (0.24) (0.5) (26.8) 4.3 (22) 0.0 (29.5) 4.3 (22) S040R 89 (0),545 () 228 (40) (0.24) (0.6) 0.23 (36.) 4.8 (36) 0.46 (42.6) 0.33 (96.9) 5.3 (5) 8.7 (246) S050R 22 (25) 2,472 (6,000) 37 (24) 0.0 (0.28) 0.03 (0.8) (8.9) 9.7 (275) (4.7) 0.7 (304) S055R 354 (40) 3,863 (25,000) 23 (2.5) 0.02 (0.3) (0.84) 0.89 (26.3) 6. (459) (252) 5.5 (440) S060R 53 (60) 5,407 (35,000) 28 (38) 0.03 (0.34) (0.9).08 (35.7) 7.6 (498).29 (377) 9.5 (556) S080R 885 (00) 0,83 (70,000) 366 (64) 0.02 (0.52) 0.04 (.0) 3.54 (,034) 37.0 (,05) S090R,593 (80) 7,724 (50,000) 308 (54) 0.02 (0.52) 0.05 (.30) 6.08 (,776) 48.4 (,373) S00R 2,23 (250) 9,268 (60,000) 37 (55) 0.02 (0.52) 0.06 (.48) 9.26 (2,704) 60.2 (,707) Moment of Inertia and Weight are measured with the maximum bore diameters Recommended tolerance of mounted shaft is h7 If the shafts of the equipment are smaller than the ID of the flex element they may be extended into the interior of the coupling. The ends of the shafts must never touch each other. Style of coupling is dependent on the size of the coupling and bore combination selected. Therefore, the coupling could be comprised of the combinations shown to the right. Style Style Style 4

5 Servolass S Series L L DSE ød 2 ød øn Double Disc Dimensions Model ores Outside Diameter S002R S005R S00R S020R S025R S030R S035R S040R S050R S055R S060R S080R S090R S00R Overall Length Hub Length Reduced Hub Diameter Distance etween Shaft Ends Inside dia. of the flex disc *S00 with a bore of 8mm or will have a M2 clamp screw and a tightening torque of 3.5 in lbs. or 0.4Nm lamp Screw to ore (on reduced hubs) lamp Screw lamp Screw to End of Hub Min Max D L L N DSE K 2 M (4) (5) 0.250** (5)** (6) ** ** ** ** (0) ** ()** (25).325 (32) (5) (6) 0.325* * () (4) (6) (22) (35).5625 (40).750 (45).750 (45) 0.47 (2) 0.63 (6) (9).024 (26.0).42 (29.0).339 (34.0).535 (39.0).732 (44.0) (56.0) (63.0) (68.0) (82.0) (94.0) (04.0) 0.68 (5.7) 0.93 (23.2).02 (25.9).272 (32.3).29 (32.8).488 (37.8).890 (48).890 (48) (59.8) (68.7) (73.3) (98) (98.6) (0.6) (5.9) (7.85) 0.36 (9.5) (0.75) (0.75) (2.4) 0.60 (5.5) 0.60 (5.5) (20.5) (24) (25.2) (2.6).65 (29.6).496 (38).8 (46) 0.53 (3.9) (7.5) (7.6) (0.8) (.3) 0.5 (3.0) (7.0) (7.0) (8.8) 0.85 (20.7) (22.9).496 (38.0).520 (38.6).638 (4.6) (5.6) (6.5) (8.5) 0.47 (0.6) 0.57 (4.5) 0.57 (4.5) (7) (9.5).024 (26) (38).654 (42).890 (48) () 0.57 (4.5) (7.5) 0.46 (3.7) 0.89 (4.8) (5.8) (9.5) (.0) (2.5) 0.55 (4) (7) (22) (23).043 (26.5).02 (28).339 (34).535 (39) (.9) (2.5) 0.24 (3.5) 0.30 (3.3) 0.30 (3.3) 0.48 (3.75) 0.77 (4.5) 0.77 (4.5) (6) (7.75) (7.75) (9) (9) (9) Reduced hub ** lamp Screw Size Size M.6 M2.0 M2.5* M2.5 M2.5 M3 M4 M4 M5 M6 M6 M8 M8 M8 Tightening Torque in-lbs (Nm) 2 (0.23) 3.5 (0.4) 9* ()* 9 () 9 () 3 (.5) 30 (3.4) 30 (3.4) 62 (7) 24 (4) 24 (4) **Reduced Hub Dimensions K Model Min Max S030R S040R S050R S060R Inch (5) () Inch (0) (5) (9) (24) ** The hub in this coupling size may have a reduced outside diameter depending on the bore size selected. The chart to the left identifies the range of bore sizes that utilize the reduced diameter hubs. ores larger than the max listing in the chart to the left and equal to or less than the max bore in the above chart will have the standard sized hub. Reduced hub 5

