DIST. AUTORIZADO. Design Features

Transcription

1 IST. UTORIZO MX (55) Kopper Kool rakes opper disc design for high heat dissipation xternal air and water connections ccurate control igh Temperature O-Rings New friction material lasts longer with less wear on mating copper opper alloy wear plates increase heat transfer igh strength reinforced neoprene air-tube offers long service life ub spline provides perfect alignment of rotating discs Release springs ensure complete disengagement The Wichita Kopper Kool airtube disc lutches and rakes are liquid cooled and consist of a series of alternating discs connecting an inner drive member to an outer drive member. ngagement is achieved by pneumatic expansion of the airtube. This airoperated clutch contains copper discs for excellent heat dissipation and provides an accurately controlled continuous slip action for constant web tensioning. Tension levels are in direct proportion to air pressure applied. esign eatures New friction material lasts longer with less wear on mating copper. opper alloy wear plates increase heat transfer. ub spline provides perfect alignment of rotating discs. xternal air & water connections. Release springs ensure complete disengagement. igh strength reinforced neoprene air-tube offers long service life. Optional long stroke air tube available on 18" or 24" size units to increase life and standard maintenance intervals. igh thermal capacity. 63

2 IST. UTORIZO MX (55) esign advantages New friction material is longer lasting with less wear on mating copper. onsistent torque response results directly with air pressure applied. Mechanically retained friction pads can be changed in field. opper has a greater heat transfer capacity than any other metal other than precious metals. enerated teeth, in addition to providing perfect alignment of rotating members, offer maximum sensitivity of torque to pressure relationship. ll factors affecting torque are fully controlled. Tangential cooling grooves insure effective mixing of cooling water for best heat conductivity. Water volume of the jackets insures high water velocity, which reduces sedimentation and chemical formation. Maximum inlet pressure is 60 psi. lose grain alloy iron jackets for coolant assure maximum resistance to corrosion. Releasing springs insure complete disengagement. y using a triple roto-coupling, the brake can be used as a constant slipping clutch. lexible fiberglass pressure plate assures even distribution of pressure from actuator to braking surfaces, providing maximum contact area on friction surfaces. ll coolant and air connections are external and easily accessible. ouble outlets in center water jackets for multiple plate units 24" and larger. ir passages through brake greatly assist in keeping brake cool. ctuating member is a reinforced neoprene airtube which has no resistance to movement, resulting in immediate reaction with small pressure changes. Non-corrosion neoprene is unaffected by actuating medium. Typical pplications Wichita Kopper Kool rakes provide precise tension control on winch drives for mobile equipment. Kopper Kool rakes dissipate high heat loads in steel uncoiler applications. Kopper Kool brakes increase control on marine winches. 64

3 IST. UTORIZO MX (55) Selecting a Kopper Kool rake for an unwind application To properly select a tension brake for an unwind application the following information is needed: Max. Roll iameter in. Max. Web Width in. Max. Web Speed fpm Max. Tension pli ir Pressure vailable psi Min. Roll iameter in. Min. Web Width in. Min. Web Speed fpm Min. Tension pli Shaft Size alculations Using the calculations below, consult Kopper Kool rake Specifications hart, page 66. The brake selected for this application is a 218 Kopper Kool, with 5.5 inch bore. Max. Tension = Max. pli x Max. Web Width = 15 x 120 = 1,800 lbs. Max. Torque = Max. Tension x Max. Roll ia. 2 = 1800 x 84/2 = 75,600 lb.in. Max. RPM = Max. Web Speed x 3.82 Min. Roll ia. = 1,500 x 3.82/12 = 478 rpm eat.p. Min. Tension Min. Torque = Max. Tension x Max. Web Speed/33,000 = 1,800 x 1,500 = 82 eat P 33,000 = Min. pli x Min. Web Width = 10 x 84 = 840 lbs. = Min. Tension x Min. Roll ia. 2 = 840 x 12/2 = 5,040 lb.in. Min. rpm = Min. Web Speed x 3.82 Max. Roll ia. = 750 x 3.82/84 = 34 rpm ow to select 1. Select a brake with equal to or greater thermal capacity. The T-214 has gpm. The requirement is 82 thp. 2. heck torque capacity vs. required. The T-214 has 42, psi. The requirement is 75,600 lb.in. Therefore an T-214 rake will not produce enough torque for this application. n T-218 rake would be the best choice. 3. heck Maximum ore. The requirement is 5.00 in. The T-218 maximum bore is 5.5 inches. 4. heck Maximum rpm. The requirement is 478 rpm. The maximum rpm for the T-218 is 1,300 rpm. Max. ir = Pressure Required = Min. ir = Pressure Required = Max. Torque x 100 psi atalog Torque Rating 75,600 x ,000 = 80 psi Min.Torque x 100 psi atalog Torque Rating 5,040 x ,000 = 5 psi 65

4 IST. UTORIZO Tension rakes/very igh eat apacity MX (55) Specifications Kopper Kool rakes Pressure rop ynamic Slip Torque* Water low Parallel low w/ apacity in lb. % thylene lycol % th. lycol Model at 100 PSI/7 bar issipation PM/LPM PSI/ar No. apacity T- Reg. irtube irtube P/KW KK 5,400/ ,400/ /24 3.2/12 4.1/16 5.0/19.9/ / / KK 10,800/1, ,800/1, /48 6.4/24 8.2/32 10/38.9/ / / KK 16,200/1, ,200/1, /72 9.6/ /48 15/57.9/ / / KK 21,000/2,419 14,500/1,670 75/56 7.5/28 9.8/37 12/45 1.2/ / / KK 42,000/4,838 29,000/3, /112 15/56 20/74 24/90 1.2/ / / KK 63,000/7,257 43,500/5, / /84 29/111 36/ / / / KK 47,000/5,414 35,000/4, /90 12/45 16/60 19/72 1.7/ / / KK 94,000/10,828 70,000/8, /180 24/90 32/120 38/ / / / KK 141,000/16, ,000/12, /270 36/135 48/180 57/ / / / KK 126,000/14, ,000/11, /214 29/106 38/144 45/ / / / KK 252,000/29, ,000/23, /428 58/212 76/288 90/ / / / KK 378,000/43, ,000/34, /642 87/ / / / / / KK 200,000/23, ,000/17, /259 35/132 45/170 54/ / / / KK 400,000/46, ,000/34, /518 70/264 90/ / / / / KK 600,000/69, ,000/51, / / / / / / / KK 450,000/51, ,000/44, /562 75/284 98/ / / / / KK 900,000/103, ,000/89, / / / / / / / KK 1,350,000/149,752 1,150,000/132, / / / / / / /.50 * Static torque will vary with temperature. Maximum air pressure 100 PSI. ** Maximum water jacket inlet pressure 60 psi. Minimum recommended air pressure - 3 psi. rakes with as great as 50% higher torque available on request. Parallel water hosing is required to achieve the upper 1/3 dissipation capacity. PSI Pressure urves The cooling water requirements are listed in the specification table. The pressure drop across the brakes is given for both parallel and series flow. This table also indicates the increased flow requirement when using a mixture of ethylene glycol as an antifreeze or for corrosion protection. The normal water requirement for Kopper Kool brakes and clutches is one gallon of water for each 10 horsepower or one liter of water for each 2 kilowatts being dissipated. This amount of flow will give a temperature rise through the brake of 50 (28 ). The outlet water temperature should not exceed 170 (77 ). The curves shown in igure 1 and 3 indicate the pressure through the listed units for both parallel and series flow. lso shown in igure 2 is the flow through the optional triple passage rotocouplings for Kopper Kool clutches. The data in igures 1, 2 and 3 will aid in estimating pressure drops for different flow requirements PSI " 8"-11" ig. 1 Parallel low PSI vs. PM Wichita Kopper Kool rakes 14" "-18" 21"-24"-27" PM n example of the use of these flow tables is: n T-224 clutch is selected for RPM. The torque requirement is 66,316 lb. in. Water flow required = 20 PM (4 inlets - 4 PM ea.) rom igure 1 for 20 PM (24 urve at 5 PM) psi drop is