6 Servolass SD Series zero-max.com For high performance servo motor and demanding motion control applications High torsional stiffness for use in precision positioning applications Eco-Friendly, adapted to RoHS Directive with no banned substances Low inertia for high speed applications Zero backlash and low hysteresis ensures repeatable precise positioning Single Disc Specifications Model Operating Torque Maximum RPM Torsional Stiffness xial Stiffness Misalignment apacity Parallel ngular xial Moment of Inertia Weight Style in-lbs (Nm) rpm in-lbs/deg (Nm/rad) lbs/in (N/mm) degree ± ± lb-in 2 kgm 2 (x0-6 ) ounce (gram) SD002R SD005R 2.2 (0.25) 5.3 (0.6) 29 (90) 77 (500) 94 (34) 799 (40) (0.0) (0.04) (0.05) (0.06) (0.26) (7) SD00R 8.9 (.0) 26 (,400) 799 (40) (0.0) (0.58) 0.39 () SD020R 8 (2.0) 572 (3,700) 366 (64) (0.5) (2.36) 0.9 (25) SD025R 35 (4.0) 865 (5,600) 343 (60) (0.9) 0.03 (3.67).0 (29) 0.04 (4.00).2 (34) SD030R 44 (5.0),236 (8,000) 366 (64) (0.2) 0.02 (6.06).4 (4) (8.2).7 (49) SD035R 7 (8.0) 2,78 (8,000) 640 (2) (0.25) (8.4) 3.0 (84) (6.4) 2.7 (77) SD040R 89 (0) 3,089 (20,000) 457 (80) (0.3) (23.0) 3.2 (90) 0.0 (29.5) 0.88 (54.9) 3.7 (05) 5.5 (56) SD050R 22 (25) 4,943 (32,000) 274 (48) (0.4) (77.) 6.5 (85) (99.3) 7.5 (24) SD055R 354 (40) 7,723 (50,000) 245 (43) (0.42) (88) (34) 0.49 (44) 9.8 (279) SD060R 53 (60) 0,83 (70,000) 436 (76.4) (0.45) (205).9 (337) 0.98 (268.6) 4 (396) SD080R 885 (00) 2,626 (40,000) 73 (28) (0.55) 2.43 (709.3) 25.6 (727) SD090R,593 (80) 5,447 (00,000) 66 (08) (0.65) 4.20 (,227) 33.8 (959) SD00R 2,23 (250) 8,535 (20,000) 664 () (0.74) 6.36 (,858) 4.6 (,8) Moment of Inertia and Weight are measured with the maximum bore diameters Recommended tolerance of mounted shaft is h7 If the shafts of the equipment are smaller than the ID of the flex element they may be extended into the interior of the coupling. The ends of the shafts must never touch each other. Style of coupling is dependent on the size of the coupling and bore combination selected. Therefore, the coupling could be comprised of the combinations shown to the right. Style Style Style 6