5 IST. UTORIZO MX (55) Pressure rop Series low w/ ir % th. lycol Maximum Volume-Inches 3 Model PSI/ar Total ub & isc ub & isc Lining Wear in 3 /dm 3 Water No. Max Weight Weight WR 2 /KM 2 New Worn Volume T RPM L/K L/K lb ft 2 /mr 2 size in./cm. cu.in./cu.dm. Linings LInings In. 3 /dm KK 4/.14 9/.62 9/ / / / /1.0 10/0.2 6/.10 18/.3 8/ KK 11/.76 25/ / / / / /1.0 10/0.2 7/.11 18/.3 16/ KK 15/ / / / / / /1.0 10/0.2 8/.13 18/.3 24/ KK 4/.14 8/.55 12/ / / / /1.3 60/1.0 15/.25 45/.7 20/ KK 24/ / / / / / /1.3 60/1.0 18/.30 45/.7 40/ KK 28/ / / / / /1.3 60/1.0 23/.38 45/.7 60/1 118 KK 7/.48 13/.9 20/ / / / /1.5 75/1.2 26/.43 80/1.3 48/ KK 52/ / / / /1.5 75/1.2 30/.49 80/1.3 96/ KK / / / /1.5 75/1.2 35/.57 80/ / KK 7/.48 11/.76 14/ / / / / /3.3 60/ / / KK 23/ / / / / / / /3.3 70/ / / KK 30/ / / / / / /3.3 80/ / / KK 9/.62 14/.97 21/ / / / / /3.9 80/ / / KK 31/ / / / / / /3.9 90/ / / KK 40/ / / / / / / / / KK 14/.97 24/ / / / / / / / / KK 60/ / / / / / / / / KK / / / / / / / /14 Triple Passage ouplings PSI vs. PM Series low PSI vs. PM Wichita Kopper Kool rakes PSI oupling "" oupling "" Part No. oupling "" oupling "" oupling "" PSI PM ig. 2 oupling "" rom igure 2 for 20 PM psi drop is 5 The pressure drop would be 6.2 psi across the inlet and outlet of coupling for this application. orsepower ratings as shown are for continuous slip. The ratings can be increased for intermittent service. Please consult the factory for such applications ig PM 67