7 Servolass SD Series L L DSE ød 2 ød øn Single Disc Dimensions Reduced hub ** Model ores Outside Diameter SD002R SD005R SD00R SD020R SD025R SD030R SD035R SD040R SD050R SD055R SD060R SD080R SD090R SD00R Overall Length Hub Length Reduced Hub Diameter Distance etween Shaft Ends Inside dia. of the flex disc *SD00 with a bore of 8mm or will have a M2 clamp screw and a tightening torque of 3.5 in lbs. or 0.4Nm lamp Screw to ore (on reduced hubs) lamp Screw lamp Screw to End of Hub Min Max D L L N DSE K 2 M (4) (5) 0.250** (5)** (6) ** ** ** ** (0) ** ()** (25).325 (32) (5) (6) 0.325* * () (4) (6) (22) (35).5625 (40).750 (45).750 (45) 0.47 (2) 0.63 (6) (9).024 (26.0).42 (29.0).339 (34.0).535 (39.0).732 (44.0) (56.0) (63.0) (68.0) (82.0) (94.0) (04.0) (2.35) (6.7) (9.35) 0.9 (23.5) 0.92 (23.4).075 (27.3).339 (34).339 (34).709 (43.4).992 (50.6) 2.0 (53.6) (68) (68.3) (69.8) (5.9) (7.85) 0.36 (9.5) (0.75) (0.75) (2.4) 0.60 (5.5) 0.60 (5.5) (20.5) (24) (25.2) (2.6).65 (29.6).496 (38).8 (46) 0.02 (0.55) (.0) 0.04 (.05) (.65) (.9) (2.5) 0.8 (3.0) 0.8 (3.0) (2.4) 0.02 (2.6) 0.26 (3.2) (8.3) (9.8) (5.6) (6.5) (8.5) 0.47 (0.6) 0.57 (4.5) 0.57 (4.5) (7) (9.5).024 (26) (38).654 (42).890 (48) () 0.57 (4.5) (7.5) 0.46 (3.7) 0.89 (4.8) (5.8) (9.5) (.0) (2.5) 0.55 (4) (7) (22) (23).043 (26.5).02 (28).339 (34).535 (39) (.9) (2.5) 0.24 (3.5) 0.30 (3.3) 0.30 (3.3) 0.48 (3.75) 0.77 (4.5) 0.77 (4.5) (6) (7.75) (7.75) (9) (9) (9) lamp Screw Size Size M.6 M2.0 M2.5* M2.5 M2.5 M3 M4 M4 M5 M6 M6 M8 M8 M8 Tightening Torque in-lbs (Nm) 2 (0.23) 3.5 (0.4) 9* ()* 9 () 9 () 3 (.5) 30 (3.4) 30 (3.4) 62 (7) 23 (4) 24 (4) **Reduced Hub Dimensions K Model Min Max SD030R SD040R SD050R SD060R Inch (5) () Inch (0) (5) (9) (24) ** The hub in this coupling size may have a reduced outside diameter depending on the bore size selected. The chart to the left identifies the range of bore sizes that utilize the reduced diameter hubs. ores larger than the max listing in the chart to the left and equal to or less than the max bore in the above chart will have the standard sized hub. Reduced hub 7

8 Servolass zero-max.com The right coupling can add performance and longevity to your system! High Torsional Stiffness Increased system accuracy Enables high-speed operation Improved system stability High Quality High grade materials used throughout the coupling Machined and assembled by highly skilled technicians with certified tooling Low radial stiffness Improved bearing life Reduce operating temperatures Improved system accuracy Ultra low weight design Low inertia High strength aluminum Lower inertia than comparable bellows designs Precision designed clamp hub Positive shaft hub connection Zero backlash Trouble free assembly 8

9 Servolass Typical Hysteresis urves Servolass oupling Typical Zero backlash Jaw Type oupling Phase Phase Torque Torsional Windup Torque New Zero-Max onfigurable 3D D Downloads. 9