6 Tension rakes/very igh eat apacity IST. UTORIZO MX (55) S - ole Size U - No. of oles T Q Q Kopper Kool rakes Q K L M This imension Varies With lutch oupling W - No. Of 1/2" NPT ir onnections bb - ir 1 2 omponent Parts 1. Socket ead apscrews 2. ackplate Water Jacket ssembly 3. Release Springs Ring (ackplate nd) 9. loating Water Jacket 5. ub ssembly 6. rive Plate ssembly 10. Pressure Plate 7. enter Water Jacket ssembly 12. Segmented Shims 11. irtube 8. Ring (irtube nd) 13. irtube olding Plate 14. Socket ead apscrews 8 Q X Q T/2 I J R N Y Water Out Z 1-1/2 " Water In ir In (See Note 1) ee - No. of Ports ff - NPT Water onnections P O cc - N. of Water onnections (outlets & inlets) dd - NPT size lutch oupling aa - No. of ir Outlets bb - NPT size lutch oupling Notes: 1. Roto-couplings, see page 81. V = NPT (See Note 2) 2. Water ose Kits, see page Triple passage roto-couplings, see page imensions (in) (onsult factory for drawing before final layout.) Model Max. ore No " Rect. Key T I J K L M N O 108 KK / /8 3-1/2 11/16 2-7/ /8 1-13/16 1/4 1-3/8 5-11/16 2-1/4 11-3/4 208 KK / /8 3-1/2 11/16 2-3/ /8 1-13/16 1/4 1-3/8 8-1/2 2-1/4 11-3/4 308 KK / /8 3-1/2 11/ /8 1-13/16 1/4 1-3/8 11-1/4 2-1/4 11-3/4 114 KK / /8 6-1/2 3/4 3-7/ /16 2-3/32 1/4 1-1/ /8 17-1/2 214 KK / /8 6-1/2 3/4 3-7/ /16 2-3/32 1/4 1-1/2 10-5/8 4-3/8 17-1/2 314 KK / /8 6-1/2 3/4 3-7/ /16 2-3/32 1/4 1-1/2 14-5/16 4-3/8 17-1/2 118 KK /8 8-1/4 3/4 4-3/ /16 2-9/32 1/4 1-1/2 8-1/8 5-1/ KK /8 8-1/4 3/4 4-1/ /8 2-9/32 1/4 1-1/2 12-3/8 5-1/ KK /8 8/14 3/4 4-1/ /8 2-9/32 1/4 1-1/2 16-5/8 5-1/ KK / / /2 1-3/16 4-7/ /8 2-7/8 1/4 2-3/ / KK / / /2 1-3/16 4-7/ /8 2-7/8 1/4 2-3/8 14-7/8 7-5/ KK / / /2 1-3/16 4-7/ /8 2-7/8 1/4 2-3/8 19-3/4 7-5/ KK / /4 14-1/4 1-1/ / /8 2-23/32 1/ / /4 230 KK / /4 14-1/4 1-1/16 4-3/ /8 2-23/32 1/ / /4 330 KK / /4 14-1/4 1-1/16 4-3/ /8 2-23/32 1/ / /4 136 KK / /4 6-9/ /8 3-9/16 1/4 2-7/8 13-1/ /2 236 KK / /4 6-9/ /16 3-9/16 1/4 2-7/8 19-3/ /2 336 KK / /4 6-9/ /16 3-9/16 1/4 2-7/8 26-1/ /2 Note: or mounting, use socket head cap screws conforming to the STM a. P Q R S T U V W X Y Z aa bb cc dd ee ff 3-3/4 30 7/16 17/ / /8 6-1/2 7-1/8 1 3/8 2 3/8 2 3/8 3-3/4 30 7/16 17/ / /8 6-1/2 7-1/8 1 3/8 2 3/8 2 3/8 3-3/4 30 7/16 17/ / /8 6-1/2 7-1/8 1 3/8 2 3/8 2 3/8 6-7/8 22-1/2 5/8 21/ / /4 7-1/4 10-7/8 2 3/8 6 3/ /4 6-7/8 22-1/2 5/8 21/ / /4 7-1/4 10-7/8 2 3/8 6 3/ /4 6-7/8 22-1/2 5/8 21/ / /4 7-1/4 10-7/8 2 3/8 6 3/ /4 9-3/4 15 7/8 21/ / /16 7-1/4 10-7/8 2 3/8 6 3/ /4 9-3/4 15 7/8 21/ / /16 7-1/4 10-7/8 2 3/8 6 3/ /4 9-3/4 15 7/8 21/ / /16 7-1/4 10-7/8 2 3/8 6 3/ /4 15-1/ / /4 10-7/8 2 3/8 6 3/ /4 15-1/ / /4 10-7/8 2 3/8 6 3/ /4 15-1/ / /4 10-7/8 2 3/8 6 3/ /4 17-3/8 10 7/8 25/ / /8 2 1/ /8 10 7/8 25/ / /8 2 1/ /8 10 7/8 25/ / /8 2 1/ / /16 25/ / / /8 2 1/ / /16 25/ / / /8 2 1/ / /16 25/ / / /8 2 1/ Note: Other sizes are available on request

7 IST. UTORIZO Tension rakes/very igh eat apacity MX (55) Kopper Kool Pin rakes L M 30 12x Water Outlets K 1/2" NPT 4 Places ore Q P O I 1-5/16"-12 JI 13/16" eep Water Inlets imensions (in) (onsult factory for drawing before final layout.) Model I No. T- ole ircle (+.003/-.000) 119 KK N/ KK Model K L M O P Q No. T- 119 KK KK Note: or mounting, use socket head cap screws conforming to the STM a. 70

8 IST. UTORIZO MX (55) Kopper Kool rake Specifications Model ynamic Slip Torque apacity issipation apacity Maximum Max. Speed Total Wt. No. T- 100psi/NM@7 ar P/KW ore RPM Lb/Kg 119 KK 65,000/7, / / KK i-o 97,500/11, / / KK 130,000/14, / / KK i-o 195,000/22, / /210.5 Water low % thylene lycol Model ub & isc Wt ub & isc WR PM/LPM Swept riction No. T- Lb/Kg lb.ft./mr rea In 119 KK 84/ /.53 16/ /77 25/ KK i-o 84/ /.53 16/ /77 25/ KK 144/ /.91 32/ /155 50/ KK 144/ /.91 32/ /155 50/ Note: 19 Kopper Kool lutch available upon request. Maximum speed 550 RPM. Maximum recommended air pressure 100 PSI. 71