10 Selecting a Servolass oupling zero-max.com Selection Procedure. alculate torque Ta applied to the coupling based on the motor output P and coupling operating rotation speed n. Ta[N m] = 9550 x P [kw] n [RPM] 2. alculate corrected torque Td applied to the coupling after deciding the service factor K based on load conditions. Td = Ta x K In servomotor drive, multiply the service factor K=.2~.5 by the maximum torque of servomotor Ts. Td = Ts (.2~.5) 3. Select a coupling size with permissible torque Tn that becomes greater than the corrected torque Td. Tn Td 4. Depending on the bore diameters, the coupling permissible torque may be limited. Refer to the Specification and Standard bore diameter. 5. onfirm if the required shaft diameter does not exceed the maximum bore diameter of the selected size. If our standard line of Servolass coupling will not exactly fit your system needs, contact us for a custom design. ustom bores Ultra high speeds Special finishes Special Lengths Designed for operation in special environments Inch ore Size hart ore SD002R S002R SD005R S005R SD00R S00R /8 l l l SD020R S020R 3/6 l l l l SD025R S025R SD030R S030R SD035R S035R /4 l l l l 44 5/6 l l l l l Model SD040R S040R SD050R S050R 3/8 l l l l l 95 SD055R S055R 7/6 l l l l l /2 l l l l l /6 l l l l l l 5/8 l l l l l l /6 m l l l l SD060R S060R 3/4 l l l l l 3/6 m l l l l 7/8 l l l l 5/6 l l l l SD080R S080R l l l l l -/6 m l l l l -/8 m l l l l -3/6 l l l -/4 m l l SD090R S090R -5/6 m l l /8 m l l l -7/6 l l l -/2 m l l -9/6 m l l -5/8 l l -/6 m l -3/4 m l SD00R S00R 0 Note: The l symbol indicates that the clamping collar will transmit the full rated torque without a keyway. The m symbol indicates that the clamping collar will transmit the full rated torque without a keyway, however, the shaft will not be able to pass though the center of the coupling due to the ID of the flex element. number in the square indicates that the bore is available and the torque rating of the clamp hub is reduced to the value shown in [in-lbs]. blank square indicates that the bore is not available for the selected coupling size.

11 Servolass How to Order Metric ore Size hart ore mm SD002R S002R SD005R S005R SD00R S00R 3 l l l SD020R S020R 4 l l l l SD025R S025R SD030R S030R 5 l l l l SD035R S035R 6 l l l l l l l l 6.6 Note: The l symbol indicates that the clamping collar will transmit the full rated torque without a keyway. The m symbol indicates that the clamping collar will transmit the full rated torque without a keyway, however, the shaft will not be able to pass though the center of the coupling due to the ID of the flex element. number in the square indicates that the bore is available and the torque rating of the clamp hub is reduced to the value shown in [N-m]. blank square indicates that the bore is not available for the selected coupling size. Model SD040R S040R SD050R S050R 8 l l l l l l l l l l 20 0 l l l l l 22 3 SD055R S055R m l l l l l l l l l l l l l l l 38 l 4 l l l l l l l 5 m l l l l l 6 m l l l l l 7 m l l l l SD060R S060R 8 m l l l l l 9 l l l l l 20 m l l l l 22 m l l l l 24 l l l l SD080R S080R 25 l l l l l 28 m l l l l 30 m l l l l SD090R S090R 32 m l l m l l l 38 m l l 40 m l l 42 m l 45 m l SD00R S00R Part Numbering Structure S SD TYPE ode Description Double Flex Single Flex SIZE ode Description 002 Size Size Size Size Size Size Size Size Size Size Size Size Size Size 00 R ode RoHS ompliant Note: this is the standard design ( ore x ore ) See hart Servolass couplings are standard without keyways. Keyways are available upon request. Example: S050R (20 mm x /2") Double Flex design Size mm bore without keyway x /2 bore without keyway Note: The hub design of Servolass couplings will provide the necessary clamping force to hold the shaft in a dynamic application without the use of keyways. Keyways are available upon request. Please reference the bore size chart below for more details on bore sizes and torque. The Style of coupling is entirely dependent on the size of the coupling and bore combination selected.

12 Servolass ouplings Designed for demanding servomotor applications. Zero backlash, high torsional stiffness coupling. Features flexible metal discs and keyless clamp-type mounting hubs. ouplings are RoHS compliant. ETP Shaft Locking onnections Designed for quick, easy and accurate assembly of mounted shaft components. oth and metric bore connections are available from stock. D ouplings These high performance couplings out last bellows and steel disc design couplings. The unique design of the composite disc enables the D ouplings to withstand punishing applications and deliver high precision performance. Roh lix Linear ctuators Roh Lix Linear ctuators convert rotary motion into precise linear motion. vailable in five models. Roh Lix actuators have thrust ratings from 5 to 200 lbs. ll models feature built in overload protection. Schmidt Offset ouplings Schmidt Offset ouplings are designed to handle high amounts of parallel offset up to 7.00". Standard models with torque capacities up to 459,000 in-lbs. djustable Speed Drives Easy to install and maintenance free. Zero-Max Drives offer infinitely variable speeds from 0 rpm to /4 of input rpm. 5 models with torque ranges from 2 in-lbs to 200 in-lbs. Overload Safety ouplings Torq-Tender ouplings provide reliable overload protection in any mechanical power transmission system. Torque ranges from 2 to 3000 in-lbs. rown Gear Drives rown Gear Drives are available with : and 2: ratios. High quality GM class 0 spiral bevel gears. Stainless steel shafts and aluminum housings are standard on all rown Gear Drives. ontrol-flex ouplings ontrol-flex ouplings are zero backlash couplings designed for encoder and instrumentation type applications. OHL Overhung Load dapters OHL Overhung Load dapters are designed to eliminate radial and axial loads from a hydraulic pump or motor. models available for mounts from SE to SE F. Warranty. Zero-Max, Inc. the manufacturer, warrants that for a period of 2 months from date of shipment it will repair, or at its option, replace any new apparatus which proves defective in material or workmanship, or which does not conform to applicable drawings and specifications approved by the manufacturer. ll repairs and replacements shall be F.O.. factory. ll claims must be made in writing to the manufacturer. In no event and under no circumstances shall manufacturer be liable for (a) damages in shipment; (b) failures or damages due to misuse, abuse, improper installation or abnormal conditions of temperature, dirt, water or corrosives; (c) failures due to operation, intentional or otherwise, above rated capacities, and (d) non-authorized expenses for removal, inspection, transportation, repair or rework. Nor shall manufacturer ever be liable for consequential and incidental damages, or in any amount greater than the purchase price of the apparatus. Zero Max, Inc. reserves the right to discontinue models or to change specifications at any time without notice. No discontinuance or change shall create any liability on the part of Zero-Max, Inc. in respect to its products in the hands of customers or products on order not incorporating such changes even though delivered after any such change. This warranty is in LIEU OF LL OTHER WRRNTIES, EXPRESS OR IMPLIED, INLUDING (UT NOT LIMITED TO) NY IMPLIED WRRNTIES OF MERHNTILITY OR FITNESS FOR PRTIULR PURPOSE. THE TERMS OF THIS WRRNTY ONSTITUTE LL UYER S OR USER S SOLE ND EXLUSIVE REMEDY, ND RE IN LIEU OF NY RIGHT TO REOVER FOR NEGLIGENE, REH OF WRRNTY, STRIT TORT LIILITY OR UPON NY OTHER THEORY. ny legal proceedings arising out of the sale or use of this apparatus must be commenced within 8 months of the date of purchase. UTION: Rotating equipment must be guarded. lso refer to OSH specifications and recommendations. Zero-Max, D, ETP, Servolass, Torq-Tender, ontrol-flex, Posi-Lok, Roh Lix, rown, Schmidt and OHL are registered trademarks of Zero-Max, Inc. In U.S.. Zero-Max 206 Printed in U.S Sixth venue North, Plymouth, Minnesota Phone FX zero-max.com

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