9 IST. UTORIZO Tension rakes/igh eat apacity MX (55) Series Water ose Kits for Kopper Kool rakes, KK and Steel Water ooled rakes, SW Wichita Water ose kits contain all necessary fittings, hoses, and connections to completely plumb the brake water system. ustomer needs to connect water input at the bottom of the brake and the output water connections at the top of the brake. WTR OUTLT (MUST T TOP) WTR INLT (MUST T OTTOM) Single plate Model Water ose Inlet Inlet Pipe Nipple Pipe Nipple Pipe Nipple ose ose No. T- Kit Number* Size Size Part Number Qty Part Number Qty Part Number Qty Part Number Qty Part Number Qty 108 KK /8" NPT 3/8" NPT KK /8" NPT 3/8" NPT KK /8" NPT 3/8" NPT KK /2" NPT 3/4" NPT KK /2" NPT 3/4" NPT KK /2" NPT 3/4" NPT KK /2" NPT 3/4" NPT KK /2" NPT 3/4" NPT KK /2" NPT 3/4" NPT SW /2" NPT 3/4" NPT SW /2" NPT 3/4" NPT SW /2" NPT 3/4" NPT KK " NPT 1" NPT KK " NPT 1" NPT KK " NPT 1" NPT SW /4" NPT 1"NPT SW /4" NPT 1" NPT SW /4" NPT 1" NPT KK " NPT 1-1/2" NPT KK "NPT 1-1/2" NPT KK " NPT 1-1/2" NPT SW /4" NPT 1" NPT SW /4" NPT 1" NPT SW /4" NPT 1" NPT KK /4" NPT 1-1/2" NPT KK /4" NPT 1-1/2" NPT KK `/4" NPT 1-1/2" NPT * enotes complete hose kit 78

10 IST. UTORIZO MX (55) WTR OUTLT (MUST T TOP) WTR OUTLT (MUST T TOP) WTR INLT (MUST T OTTOM) ouble Plate Sizes 208 through 318 ouble Plate Sizes 224 through 336 Model ose J lbow 90 K lbow 90 L lbow 45 M daptor N daptor P Pipe Tee No. T- Part Number Qty Part Number Qty Part Number Qty Part Number Qty Part Number Qty Part Number Qty Part Number Qty 108 KK KK KK KK KK KK KK KK KK SW SW SW KK KK KK SW SW SW KK KK KK SW SW SW KK KK KK 79

11 IST. UTORIZO MX (55) Way Roto-oupling (for water-cooled lutches) ooling Water ose not included imensions Thread Size Wichita Part No /4" 3/8" 18 NPT 1" 6-1/2" 3" 1/2" 5/8" " 1-1/4" 11-1/2 NPT 1-3/8" 7-1/4" 5-3/8" 11/16" 1/4" NPT /8" 2" 11-1/2 NPT 1-1/4" 10" 9" 1" /4" 80

12 IST. UTORIZO MX (55) Roto-couplings Long life, low maintenance. elt seal eliminates bearing contamination. ast, easy installation. The Wichita Roto-coupling is a device to connect, or couple, a non-rotating air, gas, or fluid line to a rotating shaft. 150 PSI Max. ir Pressure Wichita Part No. Max. R.P.M /8-18N 1/4" NPT "-14 N 1/2" NPT "-14 N 3/4" NPT /2"-12 N 1" NPT "-12 N 1-1/2" NPT " NPT 2" NPT /2" NPT 2-1/2" NPT Notes: ll measurements are in inches. Principle of Operation losed ooling System s shown here in the closed loop system, flexible water lines should be brought into each jacket at the 6 o clock position. When the Kopper Kool Unit is used as a clutch, air vent tubes must be installed internally at the factory to insure proper filling of the water jackets. The Kopper Kooled lutches also require 5 PSI back pressure on the outlet side of the triple passage rotocoupling to insure complete evacuation of air from these jackets during rotation. Liquid Level ontrol olding Tank quipment Power Supply Pump igh Temperature Warning igh Pressure y-pass Valve (If Required) Radiator Outlet rake (60 PSI Max) lexible Lines to rake Referring to the closed loop cooling system, the equipment should be protected with low water pressure and high temperature warning devices. or availability information, contact factory. Low Pressure Warning Inlet 81